Connect - Contact - Control Ø64 44.5 123 A 20.en Circular Connectors Series G Series GM
Mar 14, 2016
Connect - Contact - Control
Ø64
44.5
123
A 20.en
IndexCircular Connectors Series G Series GM 1Modular connector system: G and GM Series 2Features 2Applications, Variants, Standards 3Shell size, contact arrangement 3Overview 10G18 series 16G28 series 20G42 series 26G57 series 32GM42 series 40GM57 series 42Crimp contacts 44Derating curves 45Assembly instructions G Series 47Assembly instructions GM Series 48Assembly instructions contacts 48Mounting holes 49Electrical Components and Systems forRailway Engineering and Industrial Applications 50
Circular Connectors Series G Series GM
2
Our G and GM Series connectors are of rugged design providing high-performance reliability and maximun safe-ty in harsh environments. Their modular design lets you build the right connector for every application quickly and easily . Sealed to IP54 and IP67 respectively, our G and
Metal shells: Series G18, G28, G42, G57Series G connectors come in 4 shell sizes and a variety of contact arrangements (2 to 48 contacts). The shells made of aluminium die-cast alloy and featuring bayonet or threaded coupling are highly resistant to shock, vibration and the harsh environmental conditions the connector is subjected to.
Modular design: The modular design of the G and GM Series lets you
build many different plug and socket configurations to fit your application:● Customized and cost-effective realisation of your
application.● Variety of configurations, e.g. plugs and right-angle
plugs, receptacles and cable-connecting receptac-les and their flange mount versions
Materials:Contacts: ● High-quality spring-loaded wiping
contacts ensure a low contact resistance that does not deteriorate due to the constant pressure of the springs.
● Contact finish: galvanically silver plated and passivated contacts. Gold plated contacts on request.
● Series G: Solder lugs, crimped connections, and screw-type clamping units
● Series GM: Solder lugs and crimped connections
● Crimp contacts are removableInserts: ● Series G:
High-temperature thermoset● Series GM:
High-temperature thermoset, thermo-plastic
Shells: ● Series G: Aluminium die-cast alloy, hammer-tone enamelled: noncorrosive, impact resistant, shock-, dust-, and splash-proof
● Series GM: Polyamide-6, noncorrosive, impact resistant, dustproof and sealed against pressurised water, UL-listed
G18 and G28 Series connectors
Modular connector system: G and GM Series
Features
Interchangeable inserts:Contact inserts are completely interchangeable bet-ween plug and receptacle shell at any time. Thus the fully insulated female inserts can always be mounted on the live part irrespective of the shell.
Polarization: Male and female inserts feature five different key po-sitions max. which provide fool-proof orientation and polarization of connector components. This allows the unmistakable connection of 5 connectors of similar type but for different voltages to one and the same piece of equipment.
GM Series circular connectors are dustproof, pressure proof and water protected. They are also resistant to the effects of most acids and alkalis as well as the extremes of temperature.
Thermoplastic shells: Series GM42, GM57Series GM connectors are available in 2 shell sizes and with contact arrangements of 8 up to 64 contacts. The connectors feature threaded coupling and are sealed to IP67. The shells are made of Polyamide-6. The contact inserts are partly identical with the ones of the G Series, in addition to that, however, there is the option of an insert with 64 contacts.
3
Series G18● Shell size G18 reflects the size of the contact
insert which has a diameter of 18 mm● Contact arrangement: 3, 4, 5, 8 or 12 pole con-
nector without protective earthing contact (PE)
Series G28● Shell size G28 reflects the size of the contact
insert which has a diameter of 28 mm● Contact arrangement: 2, 3, 4, 5, 6, and 7 pole con-
nector with PE or 5, 12, 16 and 24 pole connector without PE
Series G42● Shell size G42 reflects the size of the contact
insert which has a diameter of 42 mm● Contact arrangement: 3, 4, 6, 6+2, 8, 10, 12, 14, 20
pole connector with PE or 24 pole connector without PE
Series G57● Shell size G57 reflects the size of the contact
insert which has a diameter of 57 mm● Contact arrangement: 4, 16, 24, 32, 48 pole con-
nector with PE or 4+5 pole connector without PE
Series GM42● Shell size GM42 reflects the size of the contact
insert which has a diameter of 42 mm● Contact arrangement: 6+2, 10, 12, 14, 20 and 64
pole connector with PE
Series GM57● Shell size GM57 reflects the size of the contact
insert which has a diameter of 57 mm● Contact arrangement: 4, 16, 32, and 48 pole con-
nector with PE
Applications, Variants, Standards
ApplicationsG Series connectors are specifically designed for applica-tions where reliability under difficult conditions is paramount. The hammer-toned enamelled aluminium die-cast shell makes the connector resistant to a wide range of stresses as they occur in public transport, mining and metallurgy, the marine, construction site, and power plant equipment industries, as well as the environmental and food and bev-erage sectors.
GM Series connectors are the cost-effective alternative for situations that allow the use of a plastic connector and may benefit from the added degree of protection that comes along with it.
VariantsIn this catalogue only stock items are presented. Do you need a variant such as a connector with a different layout? Do not hesitate to contact us! Maybe the connector you are looking for is among our many special designs. If not, we also deliver connectors manufactured to customer requirements. In this case, however, minimum order quantities apply.
Shell size, contact arrangement
G42 and G57 Series connectors GM42 and GM57 Series connectors
Standards Electrical and mechanical characteristics of connectors to IEC 60512, IEC 61984 Degree of protection in compliance with IEC 60529 Material flammability rating: UL 94-V0
4
Specifications
Connector type Series G18Number of contacts 3 pole 4 pole 5 pole 8 pole 12 pole
Contact arrangement
5
7 2
5 4
7 21
2
34
5 86 3
1
5 4
7 212
11
10
9
8
76 5
4
3
21
Contact identification marked on insert:Pin insert: Rear viewSocket insert: Front view 5
7 2
5 4
7 21
2
34
5 86 3
1
5 4
7 212
11
10
9
8
76 5
4
3
21
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512) 25 V 25 V 25 V 25 V 25 V
Key positions (polarization) 5 5 3 5 2Contacts
Maximum rated current of individual contact, see also page 44 3 x 16 A 4 x 16 A 5 x 7.5 A 8 x 16 A 12 x 7.5 A
Outer diameter of contact/ Contact type/size (crimp contacts)
∅ 1.58 mm ∅ 1.58 mm ∅ 1.58 mm ∅ 1.58 mmA
∅ 1.58 mm
PE contact *Diameter solder contactsDiameter screw-type contactsContact type/size (crimp contacts)
---------
---------
---------
---------
---------
Wire section and rated current of individual contactSolder contacts:
0.50 mm² /AWG 200.75 mm² ... 1.00 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 12
---------
16 A
---------
16 A
7.5 A (socket)7.5 A (pin)
------
---------16 A
7.5 A (socket)7.5 A (pin)
------
Crimp contacts:0.50 mm² /AWG 200.75 mm² ... 1.00 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 124.00 mm² /AWG 106.00 mm² /AWG 9
------------------
------------------
------------------
7.5 A10 A16 A16 A
------
------------------
Screw-type contact:2.50 mm² /AWG 12 --- --- --- --- ---
Contact resistance (IEC 60512-2) < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ
Insulation resistance (IEC 60512-2) > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ
Range of operating temperature ** -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° CDegree of protection when mated or coupled (IEC 60529) IP54 IP54 IP54 IP54 IP54
Test standard (IEC 60068-1)(tmin[°C]/tmax[°C]/ttesting time[days]) -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21
Mechanical endurance (mating cycles) (IEC 60512-5, test 9a) 5,000 5,000 5,000 5,000 5,000
Contact retention (crimp contacts) --- *** --- *** --- *** > 75 N --- ***
MaterialsShellsInsertsFlammability ratingSeals
Aluminium die-cast alloyPolyamide-6 / thermoset
UL 94-V0Perbunane, neoprene
ContactsSolder contactsCrimp contactsPlating: Solder contacts Crimp contacts
BrassCopper wrought alloy
AgAg (Au on request)
* PE = Protective conductor terminal** Operating temperatures exceeding 25° C account for lower rated current values, see derating diagrams on page 43.*** Soldering and screw type contacts are permanently mounted in the insert
5
Specifications
Series G282 pole + PE 3 pole + PE 4 pole + PE 5 pole 5 pole + PE 6 pole + PE 7-pole + PE
5 2
PE
5 27
PE4
6
3
1
PE
4
6
3
1
7
4
6
3
1
7
PE
4
5
6
3
2
1
PE
4
5
6
3
2
1
7
PE
5 2
PE
5 27
PE4
6
3
1
PE
4
6
3
1
7
4
6
3
1
7
PE
4
5
6
3
2
1
PE
4
5
6
3
2
1
7
PE
230 V/400 V PE contact
230 V/400 VPE contact
230 V/400 VPE contact
42 V 230 V/400 VPE contact
230 V/400 VPE contact
230 V/400 VPE contact
5 5 5 5 5 5 5
2x 27.5 A 3 x 26 A 4 x 25 A 5 x 23 A 5 x 23 A 6 x 22 A 7 x 20 A
∅ 2.3 mm ∅ 2.3 mm ∅ 2.3 mm ∅ 2.3 mm ∅ 2.3 mm ∅ 2.3 mm ∅ 2.3 mmB
∅ 3 mm∅ 2.3 mm
---
∅ 3 mm∅ 2.3 mm
---
∅ 3 mm------
---------
∅ 3 mm------
∅ 3 mm------
∅ 3 mm
H
---------
27.5 A
---------
27.5 A
---------
27.5 A
---------
27.5 A
---------
27.5 A
---------
27.5 A
---------
27.5 A
------------------
------------------
------------------
------------------
------------------
------------------
7.5 A10 A16 A
27.5 A35 A35 A
27.5 A 27.5 A --- --- --- --- ---< 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ
> 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ
-25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C
IP54 IP54 IP54 IP54 IP54 IP54 IP54
-25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21
5,000 5,000 5,000 5,000 5,000 5,000 5,000
--- *** --- *** --- *** --- *** --- *** --- *** > 75 N
Aluminium die-cast alloyPolyamide-6 / thermoset
UL 94-V0Perbunane, neoprene
BrassCopper wrought alloy
AgAg
6
Specifications
