Safety System Lifecycle Support and Honeywell´s capabilities in Industrial Fire & Gas

2015 Honeywell Users Group

Europe, Middle East and Africa

Safety System Lifecycle Support and

Honeywell´s capabilities in Industrial Fire & Gas

Johan School, Honeywell (Product Manager Safety Systems)

Moataz Ziadi, Honeywell (EMEA Sales Leader F&G IS Wireless)

2 © 2015 Honeywell International All Rights Reserved

Agenda

Safety Manager General Overview

FSC Migration Details

Industrial Fire & Gas Solutions

Honeywell Proprietary

Honeywell.com

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Document control number

2015 Honeywell Users Group EMEA

Safety Manager General Overview


• Safety Manager is TUV SIL 3 approved out of the box

• Supports two IO families: ‒ Chassis IO

‒ Universal Safety IO

• Centralized and distributed

applications

• Supports TUV approved online

modification technique ‒ Application changes

‒ Hardware changes

‒ Hardware additions

‒ Release migrations

Meet the Safety Standard IEC 61508/11

Safety Manager SIL 3 out of the Box


• High density 32 channel redundant universal I/O module

• Supports AI, AO, DI and DO signals on any channel

• Universal two wire termination

• Standard line monitoring

• TÜV SIL1, 2 and 3 certified

• Compatible with existing Safety Manager

installations

• Extreme temperature range ‒ -40 to +70 degrees C,

‒ -40 to +158 degrees F

• Ethernet – up to 100km / 6 switch levels

• Low latency SOE (1 msec)

• Supports HART pass thru

Universal Safety IO Features

Flexibility Meeting Project Need


UNIVERSAL Safety Logic Solver

• Ideally suited for: ‒ Well head applications or pipeline control,

‒ other distributed applications

• SIL 3 Universal IO technology with: ‒ Function Logic Diagram execution

• Safeguarding the process ‒ Even in the event communications to

the Safety Manager are interrupted.

• Application transparency

Distributed / Localized Safeguarding

Providing More Flexibility and Process Availability


• Safety Manager well-proven redundancy

architecture delivering maximum: ‒ Safety,

‒ Availability, and

‒ Reliability

• Safety Manager A.R.T. option ‒ Multi fault tolerance on I/O buss

‒ Targeted for:

Projects where timely maintenance cannot be offered:

• Unmanned platforms

• Lack of adequate maintenance skills

Provide High Reliability/Availability

SAFETY MANAGER A.R.T.

REDUNDANT CHASSIS IO

SAFETY MANAGER A.R.T.

REDUNDANT CHASSIS IO

SA

FE

TY

MA

NA

GE

R A

.R.T

. SA

FE

TY

MA

NA

GE

R A

.R.T

.


Advanced Experion Integration

• CEE peer-to-peer communication

• HMI Data access

• Integrated Alarm Notifications

• Console station support

Integrate with ICSS at Controller and HMI Level

Experion

PKS

Simplified Engineering and Maintenance


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FSC to Safety Manager Migration


• Extends capital

investment;

• Protects intellectual

property

• Update to the latest safety

standards;

• Use most modern safety

features

Business Drivers

Extend lifecycle Modernize the Safety System

Why Would you Migrate?


Extend the

lifetime of your

safeguarding system

Introduce the latest

safety features

Prevent a rip and

replace

Maintain the safety

application

Limit training for

maintenance and

engineering staff

Maintain all your field

wiring and devices

The Next Evolution Path – What is NEW

Protect your intellectual property by migrating your FSC system to

the 21st Century safeguarding technology:

Revolutionary Technology Delivered in an Evolutionary Way


Focus: TPS expansion

• Safety Manager connection

to the EUCN

• TÜV certified Fail Safe

communication between FSC

and Safety Manager

EUCN & SafeNet Safety Manager R160 & FSC R800

Expansions & Migrations

Focus: FSC migration

• Hardware migration kit(s)

to replace FSC Central

Parts with Safety

Manager controller

• TÜV certified application

migration tool for migration from

FSC to Safety Manager

Hardware &

Software migration

Safety Manager R160 & FSC R800

1st part 2nd part



Safety Manager on EUCN

Total Plant Solution

Expand your process

units with Safety Manager

EHPM

LCN

NIM

EUCN / FTE

Fault Tolerant Ethernet

UCN

SM

FSC

ENIM

1st part



Hardware Migration to Safety Manager

Safety Manager

with Native I/O

Universal Safety IO

with Hart pass through

FSC

with Native I/O

Hardware

Migration Kit(s)

Maintain your IO

modules, field instruments

and wiring and obtain the

21st Century safety

features


2nd part


ISA secure

Hardware Migration to Safety Manager

Hardware

Migration Kit(s)

Maintain your IO

modules, field instruments

and wiring and obtain the

21st Century safety

features

2nd part


Safety Manager

with Safety Manager I/O

FSC with

Safety Manager I/O


TÜV Approved Verification

Application Migration


TÜV approved

application

migration tool

Maintain your application

& save test time and

training of maintenance &

engineering personal

2nd part


FSC

Safety Manager

Convert

Migrate

Load

Verify TÜV Approved Verification

Application Validation


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Industrial Fire and Gas Solutions

