Sauer_H1-Pump90-1.pdf

H1Axial Piston Pump Size 089/100, Single

Technical Information

2 11069970 • Rev BC • May 2010

H1 Axial Piston Pump, Size 089/100, SingleTechnical Information

Table of revisions Date Page Changed Rev03 Aug, 2009 — First edition AAOct 2009 4 Tabel changed ABJan, 2010 25 Dimension on drawing changed ACApr 2010 8, 9, 23-27, BAMay, 2010 5 Tabel changed BBMay, 2010 33, 40-41 Drawings updated BC

Revisions

© 2009 Sauer-Danfoss. All rights reserved.

Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer -Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations can be made without affecting agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks of the Sauer-Danfoss Group.Front cover illustrations: F500 005, P003 515

Revision History

Further available literatureDescription SD order numberOverview, H1 Axial Piston Pumps, Single and Tandem L1012919Basic Information, H1 Axial Piston Pumps, Single and Tandem 11062168Technical Information Standard controls AC Automotive controlH1 Axial Piston Pump, Size 045/053, Single 11063344 11076185H1 Axial Piston Pump, Size 045/053, Tandem 11063345 -H1 Axial Piston Pump, Size 078, Single 11062169 11068353H1 Axial Piston Pump, Size 089/100, Single 11069970 11071849H1 Axial Piston Pump, Size 115/130, Single 11063346 11071850H1 Axial Piston Pump, Size 147/165, Single 11063347 -Complementary ProductsExternal Remote Charge Pressure Filter 11064579Speed and Temperature Sensor 11046759Hydraulic Fluids, Technical Information Hydraulic Fluids and Lubricants 520L0463Experience with Biodegradable Hydraulic Fluids 520L0465Design Guideline for Hydraulic Fluid Cleanliness 520L0467Application InformationApplications Manual, Section 1, Selection of Driveline Components BLN-9885Applications Manual, Section 2, Pressure and Speed Limits for Hydraulic Units BLN-9884Applications Manual, Section 4, Transmission Circuit Recommendations BLN-9886PLUS+1 COMPLIANT (Electrical Installation)H1 Electrical Displacement Control (EDC) 11022744H1 3-position (FNR) Electric Control 11025001H1 Non-Feedback Proportional Electric (NFPE) Control 11025002Service ManualsH1 Axial Piston Pump, Size 045/053, Single 520L0958H1 Axial Piston Pump, Size 045/053, Tandem 520L0928H1 Axial Piston Pump, Size 078/115/130/147/165, Single 520L0848

T000 143E

311069970 • Rev BC • May 2010

H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationContent

Technical Specifications

General Technical Specifications

Dimensions

Charge Pump

Installation Drawings

Technical Specifications ............................................................................................................................... 4

Bearing Life ....................................................................................................................................................... 6Mounting Flange Loads ............................................................................................................................... 7Model Code ...................................................................................................................................................... 8Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) ..........................................12Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V) .......................14Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)/B8 (24 V) ................16Manual Over Ride (MOR) ...........................................................................................................................18Displacement Limiter ..................................................................................................................................19

Input Shafts ....................................................................................................................................................20Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE C, 14 teeth) .................................................20Option G9, ISO 3019-1, outer dia 38 mm-4 (SAE C-C, 23 teeth) .............................................20Option F1, ISO 3019-1, outer dia 35 mm-4 (SAE C, 21 teeth) ..................................................21Option F4, ISO 3019-1, Code 38-3, Diameter 38.1 taper 1:8, without key and no thru-hole in the end of the shaft ...............................................................22

Auxiliary Mounting Pads ............................................................................................................................23Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth) ..................................................................23Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth) ...............................................................24Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth) ..............................................................25Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth) .........................................................26Option H6, ISO 3019-1, flange 127-4 (SAE C, 14 teeth) .............................................................27

Charge Pump .................................................................................................................................................28

Port Description ............................................................................................................................................30Dimensions .....................................................................................................................................................32

Controls ......................................................................................................................................................35Electric Displacement Control (EDC), option A2 (12 V)/A3 (24 V) ...................................35Electric Displacement Control (EDC), with manual override, option A4 (12 V)/A5 (24 V) .............................................................................................................35Forward-Neutral-Reverse (FNR) with manual override, option A9 (12 V)/B1 (24 V) .36Non Feedback Proportional Electric control (NFPE), with manual override, option A8 (12 V)/B8 (24 V) .............................................................................................................36

Displacement limiters ...........................................................................................................................37Displacement limiters, option B ..................................................................................................37

Filtration .....................................................................................................................................................38Suction filtration, option L ............................................................................................................38Integral full flow charge pressure filtration with filter bypass sensor, option M .......39

4 11069970 • Rev BC • May 2010

H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationTechnical Specifications

For definitions of the following specifications, see Operating parameters.Technical Specifications

General specifi cationsDesign Axial piston pump of cradle swashplate design with variable displacementDirection of rotation Clockwise, counterclockwise

Pipe connectionsMain pressure ports: ISO split fl ange bossRemaining ports: SAE straight thread O-ring boss

Recommended installation position

Pump installation position is discretionary, however the recommended control position is on the top or at the side, with the top position preferred. The pump is not to be installed with the control at the bottom. Vertical input shaft installation is acceptable.The housing must always be fi lled with hydraulic fl uid.Recommended mounting for a multiple pump stack is to arrange the highest power fl ow towards the input source.Consult Sauer-Danfoss for nonconformance to these guidelines.

Auxiliary cavity pressureWill be inlet pressure with internal charge pump. For reference see operating parameter on next page. Will be case pressure with external charge supply. Please verify mating pump shaft seal capability.

T301 037E

Technical dataFeature Unit Size 089 Size 100Displacement cm3 [in3] 89.2 [5.44] 101.7 [6.21]Flow at rated (continuous) speed l/min [US gal/min] 294 [77.7] 335 [88.5]Torque at maximum displace-ment (theoretical)

N•m/bar[lbf•in/

1000psi]1.42 [870] 1.62 [990]

Mass moment of inertia of rota-ting components

kg•m2 [slug•ft2] 0.0116 [0.0086]

Mass [weight] dry (without auxi-liary mounting fl ange and fi lter)

kg [lb] 62 [137]

Oil volume liter [US gal] 2.6 [0.67]Mounting fl ange ISO 3019-1 fl ange 127-4 (SAE C)

Input shaft outer diameter, splines and tapered shafts

ISO 3019-1, outer dia 32 mm - 4 (SAE C, 14 teeth)ISO 3019-1, outer dia 35 mm - 4 (SAE C, 21 teeth)ISO 3019-1, outer dia 38 mm - 4 (SAE C-C, 23 teeth)Conical keyed shaft end similar to ISO 3019-1 code 38-3, taper 1:8

Auxiliary mounting fl ange with metric fasteners, shaft outer diameter and splines

ISO 3019-1, fl ange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth)ISO 3019-1, fl ange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth)ISO 3019-1, fl ange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth)ISO 3019-1, fl ange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth)ISO 3019-1, fl ange 127 - 4, outer dia 32 mm - 4 (SAE C, 14 teeth)

Suction port Port ISO 11926-1 – 1 5/8 -12 (SAE O-ring boss)Main port confi guration ∅25.4 - 450 bar split fl ange boss per ISO 6162, M12x1.75Case drain ports L2, L4 (SAE O-ring boss)