Connector type Series G28 continued Series G42Number of contacts 12 pole 16 pole 24 pole 3 pole + PE 3 pole + PE
Contact arrangement
98 7 6
5
4
32112
11
1015 14
1316
98 7 6
5
4
32112
11
102423
22212019 18
1716
1514
13121110
9 8 7654
321
PE
64 1
PE
9
6 3
Contact identification marked on insert:Pin insert: Rear viewSocket insert: Front view 9
8 7 65
4
32112
11
1015 14
1316
98 7 6
5
4
32112
11
102423
22212019 18
1716
1514
13121110
9 8 7654
321
PE
64 1
PE
9
6 3
Rated voltage (IEC 60038)Pollution degree 3 (IEC 60512)
42 V 42 V 42 V 230 V/400 VPE contact
230 V/400 VPE contact
Key positions (polarization) 5 5 5 5 5Contacts
Maximum rated current of individual contact, see also page 44 12 x 16 A 16 x 16 A 24 x 7.5 A 3 x 63 A 3 x 20 A
Outer diameter of contact /Contact type/size (crimp contacts) ∅ 1.58 mm ∅ 1.58 mm ∅ 1.58 mm ∅ 6 mm ∅ 3 mm
PE-contact *Diameter solder contactsDiameter screw-type contactsContact type/size (crimp contacts)
---------
---------
---------
∅ 6 mm------
∅ 3 mm------
Wire section and rated current of individual contactSolder contacts:
0.50 mm² /AWG 200.75 mm² ... 1 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 12 4 mm² /AWG 10 6 mm² /AWG 9 16 mm² /AWG 5
---------
27.5 A---------
---------
27.5 A---------
7.5 A (socket)7.5 A (pin)
---------------
------------------
80 A
------------
35 A------
Crimp contacts:0.75 mm² ... 1 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 12 4 mm² /AWG 10 6 mm² /AWG 9
---------------
---------------
---------------
---------------
---------------
Screw-type contacts --- --- --- --- ---
Contact resistance (IEC 60512-2) < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ
Insulation resistance (IEC 60512-2) > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ
Range of operating temperature ** -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° CDegree of protection when mated or coupled (IEC 60529) IP54 IP54 IP54 IP54 IP54
Test standard (IEC 60068-1)(tmin[°C]/tmax[°C]/ttesting time[days]) -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21
Mechanical endurance (mating cycles) (IEC 60512-5, test 9a) 5,000 5,000 5,000 5,000 5,000
Contact retention (crimp contacts) --- *** --- *** --- *** --- *** --- ***
MaterialsShellsInsertsFlammability ratingSeals
Aluminium die-cast alloyPolyamide-6 / thermoset
UL 94-V0Perbunane, neoprene
Aluminium die-cast alloyPolyamide-6 / thermoset
UL 94-V0Perbunane, neoprene
ContactsSolder contactsCrimp contactsPlating: Solder contacts Crimp contacts
BrassCopper wrought alloy
AgAg
BrassCopper wrought alloy
AgAg
* PE = Protective conductor terminal** Operating temperatures exceeding 25° C account for lower rated current values, see derating diagrams on page 43.*** Soldering and screw type contacts are permanently mounted in the insert
7
Specifications
Series G42 continued Series G42/GM424 pole + PE 6 pole + PE 6 pole + PE 8 pole + PE 24 pole 6+2 pole + PE 10 pole + PE
PE
4
3 2
1
PE
6
54
3 2
1
PE
11
9
7
6 3
2
PE
11
9
7
6 3
218
353231302928272625242322
15141312111098765
2
6 5
43
2
1
P1 P2
PE
12
3
456
7
8
910
PEPE
4
3 2
1
PE
6
54
3 2
1
PE
11
9
7
6 3
2
PE
11
9
7
6 3
218
353231302928272625242322
15141312111098765
2
6 5
43
2
1
P1 P2
PE
12
3
456
7
8
910
PE
230 V/400 VPE contact
230 V/400 VPE contact
230 V/400 VPE contact
230 V/400 VPE contact 42 V 500 V
PE contact500 V
PE contact
5 5 5 5 5 5 5
4 x 63 A 6 x 63 A 6 x 20 A 8 x 20 A 24 x 10 A 8 x 25 A 10 x 25 A
∅ 6 mm ∅ 6 mm ∅ 3 mm ∅ 3 mm ∅ 1.58 mm ∅ 3 mmH
∅ 2.3 mm
∅ 6 mm------
∅ 6 mm------
∅ 3 mm------
∅ 3 mm------
---------
------H
∅ 3 mm
------------------
80 A
------------------
80 A
------------
35 A------
------------
35 A------
---------
16 A---------
---------------------
---------
27.5 A---------
---------------
---------------
---------------
---------------
---------------
10 A16 A
27.5 A35 A50 A
---------------
--- --- --- --- --- --- ---
< 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ
> 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ
-25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C
IP54 IP54 IP54 / IP67 IP54 / IP67 IP54 / IP67 IP54 / IP67 IP54 / IP67
-25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21
5,000 5,000 5,000 5,000 5,000 5,000 5,000
--- *** --- *** --- *** --- *** --- *** > 75 N --- ***
Aluminium die-cast alloyPolyamide-6 / thermoset
UL 94-V0Perbunane, neoprene
Aluminium die-cast alloy / Polyamide-6Polyamide-6 / thermoset
UL 94-V0Perbunane, neoprene
BrassCopper wrought alloy
AgAg
BrassCopper wrought alloy
AgAg
8
Specifications
Connector type Series G42/GM42 continued Series GM42Number of contacts 12 pole + PE 14 pole + PE 20 pole + PE 64 pole + PE
Contact arrangement
PE
11
1012
9
7
6
5 4
3
218
12
3
456
7
8
910
1112
1314
PE
20191817 16
1514
13
7
43
1211
12
56
89
10
PE
PE
62 63 64
59 50
584243444560
57412324254661
56402210112647
553921911227
382082
28
54371973413
533618651429
52351716153048
513433323149
Contact identification marked on insert:
Pin insert: Rear viewSocket insert: Front view PE
11
1012
9
7
6
5 4
3
218
12
3
456
7
8
910
1112
1314
PE
20191817 16
1514
13
7
43
1211
12
56
89
10
PE
PE
62 63 64
59 50
584243444560
57412324254661
56402210112647
553921911227
382082
28
54371973413
533618651429
52351716153048
513433323149
Rated voltage (IEC 60038)Pollution degree 3 (IEC 60512)
230 V/400 VPE contact
230 V/400 VPE contact
230 V/400 VPE contact
25 V / 3x 230 V/400 VPE contact
Key positions (polarization) 5 5 5 5Contacts
Maximum rated current of individual contact, see also page 44 12 x 25 A 14 x 16 A 20 x 10 A 64 x 10 A
Outer diameter of contact /Contact type/size (crimp contacts)
∅ 3 mmH
∅ 2.3 mmB
∅ 1.58 mmA
∅ 1.6 mmG
PE contact *Diameter solder contactsDiameter screw-type contactContact type/size (crimp contacts)
∅ 3 mm---H
∅ 3 mm---H
∅ 3 mm---H
∅ 1.6 mm---G
Wire sections and rated current of individual contactSolder contacts:
0.75 mm² ... 1 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 12 4 mm² /AWG 10 6 mm² /AWG 9 16 mm² /AWG 5 35 mm² /AWG 1
---------
35 A---------
------
27.5 A------------
------
16 A------------
---------------------
Crimp contacts **:0.50 mm² /AWG 200.75 mm² ... 1 mm² /AWG 18 ... 161.50 mm² /AWG 142.50 mm² /AWG 12 4 mm² /AWG 10 6 mm² / AWG 9
---10 A16 A
27.5 A35 A50 A
7.5 A10 A16 A
27.5 A35 A35 A
7.5 A10 A16 A16 A
------
7.5 A10 A16 A16 A
------
Screw-type contacts --- --- --- ---
Contact resistance (IEC 60512-2) < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ
Insulation resistance (IEC 60512-2) > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ
Range of operating temperature ** -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° CDegree of protection when mated or coupled (IEC 60529) IP54/IP67 IP54/IP67 IP54/IP67 IP67
Test standard (IEC 60068-1)(tmin[°C]/tmax[°C]/ttesting time[days]) -25/100/21 -25/100/21 -25/100/21 -25/100/21
Mechanical endurance (mating cycles) (IEC 60512-5, test 9a) 5,000 5,000 5,000 500
Contact retention (crimp contacts) > 75 N > 75 N > 75 N > 40 N
MaterialsShellsInsertsFlammability ratingSeals
Aluminium die-cast alloy / Polyamide-6Polyamide-6 / thermoset
UL 94-V0Perbunane, neoprene
ContactsSolder contactsCrimp contactsPlating: Solder contacts Crimp contacts
BrassCopper wrought alloy
AgAg
* PE = Protective conductor terminal** Operating temperatures exceeding 25° C account for lower rated current values, see derating diagrams on page 43.*** Soldering and screw type contacts are permanently mounted in the insert
9
Specifications
Series G57/GM57 Series G57 Series G57/GM57 Series G57 Series G57/GM57 Series G57/GM574 pole + PE 4+5 pole 16 pole + PE 24 pole + PE 32 pole + PE 48 pole + PE
4
2
PE
1
3
3
8
947 6
2
511 2
345
6910111213 14
16
1720
21
PE
1 2345
678
910111213 14
1516
171819
20
21222324
PE
27
21201918
17
2223242526
3031 293228
161514
13121110
9 87654
321
PE
10123
45 6 7 8
9
111213141516171819 20 21 22
23242526
2728294830
40
313233343536
37 38 39
41424344
454647
PE
4
2
PE
1
3
3
8
947 6
2
511 2
345
6910111213 14
16
1720
21
PE
1 2345
678
910111213 14
1516
171819
20
21222324
PE
27
21201918
17
2223242526
3031 293228
161514
13121110
9 87654
321
PE
10123
45 6 7 8
9
111213141516171819 20 21 22
23242526
2728294830
40
313233343536
37 38 39
41424344
454647
PE
230 V/400 VPE contact
25 V 230 V/400 VPE contact
230 V/400 VPE contact
230 V/400 VPE contact
230 V/400 VPE contact
5 5 5 5 5 5
4 x 100 A 4 x 50 A 5 x 35 A 16 x 20 A 24 x 20 A 32 x 16 A 48 x 7.5 A
∅ 10 mm ∅ 8 mm ∅ 3 mm ∅ 3 mm ∅ 3 mm ∅ 1.58 mmA
∅ 2.3 mm B
∅ 10 mm------
---------
∅ 3 mm------
∅ 3 mm------
∅ 3 mm---H
∅ 3 mm---H
------------50 A80 A
110 A
------------
50 A------
---------
35 A---------
---------
35 A---------
---------
35 A---------
------
27.5 A------------
---------------------
------------------
------------------
------------------
------------------
------------------
7.5 A10 A16 A16 A
------
7.5 A10 A16 A
27.5 A35 A35 A
--- --- --- --- --- --- ---
< 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ < 10 mΩ
> 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ > 500 MΩ
-25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C -25° C ... 100° C
IP54 IP54 / IP67 IP54 IP54 / IP67 IP54 / IP67 IP54 / IP67
-25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21 -25/100/21
5,000 5,000 5,000 5,000 5,000 5,000
--- *** --- *** --- *** --- *** > 75 N > 75 N
Aluminium die-cast alloy / Polyamide-6Polyamide-6 / thermoset
UL 94-V0Perbunane, neoprene
BrassCopper wrought alloy
AgAg
10
Gehäuse Teil 2 Gehäuse Teil 1 Kontakt VerschlussKontakteinsatzShell part 2 Shell part 1 Contact ProtectionInsert
Shell part 2 Shell part 1 Contact ProtectionInsert
OVE
RVI
EW
G28
Plu
gG
18 P
lug
T18-xCable support sleeve
(Page 16)G18 ST
Plug(Page 16)
G18 STKPlug, short
(Page 16)
G18 E-xP/LPin inserts(Page 19)
G18 E-xS/LSocket inserts
(Page 19)
G18 E-8P/CPin insert(Page 19)
G18 E-8S/CSocket insert
(Page 19)
G18 VKProtection cap, plug
(Page 18)
SAC-x,xx-Ag Pin(Page 44)
BAC-x,xx-Ag Socket(Page 44)
BS-A Filler plug(Page 44)
T28-xCable support sleeve
+G28 SH
Cable clamp(Page 22)
G28 STPlug
(Page 20)
G28 ST M42Plug
(Page 20)
G28 WS90° plug(Page 20)
