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4/12/2019 WABCO Mail - Fwd: AL harness SE Cable CRP - Mass approval note

https://mail.google.com/mail/u/0?ik=f41fde3e57&view=pt&search=all&permthid=thread-a%3Ar7362091966685729294%7Cmsg-f%3A1630589490056… 1/8

Ranganathan, Jayashankar <[email protected]>

Fwd: AL harness SE Cable CRP - Mass approval note 1 message

Micheal , Joseph Kanish <[email protected]> Fri, Apr 12, 2019 at 12:11 PMTo: [email protected], "Vasantha Kumar M (CQ – Supplier Quality)"<[email protected]>, "Mohamood Khan A (Supplierl Quality)" <[email protected]>,[email protected], [email protected]: GOVINDAN BALAJI SRINIVASA <[email protected]>, Mithun Selvaraj <[email protected]>,Jayashankar Ranganathan <[email protected]>, VRIJESH GARG KUMAR <[email protected]>,MANOJ DHIMAN KUMAR <[email protected]>, SAKTHIVEL VEERAMUTHU <[email protected]>,Thiruvenkatachary Raghavachary <[email protected]>, Shankar Venkatachalam <[email protected]>

Sir,As said in attached Mass Approval Note,AL COCE team has initiated that modification in sensor cable in ABS wiring harness.Required modification is core size of cable is reduced from 0.75 sq mm to 0.50 sq mm.Already trial has been done at Hosur and validated by AL team. We are ready with modified cable & planning to supply by next week. This is a prior intimation. One the part is dispatched we will update the further details. JosephkanishWABCO CQL ---------- Forwarded message --------- From: Ranganathan, Jayashankar <[email protected]> Date: Fri, Mar 15, 2019 at 4:21 PM Subject: Fwd: AL harness SE Cable CRP - Mass approval note To: Joseph Kanish Micheal <[email protected]> FYI. Thanks & regardsJayashankar ---------- Forwarded message --------- From: Ranganathan, Jayashankar <[email protected]> Date: Tue, Mar 5, 2019 at 10:20 PM Subject: AL harness SE Cable CRP - Mass approval note To: MS RaviKumar -HOD-S&P-WINC <[email protected]> Cc: K Ebenesan -S&P-WINC <[email protected]>, V Shankar -PRJ-WINC <[email protected]>,SV Usha -S&P-WINC <[email protected]>, Soundara -S&P-WINC, Pandian <[email protected]>, M Dileepkumar -S&P-WINC <[email protected]>, S Mithun -PD-WINC <[email protected]>,R Thiruvenkatachary -OE-MKT-WINC <[email protected]>, Gopalakrishnan Kuppuswamy<[email protected]>, Sakthivel, V -QAD-WINM <[email protected]>, S Janakiraman -QAD-WINC <[email protected]>, B Saravanaprasath -QAD-WINC <[email protected]>, Vikram Mohan B <[email protected]>, Vrijesh Kumar Garg - OE-FSR-MKT-WINC<[email protected]> Dear Sir,AL ABS harness SE Cable CRP mass approval note attached with mail.

mailto:[email protected]



















Implementation Cut off date - 01-April-2019 all variants. Dear Sakthivel sir,Please guide to implement this as per right process.We will have a meeting tomorrow @ your desk along with all stakeholders. Thanks & regardsJayashankar ---------- Forwarded message --------- From: Selvaraj, Mithun <[email protected]> Date: Tue, Mar 5, 2019 at 8:59 PM Subject: Fwd: FW: ABS Sensor Cable Mass Approval Note To: R , Jayashankar <[email protected]>, Mohamed, Rabeek -PD-WINC <[email protected]> Cc: G Srinivasabalaji -LOGISTICS-M&L-WINC <[email protected]>, Balaji -OE-MKT-WINC, CT<[email protected]>, Vrijesh, Kumar Garg -OE-FSR-MKT-WINC <[email protected]>, VRamanathan -HOD-OE-MKT-WINC <[email protected]>, R Thiruvenkatachary -OE-MKT-WINC<[email protected]>, V Shankar -PRJ-WINC <[email protected]> Dear Jay, We have got approval form AL PD for implementation of CRP wiring Harness, the cut-off date for implementation is 1st ofApril 2019. Kindly align with all the respective stake holders and ensure the same. @Mohamed, Rabeek -PD-WINC Regarind the dwg, kindly create one GCC including all the harness and clear the same. Thanks for the understanding. Best RegardsS.Mithun ---------- Forwarded message --------- From: Vetriselvan N (Sourcing) <[email protected]> Date: Tue, Feb 12, 2019 at 12:47 PM Subject: FW: ABS Sensor Cable Mass Approval Note To: S Mithun -PD-WINC <[email protected]> Cc: Thiruvenkatachary R -OE-MKT-WINC <[email protected]>, V -HOD-OE-MKT-WINC<[email protected]>

Please confirm actions on this mass approval note from AL PD.

