SAP Connected Manufacturing & I4 - ADFAHRERSAP Connected Manufacturing & I4.0 Integrated Process from e-commerce till manufacturing execution with lot size one. Marin Ukalovic Public

SAP Connected Manufacturing & I4.0Integrated Process from e-commerce till manufacturing execution with lot size one.

Marin UkalovicPublic

SAP-Infotag für PLM am 29. Juni 2015

Product Innovation - Run Simple

Connecting the top floor to the shop floor with SAP Connecte-1.mp4


Impressions SAP@HMI 2015

© 2015 SAP SE or an SAP affiliate company. All rights reserved. 6Customer


Publishing Order & Produce Produce individualized product

e-commerce1

Demand2

Design3

Produce4

Deliver5

Predictions

and Service

6

Integrated End to End business processFrom individual electronic customer order through production execution to delivery

Lot Size 1 80% Standard 20 % Individualization+ =

Plan: PLM 7 Design: ECTR Prepare for Production: : FCTR

© 2015 SAP SE or an SAP affiliate company. All rights reserved. 8Customer© 2015 SAP SE or an SAP affiliate company. All rights reserved. 8Customer

Product Overview54 Product Variants | 54 Individually Configured Products

Product Variants

Custom Products

Individually

engraved by

milling cutter

Standard

SAP Logo

1 x 2 x 1 x 1 x 1 xTop caseBottom case

1 x 1 x1 x 2 x 1 x

Drilling

» Right

» Left

» Right

» Left Top caseBottom case

Individually configured via HYBRIS Web Shop



e-commerce

Omni-channel creation of electronic sales order. Configuration of individual parameterized product

with quotation.1

Demand

SAP ERP sales order created and MRP run. Planned order creation.2

Design

Realize changes in design. Adjust individual requirements in drawing and create CNC program

that is attached to the order. 3

Produce

Execute production orchestration, coordination and documentation with SAP MES for standard

products and configurable products. Real-time analytics from top floor to shop floor.4

Deliver

Confirmation of production and integration to SAP Connected Logistics.5

Predictions

and Service

Predictive analytics for big data. Discover patterns and define maintenance and service to enable

high performing assets.6


Magazine

Initialization

Start Process

Rework

& Repair

Inline

Lager

Drilling

Robot Cell

for Assembly

Camera

Quality

Check

Switch

Special assembly

at bypass switch

Production warehouseBack-loading, Front-picking

SA

P

Scre

en

SAP Screen

SAP Screen

Packing Station

SA

P S

cre

en

The Connected Open Integrated Factory

A B

G

F

E

DC

H

Label

printer

Electric meter

» Camera detects circuits

on tray with respective

colors

» Release of SFC

depending on circuit

availability on tray in

robot cell.

» Determination of

WIP by color until

assembly in robot

cell

» Trigger for reload of tray.

» Picking of circuit for

assembly

» Slot configuration

of fuses with

batch number

» Nonconformance and

repair workstation with

disassemble defect

part and assemble new

part (fuse) and

document batch data

» Mobile screen for posting

goods receipt from

components production to

production supply area.

» Microsoft Kinect instructs

and supervises pick

process from production

storage

» SAP ME at milling

cutter executes

production with CNC

program.

» CAD design creates CNC

program and makes it

available to the milling cutter.

[Manual]

[Manual]

Milling Cutter

[Manual][Manual]

PdMS(HANA)

http://youtu.be/z_Auifovjcc?hd=1

http://youtu.be/z_Auifovjcc?hd=1



E-commercePlace order of individually configurable product with CPQ by Hybris


e-commerce

Omni-channel creation of electronic sales order.

Configuration of individual parameterized product with quotation.1

Hybris HMI Storefront


Multi-Channel CPQ in hybris: E-Commerce to Internal Sales / Channel Partner

Role: End Customer in E-Commerce Portal (Desktop, Mobile)

Configure Product

Option Pricing

Guided Selling,

Configure SolutionCatalog & Search

Cross/Up-Selling

Recommendations

Visualize 3D

Checkout Create Order

Role: End Customer in E-Commerce Portal (Desktop, Mobile)







SAP ERPSales Order with configurable material



e-commerce


with quotation.1

Demand


Design



Produce



Deliver


Predictions

and Service



© 2015 SAP SE or an SAP affiliate company. All rights reserved. 23


SAP ERPCheck Stock / Requirements and run MRP. Convert Planned Order to Production Order and Release it.

MD04 | MD02





SAP PLMAdapt CAD drawing to individual customer requirements and generate CNC program.

Deliver CNC program to milling cutter center.



e-commerce


with quotation.1

Demand


Design



Produce



Deliver


Predictions

and Service




© D

SC

So

ftw

are

AG

CAM Objektstruktur in SAP

Arbeitsplatz

Fe

rtig

un

gs-

mit

tel

Arbeitsplan

Vorgang 1

Vorgang 2

Vorgang 3

Fertigteil

Mat

0815

Rohteil VorrichtungMaschine

CAM-Baugruppe

Dokumentstückliste

OriginaleNX-CAM.prt

NC.cnc

…

Mat

0816

Mat

F044

WZ-DIS 1

Objekt-

links

WZ-Mat

4712

WZ-Mat

4711

NC-NonMaster

Erzeugung bei Freigabe

des CAM-Parts

| Factory Control Center - FCTR

http://www.emag.de/VSC-TRIO.144.0.html

http://www.emag.de/VSC-TRIO.144.0.html



SAP MESend SAP ERP order to SAP MES


Produce

Execute production orchestration, coordination and documentation with SAP MES for standard products

and configurable products. Real-time analytics from top floor to shop floor.4

SAP MII / ME


A B

GF

E

D

CA



Deliver


Production Warehouse (Back-loading, Front-picking)

42© 2015 SAP SE or an SAP affiliate company. All rights reserved.




SAP Predictive MaintenancePredictive Maintenance and Service at the Open Integrated Factory on the Drilling Center

Performance Management

Energy Monitoring


Predictions

and Service

Predictive analytics for big data. Discover patterns and define maintenance and service

to enable high performing assets.6

SAP Predictive Maintenance and Service




SAP PdMS


Partnerintegration

PLM 7, CAD Integration, Output Management

ECTR & FCTR Integration (Designphase)

PSM, 3DVE,

CAM (NC-Programm & Fertigungsintegration)

Daten & Prozesssicherheit

im Kontext Industrie 4.0 & IoT

EWM Integration in den FESTO Prozess

ME & MII, MS KINECT

Demofabrik mit RWTH Aachen

auf dem Stand: Intralogistikszenario mit UBISENSE

RFID: Triangulation und SAP OER & 3DVE

Fertigungsintegration, NC Programm, Lot Size 1

Production Monitoring & Analytics

Customer Engangement & Commerce

hybris CPQ

Predictive Maintenance & Quality

HANA, ME & MII

Collection of Sensor Data

Manufacturing excellence: QM & SPC

Operations Visualization

Worker Guidance

© 2015 SAP SE or an SAP affiliate company. All rights reserved.

Vielen Dank für ihre Aufmerksamkeit !

Marin UkalovicSolution Principal,

SAP Deutschland AG & Co. KG

Hasso-Plattner-Ring 7

69190 Walldorf

Tel +49 / 6227 / 7 64761

mailto: [email protected]

SAP Connected Manufacturing & I4 - ADFAHRERSAP Connected Manufacturing & I4.0 Integrated Process from e-commerce till manufacturing execution with lot size one. Marin Ukalovic Public

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