G28 E-xP/LPin insert(Page 25)
G28 E-xS/LSocket insert
(Page 25)
G28 E-xP/SPin inserts(Page 25)
G28 E-xS/SSocket inserts
(Page 25)
G28 E-7P/CPin insert(Page 25)
G28 E-7S/CSocket insert
(Page 25)
G28 VKProtection cap, plug
(Page 24)
SBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 44)
BBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 44)
BS-B Filler plug(Page 44)
G18 WS90° plug(Page 16)
G28 WS M4290° plug(Page 21)
G28 AD Pg21Adapter(Page 24)
G28 IKInsulating cover
(Page 24)
11
Verschluss Kontakteinsatz Kontakt Gehäuse Teil 2Gehäuse Teil 1Protection Insert Contact Shell part 2Shell part 1
Protection Insert Contact Shell part 2Shell part 1
OVER
VIEW
G18 R
eceptacleG
28 Receptacle
G28 VDProtection cap, receptacle
(Page 24)
G18 E-xP/LPin inserts(Page 19)
G18 E-xS/LSocket inserts
(Page 19)
G18 E-8P/CPin insert(Page 19)
G18 E-8S/CSocket insert
(Page 19)
SAC-x,xx-Ag Pin(Page 44)
BAC-x,xx-Ag Socket(Page 44)
BS-A Filler plug(Page 44)
G18 KDCable-connecting receptacle
(Page 17)
G18 DFFlange mount receptacle
(Page 17)
G18 DDReceptacle with hinged lid
(Page 17)
T18-xCable support sleeve
(Page 16)
G18 DU Pg9G18 DU Pg16 G18 DU M16
Backshell for surface mounting(Page 18)
G18 DU Wi Pg9 G18 DU Wi M16
Backshell 45° for surface mounting(Page 18)
G18 VDProtection cap, receptacle
(Page 18)
SBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 44)
BBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 44)
BS-B Filler plug(Page 44)
G28 KDCable-connecting receptacle
(Page 21)
G28 KFCable-connecting receptacle
with flange(Page 21)
G28 DFFlange mount receptacle
(Page 22)
G28 DK M42Flange mount receptacle
(Page 22)
G28 DDReceptacle with hinged lid
(Page 23)
T28-xCable support sleeve
+G28 SH
Cable clamp(Page 22)
G28 DU Pg16Backshell for surface mounting
(Page 23)
G28 DU Wi Pg16Backshell 45° for surface
mounting(Page 23)
G28 E-xP/LPin inserts(Page 25)
G28 E-xS/LSocket inserts
(Page 25)
G28 E-xP/SPin inserts(Page 25)
G28 E-xS/SSocket inserts
(Page 25)
G28 E-7P/CPin insert(Page 25)
G28 E-7S/CSocket insert
(Page 25)
G28 IKInsulating cover
(Page 24)
12
Gehäuse Teil 2 Gehäuse Teil 1 Kontakt VerschlussKontakteinsatzShell part 2 Shell part 1 Contact ProtectionInsert
Shell part 2 Shell part 1 Contact ProtectionInsert
OVE
RVI
EWG
57 P
lug
G42
Plu
g
T42-xCable support sleeve
+G42 SH
Cable clamp(Page 27)
G42 STPlug
(Page 26)
G42 WS90° plug(Page 26)
G42 VKProtection cap, plug
(Page 30)
G57 TR-46Bell-shaped cable sleeve
+G57 KT/xx-yyParts of clamp
+G57 DI-xx
Sealing ring(Page 37)
G57 ST TrPlug
(Page 32)
G57 WS Tr90° plug(Page 32)
G57 E-xP/LPin inserts(Page 38)
G57 E-xS/LSocket inserts
(Page 38)
G57 E-xP/CPin inserts(Page 38)
G57 E-xS/CSocket inserts
(Page 38)
G57 VKProtection cap, plug
(Page 36)
T42-xCable support sleeve
+G57 SH
Cable clamp(Page 37)
G57 ST KtPlug
(Page 33)
G57 WS Kt90° plug(Page 33)
G42 WS Tg90° plug(Page 26)
G42 VK KeProtection cap, plug
(Page 30)
G42 GKProtection cap, plug
(Page 30)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 44)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 44)
BS-A Filler plugBS-B Filler plug
(Page 44)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 44)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 44)
BS-A Filler plugBS-B Filler plug
(Page 44)
G57 ST TgPlug
(Page 32)
G57 WS Tg90° plug(Page 33)
G57 GKProtection cap, plug
(Page 36)
G42 E-xP/LPin inserts(Page 31)
G42 E-xS/LSocket inserts
(Page 31)
G42 E-xP/CPin inserts(Page 31)
G42 E-xS/CSocket inserts
(Page 31)
13
Verschluss Kontakteinsatz Kontakt Gehäuse Teil 2Gehäuse Teil 1Protection Insert Contact Shell part 2Shell part 1
Protection Insert Contact Shell part 2Shell part 1
OVER
VIEWG
42 Receptacle
G57 R
eceptacle
G42 VDProtection cap, receptacle
(Page 30)
G42 VD TgProtection cap, receptacle with
trapezoidal thread(Page 30)
G42 E-xP/LPin inserts(Page 31)
G42 E-xS/LSocket inserts
(Page 31)
G42 E-xP/CPin inserts(Page 31)
G42 E-xS/CSocket inserts
(Page 31)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 44)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 44)
BS-A Filler plugBS-B Filler plug
(Page 44)
G42 KDCable-connecting receptacle
(Page 27)
G42 KFCable-connecting receptacle
with flange(Page 27)
G42 DFFlange mount receptacle
(Page 28)
G42 DDReceptacle with hinged lid
(Page 28)
T42-xCable support sleeve
+G42 SH
Cable clamp(Page 27)
G42 DU Pg21G42 DU M25
Backshell for surface mounting(Page 29)
G42 DU Wi Pg21G42 DU Wi M25
Backshell 45° for surface mounting
G57 KD Tr / G57 KF TrCable-connecting receptacle/with
flange (Page 34)
G57 DDReceptacle with hinged lid
(Page 36)
G57 VDProtection cap, receptacle
(Page 37)
G42 DF TgFlange mount receptacle
(Page 28)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 44)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 44)
BS-A Filler plugBS-B Filler plug
(Page 44)
G57 E-xP/LPin inserts(Page 38)
G57 E-xS/LSocket inserts
(Page 38)
G57 E-xP/CPin inserts(Page 38)
G57 E-xS/CSocket inserts
(Page 38)
G57 DF TgFlange mount receptacle with trapezoidal thread (Page 35)
G57 DFFlange mount receptacle
(Page 35)
G57 KD Kt / G57 KF KtCable-connecting receptacle/with flange - for cable support sleeve
(Page 34 / 35)
G57 TR-46Bell-shaped cable sleeve
+G57 KT/xx-yyParts of clamp
+G57 DI-xx
Sealing ring(Page 37)
T42-xCable support sleeve
+G42 SH
Cable clamp(Page 27)
14
Gehäuse Teil 2 Gehäuse Teil 1 Kontakt VerschlussKontakteinsatzShell part 2 Shell part 1 Contact ProtectionInsert
Shell part 2 Shell part 1 Contact ProtectionInsert
OVE
RVI
EWG
M57
Plu
gG
M42
Plu
g
GM42 ST Pg29Plug
(Page 39)
GM42 SFPlug
(Page 39)
GM42 VKProtection cap, plug
(Page 41)
GM42 VS Pg29Cable gland
(Page 40)
GM42 RD Pg21Adapter
+M3 VPg21
Cable gland(Page 40)
GM57 VS Pg36Cable gland
(Page 42)
GM57 ST Pg36Plug
(Page 42)
GM57 VKProtection cap, plug
(Page 43)
G57 E-xP/LPin inserts(Page 43)
G57 E-xS/LSocket inserts
(Page 43)
G57 E-xP/CPin inserts(Page 43)
G57 E-xS/CSocket inserts
(Page 43)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin SGC x,xx-Ag Pin
(Page 44)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket BGC x,xx-Ag Socket
(Page 44)
BS-A Filler plugBS-B Filler plug
(Page 44)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 44)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 44)
BS-A Filler plugBS-B Filler plug
(Page 44)
G42 E-xP/LPin inserts(Page 41)
G42 E-xS/LSocket inserts
(Page 41)
G42 E-xP/CGM42 E-64P+PE/C
Pin inserts(Page 41)
G42 E-xS/CGM42 E-64S+PE/C
Socket inserts(Page 41)
15
Verschluss Kontakteinsatz Kontakt Gehäuse Teil 2Gehäuse Teil 1Protection Insert Contact Shell part 2Shell part 1
Protection Insert Contact Shell part 2Shell part 1
OVER
VIEWG
M42 R
eceptacleG
M57 R
eceptacle
GM42 VDProtection cap, receptacle
(Page 41)
GM57 VDProtection cap, receptacle
(Page 43)
GM42 KDCable-connecting receptacle
(Page 39)
GM42 DFFlange mount receptacle
(Page 40)
GM42 VS Pg29Cable gland
(Page 40)
GM42 RD Pg21Adapter
+M3 VPg21
Cable gland(Page 40)
GM57 DFFlange mount receptacle
(Page 42)
GM42 WGBackshell 90° for surface
mounting(Page 40)
G42 E-xP/LPin inserts(Page 41)
G42 E-xS/LSocket inserts
(Page 41)
G42 E-xP/CGM42 E-64P+PE/C
Pin inserts(Page 41)
G42 E-xS/CGM42 E-64S+PE/C
Socket inserts(Page 41)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin SGC x,xx-Ag Pin
(Page 44)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket BGC x,xx-Ag Socket
(Seite 44)
BS-A Filler plugBS-B Filler plug
(Page 44)
SAC-x,xx-Ag-09 PinSBC-x,xx-Ag PinSHC x,xx-Ag Pin
(Page 44)
BAC-x,xx-Ag SocketBBC-x,xx-Ag SocketBHC x,xx-Ag Socket
(Page 44)
BS-A Filler plugBS-B Filler plug
(Page 44)
G57 E-xP/LPin inserts(Page 43)
G57 E-xS/LSocket inserts
(Page 43)
G57 E-xP/CPin inserts(Page 43)
G57 E-xS/CSocket inserts
(Page 43)
16
Art.-Nr.: 1-1410-279444
Art.-Bez.: G18 WS Winkelstecker
Ø37
53
77.3
Art.-Bez.: T18-.. Kabeltülle
Art.-Nr.: 1-2410-197...
Cab
le Ø
50
Ø21
Art.-Bez.: G18 ST Stecker
Art.-Nr.: 1-1410-279433
Art.-Bez.: G18 STK Stecker
Art.-Nr.: 1-1410-133325
Ø37
72
Ø37
49
Reduced scale diagrams / dimensions in mm
G18 ST Plug G18 STK Plug, short
Shell part 1
Shell part 1
Shell part 2
G18 WS 90° plug
T18-X Cable support sleeve Series G18
Series G18
Series G18
Note:The cable support sleeve is for use with the plugs G18 ST, G18 STK, and G18 WS as well as the receptacle G18 KD.
Ordering code Cable diameter [mm]
T18-7,5 7.5
T18-8,5 8.5
T18-9,5 9.5
T18-10,5 10.5
T18-11,5 11.5
T18-13 13.0
T18-14,5 14.5
17
Art.-Nr.: 1-1410-279422
Art.-Bez.: G18 KD Kabeldose
Ø30
.6
70
Art.-Bez.: G18 DD Dose mit Klappdeckel
Art.-Nr.: 1-1410-182986
25
38
28
Ø4.5
48
Ø29
Ø18
.5
Art.-Bez.: G18 DF Dose mit Flansch
Art.-Nr.: 1-1410-279400
Ø26
Ø18
.5
29
18.6
38
28
Ø4.5
Reduced scale diagrams / dimensions in mm
Shell part 1
G18 DF Flange mount receptacle
Shell part 1
G18 DD Receptacle with hinged lid
Shell part 1
G18 KD Cable-connecting receptacle
Series G18
Series G18
Series G18
18
Art.-Bez.: G18 VD Verschlussdeckel für Dosen
Art.-Nr.: 1-1410-154696
19Ø38.5
Chain
Art.-Bez.: G18 DU Pg16 Dosenuntersatz
Art.-Nr.: 1-1410-279455
40
40
Ø29
.5
M4
38
Ø4.
5
38
50
40
28
28
Pg9, Pg16 or M16
Pg9, Pg16 or M16
Art.-Nr.: 1-1410-980973
Art.-Bez.: G18 Du Wi Dosenuntersatz gewinkelt
M4
38
48
28
28
40
Ø4.
5
Pg9 or M16
Art.-Bez.: G18 VK Verschlusskappe f. Stecker
Art.-Nr.: 1-2410-589309
115
Ø30
.5
Reduced scale diagrams / dimensions in mm
Shell part 2
Note:Backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle. Backshells with two cable entries can also be used as surface mounted junction boxes.The flange mounted receptacle and backshell are sealed to IP54.
G18 DU Wi Pg9, G18 DU Wi M16 Backshell 45° for surface mounting
Shell part 2
G18 VK, G18 VD Protection caps
Protection
G18 DU Pg9, G18 DU Pg16, G18 DU M16 Backshell for surface mounting
G18 VK Protection cap for plugs G18 VD Protection cap for receptacles
Ordering code Thread
G18 DU Pg9 Pg size Pg9
G18 DU Pg16 Pg size Pg16
G18 DU M16 Metric size M16
Ordering code Thread
G18 DU Wi Pg9 Pg size Pg9
G18 DU Wi M16 Metric size M16
Series G18
Series G18
Series G18
Note G18 VD:For this article minimum order quantities apply. So, please contact us.