Port ISO 11926-1 – 1 1/16 -12 (SAE O-ring boss)

Other ports SAE O-ring boss. See installation drawings.Customer interface threads Metric fasteners

T301 009E

511069970 • Rev BC • May 2010

H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationTechnical Specifications

Technical Specifications (continued)

Fluid specifi cationsFeature Unit

Viscosity

Intermittent 1)

mm2/s [SUS]

5 [42]Minimum 7 [49]Recommended range 12-80 [66-370]Maximum 1600 [7500]

Temperaturerange 2)

Minimum (cold start) 3)

°C [°F]

-40 [-40]Recommended range 60-85 [140-185]Rated 104 [220]Maximum intermittent 1) 115 [240]

Filtration (recommendedminimum)

Cleanliness per ISO 4406 22/18/13Effi ciency (charge pressure fi ltration)

β-ratioβ15-20 = 75 (β10 ≥ 10)

Effi ciency (suction and return line fi ltration) β35-45 = 75 (β10 ≥ 2)

Recommended inlet screen mesh size µm 100 – 1251) Intermittent = Short term t < 1min per incident and not exceeding 2 % of duty cycle based load-life2) At the hottest point, normally case drain port3) Cold start = Short term t < 3min, p ≤ 50 bar [725 psi], n ≤ 1000 min-1(rpm) T000 129E

Operating parametersFeature Unit Size 089 Size 100

Input speed

Minimum for internal charge supply at minimum charge pressure. Performance (pressure and displacement) may be limited due to limited control pressure

min-1 (rpm)

500

Minimum for external charge supply at mi-nimum charge pressure. Full performance (pressure and displacement) possible at mi-nimum charge and control pressure supply

500

Minimum for full performance (pressure and displacement) for internal charge supply at minimum charge and control pressure

1200

Rated 3300Maximum 3800

System pressureMaximum working pressure

bar [psi]450 [6525] 420 [6090]

Maximum pressure 480 [6960] 450 [6525]

Minimum pressure 10 [145]

Charge pressureMinimum

bar [psi]16 [232]

Maximum 34 [493]

Control pressure

Minimum (at corner power for EDC and FNR)

bar [psi]17 [247]

Minimum (at corner power for NFPE) 20 [290]Maximum 40 [580]

Charge pump inlet pressure

Ratedbar (absolute) [in Hg vacuum]

0.7 [9]Minimum (cold start) 0.2 [24]Maximum bar [psi] 4.0 [58]

Case pressureRated

bar [psi]3.0 [44]

Maximum 5.0 [73]Lip seal external pressure Maximum bar [psi] 0.4 [5.8]

T301 010E

6 11069970 • Rev BC • May 2010


215 10/3 1800Size 100 L20 = 46 120 ( ____) • ( ____ ) p n

General Technical Specifications

Bearing Life

Me = Shaft momentL = Flange distanceRe = External force to the shaft

P003 318E

L

270° Re

Re

Me

180° Re

90° Re

0° Re

Thrust loads should be avoided. Contact factory in the event thrust loads are anticipated.

Bearing life with no external shaft side loadNormal bearing life with no external shaft side load in L20 hours is shown in the table below. The figures reflect a continuous delta pressure, shaft speed, maximum displacement, and no external shaft side load. The data is based on a 50 % forward, 50 % reverse duty cycle, and standard charge pressure of 20 bar [290 psi].

External radial shaft loadsH1 pumps are designed with bearings that can accept some external radial loads. The external radial shaft load limits are a function of the load position and orientation, and the operating conditions of the unit.

The maximum allowable radial load (Re) is based on the maximum external moment (Me) and the distance (L) from the mounting flange to the load. It may be determined using the following table and formula.

Re = Me / L

Radial load position

Converted bearing life

240 10/3 1800Size 089 L20 = 50 940 ( ____) • ( ____ ) p n

Conversion of bearing life for other pressure (p) and speed (n):

Bearing life with no external shaft side loadUnit Size 089 Size 100

Shaft speed min-1 (rpm) 1800Delta pressure – ∆p bar [psi] 240 [3480] 215 [3100]

Bearing life – L20 hours 50940 46120

T301 011E

711069970 • Rev BC • May 2010

H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationGeneral Technical Specifications

Bearing Life (continued)

Mounting Flange Loads

All external shaft loads affect the before mentioned bearing life. In applications with external shaft loads, minimize the impact by positioning the load at 0° or 180° as shown in the figure.

Contact your Sauer-Danfoss representative for an evaluation of unit bearing life.

Sauer-Danfoss recommends clamp-type couplings for applications with radial shaft loads.

For calculation details refer to H1 Pump Basic Information Manual 11062168, section Mounting Flange Loads.

P001 916

MR

MS

Maximum external shaft load based on shaft defl ection:Unit Size 089/100

External radial moment – Me Nm [lbf•in] 118 [1044]T301 012E

Mounting fl ange loadUnit Size 089/100

Rated moment – MR Nm [lbf•in]5630 [49830]

Shock load moment – MS 12190 [107900]T301 013E

8 11069970 • Rev BC • May 2010


Displacement089 89.2 cm³ [5.44 in³]100 101.7 cm³ [6.21 in³]

A RotationL Left hand (counter clockwise)R Right hand (clockwise)

B Product versionB Revision code

D ControlA2 Electric Displacement Control (EDC) 12V, Deutsch connectorA3 Electric Displacement Control (EDC) 24V, Deutsch connectorA4 Electric Displacement Control (EDC) 12V, Deutsch connector, Manual overrideA5 Electric Displacement Control (EDC) 24V, Deutsch connector, Manual overrideA9 Forward-Neutral-Reverse (FNR) 12V, Deutsch connector, Manual overrideB1 Forward-Neutral-Reverse (FNR) 24V, Deutsch connector, Manual override

A8Non Feedback Proportional Electric (NFPE) 12V, Deutsch connector, Manual override(align with option E: Displacement Limiters & option W: Special Hardware)

B8Non Feedback Proportional Electric (NFPE) 24V, Deutsch connector, Manual override(align with option E: Displacement Limiters & option W: Special Hardware)

F OrificesC1 Orifices, 0.8 mm in servo supply 1 and 2, recommended for propel applications C2 Orifices, 1.3 mm in servo supply 1 and 2 (Standard), recommended for propel applications C3 No orifice, recommended for non-propel applications

E Displacement limitersN NoneC No limiters, with nested springs (required for NFPE)B Adjustable externally (see option Y: Settings for adjustment, if applicable)

DAdjustable externally with nested springs, required for NFPE (align with option Y: Settings for adjustment, if applicable)

G Endcap optionsTwin port, ISO 6162 Split flange ports

Match with below options (K)

Auxiliary mounting padNone,

ISO 3019-1, flange 82 - 2 (SAE A, 9 and 11 teeth)ISO 3019-1, flange 101 - 2 (SAE B, 13 teeth)

ISO 3019-1, flange 101 - 2 (SAE B-B, 15 teeth)

Auxiliary mounting padISO 3019-1, flange 127 - 4 (SAE C, 14 teeth)

Match with below options (T)

