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S Saudi Fan Industries Saudi Fan Industries High Efficiency Radial Fans Type: ERAE / ERAD With forward curved impellers
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Apr 08, 2015

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Page 1: saudi_fan

S Saudi Fan IndustriesSaudi Fan Industries

High Efficiency Radial FansType: ERAE / ERAD

With forward curved impellers

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S Saudi Fan IndustriesSaudi Fan Industries

Management Commitment To Quality

President

Ali Saleh Al-Khalaf

We are continuously striving to provide higher quality products and

services to achieve total customer satisfaction by understanding

their requirements and anticipating their future expectations or

needs.

We are committed to development and strengthening of partnership

with our external and internal customers and suppliers.

We are dedicated to the continual improvement of all products and

services through involvement of all employees.

We value all people by understanding and drawing upon their

strengths i.e. abilities and knowledge and make efforts for their

training and development.

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OUR SISTER

ORGANIZATION

Saudi Fan Industries was established in 1999 as another manufacturing division of steadilygrowing organization " Refrigeration House Group" in order to fulfill requirements of local marketfor air movement and control equipments.As a member of Refrigeration House Group, that has market research for ventilation equipmentsspread over 25 years, Saudi Fan Industries now has grown into a full swing manufacturing unit tosatisfy the demanding needs of air movement and control equipments for modern residential,commercial and industrial zones.

Since its establishment, Saudi Fan Industries has acquired modern manufacturing technology inorder to achieve " Total Customer Satisfaction". Not only still it has been investing significantresources in latest technology but also has created a medium where every one in the organizationcan contribute. We have a stringent policy of research, development and making awareness oftechnology throughout the organization. Saudi Fan Industries has been implementing ISO 9002Quality Assurance System. As a result, Saudi Fan Industries’ products are manufactured preciselyand consistently through all production stages under strict quality control procedures.Saudi Fan Industries strictly acting on the policy of " the high quality product should be deliveredto our valued customers right from the beginning".

Now Saudi Fan Industries is not only the leading supplier of air movement and control equipmentsin Kingdom but also a famous name in entire Gulf. It offers a wide range of fans and ventilatorproducts for residential, commercial, institutional and industrial buildings in applications fromcomfort ventilation to manufacturing processes. Products are available for exhaust, supply, re-circulate, filtered, process and gravity applications.Fans are available in either direct drive, or belt drive.Saudi Fan Industries has significant production capacity in order to fulfill market's demand. It alsohas a pool of qualified staff, who are fully dedicated to give best advice to our valued customer'sinquiries.

Saudi Fan Industries has technical collaboration with Rosenberg Ventilator GmbH. Who is a CertifiedISO 9001 manufacturer and its products are listed under following ratings:

CERTIFIED

RATINGS

R

Table of Contents

Management commitment to quality

General technical information

Fan introduction

Fan

Contacts / inquiries

Company profile

performance curves

Accessories

Guide to fan selection &typical application

Call for tender / warranty

.........

1

3

6

2

8

21

24

25

26

Company Profile

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Saudi Fans Distinguished FeaturesSaudi Fan Industries ' fans are equipped with direct drivenexternal rotor motors, which have decisive advantages overconventional fans:

Long Service Life Compact design The speed is 100% controllable through auto transformer or electronic control. Low starting currents.

Advantages of our single phase type fans.We recommend the use of single phase fans (E), wheneverpossible, which offer the following advantages:

Two or five cores plus earth cable only. Always correct direction of rotation. Motor protection through built-in thermal overload contacts, wired in series with the motor winding. Low cost speed controllers with 5 steps or electronic control, available ex-stock.

External rotor motorsThe external rotor motor drive offers features such as space saving, compact and attractive design.The motor is fitted within the impeller, which enables the bestpossible cooling. For this reason a 100% variable speedcontrol can be guaranteed. V-belts, additional tension barsand motor mountings are not necessary.Only over-dimensioned ball-bearings (German products),fitted on both side, sealed for life, are used. Both ball-bearingseats are ground to high precision in one work process toeliminate any vibrations.

External rotor motors have extremely low startingcurrents.

The motors comply with protection class IP44 according to DIN40050. Protection class IP 54 for double inlet fans is availableon request.

External rotor motor construction

Stator

Labyrinth

Rotor

Ball bearing

Insulation Class

The windings of single inlet fans comply with insulation class B,

the windings of double inlet fans comply with insulation class F.

In addition the windings have a standard moisture impregnation.