Regards,

Vetriselvan N

Sourcing & Supply Chain

Mob: +91 98419 93935

Description: Email_Signature

From: Ajeet Patel (Centre Of Cost Excellence) Sent: Wednesday, January 23, 2019 4:39 PM To: Selvaraj, Mithun <[email protected]> Cc: G Srinivasabalaji -LOGISTICS-M&L-WINC <[email protected]>; R Thiruvenkatachary -OE-MKT-WINC <[email protected]>; Vetriselvan N (Sourcing) <[email protected]>;





















Venkatesh C (Sourcing and Supply Chain) <[email protected]>; Prasad Rao A.V.S.R.V (Centre Of CostExcellence) <[email protected]>; Ravi T (Sourcing and Supply Chain)<[email protected]>; Deepak Kumar Mittal (Head-Centre Of Cost Excellence) <[email protected]> Subject: ABS Sensor Cable Mass Approval Note

Dear Mr. Mithun,

Thanks for your support for completion of all internal DVVP and plant trial on Sensor Cable cross section reduction ontime.

Please find attached PD approval Note for the same.

Please implement on urgent basis and confirm cutoff date.

Thanks & Regards,

AJEET PATEL

+91 9500023662

cid:[email protected]

From: Selvaraj, Mithun <[email protected]> Sent: Thursday, December 13, 2018 5:45 PM To: Ajeet Patel (Centre Of Cost Excellence) <[email protected]> Cc: G Srinivasabalaji -LOGISTICS-M&L-WINC <[email protected]>; R Thiruvenkatachary -OE-MKT-WINC <[email protected]> Subject: Re: Supplier VAVE Workshop idea

Dear Mr.Ajeet Patel,

The part number is 449766xxx0 .

On which XXX corresponds to length.

For example for 2.5m cable length the part number will be 4497660250

Thanks for the understanding.











Best Regards

S.Mithun

On Thu, Dec 13, 2018 at 1:22 PM Ajeet Patel (Centre Of Cost Excellence) <[email protected]> wrote:

Please provide only child part number to add in PD approval Note

Thanks & Regards,

AJEET PATEL

+91 9500023662


From: Selvaraj, Mithun <[email protected]> Sent: Thursday, December 13, 2018 11:44 AM To: Ajeet Patel (Centre Of Cost Excellence) <[email protected]> Cc: G Srinivasabalaji -LOGISTICS-M&L-WINC <[email protected]>; R Thiruvenkatachary -OE-MKT-WINC <[email protected]> Subject: Re: Supplier VAVE Workshop idea

Dear Mr.Ajeet Patel,

The sensor Extension is WABCO propitiatory and the child part drawings cannot be shared.


Best regards

S.Mithun

On Tue, Dec 11, 2018 at 1:54 PM Ajeet Patel (Centre Of Cost Excellence) <[email protected]> wrote:

Dear Mithun

Request you to provide your internal part number and drawing of child parts which you are changing

Sensor Cable Wire - ( revision for cross section reduction from 0.75 Sq mm to 0.50 Sq mm with sheath)









Thanks & Regards,

AJEET PATEL

+91 9500023662


From: Mithun -OE-MKT-WINC, S <[email protected]> Sent: Wednesday, October 10, 2018 5:04 PM To: Ajeet Patel (Centre Of Cost Excellence) <[email protected]>; G Srinivasabalaji -LOGISTICS-M&L-WINC <[email protected]> Cc: Vetriselvan N (Sourcing) <[email protected]>; Venkatesh C (Sourcing and Supply Chain)<[email protected]>; Prasad Rao A.V.S.R.V (Centre Of Cost Excellence)<[email protected]>; Alexander George (PD) <[email protected]>; RThiruvenkatachary -OE-MKT-WINC <[email protected]>; R , Jayashankar<[email protected]>; V Shankar -PRJ-WINC <[email protected]>; V Ramanathan -HOD-OE-MKT-WINC <[email protected]>; P Kaniappan -Managing Director-MDO-WINC<[email protected]>; Anbazhagan R <[email protected]>; Vrijesh, Kumar Garg -OE-FSR-MKT-WINC <[email protected]>; K Ebenesan -S&P-WINC <[email protected]> Subject: Re: Supplier VAVE Workshop idea

Dear Mr.Ajeet,

Please find the details.