Suction filtration

Integral full charge flow

filtration

Remote full charge flow

filtration

Suction filtration

Integral full charge flow

filtration

Remote full charge flow

filtrationD3 XF4 XD6 XF5 XD8 XF6 X

A B D F E G H J K M N S T V W X YH1 P A H

Model Code

911069970 • Rev BC • May 2010


Model Code (continued)

A B D F E G H J K M N S T V W X Y

H1 P N N N N N N

H MountingH ISO 3019-1, flange 127 - 4 (SAE C)

J Input shaftG1 ISO 3019-1, outer dia 32 mm - 4 (SAE C, 14 teeth splined shaft 12/24 pitch)F1 ISO 3019-1, outer dia 35 mm - 4 (SAE C, 21 teeth splined shaft 16/32 pitch)G9 ISO 3019-1, outer dia 38 mm - 4 (SAE C-C, 23 teeth splined shaft 16/32 pitchF4 Conical keyed shaft end similar to ISO 3019-1 code 38-3, taper 1:8 (key not supplied with pump)

K Auxiliary mounting pad (align with option G: Endcap selection)NN NoneH2 ISO 3019-1, flange 82 - 2, outer dia 16 mm - 4 (SAE A, 9 teeth 16/32 coupling)

Shipping coverH1 ISO 3019-1, flange 82 - 2, outer dia 19 mm - 4 (SAE A, 11 teeth 16/32 coupling)H3 ISO 3019-1, flange 101 - 2, outer dia 22 mm - 4 (SAE B, 13 teeth 16/32 coupling)H5 ISO 3019-1, flange 101 - 2, outer dia 25 mm - 4 (SAE B-B, 15 teeth 16/32 coupling)H6 ISO 3019-1, flange 127 - 4, outer dia 32 mm - 4 (SAE C, 14 teeth 12/24 coupling)

M Overpressure protection type and setting side “A” **

N Overpressure protection type and setting side “B” **** Pressure protection type must be the same for side “A” and “B”

LHigh pressure relief valve + pressure limiters with bypass

Use the selection for ports “A” and “B”

KHigh pressure relief valve with bypass (no pressure limiters)

L15 K15 150 bar [2175 psi]

L18 K18 180 bar [2610 psi]

L20 K20 200 bar [2900 psi]

L23 K23 230 bar [3336 psi]

L25 K25 250 bar [3630 psi]

L28 K28 280 bar [4061 psi]

L30 K30 300 bar [4350 psi]

L33 K33 330 bar [4786 psi]

L35 K35 350 bar [5080 psi]

L38 K38 380 bar [5510 psi]

L40 K40 400 bar [5800 psi]

L42 K42 420 bar [6090 psi]

L43 — 430 bar [6237 psi] (089 cm3 only)

L44 — 440 bar [6382 psi] (089 cm3 only)

L45 K45 450 bar [6960 psi] (089 cm3 only)

Contact factory for pressures not shown or for applied pressure above rated

S Charge pumpD 20 cm³/rev [1.22 in³/rev]M 24 cm³/rev [1.46 in³/rev]

10 11069970 • Rev BC • May 2010


Model Code (continued)

T Filtration options (align with option G: Endcap selection)L Suction filtration (see basic drawings)M Integral full charge flow filtration with bypass sensorP Remote full charge flow filtration (see endcap drawings)

V Charge pressure relief setting20 20 bar [290 psi]24 24 bar [348 psi]30 30 bar [435 psi]

W Special hardware featuresM5 None

X Paint and nametagNNN Black paint and Sauer-Danfoss nametag

Y Special settingsNNN None (align with option E: Displacement limiters)

A B D F E G H J K M N S T V W X Y

H1 P N N N N N N

1111069970 • Rev BC • May 2010

H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationNotes

Notes

12 11069970 • Rev BC • May 2010


Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V)

P003 479E

"0"-b -a

ba

100 %

100 %

Dis

pla

cem

ent

Current mA Control signal requirements

Pump displacement vs. control current

Feedback from Swash plate

PTF00B

M14

C1 C2

F00A

P003 478E

EDC-Schematic diagram

P003 191

1 2

P003 480

Connector

EDC PrincipleThe Electrical Displacement Control (EDC) consists of a pair of proportional solenoids on each side of a three-position, four-way porting spool. The proportional solenoid applies a force input to the spool, which ports hydraulic pressure to either side of a double acting servo piston. Differential pressure across the servo piston rotates the swashplate, changing the pump‘s displacement from full displacement in one direction to full displacement in the opposite direction.

Control current

Voltagea*

mAb

mAPinconnections

12 V 700 1640any order

24 V 352 820* Factory test current, for vehicle movement or application actuation expect higher value.

T000133E

Description Quantity Ordering numberMating connector 1 Deutsch® DT06-2SWedge lock 1 Deutsch® W2SSocket contact (16 and 18 AWG) 2 Deutsch® 0462-201-16141Sauer-Danfoss mating connector kit 1 K29657

T000 134E

1311069970 • Rev BC • May 2010


Electrical Displacement Control (EDC) Options A2 (12 V)/A3 (24 V) (continued)

Control responseH1 controls are available with optional control passage orifices to assist in matching the rate of swashplate response to the application requirements (e.g. in the event of electrical failure). Software ramp or rate limiting should be used to control vehicle response in normal operation. The time required for the pump output flow to change from zero to full flow (acceleration) or full flow to zero (deceleration) is a net function of spool porting, orifices, and charge pressure. A swashplate response table is available for each frame indicating available swashplate response times. Testing should be conducted to verify the proper software and orifice selection for the desired response.

H1 pumps are limited in mechanical orificing combinations. Software is envisioned as the means to control the swashplate response in normal operating conditions. Mechanical servo orifices are to be used only for fail-safe return to neutral in the event of an electrical failure. Typical response times shown below at the following conditions:

∆p = 250 bar [3626 psi] Viscosity and temperature = 30 mm2/s (50 °C) [141 SUS (122 °F)] Charge pressure = 20 bar [290 psi] Speed = 1800 min-1 (rpm)

Flow tableShaft rotation CW CCWCoil energized* C2 C1 C2 C1Port A in out out inPort B out in in outServo port pressurized M5 M4 M5 M4* For coil location see installation drawings. T000 136E

Solenoid dataVoltage 12V 24VMaximum current 1800 mA 920 mACoil resistance @ 20 °C [70 °F] 3.66 Ω 14.20 ΩCoil resistance @ 80 °C [176 °F] 4.52Ω 17.52ΩPWM Range 70-200 HzPWM Frequency (preferred)* 100 HzInductance 33 mH 140 mHIP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector

IP 69K

* PWM signal required for optimum control performance. T000 135E

Response timesStroking direction 0.8 mm [0.03 in] Orifi ce 1.3 mm [0.05 in] Orifi ce No orifi ceNeutral to full fl ow 3.8 s 1.8 s 1.0 sFull fl ow to neutral 2.2 s 1.0 s 0.6 s

T301 014E

14 11069970 • Rev BC • May 2010


Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V)

The 3-Position (F-N-R) control uses an electric input signal to switch the pump to a full stroke position.