Note:45° backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle.The flange mounted receptacle and 45° backshell are sealed to IP54..
19
Art.-Bez.: G18 E-8P/L Kontakteinsatz
Art.-Nr.:1-1410-279353
863
1
54
72
Ø20.5
E
C D
B
A
Art.-Nr.:1-1410-279342
Art.-Bez.: G18 E-8S/L Kontakteinsatz
86 3
1
5 4
7 2
Ø20.5
E
CD
B
A
Reduced scale diagrams / dimensions in mm
G18 E-3P/4P/5P/8P/12P Pin insert 3/4/5/8/12 pole G18 E-3S/4S/5S/8S/12S Socket insert 3/4/5/8/12 pole
Inserts
Pin insert G18 E-8P/L Socket insert G18 E-8S/L
Connector type G18 SeriesNumber of contacts 3 pole 4 pole 5 pole 8 pole 12 poleContact arrangement
Contact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
5
7 2
5 4
7 2 12
34
5 86 3
1
5 4
7 212
11
10
9
8
76 5
4
3
21
Ordering codePin inserts - solder contacts Socket inserts - solder contactsPin inserts - crimp contacts Socket inserts - crimp contacts
G18 E-3P/L G18 E-3S/L
--- ---
G18 E-4P/L G18 E-4S/L
--- ---
G18 E-5P/L G18 E-5S/L
--- ---
G18 E-8P/L G18 E-8S/LG18 E-8P/C * G18 E-8S/C *
G18 E-12P/L G18 E-12S/L
--- ---
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512) 25 V 25 V 25 V 25 V 25 V
Key positions (polarization) 5 5 3 5 2
Contacts **Maximum rated current of individual contactOuter diameter of contactContact type/size (crimp contacts)
3x 16 A
∅ 1.58 mm---
4x 16 A
∅ 1.58 mm---
5x 7.5 A
∅ 1.58 mm---
8x 16 A
∅ 1.58 mmType A
12x 7.5 A
∅ 1.58 mm---
* If implemented accordingly, the 8 pole insert for crimp contacts is intermateable with the 3 pole and 4 pole insert for solder contacts** For detailed information on individual contacts see page 44
Series G18
20
Ø49.2
78
114
41
33.6
Ø4.5
94
Ø49.241
Ø4.5
33.6
46
94
33.6
41
M42x1.5
Ø4.5
Reduced scale diagrams / dimensions in mm
Note:This plug can only be used with the corresponding receptacle G28 DK M42. The mated con-nector is sealed to IP67.
G28 ST Plug
Shell part 1
G28 ST M42 Plug with thread M42x1.5
Shell part 1
G28 WS 90° plug
Shell part 1
Series G28
Series G28
Series G28
21
100
33.6
41Ø4.5
41
30
46
36
100
Ø4.5
Ø4.5
33.6
Ø51
79
114
33.6
41
Ø4.5
M42x1.5
4641
Reduced scale diagrams / dimensions in mm
G28 WS M42 90° plug with thread M42x1.5
Shell part 1
G28 KD Cable-connecting receptacle
Shell part 1
G28 KF Cable-connecting receptacle with flange
Shell part 1
Series G28
Series G28
Series G28
Note:This plug can only be used with the corresponding receptacle G28 DK M42. The mated connector is sealed to IP67.
22
44.5 Ø4.5
46
36
Ø37
31.5
5
1-1411-307016
G28 DF Tg Dose mit Flansch Trapezgewinde
Artikel-Nummer:
Artikel-Bezeichnung:
42
30
Ø36
46
36
M42x1.5 Ø5.55
Cable
Ø
Ø29
55
33.6
Ø20
41.6
Reduced scale diagrams / dimensions in mm
G28 DF Flange mount receptacle
Shell part 1
G28 DK M42 Flange mount receptacle with thread M42x1.5 and protection cap
Shell part 1
Note: This receptacle can only be used with the correspond-ing plug G28 ST M42 or G28 WS M42. The mated connector is sealed to IP67.
Front view (without cap)
T28-x, G28 SH Cable support sleeve, Cable clamp
Shell part 2
Figure ACable support sleeve T28-x
Figure BCable clamp G28 SH
Ordering code Cable diameter [mm] Figure
T28-10/13 10 ... 13 Fig. A
T28-13/16 13 ... 16 Fig. A
T28-16/18,5 16 ... 18,5 Fig. A
T28-18,5/20,5 18,5 ... 20,5 Fig. A
T28-20,5/22 20,5 ... 22 Fig. A
G28 SH 20 Fig. B
Series G28
Series G28
Series G28
Note:Cable support sleeve and cable clamp are for use with the plugs G28 ST, G28 ST M42, G28 WS and G28 WS M42 as well as the receptacles G28 KD and G28 KF.
23
64846 36 4xØ4.5
M4
46
36
Pg1651
Pg16
Ø4.5
54
M4
6.5
46 36
36
6.5
46
69
Pg16
Pg16
61.5
Ø37
111
46
36
Ø4.5
50
5.5
29
71.5
Reduced scale diagrams / dimensions in mm
G28 DU Wi Pg16 Backshell 45° for surface mounting
Shell part 2
G28 DD Receptacle with hinged lid
Shell part 1
G28 DU Pg16 Backshell for surface mounting
Shell part 2
Series G28
Series G28
Series G28
Note:Backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle. Backshells with two cable entries can also be used as surface mounted junction boxes.The knockout entries are designed for steel conduit thread (Pg) termination and high-strength cable glands.The flange mounted receptacle and backshell are sealed to IP54.
24
24
Ø46.5 Ø39
Ø42.2
Ø39.3
35.5
Ø37
25
Ø40
Pg21
8
M33x132
Ø3.5
7.5
±0.1
16
Ø5.4
6.4
Ø6.4
4.8
Reduced scale diagrams / dimensions in mm
ProtectionG28 VK Protection cap for plugs G28 VD Protection cap for receptacles
G28 VK, G28 VD Protection caps
G28 AD Pg21 Adapter
Shell part 2
ProtectionG28 IK Insulating cover
G28 IK Insulating cover Series G28
Series G28
Series G28
Note: The insulating cover is used for protecting the screw-type terminals of the following contact inserts:
● G28 E-2P+PE/S, G28 E-2S+PE/S ● G28 E-3P+PE/S, G28 E-3S+PE/S
Note: The adapter for size Pg21 cable glands is for use with the following plugs:
● G28 ST, G28 ST M42 ● G28 WS, G28 WS M42
25
45
6
31
7 PE
2
B C
DE
A
Ø30.5
A
BC
D E
Ø30.5
4 5
6
31
7PE
2
G28 Pin insert 2+PE/3+PE/4+PE/5/5+PE/6+PE/7+PE/12/16/24 pole G28 Socket insert
Inserts
Pin insert G28 E-7P/L Socket insert G28 E-7S/L
Connector type G28 SeriesNumber of contacts 2 pole + PE 3 pole + PE 4 pole + PE 5 pole 5 pole + PEContact arrangement
Contact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
5 2 5 274
6
3
1
4
6
3
1
7
4
6
3
1
7
Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contactsPin inserts, screw-type contacts Socket inserts, screw-type contacts
G28 E-2P+PE/L G28 E-2S+PE/L
--- ---
G28 E-2P+PE/S G28 E-2S+PE/S
G28 E-3P+PE/L G28 E-3S+PE/L
--- ---
G28 E-3P+PE/S G28 E-3S+PE/S
G28 E-4P+PE/L G28 E-4S+PE/L
--- ------ ---
G28 E-5P/L G28 E-5S/L
--- ------ ---
G28 E-5P+PE/L G28 E-5S+PE/L
--- ------ ---
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
230 V / 400 V PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact 42 V 230 V / 400 V
PE contact
Key positions (polarization) 5 5 5 5 5Contacts **
Max. rated current of individual contactOuter diameter of contactContact type/size (crimp contacts)
2x 27.5 A∅ 2.3 mm
---
3x 26 A∅ 2.3 mm
---
4x 25 A∅ 2.3 mm
---
5x 23 A∅ 2.3 mm
---
5x 16 A∅ 2.3 mm
---PE contact ***
Diameter solder contactsContact type/size (crimp contacts)Diameter screw-type contacts
∅ 3 mm---
∅ 2.3 mm
∅ 3 mm---
∅ 2.3 mm
∅ 3 mm------
---------
∅ 3 mm------
Connector type G28 SeriesNumber of contacts 6 pole + PE 7 pole + PE 12 pole 16 pole 24 poleContact arrangement
Contact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
4
6
3
15 2
4
6
3
1
75 212
11 10 98
7
6543
2
116 15
1413
1211 10 9
8
7
6543
2
1 2423
22212019 18
1716
1514
13121110
9 8 7654
321
Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contactsPin inserts, screw-type contacts Socket inserts, screw-type contacts
G28 E-6P+PE/L G28 E-6S+PE/L
--- ------ ---
G28 E-7P+PE/L G28 E-7S+PE/LG28 E-7P+PE/C* G28 E-7S+PE/C*
--- ---
G28 E-12P/L G28 E-12S/L
--- ------ ---
G28 E-16P/L G28 E-16S/L
--- ------ ---
G28 E-24P/L G28 E-24S/L
--- ------ ---
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
230 V / 400 V PE contact
230 V / 400 V PE contact 42 V 42 V 42 V
Key positions (polarization) 5 5 5 5 5Contacts **
Max. rated current of individual contactOuter diameter of contactContact type/size (crimp contacts)
6x 22 A∅ 2.3 mm
---
7x 20 A∅ 2.3 mm
Typ B
12x 16 A∅ 1.58 mm
---
16x 16 A∅ 1.58 mm
---
24x 7.5 A∅ 1.58 mm
---PE contact ***
Diameter solder contactsContact type/size (crimp contacts)Diameter screw-type contacts
∅ 3 mm------
∅ 3 mmTyp H
---
---------
---------
---------
* If implemented accordingly, the 7 pole insert for crimp contacts is intermateable with the 2 ... 6 pole inserts for solder contacts** For detailed information on individual contacts see page 44*** PE = Protective conductor terminal, for details about PE contacts refer to page 44
Series G28
26
Ø64.2
119
44.5
55
Ø4.5
> 97
Ø64
.255
55145.2
44.5
Ø4.5
> 97
55
55145.2
44.5
65
Ø4.5
Tr60
x3
Reduced scale diagrams / dimensions in mm
G42 ST Plug
Shell part 1
G42 WS 90° plug
Shell part 1
G42 WS Tg 90°plug with trapezoidal thread
Shell part 1
Serie G42
Series G42
Series G42
Note:This plug can only be used with the corresponding receptacle G42 DF Tg. The mated connector is sealed to IP67.
27
138.5
44.5
55
Ø4,5
138.5
44.5
55
Ø4.5
3360
50 Ø4.5
Ø30
53
44.5
65
Ø40
cable-Ø
Reduced scale diagrams / dimensions in mm
T42-x, G42 SH Cable support sleeve, Cable clamp
Shell part 2
G42 KD Cable-connecting receptacle
Shell part 1
G42 KF Cable-connecting receptacle with flange
Shell part 1
Figure ACable support sleeve T42-x
Figure BCable clamp G42 SH
Ordering code Cable diameter [mm] Figure
T42-14/18 14 ... 18 Fig. A
T42-18/22 18 ... 22 Fig. A
T42-22/26,5 22 ... 26.5 Fig. A
T42-26,5/31 26.5 ... 31 Fig. A
G42 SH 30 Fig. B
Series G42
Series G42
Series G42
Note:Cable support sleeve and cable clamp are for use with the plugs G42 ST, G42 WS and G42 WS Tg as well as the receptacles G42 KD, G42 KF and also G57 KD Kt and G57 KF Kt.