Test report for SE cable reduction - Attached herewithSample (F0J02300) with SE cable CS reduction and connector change will be dispacthed to Hosur Inspection report will be shared shortly

F0J02300 sample to Hosur:

image.png

@G Srinivasabalaji -LOGISTICS-M&L-WINC I will share you the disapatch details please plan for FTR at Hosur


Best Regards

S.Mithun

On Wed, Oct 10, 2018 at 4:18 PM Ajeet Patel (Centre Of Cost Excellence) <[email protected]> wrote:




















Dear Mithun

Please close this long pending activity on priority

VAVE Sample F0J00399 dispatch confirmation to H2

Test report

PDI report

Urgent please

Thanks & Regards,

AJEET PATEL

+91 9500023662


From: Ajeet Patel (Centre Of Cost Excellence) Sent: Friday, September 21, 2018 12:32 PM To: Mithun -OE-MKT-WINC, S <[email protected]> Cc: Vetriselvan N (Sourcing) <[email protected]>; Venkatesh C (Sourcing and Supply Chain)<[email protected]>; Prasad Rao A.V.S.R.V (Centre Of Cost Excellence)<[email protected]>; Alexander George (PD) <[email protected]> Subject: RE: Supplier VAVE Workshop idea

Mithun,

Please find attached Runner model part number to prepare sample F0J00399

Thanks & Regards,

AJEET PATEL

+91 9500023662









From: Ajeet Patel (Centre Of Cost Excellence) Sent: Friday, September 21, 2018 11:41 AM To: Mithun -OE-MKT-WINC, S <[email protected]> Cc: Vetriselvan N (Sourcing) <[email protected]>; Venkatesh C (Sourcing and Supply Chain)<[email protected]>; Prasad Rao A.V.S.R.V (Centre Of Cost Excellence)<[email protected]> Subject: Supplier VAVE Workshop idea

Dear Mr. Mithun,

We discussed please provide me below details related to VAVE workshop at your end

1. ABS harness cross section reduction 0.75 to 0.50 –

a. please submit one sample on FOC basis to AL -VVC on existing part number – confirm date?

b. Also send writeup that it is tested at your end and you have started supply to other OEM and ALcan directly go for implementation.

c. Delta saving with cross section reduction ?

2. Connector localization

Please provide PPT for suggested proposal – before -after along with saving details

Thanks & Regards,

AJEET PATEL

+91 9500023662


From: Mithun -OE-MKT-WINC, S <[email protected]> Sent: Friday, September 21, 2018 11:18 AM To: Ajeet Patel (Centre Of Cost Excellence) <[email protected]> Subject: Check mail

FYI









--

Best Regards S.Mithun 8939870147

Mass Approval Note ABS wiring harness.pdf 228K

https://mail.google.com/mail/u/0?ui=2&ik=f41fde3e57&view=att&th=16a10480814e3e43&attid=0.1&disp=attd&realattid=f_judo2gpk1&safe=1&zw

S.No Color Code S.No Color Code

1 Black B 20 Blue/Green L/G

2 Blue L 21 Blue/Red L/R

3 Sky Blue Sb 22 Blue/Yellow L/Y

4 Brown Br 23 Brown/Green N/G

5 Green G 24 Grey/Black Gr/B

6 Grey Gr 25 Grey/Red Gr/R

7 Orange O 26 Orange/Black O/B

8 Pink P 27 Orange/Blue O/L

9 Red R 28 Orange/Green O/G

10 White W 29 Orange/Grey O/Gr

11 Violet V 30 Orange/White O/W

12 Yellow Y 31 Red/Black R/B

13 Yellow/Green Y/G 32 Red/Green R/G

14 Black/Green B/G 33 Red/White R/W

15 Black/grey B/Gr 34 Red/Yellow R/Y

16 Black/Red B/R 35 White/Black W/B

17 Black/White B/W 36 White/Blue W/L

18 Black/Yellow B/Y 37 White/Green W/G

19 Blue/Brown L/Br 38 White/Red W/R

TABLE 1: LEGEND

TABLE 2: COLOUR KEY TABLE

CLIP

EMI/EMC TWIST TUBE

PVC TUBE

BARE WIRE

CORRUGATED TUBE

NODE

NODE WITH TERMINAL (OR)

