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The factory on production of plastic extrusion sheets in Russia, Kazan www.safplast.ru FUTURE MATERIALS TODAY
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SafPlast presentation

Feb 11, 2017

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Page 1: SafPlast presentation

The factory on production of plastic extrusion sheets in Russia, Kazan www.safplast.ru

FUTURE MATERIALS

TODAY

Page 2: SafPlast presentation

Factory SafPlast Innovative

The

company's

mission

We produce

15 billion m(2)

of plastic sheets annually

The satisfaction of the international polymer market in a modern, practical, aesthetically pleasing and environmentally safe polymeric materials

Certification Production of SafPlast is certified to the Integrated system

of quality management and Environmental management

in compliance with ISO 9001:2008 and ISO14001:2004

The factory is situated in Kazan – the third capital of Russia

завод

Page 3: SafPlast presentation

Laboratory

quality control of raw

production;

electron microscope to monitor thickness of UV layer;

tensile-testing machine determines the physical and mechanical properties of manufactured sheets;

spectrophotometer is

for measuring LT (light transmission)

Factory Tour

Page 4: SafPlast presentation

Suppliers:

Raw materials Factory Tour

Page 5: SafPlast presentation

Extruder Machines Factory Tour

3 Line of multi-wall sheet extrusion 2 Line of solid sheet extrusion 1 Line of compounder extrusion 2 Line of profiles extrusion

Page 6: SafPlast presentation

Production warehouse Factory Tour

Page 7: SafPlast presentation

scientific support

equipment

raw High quality raw materials (The EU, Korea)

• input quality control and production is certified to the international ISO system

The best equipment – Omipa, Italy

• Novattro sheets are produced by the world's best extrusion equipment

• Great quality sheets is based on a large experience in the production of translucent plastics of premium class, the control is carried out by our own lab "SafPlast"

Fundamentals of HIGH-QUALITY

Our own accredited research laboratory

Page 8: SafPlast presentation

Product Assurance Declaration of SafPlast

SafPlast OOO declares ООО «СафПласт» accepts the obligations in respect of production flaws All positions the Declaration are on the website www.safplast.ru. чем на 20%

Confirmed product quality. Definition of product liability

Over the period of validity of the Obligations the following possible changes of initial optical and physical and mechanical specifications of SafPlast OOO Products are declared not more than declared parameters (www.safplast.ru.) If fault of one or more initial specifications a purchaser is entitled to file about payment of an indemnity (Table of Calculation of indemnity of the cost in accordance with wear of the Products www.safplast.ru.)

Lifetime

Page 9: SafPlast presentation

Advertising & furniture

• multi-wall & solid polycarbonate

• acriylic glass • PET sheets • GPPS sheets

Building

multi-wall & solid polycarbonate

& profiles

LED Lighting

engineering

lgiht diffusers: •acriylic glass •solid polycarbonate •GPPS sheets

Greenhouses

multi-wall polycarbonate

PRODUCTS

Page 10: SafPlast presentation

ACRYLIC GLASS max transparency

Type of consumer The consumption segment Customer requirements

Professional consumer

Advertising production (signboard, stands, POSM)

The trading equipment Furniture: high gloss fronts, trim, glazing Interior solutions Lighting Construction, architecture

durability high quality highest optical properties good physical and mechanical

properties ease of heat treatment

Private consumer

Interior solutions (light ceilings) Glass for paintings and photo frames Furniture (replacement of glass, facades) Custom design

best replacement of conventional glass (more convenient handling) glues well glossy shine durability

Extruded acrylic glass Novattro –

polymeric material having the highest translucency, uniform light defusing features and functional properties that define a wide range of applications. Acrylic glass Novatto is not exposed to UV rays, so do not yellow over time. Warranty on the glass is 14 years, the projected lifetime is about 30 years.