Solenoid connector

1 2

P003 480

3-Position electric control,hydraulic schematic

P003 190E100 %

“0“

100 %

Voltage VDC

Dis

pla

cem

ent

Pump displacement vs. electrical signal

P003 193

P003 189

C2C1

F00A

M14

T PF00B

Control current

VoltageMin. current to

stroke pumpmA

Pinconnections

12 V 750any order

24 V 380T000 138E


T000 134E

1511069970 • Rev BC • May 2010


Forward-Neutral-Reverse (FNR) Electric Control Options A9 (12 V)/B1 (24 V)(continued)




Pump output fl ow direction vs. control signalShaft rotation CW CCWCoil energized* C1 C2 C1 C2Port A in out out inPort B out in in outServo port pressurized M5 M4 M5 M4

* For coil location see installation drawings. T000 140E

Solenoid dataVoltage 12 V 24 VMinimum supply voltage 9.5 Vdc 19.0 VdcMaximum supply voltage (continuous) 14.6 Vdc 27.0 VdcMaximum current 1050 mA 500 mANominal coil resistance @ 20 °C [70 °F] 8.4 Ω 34.5 ΩPWM Range 70-200 HzPWM Frequency (preferred)* 100 HzIP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector

IP 69K



T301 015E

16 11069970 • Rev BC • May 2010


Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)/B8 (24 V)

The Non Feedback Proportional Electric (NFPE) control is an electrical automotive control in which an electrical input signal activates one of two proportional solenoids that port charge pressure to either side of the pump servo cylinder. The NFPE control has no mechanical feedback mechanism.

The pump displacement is proportional to the solenoid signal current, but it also depends upon pump input speed and system pressure. This characteristic also provides a power limiting function by reducing the pump swashplate angle as system pressure increases. A typical response characteristic is shown in the accompanying graph.

P003 188

C2C1

F00A

M14

T PF00B

NFPE Schematic

P003 192

Control signal requirements"0"

Signal Current mA(DC)

a b c

abc

Dis

pla

cem

ent

100 %

100 %

NFPE control

∆p =

300

bar

∆p =

300

bar

∆p =

0 b

ar

∆p =

0 b

ar

P003 187E

Pump displacement vs. input signal

1 2

P003 480

Connector

Control current

Voltagea*

mAb

mAc

mAPinconnections

12 V 870 1340 1490any order

24 V 435 670 745* Factory test current, for vehicle movement or application actuation expect higher value.

T301 018E


T000 134E

1711069970 • Rev BC • May 2010


Non Feedback Proportional Electric Control (NFPE) Options A8 (12 V)/B8 (24 V)(continued)




Pump output fl ow direction vs. control signalShaft rotation CW CCWCoil energized* C1 C2 C1 C2Port A in out out inPort B out in in outServo port pressurized M5 M4 M5 M4

* For coil location see installation drawings. T000 140E

Solenoid dataVoltage 12V 24VMaximum current 1800 mA 920 mACoil resistance @ 20 °C [70 °F] 3.66 Ω 14.20 ΩCoil resistance @ 80 °C [176 °F] 4.52Ω 17.52ΩPWM Range 70-200 HzPWM Frequency (preferred)* 100 HzInductance 33 mH 140 mHIP Rating (IEC 60 529) + DIN 40 050, part 9 IP 67IP Rating (IEC 60 529) + DIN 40 050, part 9 with mating connector

IP 69K



T301 016E

18 11069970 • Rev BC • May 2010


Manual Over Ride (MOR)

Feedback from Swash plate

PTF00B

M14

C2C1

F00A

P003 205E

MOR-Schematic diagram (EDC shown)

P003 204

All controls are available with a Manual Over Ride (MOR) either standard or as an option for temporary actuation of the control to aid in diagnostics.Forward-Neutral-Reverse (FNR) and Non Feedback Proportional Electric (NFPE) controls are always supplied with MOR functionality.

The vehicle or device must always be in a „safe“ condition (i.e. vehicle lifted off the ground) when using the MOR function. The MOR plunger has a 4 mm diameter and must be manually depressed to be engaged. Depressing the plunger mechanically moves the control spool which allows the pump to go on stroke. The MOR should be engaged anticipating a full stroke response from the pump.

WarningAn o-ring seal is used to seal the MOR plunger where initial actuation of the function will require a force of 45 N to engage the plunger. Additional actuations typically require less force to engage the MOR plunger. Proportional control of the pump using the MOR should not be expected. Refer to control flowtable for the relationship of solenoid to direction of flow.

1911069970 • Rev BC • May 2010


Displacement Limiter H1 pumps 089/100 are designed with optional mechanical displacement (stroke) limiters factory set to max. displacement.

The maximum displacement of the pump can be set independently for forward and reverse using the two adjustment screws to mechanically limit the travel of the servo piston down to 50 % displacement. Adjustment procedures are found in the H1 Service Manual.

Displacement limiter

P003 266

For more information refer to H1 Service Manual 520L0848, section Displacement Limiter Adjustment.

Displacement change (approximately)

Size1 Turn of displacement

limiter screwInternal

wrench sizeExternal

wrench sizeTorque for external

hex seal lock nut089 9.3 cm3 [0.57 in3]

5 mm 17 mm 48 Nm 424 [lbf•in]100 10.7 cm3 [0.65 in3]

T301 017E

20 11069970 • Rev BC • May 2010

H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationDimensions

Input Shafts Option G1, ISO 3019-1, outer dia 32 mm-4 (SAE C, 14 teeth)

Option G9, ISO 3019-1, outer dia 38 mm-4 (SAE C-C, 23 teeth)

P301 181

∅33

.6 ±

0.13

[1.3

23 ±

0.00

5]

∅37

.59

±0.0

8[1

.480

±0.

003]

Mounting ange surfaceFlange 127 - 4 per ISO 3019-1to be paint free

Spline data Number of teeth : 23Pitch fraction : 16/32Pressure angle : 30°Pitch-∅ : 36.513 [1.438]Typ of t : Flat root, side tper : Ansi B92.1-1996 class 6H

Coupling must not protrude beyond this point

Shafts to be paint free

7.94 ±0.8[0.313 ±0.031]

54 ±1[2.126 ±0.039]

38.2 ±1[1.504 ±0.039]

Specifi cations

Option SplineMin active spline

length2

Torque rating1

Rated torque Maximum torquemm [in] Nm [lbf•in] Nm [lbf•in]

G1 14 teeth, 12/24 pitch 31.45 [1.238] 534 [4720] 816 [7220]1) For defi nitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.2) Minimum active spline length for the specifi ed torque ratings. T000 146E

Specifi cations


length2

Torque rating1


G9 23 teeth, 16/32 pitch 40.33 [1.588] 999 [8840] 1818 [16 090]1) For defi nitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.2) Minimum active spline length for the specifi ed torque ratings. T000 147E

P301 180

∅26

±0.

13[1

.024

±0.

005]

∅31

.14

±0.0

8[1

.226

±0.

003]


Spline data Number of teeth : 14Pitch fraction : 12/24Pressure angle : 30°Pitch-∅ : 29.633 [1.167]Typ of t : Flat root, side tper : Ansi B92.1-1996 class 6H



48.1±1[1.894±0.039]

28.8±1[1.134±0.039]

7.94 ±0.8[0.313 ±0.031]

2111069970 • Rev BC • May 2010


Input Shafts(continued)

Option F1, ISO 3019-1, outer dia 35 mm-4 (SAE C, 21 teeth)

P301 182

∅30

.4 ±

0.13

[1.1

97 ±

0.00

5]

∅34

.42

±0.0

8[1

.355

±0.