CONNECTOR

PVC TAPE

CLOTH TAPE

PVC TUBE + REFERENCE TAPE

COT + REFERENCE TAPE

COT + REFLEX WRAP

TRANSPARENT SLEEVE

GROMMET

FLEX GUARD

SPLICE

EYELET

COT + TWIST TUBE

COT + CLOTH TAPE

TWIST TUBE

NOTES :

CRITICAL/SAFETY/CMVR/MOUD REQUIREMENTS:

1.ALL PVC WIRE CROSS SECTION TO MEET DIN 72551 OR IS/ISO 6722 CLASS B.

2.WIRING HARNESS TESTING SHALL BE ACCORDING TO IS/ISO 6722 AND JIS C3406.

3.SLIT TYPE FRPP GRADE BLACK COLOUR CORRUGATED TUBE TO BE USED AND SHALL MEET FLAMMABILITY REQUIREMENTS AS PER IS 15061

4.END OF LIFE VEHICLE (ELV) TO COMPLY WITH 2000/53/EC

GENERAL:

1.ALL DIMENSIONS ARE IN MM.

2.ALL DIMENSIONS ARE UPTO THE REAR END OF THE CONNECTORS AND CENTRE OF EYELETS.

3.ALL THE INTERMEDIATE DIMENSIONS SHALL BE BROUGHT TO THE NEAREST VALUE AT POSITIVE SIDE ('0' OR '5').

4.ALL EYELET CRIMPED AREAS AND SPLICE JOINTS TO BE COVERED WITH JELLY FILLED HEAT SHRINK TUBE AND SHALL MEET UL224 FLAMMABILITY REQUIREMENTS.

5.END TAPING TO BE DONE AT THE END OF THE CORRUGATED TUBE AND ON TRANSPARENT SLEEVES OR WIRES.

6.PERMISSIBLE TOLERANCE FOR BRANCHES ARE:

UPTO 200mm: +10mm

201~500MM: +20mm

501~700MM: +30mm

701~1000mm: +40mm

1001~2000mm:+80mm

> 2000MM: >3%

7.AL PART / SUPPLIER PART NUMBER TO BE MARKED LEGIBLY ON A LABEL (LABEL PROPERTIES SAME AS POINT NO:8)

8.VINYL MATERIAL WITH ACRYLIC ADHESIVE AND VH GRADE INK TYPE IDENTIFICATION TAG TO BE PROVIDED TO ALL END CONNECTORS.

9.GREEN COLOUR IDENTIFICATION TAPE TO BE PROVIDED FOR START OF ASSEMBLY(SOA) AS PER SPECIFIED LOCATION IF MENTIONED.

10.CORRUGATED TUBES BRANCH NODES SHALL BE COVERED APPROPRIATE 'T'/'Y' JOINTS (OR) WITH PVC TAPES.

11.WIRING HARNESSES TO BE PLACED IN INDIVIDUAL POLYTHENE BAG.

12.WIRING HARNESSES TO BE KEPT FREE FROM DUST, OIL AND MOISTURE FREE ENVIRONMENT.

13.INTERNAL STORAGE/TRANSPORATION OF HARNESSES TO BE MADE IN TRAYS/BINS.

14. SPLICE JOINTS TO BE ULTRASONIC WELDED

WIRES:

1.ENTANGLING OF WIRES IS NOT PERMISSIBLE WHILE INSERTING INTO THE CONNECTORS.

2.SPIRAL YELLOW PVC TAPPING SHALL BE DONE OVER THE WIRE BUNDLE.

3.SUFFICIENT WIRE DIMENSIONS TO BE MAINTAINED BY THE SUPPLIER TO ENSURE WIRES ARE NOT STRESSED FROM REAR END OF CONNECTORS TO THE TERMINAL CRIMPED

AREA .

CONNECTORS:

1.VIEW OF ALL CONNECTORS ARE SHOWN FROM CABLE INSERTION SIDE.

2.SELECT APPROPRIATE TERMINALS,SECONDARY LOCK, WIRE SEALS & DUMMY SEALS FOR CONNECTORS AS APPLICABLE.