Page 11: SafPlast presentation

Acrylic glass Novattro:

consumer properties

• High transparency: up to 93% of visible light more than other plastic and silica glass

TRANSLUCENCY

• in 2.5 times lighter than silicate glass Light WEIGHT

• Abrasive strength of the surface above monolithic polycarbonate Resistance to SCRATCHING

• Great forming FORMATION

• White and colored sheets form a uniform dispersion of light Light SCATTERING

• High impact strength (5 times higher than silica glass) STRENGTH

• Environmentally friendly material does not emit toxic substances and is absolutely safe ECOLOGY

• High resistance to UV radiation

• Does not yellow and does not become brittle even after prolonged exposure to the environment

• Temperature resistance: -40 to +80

CHEMICAL and ATMOSPHERIC RESISTANCE

Page 12: SafPlast presentation

Color Light transmission for 3 mm

Thickness Size

clear 92% 1-1,5-1,8-2-3-4-5-6-8-10-12 mm

1-1,5 mm:

2050*1250mm

1,8-12 mm:

2050*3050mm

white С30 26% 3 mm

white С78 60% 2-3 mm

black 0% 2-3 mm

Prism (clear) 92% 3 mm

Acrylic glass Novattro:

product range

Page 13: SafPlast presentation

aquarium

lighting

signboard

Acrylic glass Novattro:

consumption

POSM souvenirs exhibition

lighted edge

furniture

Page 14: SafPlast presentation

PET SHEETS NOVATTRO the material for the specialists of any level of training

Type of consumer The consumption segment Customer requirements

Professional consumer

Advertising production (signboard, stands,

POSM) The trading equipment Furniture: high gloss fronts, trim, glazing Interior solutions Lighting Construction, architecture

transparency - flexibility simple processing efficiency

Private consumer

Packaging Glass for paintings and photo frames Elements of interior design and installation Hand-made (hobby), fashion

The most easy to handle (cut with scissors)

glues well glossy shine safety

PET sheets Novattro –

polymer material whose properties combine the efficiency, transparency, high strength and great flexibility. So PET sheets have very wide application to all spheres of life. PET sheets are very easily exposed to various types of treatment, so work with the material does not require any special skills.

Page 15: SafPlast presentation

Type Color Light

transmission Thickness Size

PET-A clear, white

≈ 88%

0,3 – 0,5 – 0,7 – 1 – 1,5 – 2 mm (to be ordered 0,3 to 12 mm) 1-1,5 mm:

2050*1250mm

1,5-12 mm:

2050*3050mm

PET-G clear, white

1 – 2 – 3 mm (to be ordered 0,3 to 12 mm)

PET-GAG clear 0,3 – 0,4 – 0,5 mm (to be ordered 0,3 to 12 mm)

PET sheets Novattro:

product range

Page 16: SafPlast presentation

• good transparency: up to 88% of visible light TRANSLUCENCY

• is much higher than other plastics FLEXIBILITY

• Cut and processed by any tools. Does not require special skills is ideal for non-professionals.

EASY CUTTING and PROCESSING

• Excellent forming FORMING

• High impact strength (similar to solid polycarbonate) STRENGTH

• Environmentally friendly material does not emit toxic substances and is absolutely safe

ECOLOGY

• Resistant to acids and solvents

• Waterproof

• Temperature resistance: -30 to +75

CHEMICAL AND MOISTURE RESISTANT

PET sheets Novattro:

consumer properties

Page 17: SafPlast presentation

a printed sheet for thin light

panel

photo frames

POSM

design, hobby

packaging

PET sheets Novattro:

consumption

print

signage

Page 18: SafPlast presentation

POLYSTYRENE GPPS sheets is an economical replacement acrylic

Sheets of polystyrene (PS) is a solid polymer sheets obtained by extrusion of polystyrene granules; depending on the type of raw materials are of two main types: – General purpose - GPPS (general purpose polystyrene) – good transparent but quite fragile, The main advantage of polystyrene sheets is to lower the order price compared to most analogs (PVC , polyethylene , acrylic, polycarbonate , etc.).

Type of consumer The consumption segment Customer requirements

Professional consumer

Advertising production The trading equipment Production of showers and interior

elements Lighting (diffusers, lenses)

High quality ( surface sheet , uniformity , lack of points ) ;

Optical and mechanical properties; Ease of machining; The range of surface corrugations; Ease of heat treatment certification.