Honeywell Moataz Ziadi


Some Statistics Around Industrial F&G

Fire and gas systems (F&G)

are the second largest process

safety application based upon

revenue and typically have the

most I/O points of all safety

applications - ARC Process Safety Systems 2013

In 2012 & 2013, the total value

of the 7 largest losses in the

hydrocarbon industry caused

by fire / explosion exceeds $1

Billion - Marsh Report; 23rd Edition

Safety incidents cost the

industry worldwide at least $10

Billion per year - ARC Consortium

Fire and gas systems (F&G)

are the second largest process

safety application based upon

revenue and typically have the

most I/O points of all safety

applications - ARC Process Safety Systems 2013

In 2012 & 2013, the total value

of the 7 largest losses in the

hydrocarbon industry caused

by fire / explosion exceeds $1

Billion - Marsh Report; 23rd Edition

Safety incidents cost the

industry worldwide at least $10

Billion per year - ARC Consortium


Challenges in the Process Industry

Process industry organizations worldwide are looking to:

In today’s competitive environment, a single safety incident can

cause tremendous damage to the brand image and profitability

of an industrial facility.

Provide safe operation for

personnel and assets

Implement technical solutions that

comply with codes, standards and

local regulations

Minimize their liability by

deploying advanced technology

to address risk

Ensure continuous production

and optimized project execution

with reduced engineering costs

and faster plant startup


Challenges in Industrial F&G Project

Greenfield

Projects

Brownfield

Projects

• Deployment of safety, F&G standards and

ensuring compliance

• Multiple vendors and brands causing

integration, maintenance and trouble

shooting

• Find an automation partner with Fire & Gas

knowledge able to support customers during

the complete lifecycle of the project

• Obsolescence, current design not compliant to

“new” standards

• Find the right partner

• Automation supplier with FAP knowledge

able to handle FAP revamps

• Find fire alarm panel or gas detection

suppliers with automation knowledge able

to support modifications in the control and

safety system (e.g. FDM integration, SIL

verification, etc.)


Honeywell‘s F&G Solutions

Automated process safety, Fire & Gas detection and suppression solutions to ensure that a

facility is operating safely 1

What we offer

2 Integrated safety and F&G solutions with video monitoring for process and buildings to help

process and safety operation & maintenance team to run production in a predictable, efficient

and safe manner

3 Deliver solutions meeting your safety standards and the local regulatory requirements

1 By understanding your needs of safety, F&G, global and local regulatory

How we do it

2

3

Delivering these solutions through our local organization using global project management

and engineering standards

Life cycle service programs



Greenfield Projects

Integrated

Control & Safety

Solutions

• Experion

• Safety Manager

– (ESD, F&G & BMS)

• Sounders & beacons

FGS SIS PCS

IEC61511 BMS

IND

SEC

FIRE

NFPA/EN/BS/ATEX

Integrated F&G

and Security

Solutions

• FAP

• Addressable devices

• Gas detectors (fixed & portable)

• Flame detectors

• Digital Video Manager (DVM)

• Portable gas detection

F&G Solution

GAS

Flame



Existing

systems

• DCS

• SIS

• Gas detectors

• Flame detectors


FGS SIS PCS

BMS

FIRE

Honeywell

FAP solutions

• FAP

• Addressable devices

– Smoke detectors

– Heat detectors

– Manual call points

– Annunciators

F&G Solution

GAS

Flame

Brownfield Fire Alarm & Detection Projects



Existing

systems

• DCS

• SIS

• FAP


FGS SIS PCS

BMS

GAS

Honeywell

Gas & Flame

Solutions

• Gas detectors (fixed & portable)

• Flame detectors

F&G Solution

FAP

Flame

Brownfield Flame & Gas Detection Projects


Honeywell Capability Summary

Field Equipment • Gas & Flame Detectors

• Addressable Fire Sensors &

Devices

• Notification Devices

• HSSD point type or Aspirating

early fire detection

• Process monitoring video systems

• Suppression Systems

Services

Human Interface

Logic Solver &

Networking Technologies • Safety consulting services

including Safety audits, Hazop and

SIL verification & Validation

• Fire system design services

• Project services including Design,

Engineering & Commissioning

• Project management

• Lifecycle support services &

training

• Experion Orion

• Experion industrial security

• Digital video manager

• Other advance applications like

Alarm manager, PHD, eServer,

Experion collaboration station

• First responder interface

• SIL 2/3 solutions: Honeywell safety

systems

• Fire alarm panels

• Public address/voice alarm systems

• Style 4 & 6/7 Networks, Bus & Ring

Topologies

• OneWirelessTM Infrastructure

Honeywell One-Stop

F&G Supplier


The Honeywell Difference

Holistic Approach Integrated solution, single view

Non-Integrated Approach

Each supplier has a different view

• Single solution view

• Common design philosophy

• Integrated “out of the box”

• Less expensive to implement and

manage

• Multiple solution providers

• Only focus on subsystem

• Plant staff become the integrators

• More expensive to implement

and manage

CCTV

Gas &

Flame

Detection

Fire & Gas

Controller

Fire Alarm

Detection

Fire

Suppression PCS

SIS

Controller

PA/VA

Systems

different


F&G Solutions – Where do you find us?


Thank you