3.SUITABLE TRANSPARENT SLEEVE TO BE PROVIDED FOR ALL NON-WATER PROOF CONNECTORS .

CORRUGATED TUBES:

1.FULL YELLOW PVC TAPING SHALL BE DONE OVER THE CORRUGATED TUBE COVERING THE FULL WIRING HARNESS.

2.NO WIRES SHALL BE VISIBLE AFTER TAPING AT BRANCH NODES.

FUSES:

1.PACIFIC / LITTEL MAKE FUSES TO BE USED.

A

250

50

400

1000

1000

200

1600 6001950

300

250

600

1200

1400

SP01

ABS SENSOR REAR LH

ABS SENSOR REAR RH

ABS ECU-2

ABS_GROUND

10

MODULATOR VALVE FRONT

ABS SENSOR FRONT RH

MODULATOR VALVE REAR

ABS SENSOR FRONT LH

A A

BROWN

BLACK

BLACK

BROWN

KB CONNECTOR VIEW WABCO/MINDA CONNECTOR VIEW

AL PART NO:C2WR10331

Wabco::449 721 000 0

MINDA::MSL2015068

AL PART NO:C2WR10332

KB::15639

The Pole Wheel sensor Connector View is shown

below for Wabco/KB/Minda make.These can be used as

alternate and the connections need to be matched

as shown below

USE SUITABLE RUBBER BOOT

1NTSDO NOT SCALE DRAWING

SHARP EDGES TO BE REMOVED

LEYLAND

ASHOK

SURFACE PROTECTION

DIMENSIONS ARE IN MM

CLASS 6g EXTERNAL OR 5H INTERNAL.

AND TOLERANCES SPECIFIED IN THE CURRENT IS:4218

METRIC SCREW THREADS SHALL CONFORM TO THE LIMITS

SPECIAL INSTRUCTIONS/NOTE:

SPEC.NO.

SCALE

ER-DIN

FINISHED WEIGHT(APPROX)

S/A.PT.NO.

SUPERSEDES

BILL OF MATERIALS

NO.

OFSHEET NO

DATE

REMARKS

PART

DESCRIPTION

MATERIAL

HEAT TREATMENT

TECHNICAL CENTRE, VELLIVOYAL CHAVADI

ASHOK LEYLAND LTD.

without the Company's written permission.

not be used, copied or reproduced in part or whole

This design is strictly private and confidential. It is the

ASHOK

LEYLAND

B DC E F G

ALTERATIONS SUFF

IX

ER-DIN

DATE GR

ADE

REF.PT.NO.UNLESS OTHERWISE SPECIFIED

A

exclusive property of Ashok Leyland Ltd.,and must

FIRST ANGLE PROJECTION

IS:3073(CLA VALUE)

SURFACE FINISH AS PER

COMPUTERISED DRAWING

DO NOT CHANGE MANUALLY

A0

TOLERANCES REFER IS:2102; MEDIUM FOR MACHINING AND COARSE FOR FABRICATION

DRAWN/

DATECHECKED/

DATEMED APPROVAL/

DATE

APPROVED/

DATESTDS APP/

DATE

0025677 09.05.2015

APPEARANCE ITEM

YES NO

DRAWING NOT VALID WITHOUT

ALPLM WATERMARK IN THIS SPACE

Kgs

1.MAIN BRANCH LENGTH

CHANGED FOR FRONT SIDE

1900 TO 1000,REAR SIDE

2450 TO 1950.

2.NOTES UPDATED.

CDB/GKK/TAV

CA-0001641

19.06.17A

----

----

----

----

F 0 J 0 1 1 9 9 A

---SGKPAWANKARKALEX

--------09.05.201709.05.201709.05.201709.05.2017

3

---

-------/ ----

----

4X2 ECOMET HAULAGE WITH 4S-2M

ABS CHASSIS HARNESS

TO MEET THE REQUIREMENT OF ALS.268.03

SURFACE

PROTECTION

CHARACTERISTICSCRITICALC S SAFETY IMPORTANT- - - +THIS DRG.CONTAINS( )