003]


Spline data Number of teeth : 21Pitch fraction : 16/32Pressure angle : 30°Pitch-∅ : 33.338 [1.313]Typ of t : Fillet root, side tper : Ansi B92.1-1996 class 6H



7.94 ±0.8[0.313 ±0.031]

48 ±1[1.894 ±0.039]

30.7 ±1[1.209 ±0.039]

Specifi cations


length2

Torque rating1


F1 21 teeth, 16/32 pitch 34.5 [1.358] 760 [6730] 1137 [10 060]1) For defi nitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.2) Minimum active spline length for the specifi ed torque ratings. T000 148E

22 11069970 • Rev BC • May 2010


Option F4, ISO 3019-1, Code 38-3, Diameter 38.1 taper 1:8, without key and no through-hole in the end of the shaft

P301 1838.16 ±0.8

[0.321 ±0.31]

34.9 ±1.0[1.374 ±0.039]

(47.0)[1.850]

1 1 / 8

-12

∅38

.1[1

.500

]

Coupling must notoverlap till this point

Conical keyed shaft endsimilar to ISO 3019-1 code 38-3

Suitable key 3/8 x 3/8 x 1 1/2

ANSI B17.1125 ±0.5 : 1000

Shaftsto be paint free

81.9 ±1.0[3.224 ±0.039]


Input Shafts(continued)

Tapered shaft customer acknowledgementThe Sauer-Danfoss H1 tapered shaft has been designed using the industry standard ISO 3019-1, minus the through-hole in the end of the shaft. Sauer-Danfoss recommends a self-locking nut instead of a castle nut and pin. The nut and mating square-cut key are customer supplied.

The specified torque rating of the tapered shaft documented above is based on the cross-sectional diameter of the shaft, through the keyway, and assumes the proper clamp and fit between shaft and coupling. Sauer-Danfoss guarantees the design and manufactured quality of the tapered shaft. The customer is responsible for the design and manufactured quality of the mating female coupling and key and applied torque on the nut.

Sauer-Danfoss has made provisions for the key in accordance to the ISO specification with the understanding that the key is solely to assist in the installation of the mating coupling.

CCautionTorque must be transmitted by the taper fit between the shaft and it’s mating coupling, not the key. Torque or loading inadvertently transmitted by the customer supplied key may lead to premature shaft failure.

Specifi cations

Option Tapered shaftTorque rating1)

Rated torque* Maximum torqueNm [lfb•in] Nm [lfb•in]

F4 38.1 taper without key 2) 1116 [9880] 1488 [13 170]1) For defi nitions of maximum and rated torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication.2) Mating part must maintain a minimum gap width of 1.0 mm with the shaft shoulder after installation of the part. Transmittable torque will be reduced if the minimum gap requirement is not met.* Rated torque includes just the capability of the press-fi t in accordance with an assumed fastener grade 5.

T000 149E

2311069970 • Rev BC • May 2010


Auxiliary Mounting Pads Option H2, ISO 3019-1, flange 82-2 (SAE A, 9 teeth)

8.1 ±0.25[0.319 ±0.010]

311.838 ±2[12.277 ±0.79]

1.96[0.077]

4x 53.2 ±0.175[2.094 ±0.007]

296.83 ±2[11.686 ±0.79]

14.8[0.583]

∅

88.6

2 +

0.13

0

[3

.489

+ 0.

005

0

]

O-ring seal requiredref 82.22 [3.237] I.D. x 2.62 [0.103] cross section

R 0.8 max.[0.031]

∅82

.6 +

0.07

6

0

[3.2

52 +

0.00

3

0

]

61.62 max [2.426]Auxilary pump shaft length

2x 106.4 ±0.35[4.189 ±0.014]


Thread : M10x1.5-6H THDDepth : 15.0 [0.60] min.4x

Spline dataNumber of teeth: 9Pitch fraction: 16/32Pressure angle: 30°Pitch-∅: 14.288 [0.5625]Typ of t: Fillet root, side tper: Ansi B92.1-1996 class 6Min. active spline length 8.6 mm

C CautionStandard pad cover is installed only to retain coupling during shipping. Do not operate pump without an auxiliary pump or running cover installed.

Specifi cations

Option SplineTorque rating1

maximum torqueNm [lbf•in]

H2 9 teeth, 16/32 pitch 162 [1430]1) For defi nitions of maximum torque values, refer to: Basic Information Manual 11062168, section Shaft Torque Ratings and Spline Lubrication. T000 150E

24 11069970 • Rev BC • May 2010


Auxiliary Mounting Pads(continued)

Option H1, ISO 3019-1, flange 82-2 (SAE A, 11 teeth)

P301 185

2x 106.4 ±0.35[4.189 ±0.014]

311.838 ±2[12.277 ±0.79]

296.83 ±2[11.686 ±0.79]

19.8[0.780]

4x 53.2 ±0.175[2.094 ±0.007]

∅

88.6

2 +

0.13

0

[3

.489

+ 0.

005

0

]


R 0.8 max.[0.031]

∅82

.6 +

0.07

6

0

[3.2

52 +

0.00

3

0

]

1.96[0.077]

8.1 ±0.25[0.319 ±0.010]

61.6 max [2.426Auxilary pump shaft length



Spline dataNumber of teeth : 11Pitch fraction : 16/32Pressure angle : 30°Pitch-∅ : 17.463 [0.6875]Typ of t : Fillet root sideper : Ansi B92.1-1996 class 6min active spline length 10.5 mm


Specifi cations




2511069970 • Rev BC • May 2010




Specifi cations




Option H3, ISO 3019-1, flange 101-2 (SAE B, 13 teeth)

P301 186

4x 73.0 ±0.175[2.874 ±0.007]

312.486 ±2[12.303 ±0.79]

296.83 ±2[11.686 ±0.79]

19.8[0.780]

∅

107.

823

+ 0.

13

0

[4.2

45 +

0.00

5

0

]


R 0.8 max.[0.031]

∅10

1.65

1 +

0.07

6

0

[4.0

02 +

0.00

3

0

]

1.96[0.077]

11.4 ±0.25[0.449 ±0.010]

61.6 max [2.426]Auxilary pump shaft length

2x 146.0 ±0.35[5.748 ±0.014]



Spline dataNumber of teeth : 13Pitch fraction : 16/32Pressure angle : 30°Pitch-∅ : 20.638 [0.813]Typ of t : Fillet root sideper : Ansi B92.1-1996 class 6Min active spline length 12.4 mm

26 11069970 • Rev BC • May 2010


P301 187

4x 73.0 ±0.175[2.874 ±0.007]

312.486 ±2[12.303 ±0.79]

296.83 ±2[11.686 ±0.79]

19.8[0.780]

∅

107.

823

+ 0.

