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© 2005 International Aviation Services Group Ltd The information contained herein is subject to change without notice Satisfying Requirements for Engine & Component MRO Facilities in the Indian Sub-Continent Paolo Lironi Senior Technical Manager IASG
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Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

May 11, 2020

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Page 1: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Satisfying Requirements for Engine & Component MRO Facilities

in the Indian Sub-ContinentPaolo LironiSenior Technical ManagerIASG

Page 2: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Focus on...What component and engine overhaul facilities

currently exist in the Indian Sub-Continent and what are their capabilities?

What level of testing do they offer? What is the potential for growth over the coming 10

years? To what extent is outsourcing required to meet

airlines’ needs? The process of managing these MRO contracts.

Page 3: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Subjects

1. Current market2. Forces3. Trend4. Future market5. Contract

NOME

Page 4: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Current Market

Page 5: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

World MRO MarketMRO Spending by category

Modifications, 7%

Engine, 35%

Line, 23%

Component, 21%

Airframe heavy, 14%

MRO Spending by Region

Asia Pacific, 23%

Latin America, 4%

Middle East, 4%

Africa, 2%

North America,

37%

Europe, 30%

Page 6: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

The current engine market

• $38.8bn is the 2005 MRO value• 35% is in engine and engine components

equivalent to $13.8bn• The Asia Pacific region is absorbing 23% of the

total - $352 million• The largest fleets are CF6-80 and CFM56-3

engines

Page 7: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

The current engine MRO in India region

• Air India shop – CF6-80– PW4000

• Indian Airlines– V2500 modular shop

• Pakistan Airlines– CF6-50– CFM56-3

Page 8: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Current fleet

• 300 aircraft flying in the region within Wide Body, Narrow Body and regional

• Several engine models• No dominant engine model

Page 9: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Where indian engines are repaired

Jet AirwaysIndiGoKingfisherSpiceJetAir DeccanAir SaharaParamount

Page 10: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Forces

Page 11: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Forces

• Revolution among airlines• Necessity to lower the maintenance costs• Actractivity of the region to foreign capitals• Fragmentation• Delocalisation

Page 12: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Delocalisation

• Geographical position• Skilled man power availability• Regulations

Page 13: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Barriers

• Burocracy• Regulations • Vicinity to China• Staff “poaching”

Page 14: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Timings

• New airplanes are being delivered• Aircraft utilisation is constantly increasing

Page 15: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Trends

Page 16: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Current trends

1. Boeing to open an MRO2. Air India to open a maintenance base in southwest of India3. Kingfisher in talks to open a joint repair shop with foreign

MRO4. Jet Airways to expand hangar in Mumbay5. Snecma to establish engine MRO with Indian Airlines6. Etc…

Page 17: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Attractiveness of the market

• Increase of 4.2 % over the next 8 years• India is ordering 25 % of the total aircraft• Increase of 10% of a single engine repair• The Market in 2015 will be worth $20.8bn• Few engines will dominate the market

Page 18: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Danger of the market

• New entrants• Engine models• Airlines flexibility on engine model

Page 19: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Changes in engine MRO

• Join ventures• Modular engine shops• Limited parts capability• Extended engine parts capability

Page 20: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Future market

Page 21: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

The Engine Market in 2015

• Current engine shops will have to change products

• New production facilities will have to be built• More attractive for third party work

Page 22: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Engine parts

• Different forces from engines• Investments are bigger• Inventory is continuously changing

Page 23: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Key factors for success

• Price• Quality• Turn Around time• Customer Support• Comprehensive support to customers

Page 24: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Contracts & airlines needs

Page 25: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Contract

• Suppliers base• Long term relationship• Flexibility

Page 26: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Key factors

• Communication• Clarity of role• Defined service standard• Delivery of performance• Dealing with issues

Page 27: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Airlines requirements

• Concentration on core business• Knowledge of technical engine issues• Operations monitoring

Page 28: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Main concerns

• PMA• DER• Back to birth issues• Component traceability• Redelivery requirements

Page 29: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Highlights

• The actual engine and components MRO facilities have a big potential for growth

• India number of orders will guarantee the MRO to growth and expand

• Airlines will benefit from the growth only if will be able to capitalise on it

Page 30: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Presentation

Paolo LironiSenior Technical ManagerIASG Engines [email protected] Tel: +44 (0)1293 456105 / 456106Office Fax: +44 (0)1293 456107Mobile: +44 (0)7855 404039Skype: lironpa

Page 31: Satisfying Requirements for Engine & Component …...1. Boeing to open an MRO 2. Air India to open a maintenance base in southwest of India 3. Kingfisher in talks to open a joint repair

© 2005 International Aviation Services Group LtdThe information contained herein is subject to change without notice

Thanks for your attention