AL PLM VAULT

REVISION : A DATE : 4/7/2017 STATUS : RELEASE

STAGE : III ER-DIN NO : CA-0001641 DATE : 6/7/2017

ALTERED BY : ravikumar.d CHECKED BY : GKK.ALVVC

MED APPROVAL : PAWANKUMAR.PATIL APPROVED BY : gkk.alvvc

DIGITALLY SIGNED . PHYSICAL SIGNATURE NOT REQUIRED

VIJAYA.R

ANI @ A

SHOKLEYLAND.COM

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3.SLIT TYPE FRPP GRADE BLACK COLOUR CORRUGATED TUBE TO BE USED AND SHALL MEET FLAMMABILITY REQUIREMENTS AS PER IS 150613.SLIT TYPE FRPP GRADE BLACK COLOUR CORRUGATED TUBE TO BE USED AND SHALL MEET FLAMMABILITY REQUIREMENTS AS PER IS 15061

VIJAYA.R

ANI @ A

SHOKLEYLAND.COM

250

250

The Pole Wheel sensor Connector View is sThe Pole Wheel sensor Connector View is s

below for Wabco/KB/Minda make.These can bbelow for Wabco/KB/Minda make.These can b

alternate and the connections need to be alternate and the connections need to be

as shown belowas shown below

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Cav No. Col. CSA Cav No. Col. CSA Cav No. Col. CSA

1

2

3

4

5

6

-

ABS05A

ABS07A

ABS11A

-

-

-

Br

Br

L

-

-

-

1

1

1

-

-

7

8

9

10

11

12

-

-

ABS09A

ABS25A

ABS23A

ABS27A

-

-

L

Br

Br

Br

-

-

1

0.75

0.75

0.75

13

14

15

16

17

18

ABS24A

ABS22A

ABS26A

-

ABS21A

ABS20A

B

B

B

-

Br

B

0.75

0.75

0.75

-

0.75

0.75

Cav No. Col. CSA

1

2

3

4

ABS11A

GND52A

ABS07A

-

L

B

Br

-

1

1

1

-

Cav No. Col. CSA

1

2

3

4

ABS09A

GND54A

ABS05A

-

L

B

Br

-

1

1

1

-

Cav No. Col. CSA

1

2

ABS23A

ABS22A

Br

B

0.75

0.75

Cav No. Col. CSA

1

2

ABS21A

ABS20A

Br

B

0.75

0.75

Cav No. Col. CSA

1 GND10 AG3 B 1.5

Cav No. Col. CSA

1

2

ABS25A

ABS24A

Br

B

0.75

0.75

Cav No. Col. CSA

1

2

ABS27A

ABS26A

Br

B

0.75

0.75

ABS ECU-2

C18NR10124


C4WR10080


C4WR10080

ABS SENSOR REAR LH

C2WR10331

ABS SENSOR REAR RH

C2WR10331

ABS_GROUND

LA_110

ABS SENSOR FRONT RH

C2WR10331

ABS SENSOR FRONT LH

C2WR10331

NTS 2

-------/ ----

----


F 0 J 0 1 1 9 9

ABS CHASSIS HARNESS

3

DO NOT CHANGE MANUALLY COMPUTERISED DRAWING

DATEER-DIN

SPEC NO:SCALE

FINISHED WEIGHT

(APPROX):

S/A PT NO:SUPERSEDES:

REF PT NO:

BILL OF MATERIALS



CLASS 6g EXTERNAL OR 5H INTERNAL



DO NOT SCALE DRAWING

TO MEET THE REQUIREMENT OF ALS.268.03SURFACE PROTECTION

UNLESS OTHERWISE SPECIFIED

TECHNICAL CENTRE, VELLIVOYALCHAVADI

ASHOK LEYLAND LTD.

LEYLAND

ASHOK

LEYLAND

ASHOK FIRST ANGLE PROJECTION

SUFF

IX

GRAD

E

ER-DIN

DATEALTERATIONS

written permission.

copied or reproduced in part or whole without the company's

exclusive property of ASHOK LEYLAND Ltd.,and must not be used,

............. OF... ..........SHEET NO:

NO.

