Sakura Ferroalloys Project International Manganese Institute 40th Annual Conference Cape Town, May 2014 PRESENTED BY: TIAAN VAN ASWEGEN DIRECTOR – ASSMANG CHAIRMAN – SAKURA FERROALLOYS 1 IMnI - May 2014 Cape Town
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Sakura Ferroalloys Project International Manganese Institute 40th Annual Conference Cape Town, May 2014 P R E S E N T E D BY: T I A A N VA N A S W E G E N
D I R E C TO R – A S S M A N G
C H A I R M A N – S A K U R A F E R R O A L LOY S
1 IMnI - May 2014
Cape Town
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Sakura Ferroalloys ? Project to construct two 81 MVA furnaces
for Mn-alloy production in the Samalaju
Industrial Park, Sarawak, Malaysia
2
Multinational project
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54.36％ Raw material
Operating experience/ Technical support/
Sales agent
26.64％ Facilitator
Area sales agent
19.00% Product Off-take Technical Advisor
3 Shareholding Companies
Contribution to the project
Joint venture Mn alloy producer
3
Project details
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Capital ・USD 328 million
Capacity ・110ktpa of HCFeMn and 70ktpa SiMn
Land ・ Site of 100 ha (potential for phase 2)
Power ・Signed PPA for 75MW to 80MW – hydro - power
Labour ・Approx 1000 people - Construction phase ・186 people - Operational phase ・115 people - Outsourced to non core functions
Water ・500 – 1000 m3/day
Logistics ・Ore: 400kt pa ・Reductant: 130kt pa ・Final product: 180 kt pa
4
Smelting process flow
5
Mn Ore Coke Fluxes
Ferromanganese Silicomanganese
+/- 2300 kWh
Mn Ore / Sinter Quartzite Coke
+/- 4700 kWh
Slag dump
Slag Crushing
Crushed and screened HCFeMn as saleable
product – 110 000 tpa
Crushed and screened SiMn as saleable
product – 70 000 tpa
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Project progress to date
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Dates Major milestones achieved
Sept 2011 First visit to site of shareholders
June 2012 Project Pre-feasibility completed and approved
February 2013 Detailed Feasibility Study completed and approved
July 2013 Board approval obtained from Shareholders
September 2013 Obtained Environmental Impact Assessment approval
October 2013 Land offer and Power Purchase Agreement signed
November 2013 Metix appointed as Lump Sum Turn Key contractor
December 2013 Commenced with site clearing activities
February 2014 Commence on-site construction activities
April 2014 First concrete pour – Furnace foundation
October 2015* Commission 1st Furnace*
Project progress photos
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Greenfield site prior to project start ~ April 2013
Project progress photos
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Project site aerial view as at end April 2014
Project progress photos
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First concrete pour on furnace foundation in April 2014
Project progress photos
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Inspection of Furnace shell during trial assembly in China
Project progress photos
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Electrode bottom components - trial assembly in France and South Africa.
Project future milestones
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Dates Major milestones
May 2014 Commence shipment of manufactured plant & equipment
June 2014 Erection of first structural steel and furnace shell
End June 2015 First raw material delivered to Sarawak (Bintulu)
End July 2015 First raw material delivered to site
September 2015 Commissioning of Raw Material Section
October 2015 Commission and production ramp-up of Furnace 1
January 2016 Commission and production ramp-up of Furnace 2
June 2016 Achieve full operating capacity
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Project key success factors
• Competitively priced hydro – electricity • Excellent infrastructure - Samalaju • Investment incentives • Large, efficient production units • Shareholder synergy and support • Future expansion options
Questions?
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