13

0

[4.2

45 +

0.00

5

0

]


R 0.8 max.[0.031]

∅10

1.65

1 +

0.07

6

0

[4.0

02 +

0.00

3

0

]

1.96[0.077]

11.4 ±0.25[0.449 ±0.010]61.62 [2.426]

Auxilary pump shaft length

2x 146.0 ±0.35[5.748 ±0.014]



Spline dataNumber of teeth : 15Pitch fraction : 16/32Pressure angle : 30°Pitch-∅ : 23.813 [0.938]Typ of t : Fillet root sideper : Ansi B92.1-1996 class 6Min active spline length 14.3 mm

Dimensions



Specifi cations




Option H5, ISO 3019-1, flange 101-2 (SAE B-B, 15 teeth)

2711069970 • Rev BC • May 2010




Specifi cations




Option H6, ISO 3019-1, flange 127-4 (SAE C, 14 teeth)

P301 188

8x 57.3 ±0.175[2.254 ±0.007]

314.907 ±2[12.398 ±0.79]

299.02 ±2[11.772 ±0.79]

22.5[0.886]


1.96[0.077]

13.5 ±0.25[0.531 ±0.010]63.81 [2.512]

Auxilary pump shaft length

4x 114.5 ±0.35[4.508 ±0.014]


Spline dataNumber of teeth : 14Pitch fraction : 12/24Pressure angle : 30°Pitch-∅ : 29.633 [1.167]Typ of t : Fillet root, side tper : Ansi B92.1-1996 class 6min active spline length 17.8mm

Thread : M12Depth : 21.0 [0.823] min.4x

Thread : M16Depth : 25.0 [0.984] min.2x

90.5

± 0

.175

[3.5

63 ±

0.0

07]

181.

0 ±

0.35

[7.1

26 ±

0.0

14]

∅

134.

06 +

0.13

0

[5

.278

+ 0.

005

0

]

∅12

7.0

+ 0.

076

0

[5.0

02 +

0.00

3

0

]

28 11069970 • Rev BC • May 2010


Charge Pump Charge pump sizing/selectionIn most applications a general guideline is that the charge pump displacement should be at least 10 % of the total displacement of all components in the system. Unusual application conditions may require a more detailed review of charge flow requirements. Please refer to BLN-9885, Selection of Drive line Components, for a detailed procedure.

System features and conditions which may invalidate the 10 % guideline include (but are not limited to):

Continuous operation at low input speeds (< 1500 min• -1 (rpm))High shock loading and/or long loop lines•High flushing flow requirements•Multiple Low Speed High Torque motors•High input shaft speeds•

Contact your Sauer-Danfoss representative for application assistance if your application includes any of these conditions.

Charge pump flow and power curvesCharge pressure: 20 bar [290 psi]Viscosity and temperature: 11 mm2/s [63 SUS] 80 °C [180 °F]

Charge pump flow Charge pump power requirements

Charge Pump

10027

24

21

18

15

12

9

6

3

1

90

80

70

60

50

40

30

20

10

0

l/m

in

US

gal

/min

500 15001000 2000

Speed min-1(rpm)

3000 40002500 3500

24 c

m3 [1

.46

in3 /r

ev]

20 cm

3 [1.2

2 in

3 /rev

]

P301 206

500 15001000 2000

Speed min-1(rpm)

3000 40002500 3500

P301 207

14.010

9

8

7

6

5

4

3

2

1

0

13.0

12.0

11.0

10.0

9.0

8.0

7.0

6.0

5.0

4.0

3.0

2.0

1.0

HP

Kw

24 c

m3 [1

.46

in3 /r

ev]

20 cm

3 [1.2

2 in

3 /rev

]

2911069970 • Rev BC • May 2010


Notes

30 11069970 • Rev BC • May 2010

H1 Axial Piston Pump, Size 089/100, SingleTechnical InformationInstallation Drawings

Please contact Sauer-Danfoss for specific installation drawings

Port Description

P301 189

System A gage port “MA”Port ISO 11926-1 - 9/16 -18∅28.0 max. clearance dia for tting

Charge inlet port “S” Port ISO 11926-1 - 1 5/8 -12∅69.0 max. clearance dia for tting

Case drain port “L4” Port ISO 11926-1 - 1 1/16 -12∅48.0 max. clearance dia for tting

Servo gage port “M4” Port ISO 11926-1 - 7/16 -20∅21.0 max. clearance dia for tting

Case pressure port Port ISO 11926-1 - 1/16-12∅48.0 max. clearance dia for tting

System port “B” ∅25.4 – 450 barSplit ange bossper ISO 6162M12 x 1.7520 min.full thread depth

System port “A” ∅25.4 – 450 barSplit ange bossper ISO 6162M12 x 1.7520 min.full thread depth

Connector :Deutsch DT04-2Pto be paint free

CCWRotation

CWRotation

Port descriptionPort Description SizesA System port “A” ∅25.4 B System port “B” ∅25.4E Charge fi ltration port, from fi lter 7/8 -14F Charge fi ltration port, to fi lter 7/8 -14L2 Case drain port 1 1/16 -12L4 Case drain port 1 1/16 -12MA System A gage port 9/16 -18MB System B gage port 9/16 -18M3 Charge gage port, after fi ltering 9/16 -18M4 Servo gage port 7/16 -20M5 Servo gage port 7/16 -20M14 Case gage port 7/16 -20S Charge inlet port 1 5/16 -12

T000 204E

3111069970 • Rev BC • May 2010



Port Description (continued)

P301 190


Case gage port “M14” Port ISO 11926-1 - 7/16 -20∅21 max. clearance dia for fitting(EDC, FNR, NFPE)

OptionalCharge filtration port “F”Port ISO 11926-1 - 7/8 -14to filter∅42.0 max. clearance dia for fitting

OptionalCharge filtration port “E”Port ISO 11926-1 - 7/8 -14from filter∅42.0 max. clearance dia for fitting

System B gage port “MB”Port ISO 11926-1 - 9/16 -18∅28.0 max. clearance dia for fitting

Charge pressure port Port ISO 11926-1 - 5/16 -24


Case pressure port Port ISO 11926-1 - 11/16 -12∅48.0 max. clearance dia for fitting

Servo gage port “M5” Port ISO 11926-1 - 7/16 -20∅21.0 max. clearance dia for fitting

Charge gage port “M3” Port ISO 11926-1 - 9/16 -18∅28.0 max. clearance dia for fittingafter filtering

Case drain port “L2” Port ISO 11926-1 - 1 1/16 -12∅48.0 max. clearance dia for fitting

32 11069970 • Rev BC • May 2010



Dimensions


Coupling must notprotrude beyondthis point

12.45 ±0.25[0.49 ±0.01]

41.7 ±1.0[1.64 ±0.04]

144.3 ±1.0[5.68 ±0.04]

162.7 ±1.0[6.406 ±0.04]

(4x)57.2 ±0.25

[2.25 ±0.01]

48.1[1.890]

71.6

±1.

0[2

.82

±0.

04]

112.

6 ±

1.0

[4.4

3 ±

0.04

]

134.

5 ±

1.0

[5.3

0 ±

0.04

]

161.

3 ±

1.0

[6.3

5 ±

0.04

]

(8x)

13.9

±0.

25[0

.55

±0.

01]

(4x)

27.8

±0.

25[1

.09

±0.

01]

R 0.8 max.[0.031]

1.5 ±0.7 x 45°±5°[0.059 ±0.028 x 45°]

228.515 + 0.6 – 0.5

[8.997 + 0.024

– 0.020

]

228.015 + 0.6 – 0.5

[8.977 + 0.024

– 0.020

]

∅

127.

0 0

– 0

.05

[

5.0

0

–

0.00

2]

69.

0 +

0.1

–

0.2

[2.

717

+ 0

.004

–

0.00

8]

69.

0 +

0.1

–

0.2

[2.