Private consumer Individual design , interiors The quality and transparency of sheets Glossy Affordable price

Page 19: SafPlast presentation

Polystyrene GPPS sheets Novattro:

consumer properties

• High transparency near acrylic glass ≈ 90% of visible light TRANSLUCENCY

• In 2.5 times lighter than silicate glass Light WEIGHT

• Abrasive strength of the surface above monolithic polycarbonate Resistance to SCRATCHING

• Can be forming FORMATION

• Opal sheets form a uniform dispersion of light Light SCATTERING

• Environmentally friendly material does not emit toxic substances and is absolutely safe ECOLOGY

• Good chemical resistant

• Temperature resistance: -40 to +80

• Need UV-layer

CHEMICAL and ATMOSPHERIC RESISTANCE

Page 20: SafPlast presentation

Color Light transmission for 3 mm

Thickness Size

clear 91% 2, 3 mm 1-1,5 mm:

2050*1250 mm

1,8-12 mm:

2050*3050 mm

opal 26% 2 mm

Prism (clear) the sheets are grooved

91% 2 mm

Polystyrene GPPS sheets Novattro:

product range

Page 21: SafPlast presentation

Polystyrene GPPS sheets Novattro:

consumption

Diffusers, lenses

Advertising production

Glass replacement

Page 22: SafPlast presentation

SOLID POLYCARBONATE the strongest of all transparent

Type of consumer The consumption segment Customer requirements

Professional consumer Аnti-vandal protection of buildings Construction/ architecture ( objects of

industrial and civil purposes )

High quality products; Fire resistive; Certification, GOST; A high quality of physical and

mechanical characteristics

Private consumer Private construction Durability Aesthetics Flexible and easy to instal

SOLID POLYCARBONATE NOVATTRO is flexible, easy and the

strongest material among transparent plastics is irreplaceable in quality of anti-vandal protection of buildings, difficult architectural elements, bank placements, individual defense tools etc.

SOLID POLYCARBONATE NOVATTRO is made with

observance of all technological parameters necessary for creation of a high-quality material; The UV-layer of thickness not less than 40 mcm is superimposed to sheets from both sides in regular intervals thanks to it Novattro sheets have a warranty period of 14 years. Settlement term of exploitation is more than 20 years.

Page 23: SafPlast presentation

Solid Polycarbonate Novattro: consumer properties

• High transparency near acrylic glass ≈ 90% of visible light TRANSLUCENCY

• In 2 times lighter than silicate glass Light WEIGHT

• Polycarbonate is the most durable of all transparent polymer materials;

• Strength similar to metal IMPACT

• Can be forming FORMATION

• Opal sheets form a uniform dispersion of light Light SCATTERING

• Environmentally friendly material does not emit toxic substances and is absolutely safe ECOLOGY

• Good chemical resistant

• Temperature resistance: -50 to +120

• Need UV-layer

CHEMICAL and ATMOSPHERIC RESISTANCE

• very good for arches FLEXIBILITY

Page 24: SafPlast presentation

Color Light transmission for 3 mm

Thickness Size

clear 91%

(0,3) 0,6 - 12 (15) mm (0,3)1-1,5 mm:

2050*1250 mm

1,8-12(15) mm:

2050*3050 mm

bronze (dark , light) white milk opal any color in order

~

Prism (clear) the sheets are grooved

91% 2; 3 mm

Solid Polycarbonate Novattro: product range

any color in order

Page 25: SafPlast presentation

Solid Polycarbonate Novattro: consumption

Heat-saving glass (building)

Safety glass

Page 26: SafPlast presentation

MULTi-WALL POLYCARBONATE

Type of consumer The consumption segment Customer requirements

Professional consumer

Construction / Architecture ( large objects of industrial and civil purposes )

Production of advertising construction, furniture

High quality products; Certification, GOST; A high quality of physical and

mechanical characteristics A large variety of thicknesses

Private consumer Private construction

A wide range of colors The best price-quality ratio Easy to instal

Multi-wall polycarbonate is one of the most popular building plastics in Russia. Uniqueness of this material consists in a paradoxical combination of the most important consumer characteristics: high impact-resistance and easy weight, light transparency and flexibility, ease of installation and chemical firmness. Multifunctional multi-wall polycarbonate «Novattro» is a high-quality building material which is made on the best world raw materials, presented in 12 colors and you can order any color. Sheets have UV - layer near 50 mcm , whereby a guaranteed lifetime of not less than 14 years.