PART

This drawing is strictly private and confidential. It is the

DESCRIPTION

REMARKS

HEAT TREATMENT

MATERIAL

A

09.05.20150025677

---

---- ----

----

---- A3

REFER IS:2102; MEDIUM FOR MACHINING AND COARSE FOR FABRICATION


IS:3073(CLA VALUE)

TOLERANCES

DRAWN/

DATECHECKED/

DATE

APPROVED/

DATE

MED APPROVAL

/DATE

APPEARANCE ITEM

YES NO

ALEX

STDS APP/

DATE



KARK PAWAN SGK ---

09.05.2017 09.05.2017 09.05.2017 09.05.2017 --------

Kgs

SURFACE

PROTECTION

CHARACTERISTICSS SAFETY IMPORTANT- - +- C CRITICALTHIS DRG.CONTAINS )(

AL PLM VAULT

REVISION : ADATE : 4/7/2017 STATUS : RELEASE



MED APPROVAL : PAWANKUMAR.PATILAPPROVED BY : gkk.alvvc

DIGITALLY SIGNED . PHYSICAL SIGNATURE NOT REQUIREDVIJAYA.R

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10.8.1.144 : 11-0

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1.15.59

Index Part Number Description Supplier Part Number Quantity Supplier Name

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

ADC10048

C4WR10080

C18NR10124

COT4.6B

COT7B

COT10B

HSTJ10001

LA_110

LBL10001

MCTW0.75B10001

SPUW10001

TRS10043

TRU10143

W1.5B10065

W1B10044

W1B10046

W1B10061

SECONDARY LOCK

4-Way,Sealed,Recepticle

18-Way,Unsealed,Receptacle

CT 4.6*7.2 FR Black

CT 7.5*10.3 FR Black

CT 10.8*14.2 FR Black

HST with Adhesive Liner

RING TERMINAL,10MM

Branch ID Sticker

Multicore Sheath Twist Wire Black&Brown

Splice_USW_WP

Terminal 2.5mm Socket Contact

Terminal Junior Power Timer Contact

FLRY-B,1.5 mm2,Black

FLRY-B,1 mm2,Brown

FLRY-B,1mm2,Blue

FLRY-B,1 mm2,Black

967634-1

1-967325-1

1-967624-1

4.6*7FR

7*10 FR

10*14FR

-

-

-

-

-

929974-1

928810-1

-

-

-

-

1

2

1

1900

3250

5650

2

1

6

19250

1

6

12

250

9125

9125

7225

TYCO

TYCO

TYCO

Sunrise Corrugated Tubes



-

-

-

-

-

TYCO

TYCO

-

-

-

-

Index Wire No. From Cav. To Cav. Spec Size Col. M/C Assembly Option Length

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

ABS05A

ABS07A

ABS09A

ABS11A

ABS20A

ABS21A

ABS22A

ABS23A

ABS24A

ABS25A

ABS26A

ABS27A

GND10 AG3

GND52A

GND54A





ABS ECU-2

ABS ECU-2

ABS SENSOR REAR LH

ABS SENSOR REAR LH

ABS SENSOR FRONT RH

ABS SENSOR FRONT RH

ABS SENSOR FRONT LH

ABS SENSOR FRONT LH

SP01



3

3

1

1

18

17

2

1

2

1

2

1

L

2

2

ABS ECU-2

ABS ECU-2

ABS ECU-2

ABS ECU-2

ABS SENSOR REAR RH

ABS SENSOR REAR RH

ABS ECU-2

ABS ECU-2

ABS ECU-2

ABS ECU-2

ABS ECU-2

ABS ECU-2

ABS_GROUND

SP01

SP01

2

3

9

4

2

1

14

11

13

10

15

12

1

R

R

FLRY-B,1.0

FLRY-B,1.0

FLRY-B,1.0

FLRY-B,1.0

FLRY-B,0.75

FLRY-B,0.75

FLRY-B,0.75

FLRY-B,0.75

FLRY-B,0.75

FLRY-B,0.75

FLRY-B,0.75

FLRY-B,0.75

FLRY-B,1.5

FLRY-B,1.0

FLRY-B,1.0

1

1

1

1

0.75

0.75

0.75

0.75

0.75

0.75

0.75

0.75

1.5

1

1

Br

Br

L

L

B

Br

B

Br

B

Br

B

Br

B

B

B

MULTICORE-4.

MULTICORE-4.

MULTICORE-3.

MULTICORE-3.

MULTICORE-1.

MULTICORE-1.

MULTICORE-2.

MULTICORE-2.

7565

1560

7565

1560

7365

7365

6565

6565

2510

2510

2810

2810

250

3615

3610

Index Outer Multicore Internal part number Multicore Name Contents

1

2

3

4

5

6

7

8

9

10

11

12

MCTW0.75B10001

MCTW0.75B10001

MCTW0.75B10001

MCTW0.75B10001

MCTW0.75B10001

MCTW0.75B10001

MCTW0.75B10001

MCTW0.75B10001

MCTW0.75B10001

MCTW0.75B10001

MCTW0.75B10001

MCTW0.75B10001

MULTICORE-1

MULTICORE-1.