Thermal Protection

All external rotor motors except the explosion-proof motors are

equipped with thermal contacts, embedded in the windings to

protect the motor. Thermal contacts are bi-metallic cutouts,

temperature dependent, When properly wired they protect

against overload, main-phase failure, stalling of motor and too

high ambient temperatures.

Motor protection is guaranteed, when the thermal contacts are

wired through a tip contactor circuit.

In connection with thermal contacts we recommend to fit our

supplied controllers for better motor protection.

For the exhaust of explosive mixture in temperature classes

T1 to T3 in Zone 1 and 2, we offer fans with specific controllable

motors in protection class "e", for intrinsically safe application,

according to DIN 50019.

Electrical connection

Electrical connection will be made by an enclosed terminal box,

protection class IP 44. As special execution we are able to deliver

terminal box made of aluminum protection class IP 55.

Selection of Fans

The following must be considered when selecting a suitable fan;

Desired air volume and pressure loss

Possible sizes

Sound characteristics

Ambient conditions

Electrical power supply and tolerances

For the determination of the required air volume, any existing

resistance must be considered, which determine the operating

point. These losses could be from ducts and filters in front of or

behind the fan, air diffusers, heating and cooling elements and

ducts bends.

These resistence vary at the square of the air volume and can be

described in a specific characteristics curve.

Ambient operating temperature

Maximum ambient operating temperature can be taken from the

data sheets. Should the temperature indicated not be sufficient,

the possible temperature can be increased by using a larger motor

(at extra expenses).

General Technical Information

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With forward curved radial impellers ERAE / ERAD

Advantages: The standard series is according to R20 and are in accordance to DIN 323 The outlet flange is in accordance to DIN 24 155 p.2 as well as DIN 24 159,p.3 The speed is 0- 100% infinitely variable through auto transformers or electronic control Compact and space saving design Easy installation in any position Easy air volume adjustments via a large range of control products based on pressure and temperature Motor protection through thermal contacts in motor windings Extremely low starting currents

Application: The high efficiency radial fans have been developed especially for modern ventilation and air conditioning applications General ventilation of commercial premises. Slightly dusty and greasy air, Slightly aggressive gases and fumes (please refer to our engineers).

3 Mediums up to an atmospheric density of 1,2 kg/m . Mediums passing though with a temperature of - 30 °C up to + 70 °C and mediums up to a max. Humidity of 95%

Ranges Models : 22 models for each single inlet / double inlet Motors : 4, 6 and 8 pole depending on whether single or three phase version. Flow Rate : up to 4,000 CFM

3 up to 7,000 m /h

ConstructionCasingThe casing of the high efficiency radial fans is made of galvanizedsheet steel and the side parts of the scroll is assembled with thespirally shaped guide plate through a standing seam.The side parts are produced with nut sets to fix the mountingbrackets, which can be fixed in steps of 90°.

ImpellersThe impeller is made of galvanized sheet metal, and is mounteddirectly to the rotor of external rotor motor and is balanced at twolevels together with the rotor according to G 2,5 to DIN/ISO 1940.

Remark Double inlet on request

Electrical connectionThe motors are fitted with flying lead. The electrical connectioncan be made via an IP44 terminal box, which is supplied loose.

Direction of rotationDirection of rotation for fan types ERA is clockwise viewed fromthe inlet side.

Noise levelsThe figures in the air performance curves quoted in circles arethe “A” decibel figures which are the soundpower levels LWA4,at the outlet side in duct systems.

The “A” sound power level at the inlet side LWA5 according toDIN 45 635, part 38, is obtained as follows:

LWA5 = LWA4 2 dB(A)The “A” sound pressure level LPA at a distance of 1 meter isobtained approximately by deducting 7 dB(A) from the“A” sound power level.

It is important to note that the reflection and room characteristicas well as natural frequencies differently influence the soundpressure levels.

The octave sound power level is important for the choice of suitablesound attenuator. It is obtained as follows.