717

+ 0

.004

–

0.00

8]

B

B

C

C

D

D

Z

∅26

.0 ±

0.1

[1.0

2 ±

0.00

5]∅

31.1

±0.

8[1

.23

±0.

03]

7.94 ±0.8[0.313 ±0.03]

28.8±1.0[1.134 ±0.04]

Shaft to be paint free

Case drain port “L4” Port ISO 11926-1 - 1 1/16 -12∅48.0 max. clearance dia for fitting

Case pressure port Port ISO 11926-1 - 1 1/16 -12∅48.0 max. clearance dia for fitting

Servo gage port “M4” Port ISO 11926-1 - 7/16 -20∅21.0 max. clearance dia for fitting

Charge inlet port “S” Port ISO 11926-1 - 1 5/8 -12∅69.0 max. clearance dia for fitting

System port “B” ∅25.4 – 450 barSplit flange bossper ISO 6162M12x1.7520 min. full thread depth

System port “A” ∅25.4 – 450 barSplit flange bossper ISO 6162M12x1.7520 min. full thread depth

Mounting flange surfaceFlange 127 - 4 per ISO 3019-1to be paint free

295.3 ±2.0[11.63 ±0.08]

147.7 ±1.0[5.81 ±0.04]

(8x)28.6 ±0.25

[1.13 ±0.01]

W

15.0 ±0.2[0.591 ±0.08]

P301 191

50.0 ±0.2[1.97 ±0.01]

92.0 ±0.2[3.62 ±0.01]

95.9 ±0.2[3.78 ±0.01]

BB 2x DDCC

Shaft LC

Shaft LC Shaft LC

3311069970 • Rev BC • May 2010



Dimensions (continued)

111.7 ±1.0[4.40 ±0.04]

162.7 ±1.0[6.41 ±0.04]

144.3 ±1.0[5.68 ±0.04]

41.7 ±1.0[1.64 ±0.04]

99.0

±1.

0[3

.90

±0.0

4]

112.

6 ±1

.0[4

.43

±0.0

4]

25.7

[1.0

1]

134.

6 ±1

.0[5

.30

±0.0

4]

161.

3 ±1

.0[6

.35

±0.0

4]

187.

3 ±1

.0[7

.37±

0.04

]

91.5 ±0.2[3.60 ±0.01]

139.2 ±1.0[5.48 ±0.04]

112.4 ±1.0[4.43 ±0.04]

1.11[0.044]

152.7[6.01]

Approximate centerof gravity

Approximate centerof gravity

W

Y

X

G-G

G

G

Shaft LC


View Z


Case pressure port Port ISO 11926-1 - 11/16 -12∅48.0 max. clearance dia for tting

Servo gage port “M5” Port ISO 11926-1 - 7/16 -20∅21.0 max. clearance dia for tting

Charge gage port “M3” Port ISO 11926-1 - 9/16 -18∅28 max. clearance dia for ttingafter ltering

Case drain port “L2” Port ISO 11926-1 - 1 1/16 -12∅48.0 max. clearance dia for tting

P301 192

mm[in]

243.4 ±1.0[9.58 ±0.04]

55.5

±1.

0[2

.19

±0.0

4]

102.

1 ±1

.0[4

.02

±0.0

4]

101.

9 ±1

.0[4

.01

±0.0

4]

70.5

±1.

0[2

.78

±0.0

4]

10.5

±1.

0[0

.41

±0.0

4]

248.0 ±1.0[9.76 ±0.04]

249.5 ±1.0[9.82 ±0.04]

15°

15°

E-E

F-F

P301 193

View Y

64.2

±1.

0[2

.53

±0.0

4]

E E

FF

Case gage port “M14” Port ISO 11926-1 - 7/16 -20∅21 max. clearance dia for tting

Charge ltration port “F”

Port ISO 11926-1 - 7/8 -14

∅42.0 max. clearance dia for tting

to lter

Charge ltration port “E”Port ISO 11926-1 - 7/8 -14

∅42.0 max. clearance dia for tting

from lter

System B gage port “MB”Port ISO 11926-1 - 9/16 -18∅28.0 max. clearance dia for tting

Charge ltration port “F”Port ISO 11926-1 - 7/8 -14∅42.0 max. clearance dia for tting to lter

Charge ltration port “E”Port ISO 11926-1 - 7/8 -14∅42.0 max. clearance dia for tting from lter

Charge pressure construction port Port ISO 11926-1 - 5/16 -24

82.2 ±1.0[3.24 ±0.04]

209

max

[8.2

3]

128.

4 ±2

.0[5

.06

±0.0

8]

34 11069970 • Rev BC • May 2010




(4x)57.25 ±0.25[2.25 ±0.01]

(4x)

57.2

5 ±0

.25

[2.2

5 ±0

.01]

4x ∅14.34 + 0.3 – 0.1

[0.565 + 0.012

– 0.004

]

70.5

±1.

0[2

.776

±0.

04]

P301 194

CCWRotation

CWRotation

View W

View X

228.0 ±1.0[8.98 ±0.04]

System A gage port “MA”Port ISO 11926-1 - 9/16 -18∅28.0 max. clearance dia for tting

4x ∅30.0 + 0.3 [1.181 + 0.010]

other side screw head space

mm[in]

3511069970 • Rev BC • May 2010



Controls

Electric Displacement Control (EDC), option A2 (12 V)/A3 (24 V)

Electric Displacement Control (EDC), with manual override, option A4 (12 V)/A5 (24 V)


P301 195

Shaft LC

Mounting flange



187.

3 ±

2.0

[7.3

7 ±

0.08

]

2x 1

61.3

±1.

0[6

.35

±0.

04]

2x 144.3 ±1.0[5.68 ±0.04]

128.

4 ±

2.0

[5.0

55 ±

0.07

9]64

.2 ±

1.0

[2.5

28 ±

0.03

9]

82.2 ±1.0[3.24 ±0.04]

209

±2.

0 m

ax[8

.23

±0.

079]

Case gage port “M14” Port ISO 11926-1 – 7/16 -20∅21 max clearance dia for fitting

P301 196

Shaft LC

Mounting ange

Connector :Deutsch DT04-2Pto be paint free18

7.3

±2.0

[7.3

7 ±0

.08]

2x 1

61.3

±1.

0[6

.35

±0.0

4]

2x 144.3 ±1.0[5.68 ±0.04]


128.

4 ±2

.0[5

.055

±0.

079]

64.2

±1.

0[2

.528

±0.

039]

209.

0 m

ax[8

.228

]

82.2 ±1.0[3.24 ±0.04]

Case gage port “M14” Port ISO 11926-1 – 7/16 -20∅21 max clearance dia for tting

mm[in]

36 11069970 • Rev BC • May 2010



Controls

Forward-Neutral-Reverse (FNR) with manual override, option A9 (12 V)/B1 (24 V)

Non Feedback Proportional Electric control (NFPE), with manual override, option A8 (12 V)/B8 (24 V)


P301 197

Shaft LC

Mounting ange



187.

3 ±2

.0[7

.37

±0.0

8]2x

161

.3 ±

1.0

[6.3

5 ±0

.04]

2x 144.3 ±1.0[5.68 ±0.04]

128.

4 ±2

.0[5

.055

±0.

079]

64.2

±1.

0[2

.528

±0.

039]

209.