MULTICORE-1.

MULTICORE-2

MULTICORE-2.

MULTICORE-2.

MULTICORE-3

MULTICORE-3.

MULTICORE-3.

MULTICORE-4

MULTICORE-4.

MULTICORE-4.

MULTICORE-1.

ABS24A

ABS25A

MULTICORE-2.

ABS26A

ABS27A

MULTICORE-3.

ABS22A

ABS23A

MULTICORE-4.

ABS20A

ABS21A

Assem. Name Comp. Type Comp. Int.l PN Comp. Supp. PN Comp. Quantity

ASSEMBLY100

ASSEMBLY100

ASSEMBLY101

ASSEMBLY102

ASSEMBLY103

ASSEMBLY103

Connector

Node Component

Connector

Connector

Connector

Node Component

C2WR10331

LBL10001

C2WR10331

C2WR10331

C2WR10331

LBL10001

WABCO_449 721 000 0

WABCO_449 721 000 0

WABCO_449 721 000 0

WABCO_449 721 000 0

1

1

1

1

1

1

NTS 3

-------/ ----

----


F 0 J 0 1 1 9 9

ABS CHASSIS HARNESS

3

DO NOT CHANGE MANUALLY COMPUTERISED DRAWING

DATEER-DIN

SPEC NO:SCALE

FINISHED WEIGHT

(APPROX):

S/A PT NO:SUPERSEDES:

REF PT NO:

BILL OF MATERIALS



CLASS 6g EXTERNAL OR 5H INTERNAL



DO NOT SCALE DRAWING

TO MEET THE REQUIREMENT OF ALS.268.03SURFACE PROTECTION

UNLESS OTHERWISE SPECIFIED

TECHNICAL CENTRE, VELLIVOYALCHAVADI

ASHOK LEYLAND LTD.

LEYLAND

ASHOK

LEYLAND

ASHOK FIRST ANGLE PROJECTION

SUFF

IX

GRAD

E

ER-DIN

DATEALTERATIONS

written permission.

copied or reproduced in part or whole without the company's

exclusive property of ASHOK LEYLAND Ltd.,and must not be used,

............. OF... ..........SHEET NO:

NO.

PART

This drawing is strictly private and confidential. It is the

DESCRIPTION

REMARKS

HEAT TREATMENT

MATERIAL

A

09.05.20150025677

---

---- ----

----

---- A3

REFER IS:2102; MEDIUM FOR MACHINING AND COARSE FOR FABRICATION


IS:3073(CLA VALUE)

TOLERANCES

DRAWN/

DATECHECKED/

DATE

APPROVED/

DATE

MED APPROVAL

/DATE

APPEARANCE ITEM

YES NO

ALEX

STDS APP/

DATE



KARK PAWAN SGK ---

09.05.2017 09.05.2017 09.05.2017 09.05.2017 --------

Kgs

SURFACE

PROTECTION

CHARACTERISTICSS SAFETY IMPORTANT- - +- C CRITICALTHIS DRG.CONTAINS )(

AL PLM VAULT

REVISION : ADATE : 4/7/2017 STATUS : RELEASE



MED APPROVAL : PAWANKUMAR.PATILAPPROVED BY : gkk.alvvc

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1925019250

1

6

VIJAYA.R

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Sunrise Corrugated TubesSunrise Corrugated Tubes



--

-

5

66

7

VIJAYA.R

ANI @ A

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VIJAYA.R

ANI @ A

SHOKLEYLAND.COM

VIJAYA.R

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VIJAYA.R

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Outer Multicore Internal part numberOuter Multicore Internal part number

MCTW0.75B10001MCTW0.75B10001

MCTW0.75B10001MCTW0.75B10001

MCTW0.75B10001MCTW0.75B10001

MCTW0.75B10001MCTW0.75B10001

MCTW0.75B10001MCTW0.75B10001

MCTW0.75B10001

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

1212

250250

-

TYCOTYCO

99

1010

11

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59

10.8.1.144 : 11-0

7-2017-1

1.15.59MCTW0.75B10001MCTW0.75B10001

MCTW0.75B10001MCTW0.75B10001

MCTW0.75B10001MCTW0.75B10001

MCTW0.75B10001MCTW0.75B10001

MCTW0.75B10001MCTW0.75B10001

MCTW0.75B10001

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