28
60
50
50
33
Ø5.1
Tr60x3
Ø4.5
54
41.5
6050
89
60
50
50
33
Ø4.5
Reduced scale diagrams / dimensions in mm
Shell part 1
G42 DD Receptacle with hinged lid
G42 DF Flange mount receptacle
Shell part 1
G42 DF Tg Flange mount receptacle with flange and trapezoidal thread
Shell part 1
Series G42
Series G42
Series G42
Note:This receptacle can only be used with the corresponding plug G42 WS Tg. The mated connector is sealed to IP67.
29
63
70
M4
6050
60 504x
Ø4.
5
Pg21Pg21 or M25
60
M4
50
Ø4.5
60
50
68
94
Pg21 or M25
Reduced scale diagrams / dimensions in mm
Shell part 2
Shell part 2
G42 DU Pg21, G42 DU M25 Backshell for surface mounting
G42 DU Wi Pg21, G42 DU Wi M25 Backshell 45° for surface mounting
Note:Backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle. Backshells with two cable entries can also be used as surface mounted junction boxes.The flange mounted receptacle and backshell are sealed to IP54.Do not use this backshell with the following pin and socket inserts: G42 E-4/S+PE/L, G42 E-4/P+PE/L, G42 E-6/S+PE/L-2, G42 E-6/P+PE/L-2.No connection of protective conductor possible for the following pin and socket inserts: G42 E-3/S+PE/L-2, G42 E-3/P+PE/L-2.
Ordering code Thread
G42 DU Pg21 Pg size Pg21
G42 DU M25 Metric size M25
Note:Backshells for surface mounting come in handy when there is not enough space for the receptacle to be panel mounted. The knockout entry of the backshell allows to enter a cable from the side in front of the panel and wire the rear of the receptacle. Backshells with two cable entries can also be used as surface mounted junction boxes.The flange mounted receptacle and backshell are sealed to IP54.Do not use this backshell with the following pin and socket inserts: G42 E-4/S+PE/L, G42 E-4/P+PE/L, G42 E-6/S+PE/L-2, G42 E-6/P+PE/L-2.No connection of the protective conductor possible for the following pin and socket inserts: G42 E-3/S+PE/L-2, G42 E-3/P+PE/L-2.
Ordering code Thread
G42 DU Wi Pg21 Pg size Pg21
G42 DU Wi M25 Metric size M25
Series G42
Series G42
Note:For this article minimum order quantities apply. Please, contact us.
Note:For this article minimum order quantities apply. Please, contact us.
30
Art.-Nr.: 1-1412--
Art.-Bez.: G42 VD Tg Verschlussdeckel f. DoseTr
60x3
36
Ø67
65
Ø70
34
Ø53.5
38
Ø61.5
28
Ø53.5
38
Ø53
Reduced scale diagrams / dimensions in mm
Protection
Protection
G42 VD, G42 VD Tg Protection caps for receptacles
G42 VK Ke, G42 VK Protection caps for plugs
G42 GK Rubber cap for plugs
G42 VK Ke Protection cap with chain for plugs G42 VK Protection cap for plugs
G42 GK Rubber cap for plugs
ProtectionG42 VD Tg Protection cap for receptacles with trapezoidal thread
Series G42
Series G42
Series G42
G42 VD Protection cap for receptacles
31
Ø44.514
1312
1110
98 7
6
543
21
PE
E D
CBA
Ø44.5
Ø44,51
23 4
5
678
9
1011
1213
14PEA
B C
DE
G42 Pin inserts 3+PE/4+PE/6+PE/6+2+PE/8+PE/10+PE/12+PE/ G42 Socket inserts 14+PE/ 20+PE/24 pole
Inserts
Pin insert G42 E-14P+PE/L Socket insert G42 E-14S+PE/L
Connector type G42 SeriesNumber of contacts 3 pole + PE 3 pole + PE 4 pole + PE 6 pole + PE 6 pole + PE 6+2 pole + PEContact arrangement
Contact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
64 1
9
6 3
4
3 2
16
54
3 2
1
11
9
7
6 3
26 5
43
2
1
P1 P2
Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts
G42 E-3P+PE/L-2 G42 E-3S+PE/L-2
--- ---
G42 E-3P+PE/L G42 E-3S+PE/L
--- ---
G42 E-4P+PE/L G42 E-4S+PE/L
--- ---
G42 E-6P+PE/L-2 G42 E-6S+PE/L-2
--- ---
G42 E-6P+PE/L G42 E-6S+PE/L
--- ---
--- ---
G42 E-6+2P+PE/C G42 E-6+2S+PE/C
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
230 V / 400 V PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact
500 V PE contact
Key positions (polarization) 5 5 5 5 5 5
Contacts **Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)
3x 63 A∅ 6 mm
---
3x 20 A∅ 3 mm
---
4x 63 A∅ 6 mm
---
6x 63 A∅ 6 mm
---
6x 20 A∅ 3 mm
---
8x 25 A∅ 3 mmType H
PE contact ***Diameter solder contactsContact type/size (crimp contacts)
∅ 6 mm---
∅ 3 mm---
∅ 6 mm---
∅ 6 mm---
∅ 3 mm---
---Type H
Connector type G42 SeriesNumber of contacts 8 pole + PE 10 pole + PE 12 pole + PE 14 pole + PE 20 pole + PE 24 poleContact arrangement
Contact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
11
9
7
6 3
218
12
3
456
7
8
910
11
1012
9
7
6
5 4
3
218 1
2
3
456
7
8
910
1112
1314 20
191817 16
1514
13
7
4
3
1211
12
56
8910
353231302928272625242322
15141312111098765
2
Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts
G42 E-8P+PE/L G42 E-8S+PE/L
--- ---
G42 E-10P+PE/L G42 E-10S+PE/L
--- ---
G42 E-12P+PE/L G42 E-12S+PE/LG42 E-12P+PE/C G42 E-12S+PE/C
G42 E-14P+PE/L G42 E-14S+PE/LG42 E-14P+PE/C* G42 E-14S+PE/C*
G42 E-20P+PE/L G42 E-20S+PE/LG42 E-20P+PE/C G42 E-20S+PE/C
G42 E-24P/L G42 E-24S/L
--- ---
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
230 V / 400 V PE contact
500 V PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact 42 V
Key positions (polarization) 5 5 5 5 5 5
Contacts **Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)
8x 20 A∅ 3 mm
---
10x 25 A∅ 2.3 mm
---
12x 25 A∅ 3 mmTyp H
14x 16 A∅ 2.3 mm
Typ B
20x 10 A∅ 1.58 mm
Typ A
24x 10 A∅ 1.58 mm
---PE contact ***
Diameter solder contactsContact type/size (crimp contacts)
∅ 3 mm---
∅ 3 mm---
∅ 3 mmType H
∅ 3 mmType H
∅ 3 mmType H
------
* If implemented accordingly, the 14 pole insert for crimp contacts is intermateable with the 10 pole insert for solder contacts** For detailed information on individual contacts see page 44*** PE = Protective conductor terminal, for details about PE contacts refer to page 44
Series G42
32
85
117
Ø92
M55x2
Tr80x16P8
119.4
Ø85.4
M55x2
M55x2
Ø85.4
119
165.6
Reduced scale diagrams / dimensions in mm
Shell part 1
Shell part 1
G57 WS Tr 90° plug
G57 ST Tg Plug with trapezoidal thread Series G57
Series G57
Shell part 1
G57 ST Tr Plug Series G57
Note:This plug can only be used with the corresponding receptacle G57 DF Tg. The mated connector is sealed to IP67.
33
168
Ø85.4
147
63
75
Ø4.3
141
Ø85.4
63
75
Ø4.3
70
85
M55x2
Ø92
122
179.4
Tr80x16P8
Reduced scale diagrams / dimensions in mm
Shell part 1
G57 WS Tg 90° plug with trapezoidal thread
G57 WS Kt 90° plug
Shell part 1
Shell part 1
G57 ST Kt Plug Series G57
Series G57
Series G57
Note:This plug can only be used with the corresponding receptacle G57 DF Tg. The mated connector is sealed to IP67.
34
M55x2
38
128
Ø7
38
168,5
128
M55x2
Ø75
44,5
4,5
168,5Ø75
65
80
Ø6,8 6
40,3
56
Tr80x16P8
65
80
65
80
Ø7
44,5
4,5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130,5
80
65
51
10
37
6
M55x2
38
128
Ø7
38
168,5
128M55x2
Ø75
44,5
4,5
168,5Ø75
65
80
Ø6,8 6
40,3
56
Tr80x16P8
65
80
65
80
Ø7
44,5
4,5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130,5
80
65
51
10
37
6
M55x2
38
128
Ø7
38
168.5
128
M55x2
Ø75
44.5
4.5
168.5Ø75
65
80
Ø6.8 6
40.3
56
Tr80x16P8
65
80
65
80
Ø7
44.5
4.5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130.5
80
65
51
10
37
6
Reduced scale diagrams / dimensions in mm
Shell part 1
G57 KD Tr Cable-connecting receptacle for bell-shaped cable sleeve
Shell part 1
Shell part 1
G57 KD Kt Cable-connecting receptacle for cable support sleeve
G57 KF Tr Cable-connecting receptacle with flange for bell-shaped cable sleeve
Series G57
Series G57
Series G57
Note:Use cable clamp G42 SH and cable support sleeve T42-x with this type of connector.
35
M55x2
38
128
Ø7
38
168.5
128
M55x2
Ø75
44.5
4.5
168.5Ø75
65
80
Ø6.8 6
40.3
56
Tr80x16P8
65
80
65
80
Ø7
44.5
4.5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130.5
80
65
51
10
37
6
M55x2
38
128
Ø7
38
168.5
128
M55x2
Ø75
44.5
4.5
168.5Ø75
65
80
Ø6.8 6
40.3
56
Tr80x16P8
65
80
65
80
Ø7
44.5
4.5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130.5
80
65
51
10
37
6
M55x2
38
128
Ø7
38
168.5
128
M55x2
Ø75
44.5
4.5
168.5Ø75
65
80
Ø6.8 6
40.3
56
Tr80x16P8
65
80
65
80
Ø7
44.5
4.5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130.5
80
65
51
10
37
6
Reduced scale diagrams / dimensions in mm
Shell part 1
G57 DF Tg Flange mount receptacle with trapezoidal thread
G57 DF Flange mount receptacle
Shell part 1
G57 KF Kt Cable-connecting receptacle with flange for cable support sleeve
Shell part 1
Series G57
Series G57
Series G57
Note:This receptacle can only be used with the corresponding plug G57 ST Tg. The mated connector is sealed to IP67.
Note:Use cable clamp G42 SH and cable support sleeve T42-x with this type of connector.
36
Ø94
42
45.6
37
Ø76.5
Ø72.5
M55x2
38
128
Ø7
38
168.5
128
M55x2
Ø75
44.5
4.5
168.5Ø75
65
80
Ø6.8 6
40.3
56
Tr80x16P8
65
80
65
80
Ø7
44.5
4.5
5555
52,5
37
6Ø7
65
80
Ø7Ø83
130.5
80
65
51
10
37
6
Reduced scale diagrams / dimensions in mm
Shell part 1
G57 DD Receptacle with hinged lid
Protection
Protection
G57 VK Protection cap
G57 GK Rubber cap for plugs
G57 VK Protection cap for plugs
Series G57
Series G57
Series G57
G57 GK Rubber cap for plugs
37
Ø84
27
46
63
74.5
65
Ø41
Cab
le Ø
73
Ø70
2x
M55
x2
Cab
le Ø
51
12
55
Reduced scale diagrams / dimensions in mm
G57 VD Protection cap for receptacles
G57 SH + T42-x Cable clamp + cable support sleeve
Shell part 2
Cable ∅ [mm]
Ordering codeFigure A
Cable clampFigure B
Cable support sleeve
--- G57 SH ---
14 ... 18 --- T42-14/18
18 ... 22 --- T42-18/22
22 ... 26.5 --- T42-22/26,5
26.5 ... 31 --- T42-26,5/31
Note:Cable support sleeve and cable clamp are for use with the plugs G57 ST Kt and G57 WS Kt. For the receptacles G57 KD Kt and G57 KF Kt use cable clamp G42 SH along with the cable support sleeve T42-x (see page 27).