0 m

ax[8

.228

]

82.2 ±1.0[3.24 ±0.04]

Case gage port “M14” Port ISO 11926-1 – 7/16 -20∅21 max clearance dia for tting

P301 198


111.2[4.38]

187.

6 ±

2.0

[7.3

9 ±

0.79

]

2x 144.3 ±1.0[5.68 ±0.04]2x

161

.2 ±

1.0

[6.3

5 ±

0.04

]

128.

4 ±

2.0

[5.0

55 ±

0.07

9]64

.2 ±

1.0

[2.5

28 ±

0.03

9]

82.2 ±1.0[3.24 ±0.04]

Case gage port “M14” Port ISO 11926-1 – 7/16 -20∅21 max clearance dia for fitting

209.

0 m

ax[8

.228

]

Mounting flange

CShaft L


Plug removing can causecontamination issues

mm[in]

3711069970 • Rev BC • May 2010



Displacement limiters

Displacement limiters, option B


P301 199

140.0 ±2.0[5.512 ±0.079]

140.0 ±2.0[5.512 ±0.079]

2x 139.6 ±1.0[5.50 ±0.039]

2x 8

9.6

±1.0

[3.5

3 ±0

.039

]

2x Wrench size 17

2x Wrench size 5

mm[in]

38 11069970 • Rev BC • May 2010




Filtration

Suction filtration, option L

228

.515

+0.6

–0.

5

[8

.997

+0.0

24

–0

.020

]

69.0 + 0.1 – 0.2

[2.717 +0.004

–0.008]

69.0 + 0.1 – 0.2

[2.717 +0.004

–0.008]

P301 200

(8x)

28.

6 ±0

.25

[1.1

3 ±0

.01]

(8x) 13.9 ±0.25[0.547 ±0.01](4x) 27.8 ±0.25[1.094 ±0.01]

(4x)

57.

2 ±0

.25

[2.2

52 ±

0.01

]

Charge inlet port “S” Port ISO 11926-1 – 1 5/8 -12∅69.0 max clearance dia for tting

System port “A” ∅25.4 – 450 barSplit ange bossper ISO 6162-2M12 x 1.7520 min.full thread depth

System port “B” ∅25.4 – 450 barSplit ange bossper ISO 6162-2M12 x 1.7520 min.full thread depth

System “B” gage port “MB”Port ISO 11926-1 – 9/16 -18∅28 max clearance dia for tting

Charge pressure portPort ISO 11926-1 – 5/16 -24

mm[in]

3911069970 • Rev BC • May 2010



Dimensions Filtration

Remote full flow charge pressure filtration, option P for end cap options F5 (SAE-C PTO)

P301 287

251.22 ±1.0[9.89 ±0.039]

248.0 ±1.0[9.78 ±0.039]

55.5

±1.

0[2

.185

±0.

039]

70.5

±1.

0[2

.776

±0.

039]

243.4 ±1.0[9.58 ±0.039]

10.5

±1.

0[0

.413

±0.

039]

F F

E E

108.

4 ±1

.0[4

.268

±0.

039]

102.

1 ±1

.0[4

.020

±0.

039]

E-E F-F

Charge ltration port “F” Per ISO 11926-1 - 7/8 -14to lter

System B gage port “MB” Port ISO 11926-1 - 9/16 -18∅28 max clearance dia for tting

Charge ltration port “E” Per ISO 11926-1 - 7/8 -14from lter

Charge pressure construction port Port ISO 11926-1 - 5/16-24

Charge ltration port “E” Port ISO 11926-1 - 1 1/16 -12

∅42 max clearance dia for tting

from lter

Charge ltration port “F” Port ISO 11926-1 - 1 1/16 -12

∅42 max clearance dia for tting

to lter

15˚

15˚

40 11069970 • Rev BC • May 2010




Filtration

Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option D3

Connector :Deutsch DTM04-2Pto be paint free

P301 288

Charge gage port “M6” Port ISO 11926-1 - 9/16 -18∅28 max clearance dia for ttingbefore lter

298.1 ±1.0[11.73 ±0.039]

78.75 ±1.0[3.10 ±0.039]

41.6 ±1.0[1.64 ±0.039]

75.236 ±1.0[2.962 ±0.039]

306.9 ±1.0[12.08 ±0.039]

190.

265

±1.0

[7.4

91 ±

0.03

9]

212.

82 ±

1.0

[8.3

79 ±

0.03

9]

127.

265

±1.0

[5.0

10 ±

0.03

9]

mm[in]

4111069970 • Rev BC • May 2010




Filtration

Integral full flow charge pressure filtration with filter bypass sensor, option M, for end cap option F4 (SAE-C PTO)

Connector :Deutsch DTM04-2Pto be paint free

P301 289

Charge gage port “M6” Port ISO 11926-1 - 9/16 -18∅28 max clearance dia for ttingbefore lter

298.8 ±1.0[11.76 ±0.039]78.75 ±1.0

[3.10 ±0.039]

41.6 ±1.0[1.64 ±0.039]

75.986 ±1.0[2.992 ±0.039]

307.6 ±1.0[12.11 ±0.039]

198.

765

±1.0

[7.8

25 ±

0.03

9]

221.

32 ±

1.0

[8.7

13 ±

0.03

9]

135.

765

±1.0

[5.3

45 ±

0.03

9]

mm[in]

42 11069970 • Rev BC • May 2010


Notes

4311069970 • Rev BC • May 2010


Notes

Sauer-Danfoss Mobile Power and Control Systems– Market Leaders Worldwide

Sauer-Danfoss is a comprehensive supplier providing complete systems to the global mobile market.

Sauer-Danfoss serves markets such as agriculture, construction, road building, material handling, municipal, forestry, turf care, and many others.

We off er our customers optimum solutions for their needs and develop new products and systems in close cooperation and partner ship with them.

Sauer-Danfoss specializes in integrating a full range of system components to provide vehicle designers with the most advanced total system design.

Sauer-Danfoss provides comprehensive worldwide service for its products through an extensive network of Global Service Partners strategically located in all parts of the world.

Our Products

Open circuit axial piston pumps

Gear pumps and motors

Fan drive systems

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Hydrostatic transmissions

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Microcontrollers and software

PLUS+1™ GUIDE

Displays

Joysticks and control handles

Sensors

Orbital motors

Inverters

Electrohydraulic power steering

Hydraulic power steering

Hydraulic integrated circuits (HIC)

Cartridge valves

Directional spool valves

Proportional valves

Local address:

Sauer-Danfoss (US) Company2800 East 13th StreetAmes, IA 50010, USAPhone: +1 515 239-6000Fax: +1 515 239 6618

Sauer-Danfoss GmbH & Co. OHGPostfach 2460, D-24531 NeumünsterKrokamp 35, D-24539 Neumünster, GermanyPhone: +49 4321 871-0Fax: +49 4321 871 122

Sauer-Danfoss ApSDK-6430 Nordborg, DenmarkPhone: +45 7488 4444Fax: +45 7488 4400

Sauer-Danfoss-Daikin LTD.Shin-Osaka TERASAKI 3rd Bldg. 6F1-5-28 Nishimiyahara, Yodogawa-kuOsaka 532-0004, JapanPhone: +81 6 6395 6066Fax: +81 6 6395 8585

www.sauer-danfoss.com11069970 • Rev BC • May 2010

Sauer_H1-Pump90-1.pdf

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