Sara123

Art Of Plastic Precision Injection Moulding

Sara Plastic Industries ,

An ISO 9001: 2000 Certified Company.

Under Central Excise Registration

No. 7B, Leo Industrial Estate, Pallikaranai,

Velachery- Tambaram Road, Chennai – 601 302.

Factory Ph No. (044)22460228; Fax-(044) 2246 1725;

Mobile :- 09381017164, Res:- (044)65496896

Proprietor – V.Ravichandran BE., PGDPE

Email:- [email protected]

Foot prints of success:

We started our Injection moulding unit with Windsor SP180H moulding machine in the Year 2000. We are mainly focused on Moulding Engineering Plastics especially Polycarbonate and Nylon GF. We then added POLO 130 Ton injection moulding machine. Our main customers at that time were Gandimathi Appliances, Espiem Plastics and Pentadewha Auto Parts.

We then Constructed our new plant in Pallikaranai in an area of 5000 Sft, we also got our ISO 9001:2000 Certification in the year 2005. We subsequently added FCS 200Ton ,150Ton & 90 Ton Injection moulding machine.

In the Year 2008 we added higher tonnage machines namely Haitai make 350Ton and 500Ton.We mould most of the Engineering plastics such as Polycarbonate, Polyacetal, GF Nylon, GF PP etc.

Our esteemed customer M/s Inzi controls has launched SQ Mark program in the year 2010. We are also in the process of upgrading our quality standards from ISO to TS Certification.

The moulding unit is operated with experienced operators and supervisors. We ensure that the products will be supplied with the required quality level promptly. We are at present supplying components to Woory Automotives, INZI Controls. We have specialized ourselves in Engineering plastics such as Polycarbonate, GPPS, SAN, Nylon, GFNylon, Noryl, ABS,PBT etc. We are enclosing the Machinery Details and its

Specifications along with this letter. We request you to add us to your vender list and we hope we will be able to serve you better.

PROMOTER PROFILE:

Mr.V.Ravichandran completed his Mechanical Engineering graduation in the year 1993 and he did his Post graduation in Plastic Engineering in Central Institute of Plastic Engineering and Technology (CIPET- Chennai), premier Institute in India in the Field of Plastic Engineering.

He has served in and MNC company namely International Components India Limited, a reputed company in the field of Battery chargers and Adaptors. He was responsible of Injection moulding, Mould design, Product Design and Product Development. He is the key person in Installing the Moulding division in ICIL.

SPECIAL FEATURES OF THE MACHINE:-

Our Injection moulding machines are machines with bigger platen size, to enable us to load bigger moulds. These machines have High pressure Injection screw barrel which enables us to run High grade Engineering plastics to good consistency and Quality. The Specification list shows the various features of the machine. The Factory is spacious with optimum storage area with easy mould loading facility.

Inzi Controls ( Automotive parts)

Dymos Lear (Automotive Parts)

Espiem Plastics ( Utility parts)

Woory Automotives (Automotive parts)

Inventaa Lighting Solutions ( Lighting parts)

VV Enterprises ( Appliances parts)

Gandhimathi Appliances ( Home Appliances Parts)

Polycarbonate

ABS

Polyacetal

PP 30% Glass Filled

PP 15% Talc Filled

PPS

ABS PC Alloy

Thermoplastic Elastomer

• Windsor Make Injection moulding machines - SPH 180 ,POLO130 • FCS Make Injection moulding machine - HT200 , HT150 & DT 90• Haitai make Injection moulding machine - HT350, HT500• Mould Temperature Controller- AR6 - Arun Enterprises• Hopper Drier -2Nos- 50Kgs Capacity - Arun Enterprise• Hopper Drier - 100Kg capacity - 3Nos- Shini• Hopper Drier - 25Kgs Capacity - Shini• Pre Drier Oven-25Kgs & 50Kgs Capacity - Arun Enterprises• Colour Blender- 2Nos - 25Kgs Capacity - Arun Enterprises• Plastic Granulator -3Nos - Arun Enterprises• Overhead Crane - 3Tons -16’ Ht - Arun Enterprises• Pallet Truck - 2500Kgs - Maini Material Movements• Stacker- 6Ft - Maini• Loose Weigh Scale- 300Kgs Capacity - Giri Brothers• Precision Digital Weigh Scale - Giri Brothers• Cooling Tower - 30TR - Blue Stars Cooling Tower• Drilling machine • Digital Weigh scale- 30 Kgs Capacity - Essae

Man Power Available:-

Production Executive - 2No. - 6Years Experience Quality Executives - 2No. - 5Years Experience Production Supervisors - 5Nos - 3Years Experience Quality Technicians - 2Nos - 2Years Experience Operators - 15Nos - 8Years Experience Semi Operators & Helpers - 15Nos - 5- 2Years Experience

Factory Details:-

Build up Space - 10000Sft Connected Powe - 220HP Existing Customers :-

Inzi Controls Ltd, Gandhimathi Appliances, Woory Automatives (I) Ltd, Inventaa Lighting

MACHINE SPECIFICATIONS FOR THE HIGHER TONNAGE MACHINES

Sno. Specifications  Units HTL 350 HTL520

Haitai Haitai

1 Screw Diameter Mm 70 80

2 Injection Pressure Bar 1700 1680

3 Stoke Volume Cc 1289 1965

4 Screw Stroke Mm

5 Shot Weight (PS) Gms 987 1788

6 Injection Rate g/sec 315 442

7 Plasticising Capacity (PS) g/sec 40 66

8 Screw speed- max RPM 160 150

9 Screw speed- maxScrew Torque- max

Nm

10 L/D Ratio 22:1 21:1

11 Closing Force KN 350 520

12 Mould Opening Stroke Mm 660 770

13 Min Mould height Mm 250 330

14 Max Mould Height Mm 720 810

15 Max Day light Mm 1380 1580

16 Distiance Between tie bars Mm 660x660 800x780

17 Size of mould Plates (hxv) Mm 1020x1020 1175x1155

18 Ejector Stroke Mm 160 200

19 Pump Drive KW/HP 37 55

20 Heating capacity KW 17 24

21 Total Connected power KW 54 80

MACHINERY SPECIFICATIONS SPECIFICATION OF SPH180 , POLO 130, HT 150, HT200 & HT90 MODEL INJECTION MOULDING MACHINE INJECTION UNIT

SPH180 POLO 130 HT200 DT90 HT150 Year of Manufacturing 1999 2002 2004 2005 2006

SCREW DIAMETER MM 50 50 54 40 50

INJECTION PRESSURE BAR 1800 1476 1476 1470 1410

STROKE VOLUME CC 375 375 442 188 388

SCREW STROKE MM 190 190 225 150 200

SHOT WEIGHT (PS)

GMS

338 356 449 171 322

INJECTION RATE CC/SEC 287 256 263 100 186

PLASTICISING CAPACITY (PS)@ MAX SCREW SPEED

G/SEC

33 37 30 19 28

SCREW SPEED – MAX. RPM 230 290 165 210 210

L/D RATIO 22 19.8 18.5

HEATING CAPACITY

KW 14.1 15.8 12 5 9.94

LOCKING UNITCLOSING FORCE

Tons 180 130 200 90 150

MOULD OPENING STROKE MM 550 450 510 300 460

MIN. MOULD HEIGHT MM 200(350) 200(300) 150 100 130

MAX. DAY LIGHT MM 750(900) 650(750) 1120 690 610

DISTANCE BETWEEN TIE BARS

MM 520x520 440x440 510x510 350x300 460x460

SIZE OF MOULD PLATES (HxV )

MM 770x770 650*660 745x745 520x470 670x670