Page 27: SafPlast presentation

Color Thickness

Structure of sheet

Size

clear bronze green blue terracotta turquoise white garnet color milk yellow orange red any color in order

4 - 10 mm

16 mm

20 - 25 mm

32 mm

2010*6000 mm

2010*12000 mm

Multi-wall Polycarbonate Novattro: product range

UV protect

Page 28: SafPlast presentation

Polycarbonate Profiles Novattro Profile type The form of cross

section of a profile Length Use

One-piece connecting profiles

HP 4-6

6 м

installation of Multi-wall polycarbonate -connections of panels with their simultaneous fastening to a construction. HP 8

HP 10

Demountable connecting polycarbonate profiles (base and a cover)

HCP 6-10 cover

6 м

Demountable connecting polycarbonate profiles are fast and reliable fastenings of panels to a carcase with their simultaneous connection among themselves. The profile consists of two parts: base and a cover.

HCP 6-10 base

HCP 16-20 cover

HCP 16-20 base

Face polycarbonate profiles

UP 4

2,1 м

For closing of face cavities of panels of

Multi-wall polycarbonate. UP 6

UP 8

UP 10

UP 16

Page 29: SafPlast presentation

GREENHOUSE MULTI-WALL PC more vitamins in the greenhouse

Type of consumer

The consumption segment

Customer requirements

Professional consumer Large greenhouse

complexes Farms

Durability (confirmed guarantee) Simplicity of installation Efficiency

Private consumer

Gardeners

Durability (confirmed guarantee) The optimal price (reasonable in relation to the quality) High quality (transparency, tactile properties sheet) Confidence in the brand (advertising on TV and in prestigious

publications, informative packaging, certificates) Representation Service (installation of greenhouses, gifts for purchase)

Light active multi-wall polycarbonate ACUAL! BIO –

combines all the advantages of multi-wall polycarbonate (high light transmission, thermal insulation, durability) and has unique properties (Bio-layer).

Bio-layer converts UV-radiation into required for plants red spectrum rays, which increases the yield, vitamins in plants and reduces ripening of plants.

Page 30: SafPlast presentation

Multi-wall PC Actual! Bio

product range

Type of greenhouse (period of operation)

Seasonal March-November (depending on the climate)

Year-round + heating + lighting

Thickness 4 mm 6 mm 8 mm 10 mm

Specific weight 0,6 kg/sq.m

1,1 kg/sq.m

1,17 kg/sq.m

1,27 kg/sq.m

UV-protection Coextrusion UV-protective layer (not less than 30 micrometer)

Bio-layer Unique Bio-layer

(applied from the upper side of the sheet)

Sheet size Width 2,1m,

Length 6 m or 12 m

Format of shipment

From 1 sheet

Packaging on both sides of the sheet:

1. Unique color informative film from the upper side of the sheet 2. Protective transparent film from the lower side of the sheet

Page 31: SafPlast presentation

Multi-wall PC Actual! Bio:

unique Bio-layer

red spectrum 620-720 nm

Light active PC sheet

Vitamin

More harvest*

More vitamins*

Rapid growth*

Weight

Vitamin

PC sheets Actual! Bio have special Bio layer. It converts harmful UV radiation into useful for plants red spectrum of light.

Accelerates photosynthesis

In Actual! Bio greenhouse

In ordinary PC greenhouse

in September

in September

Page 32: SafPlast presentation

ECONOM MULTI-WALL PC optimal for private construction

Type of consumer The consumption segment Customer requirements

Private consumer Gardeners Householders

Low price Durability (confirmed guarantee)

Multi-wall polycarbonate Rational –

economical polycarbonate for private construction

the low-price segment

optimal combination of price/quality

5-year warranty

for greenhouses and private construction

Thickness 3,5 mm 4 mm 6 mm 8 mm 10 mm

Specific weight 0,37 kg/sq.m 0,52 kg/sq.m 0,95 kg/sq.m 1,17 kg/sq.m 1,27 kg/sq.m

Number of sheets in 1 pallet

550 500 170 120 100

UV-protection Coextrusion UV-protective layer

Sheet size Width 2,1m, Length 6 m

Page 33: SafPlast presentation

The company

SafPlast Innovative Address: Russia, Tatarstan, Kazan, Vysokogorsky district, highway M-7, 806 km (2km to the South of Makarovka) Postal address: 420099, Kazan, post box 9 Phone: + 7 (843) 233-05-33 Fax: + 7 (843) 233-02-80 E-mail: [email protected]