Figure ACable clampG57 SH
Figure BCable support sleeveT42-x
Series G57
Note:The bell-shaped cable sleeve and its accessories are for use with the plugs G57 ST Tr, G57 ST Tg, G57 WS Tr, and G57 WS Tg as well as the receptacles G57 KD Tr and G57 KF Tr.
G57 Tr-46 + G57 KT/xx-yy + G57 DI-xx Bell-shaped cable sleeve
Shell part 2Figure ABell-shaped cable sleeveG57 TR-46
Figure BParts of clampG57 KT/xx-yy
Cable ∅ [mm]
Ordering codeFigure A
Bell-shaped cable sleeve
Figure B Parts of clamp
Figure C Sealing ring
30
G57 TR-46 G57 KT/30-36
G57 DI-30
32 G57 DI-32
34 G57 DI-34
36 G57 DI-36
38
G57 TR-46 G57 KT/38-44
G57 DI-38
40 G57 DI-40
42 G57 DI-42
Figure CSealing ringG57 DI-xx
Series G57
G57 GD Protection cap for receptacles
Protection
Series G57
38
12
3
4
5
67 8
9
10
11
12
1314
15
16
17
18 19
20
21
22
23
24
PE
12
3
4
5
678
9
10
11
12
1314
15
16
17
1819
20
21
22
23
24
PE
Ø59.8 Ø59.8
BC
ED
A
BC
ED
A
Reduced scale diagrams / dimensions in mm
G57 Pin inserts 4+PE/4+5/16+PE/24+PE/32+PE/48+PE pole G57 Socket inserts 4+PE/4+5/16+PE/24+PE/32+PE/48+PE pole
Inserts
Pin insert G57 E-24P+PE/L Socket insert G57 E-24S+PE/L
Connector type G57 SeriesNumber of contacts 4 pole + PE 4 + 5 pole 16 pole + PE 24 pole + PE 32 pole + PE 48 pole + PEContact arrangement
Contact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
4
2
1
33
8
947 6
2
511 2
345
6910111213 14
16
1720
21
1 2345
678
910111213 14
1516
171819
20
21222324
27
21201918
17
2223242526
3031 29
32
281615
1413
12
1110
9 876
5
43
21
10123
45 6 7 8
9
111213141516171819 20 21 22
23242526
27282948
30
40
313233343536
37 38 39
41424344
454647
Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts
G57 E-4P+PE/L G57 E-4S+PE/L
--- ---
G57 E-4P+5/L G57 E-4S+5/L
--- ---
G57 E-16P+PE/L G57 E-16S+PE/L
--- ---
G57 E-24P+PE/L G57 E-24S+PE/L
--- ---
G57 E-32P+PE/L G57 E-32S+PE/LG57 E-32P+PE/C G57 E-32S+PE/C
--- ---
G57 E-48P+PE/C G57 E-48S+PE/C
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
230 V / 400 V PE contact 25 V 230 V / 400 V
PE contact230 V / 400 V PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact
Key positions (polarization) 5 5 5 5 5 5
Contacts *Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)
4x 100 A∅ 10 mm
---
4x 50 A 5x 35 A∅ 8 mm ∅ 3 mm
---
16x 20 A∅ 3 mm
---
24x 20 A∅ 3 mm
---
32x 16 A∅ 1.58 mm
Type A
48x 7.5 A∅ 2.3 mmType B
PE contact **Diameter solder contactsContact type/size (crimp contacts)
∅ 10 mm---
------
∅ 3 mm---
∅ 3 mm---
∅ 3 mmType H
∅ 3 mmType H
* For detailed information on individual contacts see page 44** PE = Protective conductor terminal, for details about PE contacts refer to page 44
Series G57
39
Tr55
x6P3
Ø65
103
Pg29
101
Tr55x6P3
Pg29
Tr55
x6P
3
approx. 63 60
50
Reduced scale diagrams / dimensions in mm
GM42 ST Pg29 Plug
Shell part 1
GM42 SF Flange mount plug
GM42 KD Cable-connecting receptacle
Shell part 1
Shell part 1
Series GM42
Series GM42
Series GM42
40
Ø4.3
Ø3.5
60 50
66.5
89
60 50
Tr55x6P3
32
Ø4.5
60
5060.5
L2
L1
Pg
L3
Ø18
... 2
4
L4
Pg2
9
Pg2
1
24Ø20.5
Reduced scale diagrams / dimensions in mm
GM42 WG Backshell 90°
Shell part 2
GM42 VS Pg29 Cable gland for cables ∅ 18 ... 24 mm GM42 RD Pg21 + M3 VPg21 Adapter + cable gland for cables ∅ 14 ... 18 mm
Series part 2
GM42 RD Pg21 GM42 VS Pg29 or M3 VPg21
GM42 DF Flange mount receptacle
Shell part 1
Series GM42
Series GM42
Series GM42
Cable Ø Adapter Cable gland L1 L2 L3 L4
14 ... 18 GM42 RD Pg21 M3 VPg21 16 28.5 Pg21 30
18 ... 24 --- GM42 VS Pg29 18 32.5 Pg29 41
41
33
Ø65
Tr55x6P3
39
46.5
Tr55x6P3
52.5
2019 18
17
161514
13
7
43
1211
12 5
6
8910
PE
Ø44.5
A
B C
DE
2019 18
17
161514
13
7
43
1211
12 5
6
8910
PE
Ø44.5
A
B C
DE
GM42 VK, GM42 VD Protection caps
ProtectionGM42 VK Protection cap for plugs GM42 VD Protection cap for receptacles
G42 Pin inserts 6+2+PE/10+PE/12+PE/14+PE/ 20+PE/64+PE pole G42 Socket inserts 6+2+PE/10+PE/12+PE/14+PE/ 20+PE/64+PE pole
Inserts
Pin insert G42 E-20P+PE/L Socket insert G42 E-20S+PE/L
Connector type GM42 SeriesNumber of contacts 6+2 pole + PE 10 pole + PE 12 pole + PE 14 pole + PE 20 pole + PE 64 pole + PEContact arrangement
Contact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
6 5
43
2
1
P1 P2
12
3
456
7
8
910
11
1012
9
7
6
5 4
3
218 1
2
3
456
7
8
910
1112
1314 20
191817 16
1514
13
7
4
3
1211
12
56
8910
62 63 64
59 50
584243444560
57412324254661
56402210112647
553921911227
382082
28
54371973413
533618651429
52351716153048
513433323149
Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts
--- ---
G42 E-6+2P+PE/C G42 E-6+2S+PE/C
G42 E-10P+PE/L G42 E-10S+PE/L
--- ---
G42 E-12P+PE/L G42 E-12S+PE/LG42 E-12P+PE/C G42 E-12S+PE/C
G42 E-14P+PE/L G42 E-14S+PE/LG42 E-14P+PE/C* G42 E-14S+PE/C*
G42 E-20P+PE/L G42 E-20S+PE/LG42 E-20P+PE/C G42 E-20S+PE/C
--- ---
GM42 E-64P+PE/C GM42 E-64S+PE/C
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
500 V
PE contact
500 V
PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact
61x 25 V 3x 230 V / 400 V
PE contactKey positions (polarization) 5 5 5 5 5 5
Contacts **Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)
8x 25 A∅ 3 mmType H
10x 25 A∅ 2.3 mm
---
12x 25 A∅ 3 mmType H
14x 16 A∅ 2.3 mmType B
20x 10 A∅ 1.58 mm
Type A
64x 10 A∅ 1.6 mmType G
PE contact ***Diameter solder contactsContact type/size (crimp contacts)
---Type H
∅ 3 mm---
∅ 3 mmType H
∅ 3 mmType H
∅ 3 mmType H
∅ 1.6 mmType G
* If implemented accordingly, the 14 pole insert for crimp contacts is intermateable with the 10 pole insert for solder contacts** For detailed information on individual contacts see page 44*** PE = Protective conductor terminal, for details about PE contacts refer to page 44
Series GM42
Series GM42
42Tr72x6P3
Ø80130
Pg36
Tr72x6P3
Ø6.8
39
64 80
65
Ø34
17.53
34.5
Pg36
Ø31
50
Ø36
Reduced scale diagrams / dimensions in mm
GM57 VS Pg36 Cable gland for cables ∅ 28 ... 31 mm
Shell part 2
GM57 ST Pg36 Plug
Shell part 1
GM57 DF Flange mount receptacle
Shell part 1
Series GM57
Series GM57
Series GM57
43
38
Tr72x6P3
44
Ø80
51
Tr72x6P3
57
22
8
721
620
54
19
18
3
21
17 29
30
31
322827
26
25
24
23
9
10
11
1213
14
1516
CBDE
A PE
27
21
20
19
18
17
2223
24
25
26
30
3129
3228
1615
14
13 12
11
10
98
7
6
54
3
2
CBDE
1
A
Ø59.8
Ø59.8
PE
Protection
GM57 VK, GM57 VD Protection caps
GM57 VK Protection cap for plugs GM57 VD Protection cap for receptacles
G57 Pin inserts 4+PE / 16+PE / 32+PE / 48+PE pole G57 Socket inserts 4+PE / 16+PE / 32+PE / 48+PE pole
Inserts
Pin insert G57 E-24P+PE/L Socket insert G57 E-24S+PE/L
Connector type GM57 SeriesNumber of contacts 4 pole + PE 16 pole + PE 32 pole + PE 48 pole + PEContact arrangement
Contact identification marked on insert:
Pin insert: Rear view Socket insert: Front view
4
2
1
3
1 2345
6910111213 14
16
1720
2127
21201918
17
2223242526
3031 29
32
281615
1413
12
1110
9 876
5
43
21
10123
45 6 7 8
9
111213141516171819 20 21 22
23242526
27282948
30
40
313233343536
37 38 39
41424344
454647
Ordering codePin inserts, solder contacts Socket inserts, solder contactsPin inserts, crimp contacts Socket inserts, crimp contacts
G57 E-4P+PE/L G57 E-4S+PE/L
--- ---
G57 E-16P+PE/L G57 E-16S+PE/L
--- ---
G57 E-32P+PE/L G57 E-32S+PE/LG57 E-32P+PE/C G57 E-32S+PE/C
--- ---
G57 E-48P+PE/C G57 E-48S+PE/C
Rated voltage (IEC 60038)at pollution degree 3 (IEC 60512)
230 V / 400 V PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact
230 V / 400 V PE contact
Key positions (polarization) 5 5 5 5
Contacts *Max. rated current of individual contact Outer diameter of contactContact type/size (crimp contacts)
4x 100 A∅ 10 mm
---
16x 20 A∅ 3 mm
---
32x 16 A∅ 1.58 mm
Type A
48x 7.5 A∅ 2.3 mmType B
PE contact **Diameter solder contactsContact type/size (crimp contacts)
∅ 10 mm---
∅ 3 mm---
∅ 3 mmType H
∅ 3 mmType H
* For detailed information on individual contacts see page 44** PE = Protective conductor terminal, for details about PE contacts refer to page 44
Series GM57
Series GM57
44
31
Ø1.58 Ø3.76 Ø3.76Identification IdentificationWire gauge Ø1.58 Wire gauge
L2L1
Ø1.6 Ø3.2 Ø3.5Wire gauge Ø1.6 Wire gauge
L2L1
Ø2.3 Ø5.15 Ø5.15Identification IdentificationWire gauge Wire gaugeØ2.3
L2L1
Ø3 Ø7.2 Ø7.2Identification IdentificationWire gauge Wire gaugeØ3
L2L1
Ø1.58 Ø3.76 Ø3.76Identification IdentificationWire gauge Ø1.58 Wire gauge
L2L1
Ø1.6 Ø3.2 Ø3.5Wire gauge Ø1.6 Wire gauge
L2L1
Ø2.3 Ø5.15 Ø5.15Identification IdentificationWire gauge Wire gaugeØ2.3
L2L1
Ø3 Ø7.2 Ø7.2Identification IdentificationWire gauge Wire gaugeØ3
L2L1
Ø1.58 Ø3.76 Ø3.76Identification IdentificationWire gauge Ø1.58 Wire gauge
L2L1
Ø1.6 Ø3.2 Ø3.5Wire gauge Ø1.6 Wire gauge
L2L1
Ø2.3 Ø5.15 Ø5.15Identification IdentificationWire gauge Wire gaugeØ2.3
L2L1
Ø3 Ø7.2 Ø7.2Identification IdentificationWire gauge Wire gaugeØ3
L2L1
Ø1.58 Ø3.76 Ø3.76Identification IdentificationWire gauge Ø1.58 Wire gauge
L2L1
Ø1.6 Ø3.2 Ø3.5Wire gauge Ø1.6 Wire gauge
L2L1
Ø2.3 Ø5.15 Ø5.15Identification IdentificationWire gauge Wire gaugeØ2.3
L2L1
Ø3 Ø7.2 Ø7.2Identification IdentificationWire gauge Wire gaugeØ3
L2L1
19.5
Reduced scale diagrams / dimensions in mm
Ordering code, contacts SAC-1,00-Ag-09 09 = Specail design G42/G57 Series
Contakt type Contact platingS = Pin, B = Socket Ag = Silver platedContact diameter Wire gaugeType A = 1.58 mm ∅ Type B = 2.3 mm ∅
C = Crimp contactType H = 3 mm ∅ Type G = 1.6 mm ∅
Contacts
Note: PE contacts must be at least of the same AWG size as the main contacts.