Lwoct = LWA4 + Lwrel

The relative octave sound power level Lwrel at octave mediumfrequency can be taken from the following table:

Reference Code D E R A E 225 -4 K E single inlet

R radial fan

A external rotor motor

E single phase A.C ; D=three phase

impeller diameter

number of poles

K smaller motor

fm [Hz] 63 125 250 500 1000 2000 4000 8000

Lwrel at V= 0.5 x Vmax

Lwrel [dB] 6 0 -2 -3 -3 -10 -16 -25

Lwrel at V= 0.8 x Vmax

Lwrel [dB] 5 -1 -2 -2 -4 -9 -16 -26

High Efficiency Direct-Driven Radial Fans

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Fan Performance Curves

230 V 60 Hz 1.5

1.0 kW IP 44

4.5 A 01.024

1460 min 19 kg

16 uF RE/RTE 5.0

50 RSE 5.5

220 Pa ED 5.0

2 MSE 1

ERAE 250-4

-1

The performance curves for these fan types have been established in mounting position B (installed on the pressureside and open on the suction side) and show the total pressure increase pt as a function of the volume flow.The dynamic pressure p refers to the flange cross-section at the outlet side of the fan. The performance curves referd2

3to an air density of 1.2 kg/m .

: 02/2002

ERAE 250-4

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SPEED CONTROL (for single phase)

Reducing Speed for fan

Speed Controls are available in various models for different applications up to 10 Amps, this speed controller requires

50x100 handy box and its circuit is illustrated on the drawing below for (single phase motors).

Accessories

Speed control (for three phase)

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SPEED CONTROL (for single phase)

ACCESSORIES

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SPEED CONTROL (for Three phase)

ACCESSORIES

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Fan (Blower assembly) shall be as manufactured by Saudi Fan Industries, Saudi Arabia and shall be complete with a

High Efficiency Radial Fan type: ERAE / ERAD with either 50Hz or60 Hz external rotor motor suitable for 127V or 220V-1Ph

or 220V/380V-3 Phase power supply where required.

Type ERAE /ERAD (Single width Single Inlet SWSI)

The complete fan shall be assembled using a compact combination of external rotor motor close coupled to a forward curve

impeller to realize best possible cooling. The external rotor motor shall have a minimum of IP 44 construction per DIN 40050;

the windings` insulation shall have class “B” construction with additional protection against moisture; each external rotor motor

shall be 100% compatible ordinary electronic speed controller by varying speed from 100% to 10% of rated speed

(Note : For 3 phase external rotor motors other methods of motor speed control variable speed driver or multi-tap step down

transformers should be availab le).

Each motor shall have a built-in thermal overload protection.

The casing shall be made from galvanized steel sheets or painted with an epoxy paint against corrosion protection.

The impeller shall be forward curve type and shall be made of galvanized steel.

Both impeller & external rotor motor shall be balanced at 2 levels as per DIN/ISO 1940 G 2.5.

Each fan shall be equipped in to an IP 44 terminal box with a wiring diagram.

Fan shall be UL & AMCA listed.

ROOF CAP

EXHAUST AIRFLOW

SUPPLY AIRFLOW

FILTER & BOX

SUPPLY AIRFLOW

Guide for specification

Typical application

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Refrigeration House GroupP.O.Box.1823 - Al-Khobar.31952

SAUDI ARABIA

Klimatechnik

Head Office

Tel:(03) 882 1713 - 882 3515 Fax: (03)882 3066

Manufacturing Divisions

Dammam 2nd Industrial City

National Factory Tel:(03) 812 1282 Fax: (03) 812 1848

Saudi Fan Industries Tel:(03) 812 1866 Fax: (03) 812 1894

Contracting Division

Klimatechnik Tel: (03) 882 3534 Fax: (03) 882 2807

Riyadh Tel: (01) 465 6198 Fax: (01) 462 8347

Trading Divisions

Refrigeration House

Al-Khobar Tel : (03) 869 1043 Fax : (03) 898 4161

Jubail Tel: (03) 361 5512 Fax: (03) 361 279

Riyadh Tel : (01) 476 9720 Fax : (01) 476 9518

Jeddah Tel : (02 ) 665 2276 Fax : (02 ) 661 2265

Bahrain Regional Office

Tel.:++973 537784 Fax:++973 537138

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Saudi Fan Inds.

Al-Yaf Ind.

Saudi Inds.Solvrnt C0.

MODERN iNDS.C0. (TIDE)

NOTIONALFACTORY

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BEACH

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MAIN ENTRANCE2ND INDS. CITY

DAMMAM

Dam

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Al-Hamarani.

Eastern heaters. Gasket factory

Abha Street

F or contacts & inquiry

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S Saudi Fan IndustriesSaudi Fan Industries

High Efficiency Radial Fans

High Efficiency Radial Fans High Efficiency Radial Fans Duct Fans

Axial Fans AND-Axial Fans Zero-Box

Tube Fans Roof Fans MUS Fans

Silent Fans Twin Fans Blower Fans