Contacts Crimp contacts (pin/socket) and Filler plug Series G/GM
Contacts SAC-x, BAC-x, BS-A Crimp contacts (Pin/Socket) and Filler plug:
Pin contactOrdering code L1 IdentificationSAC-0,50-Ag 28.6 No groove SAC-1,00-Ag 28.6 1 groove SAC-1,50-Ag 28.6 2 groovesSAC-2,50-Ag 28.6 3 groovesSAC-1,00-Ag-09 32.6 1 grooveSAC-1,50-Ag-09 32.6 2 grooves
Socket contactOrdering code L2 IdentificationBAC-0,50-Ag 28.6 No groove BAC-1,00-Ag 28.6 1 groove BAC-1,50-Ag 28.6 2 groovesBAC-2,50-Ag 28.6 3 grooves
TerminationWire gauge Rated currentAWG 20 7.5 AAWG 18 ... 16 10 AAWG 14 16 A AWG 12 27.5 AAWG 18 ... 16 10 AAWG 14 16 A
Filler plug: BS-A: Unimplemented contact ca-vities can be fitted with filler plugs
Pin contactOrdering code L1 IdentificationSBC-0,50-Ag 40.4 No groove SBC-1,00-Ag 40.4 1 groove SBC-1,50-Ag 40.4 2 groovesSBC-2,50-Ag 39.0 3 groovesSBC-4,00-Ag 39.0 1 wide grooveSBC-6,00-Ag 39.0 2 wide grooves
Socket contactOrdering code L2 IdentificationBBC-0,50-Ag 37.0 No groove BBC-1,00-Ag 37.0 1 groove BBC-1,50-Ag 37.0 2 groovesBBC-2,50-Ag 35.6 3 groovesBBC-4,00-Ag 35.6 1 wide grooveBBC-6,00-Ag 35.6 2 wide grooves
TerminationWire gauge Rated currentAWG 20 7.5 AAWG 18 ... 16 10 AAWG 14 16 A AWG 12 27.5 AAWG 10 35 AAWG 9 35 A
Contacts SBC-x, BBC-x, BS-B Crimp contacts (Pin/Socket) and Filler plug:
Filler plug: BS-B: Unimplemented contact ca-vities can be fitted with filler plugs
Pin contactOrdering code L1 IdentificationSHC-1,00-Ag 43.6 1 groove SHC-1,50-Ag 43.6 2 groovesSHC-2,50-Ag 43.6 3 groovesSHC-4,00-Ag 46.6 1 wide grooveSHC-6,00-Ag 46.6 2 wide grooves
Socket contactOrdering code L2 IdentificationBHC-1,00-Ag 42.4 1 groove BHC-1,50-Ag 42.4 2 groovesBHC-2,50-Ag 42.4 3 groovesBHC-4,00-Ag 45.4 1 wide grooveBHC-6,00-Ag 45.4 2 wide grooves
TerminationWire gauge Rated currentAWG 18 ... 16 10 AAWG 14 16 A AWG 12 27.5 AAWG 10 35 AAWG 9 35 A
Contacts SHC-x, BHC-x Crimp contacts (Pin/Socket):
Pin contactOrdering code L1 IdentificationSGC-0,37-Ag 25,0 ---SGC-0,50-Ag 25,0 ---SGC-1,00-Ag 25,0 ---SGC-1,50-Ag 25,0 ---SGC-2,50-Ag 25,0 ---
Socket contactOrdering code L2 IdentificationBGC-0,37-Ag 21,6 ---BGC-0,50-Ag 21,6 ---BGC-1,00-Ag 21,6 ---BGC-1,50-Ag 21,6 ---BGC-2,50-Ag 21,6 ---
TerminationWire gauge Rated currentAWG 25 ... 21 5 AAWG 20 7.5 A AWG 18 ... 16 10 AAWG 14 16 A AWG 12 27.5 A
Contacts SGC-x, BGC-x Crimp contacts (Pin/Socket):
45
15
10
5
0
15
10
5
00 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole2.5 □
2 pole
2 pole2.5 □
4 □ 20 pole
1.5 □ 32 pole2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole2.5 □4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole10 □
4 pole16 □35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole10 □
6 pole
3 pole16 □
16 □ 6 pole
10 □ 6 pole6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 205 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
00 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole2.5 □
2 pole
2 pole2.5 □
4 □ 20 pole
1.5 □ 32 pole2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole2.5 □4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole10 □
4 pole16 □35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole10 □
6 pole
3 pole16 □
16 □ 6 pole
10 □ 6 pole6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 205 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
00 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole2.5 □
2 pole
2 pole2.5 □
4 □ 20 pole
1.5 □ 32 pole2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole2.5 □4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole10 □
4 pole16 □35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole10 □
6 pole
3 pole16 □
16 □ 6 pole
10 □ 6 pole6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 205 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
00 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole2.5 □
2 pole
2 pole2.5 □
4 □ 20 pole
1.5 □ 32 pole2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole2.5 □4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole10 □
4 pole16 □35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole10 □
6 pole
3 pole16 □
16 □ 6 pole
10 □ 6 pole6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 205 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
00 10 20 30
2.5 □
1.5 □
1/0.75 □
0.5 □
0 20 40 60
1.5 □
80
32 pole2.5 □
1.5 □ 20 pole
20 pole
20 pole
32 pole
32 pole
32 pole
1.5 □
0.5 □
0.5 □
2 pole
1.5 □
2,5 □
4 □
4 □
32 pole2.5 □
2 pole
2 pole2.5 □
4 □ 20 pole
1.5 □ 32 pole2.5 □ 48 pole
1.5 □ 48 pole
1.5 □
2.5 □
6 □
4 □
6 □ 3 pole
3 pole1.5 □
6 □ 12 pole
1.5 □ 24 pole
2.5 □ 20 pole
4 □ 3 pole
4 □ 16 pole
3 pole2.5 □4 □ 20 pole
85 □
25 □
16 □
10 □
4 pole10 □
4 pole16 □35 □ 16 pole
35 □ 4 pole
25 □ 4 pole
25 □ 16 pole
16 □ 16 pole
10 □ 16 pole
25 □
16 □
10 □
6 □
25 □
3 pole10 □
6 pole
3 pole16 □
16 □ 6 pole
10 □ 6 pole6 □ 3 pole
6 □ 6 pole
25 □ 3 pole
Curre
nt a
t 20°
C [A
]
Number of contacts Ambient temperature [°C]
0 10 20 30 0 20 40 60 80
Number of contacts Ambient temperature [°C]
0 10 20 30 50 0 20 40 60 80
Number of contacts Ambient temperature [°C]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 20 0 20 40 60 80
Number of contacts Ambient temperature [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
0 10 205 25 5 25 0 20 40 60 80
Number of contacts Ambient temperature[°C]
60
40
0
60
40
20 20
100 100
80 80
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Curre
nt a
t 20°
C [A
]
Perm
issi
ble
oper
atin
g cu
rrent
[A]
1/0.75 □
1/0.75 □
15
10
5
0
15
10
5
00 10 20 30
2,5 □
1,5 □
1/0,75 □
0,5 □
0 20 40 60
1,5 □
80
32pol2,5 □
1,5 □ 20pol
20pol
20pol
32pol
32pol
32pol
1,5 □
0,5 □
0,5 □
2pol
1,5 □
2,5 □
4 □
4 □
32pol2,5 □
2pol
2pol2,5 □
4 □ 20pol
1,5 □ 32pol2,5 □ 48pol
1,5 □ 48pol
1,5 □
2,5 □
6 □
4 □
6 □ 3pol
3pol1,5 □
6 □ 12pol
1,5 □ 24pol
2,5 □ 20pol
4 □ 3pol
4 □ 16pol
3pol2,5 □4 □ 20pol
85 □
25 □
16 □
10 □
4pol10 □
4pol16 □35 □ 16pol
35 □ 4pol
25 □ 4pol
25 □ 16pol
16 □ 16pol
10 □ 16pol
25 □
16 □
10 □
6 □
25 □
3pol10 □
6pol
3pol16 □
16 □ 6pol
10 □ 6pol6 □ 3pol
6 □ 6pol
25 □ 3pol
Stro
m b
ei 2
0° C
[A]
Polzahl Umgebungstemperatur [°C]
0 10 20 30 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
0 10 20 30 50 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
Zulä
ssig
er B
etrie
bsst
rom
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
0 10 20 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
0 10 205 25 5 25 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
60
40
0
60
40
20 20
100 100
80 80
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
1/0,75 □
1/0,75 □
15
10
5
0
15
10
5
00 10 20 30
2,5 □
1,5 □
1/0,75 □
0,5 □
0 20 40 60
1,5 □
80
32pol2,5 □
1,5 □ 20pol
20pol
20pol
32pol
32pol
32pol
1,5 □
0,5 □
0,5 □
2pol
1,5 □
2,5 □
4 □
4 □
32pol2,5 □
2pol
2pol2,5 □
4 □ 20pol
1,5 □ 32pol2,5 □ 48pol
1,5 □ 48pol
1,5 □
2,5 □
6 □
4 □
6 □ 3pol
3pol1,5 □
6 □ 12pol
1,5 □ 24pol
2,5 □ 20pol
4 □ 3pol
4 □ 16pol
3pol2,5 □4 □ 20pol
85 □
25 □
16 □
10 □
4pol10 □
4pol16 □35 □ 16pol
35 □ 4pol
25 □ 4pol
25 □ 16pol
16 □ 16pol
10 □ 16pol
25 □
16 □
10 □
6 □
25 □
3pol10 □
6pol
3pol16 □
16 □ 6pol
10 □ 6pol6 □ 3pol
6 □ 6pol
25 □ 3pol
Stro
m b
ei 2
0° C
[A]
Polzahl Umgebungstemperatur [°C]
0 10 20 30 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
0 10 20 30 50 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
Zulä
ssig
er B
etrie
bsst
rom
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
0 10 20 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
0 10 205 25 5 25 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
60
40
0
60
40
20 20
100 100
80 80
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
1/0,75 □
1/0,75 □
15
10
5
0
15
10
5
00 10 20 30
2,5 □
1,5 □
1/0,75 □
0,5 □
0 20 40 60
1,5 □
80
32pol2,5 □
1,5 □ 20pol
20pol
20pol
32pol
32pol
32pol
1,5 □
0,5 □
0,5 □
2pol
1,5 □
2,5 □
4 □
4 □
32pol2,5 □
2pol
2pol2,5 □
4 □ 20pol
1,5 □ 32pol2,5 □ 48pol
1,5 □ 48pol
1,5 □
2,5 □
6 □
4 □
6 □ 3pol
3pol1,5 □
6 □ 12pol
1,5 □ 24pol
2,5 □ 20pol
4 □ 3pol
4 □ 16pol
3pol2,5 □4 □ 20pol
85 □
25 □
16 □
10 □
4pol10 □
4pol16 □35 □ 16pol
35 □ 4pol
25 □ 4pol
25 □ 16pol
16 □ 16pol
10 □ 16pol
25 □
16 □
10 □
6 □
25 □
3pol10 □
6pol
3pol16 □
16 □ 6pol
10 □ 6pol6 □ 3pol
6 □ 6pol
25 □ 3pol
Stro
m b
ei 2
0° C
[A]
Polzahl Umgebungstemperatur [°C]
0 10 20 30 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
0 10 20 30 50 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
Zulä
ssig
er B
etrie
bsst
rom
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
0 10 20 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
0 10 205 25 5 25 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
60
40
0
60
40
20 20
100 100
80 80
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
1/0,75 □
1/0,75 □
15
10
5
0
15
10
5
00 10 20 30
2,5 □
1,5 □
1/0,75 □
0,5 □
0 20 40 60
1,5 □
80
32pol2,5 □
1,5 □ 20pol
20pol
20pol
32pol
32pol
32pol
1,5 □
0,5 □
0,5 □
2pol
1,5 □
2,5 □
4 □
4 □
32pol2,5 □
2pol
2pol2,5 □
4 □ 20pol
1,5 □ 32pol2,5 □ 48pol
1,5 □ 48pol
1,5 □
2,5 □
6 □
4 □
6 □ 3pol
3pol1,5 □
6 □ 12pol
1,5 □ 24pol
2,5 □ 20pol
4 □ 3pol
4 □ 16pol
3pol2,5 □4 □ 20pol
85 □
25 □
16 □
10 □
4pol10 □
4pol16 □35 □ 16pol
35 □ 4pol
25 □ 4pol
25 □ 16pol
16 □ 16pol
10 □ 16pol
25 □
16 □
10 □
6 □
25 □
3pol10 □
6pol
3pol16 □
16 □ 6pol
10 □ 6pol6 □ 3pol
6 □ 6pol
25 □ 3pol
Stro
m b
ei 2
0° C
[A]
Polzahl Umgebungstemperatur [°C]
0 10 20 30 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
0 10 20 30 50 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
Zulä
ssig
er B
etrie
bsst
rom
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
0 10 20 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
0 10 205 25 5 25 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
60
40
0
60
40
20 20
100 100
80 80
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
1/0,75 □
1/0,75 □
15
10
5
0
15
10
5
00 10 20 30
2,5 □
1,5 □
1/0,75 □
0,5 □
0 20 40 60
1,5 □
80
32pol2,5 □
1,5 □ 20pol
20pol
20pol
32pol
32pol
32pol
1,5 □
0,5 □
0,5 □
2pol
1,5 □
2,5 □
4 □
4 □
32pol2,5 □
2pol
2pol2,5 □
4 □ 20pol
1,5 □ 32pol2,5 □ 48pol
1,5 □ 48pol
1,5 □
2,5 □
6 □
4 □
6 □ 3pol
3pol1,5 □
6 □ 12pol
1,5 □ 24pol
2,5 □ 20pol
4 □ 3pol
4 □ 16pol
3pol2,5 □4 □ 20pol
85 □
25 □
16 □
10 □
4pol10 □
4pol16 □35 □ 16pol
35 □ 4pol
25 □ 4pol
25 □ 16pol
16 □ 16pol
10 □ 16pol
25 □
16 □
10 □
6 □
25 □
3pol10 □
6pol
3pol16 □
16 □ 6pol
10 □ 6pol6 □ 3pol
6 □ 6pol
25 □ 3pol
Stro
m b
ei 2
0° C
[A]
Polzahl Umgebungstemperatur [°C]
0 10 20 30 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
0 10 20 30 50 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
Zulä
ssig
er B
etrie
bsst
rom
[A]
15
10
5
0
15
10
5
30
25
30
25
20 20
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
0 10 20 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
60
40
0
60
40
20 20
120
100
120
100
80 80
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
0 10 205 25 5 25 0 20 40 60 80
Polzahl Umgebungstemperatur [°C]
60
40
0
60
40
20 20
100 100
80 80
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
15
10
5
30
25
20
0
15
10
5
30
25
20
0
Stro
m b
ei 2
0° C
[A]
Zulä
ssig
er B
etrie
bsst
rom
[A]
1/0,75 □
1/0,75 □
Derating curves
Outer diameter of contact 3 mm (pin, front view)
Outer diameter of contact 6 mm (pin, front view) Outer diameter of contact 8 mm (pin, front view)
Outer diameter of contact 10 mm (pin, front view)
Series G/GM
Outer diameter of contact 1.58 mm (pin, front view) Outer diameter of contact 1.6 mm (pin, front view)
Outer diameter of contact 2.3 mm (pin, front view)
46
AWZ-x Extraction tool, EWZ-E Insertion tool
Gxx MS Assembly tools for G18, G28, G42 and G57 Series
Ordering code Description
G18 MS Assembly tool
G28 MS Assembly tool
G42 MS Assembly tool
G42 MS * Assembly tool, special design Tightening torque 15 Nm
G57 MS Assembly tool
G57 MS ** Assembly tool, special design Tightening torque 20 Nm
Assembly tool, special design, for the following contact inserts:* G42 E-3S+PE/L-2 G42 E-3P+PE/L-2 G42 E-4S+PE/L G42 E-4P+PE/L G42 E-6S+PE/L-2 G42 E-6P+PE/L-2
** G57 E-3S+2+PE/L G57 E-3P+2+PE/L G57 E-4S+PE/L G57 E-4P+PE/L
AWZ-x Extraction tool
Gxx MS Assembly tools for assembling pin and socket inserts in plugs and receptacles
CWZ-600 Crimp tool
Ordering code Description
CWZ-600 Crimp tool for wire gauges AWG 25 ... 9 (0.14 mm2 ... 6 mm2)
CWZ-600 Crimp tool
Reduced scale diagrams
Werkzeuge
Series G/GM
Accessories
Series G/GM
Accessories
Series G/GM
Accessories
Ordering code Description
AWZ-A Extraction tool for crimp contacts, Type A
AWZ-B Extraction tool for crimp contacts, Type B
AWZ-C/H Extraction tool for crimp contacts, Type C and H
AWZ-G Extraction tool for crimp contacts, Type G
Ordering code Description
EWZ-E Insertion tool for crimp contacts, Type G
EWZ-E Insertion tool
47
7 or 12
7 or 12
11 10 9 78 6 5 4 3 2 2a 1 12
17
17
164 14 13 1214a5a
Assembly instructions G Series
Place components 6 through 10 on cable in sequence shown. Trim the individual cable conductors to the de-sired length and strip the insulation to a length of 7 mm (with cables AWG 20 ... 12) and 12 mm respectively (with
Assembly of plugs:
Assembly of contact insert in plug:Bring earth sleeve 3 into line with the centre of the plug shell 6 and press it in. Fit contact insert 2 / 2a into plug shell. Ensure key position for polarization is correct. Tighten with threaded ring 1 by means of assembly tool 12 .
Assembly of receptacles:
Assembly of components for sealing 7 , 8 and for strain relief 9 through 11 : Before you screw the cable gland
9 to the back of the plug shell (tightening torque approx. 5 Nm) make sure that the connection of the individual conductors is not too tight and the cables are free from stress and strain.
cables AWG 10 ... 7). Terminate cable conductors to con-tacts (crimp, solder, screw-type), see page 46, 'Assembly instructions contacts'.
Series G
Assembly of contact inserts in receptacles:Fit contact insert 14 / 14a in receptacle shell. Ensure key position for polarization is correct. Tighten insert with threa-ded ring 13 by means of assembly tool 12 .
48
Montagehinweise Katalog A20, Seite 43Datei: Seite43---GM-Montage-Stecker.eps
9 8 6 5a57 1428a
Assembly instructions GM Series
Place components 9 , 8 or 8a , 7 , 6 on cable in sequence shown. Crimp stripped individual cable conductors to contacts 5 or 5a . The edge of the insulation where the wire is stripped should abut on the point of crimping. Fit crimped contacts 5 or 5a into contact insert 2 or 14 .
Make sure that clip is locked in place in contact insert. We recommend checking of the established contact. The contact retention test force is 40 N.Fit contact insert 2 or 14 into plug shell 6 . Take care that key position for polarization is correct.
Assembly of plugs:
Series GM
Assembly instructions contacts Series G/GM
For connecting the protective conductor and the PE contact a 100 mm long additional green yellow earth wire is required (see diagrams on page 45). Crimp commercial cable lugs 17 to protective conductor and other end of additional earth wire and fasten both ca-bles with screw 4 to the earth sleeve 3 of the plug shell or directly to the receptacle shell 16 .
Crimped connection:
Wire gauge Crimp tool Extraction tool
0.5 ... 1.5 mm² / AWG 20 ... 14 SBZ Crimp tool AWZ-A Extraction tool for contacts Type A
2.5 mm² / AWG 12 SBZ Crimp tool AWZ-B Extraction tool for contacts Type B
4.0 ... 6.0 mm² / AWG 10 ... 9 SBZ Crimp tool AWZ-C/H Extraction tool for contacts Type C/H
Fit crimped contacts 5 or 5a into contact insert 2 or 14 moving from centre to perimeter. Make sure that clip is locked in place in contact insert. We recommend checking of the established contacts. The contact retention test force is 40 N.For a better protection against contact a number of in-serts come with a sleeve 14 which is to be assembled in the shell together with the insert.
Soldered connections (AWG 20 ... 1):
● Solder contacts are pre-assembled in the factory and cannot be disassembled from the inserts by the user.
● Choose soldering iron and kind of accessories which ensure that only a short time is needed for solder-ing.
● The intended use of crimp contacts is that of a sold-erless connection. So do not use them for soldered connections.
49
65
50
3628
Ø4.5 or
M4 M4 or Ø4.5
21.528.5
1111
50
65
G18 Series G28 Series G42 Series G57 Series
GM42 Series GM57 Series
Ø4.5 or
M4
Ø6.5 or
M6
Ø6.5 or
M6 Ø4.5 or
M4
Ø37Ø51
Ø54Ø73
Ø73Ø30
Reduced scale diagrams / dimensions in mm
Mounting holes for panel mount receptacles:
Mounting holes
Mounting instructions:
● Please refer to the diagrams shown for the dimensions of the mounting holes as required for panel mount and bulkhead receptacles.
● Cutouts for protective conductors of G28 and G42 connectors are only required for panels and bulkheads thicker than 3 mm. With thickness > 12 mm please observe the required clearance and creepage distances.
Series G/GM
50
Certified ISO 9001 byCertified ISO 14001 by
RoHS2002/95/EC
Schaltbau GmbHKlausenburger Strasse 681677 MunichGermanyPhone +49 89 9 30 05-0Fax +49 89 9 30 05-350e-Mail [email protected] www.schaltbau.de
with compliments:
We reserve the right to make technical alterations without prior notice.
For updated product information visit www.schaltbau-gmbh.de. Issued January 2007A1833/0606/2.0 Printed in Germany
Electrical Components and Systems for Railway Engineering and Industrial Applications
Schaltbau GmbH has a quality manage-ment system that has been certified since 1994.
Schaltbau GmbH manufac tures in com-pl iance with RoHS. The LV Series connectors are RoHS compliant.
Schaltbau GmbH has an environment management system that has been certified since 1994.
Connectors Connectors manufactured to industry standards Connectors to suit the special requirements of communications
engineering (MIL connectors) Charging connectors for battery-powered machines and systems Connectors for railway engineering, including UIC connectors Special connectors to suit customer requirements
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Contactors Single and multi-pole DC contactors High-voltage AC/DC contactors Contactors for battery powered vehicles and power supplies Contactors for railway applications Terminal bolts and fuse holders DC emergency stop switches Special contactors to suit customer requirements
Control devices Master controllers and reversers for railway applications Toggle switch devices Handles and foot switches for railway applications
(dead-man equipment) Switching elements with high breaking capacity Emergency brake handles Signal devices
Transportation system equipment Power supplies for passenger coaches (electric equipment) Battery chargers for locomotives and passenger coaches High-voltage equipment for single and multi-phase operation Heating devices and heating controls Design and engineering services for high-voltage equipment Special equipment to suit customer requirements