Safety on a Broader Scale: Protecting Your Plant, People and Environment

Safety and security for people, processes, plants,

communities and environment

SAFETY ON A BROADER SCALEPhil Jarrell, Director

Integrated Protective Solutions

June, 2016

© 2015 by Honeywell International Inc. All rights reserved.

Additional Disclaimers As Needed (Consult Legal)

INTEGRATED PROTECTIVE SOLUTIONS

• Honeywell’s Integrated Protective

Solutions deliver Safety Shutdown, Fire &

Gas, Physical and Cyber Security

holistically across process facilities.

• Together these solutions ensure that

process, plant, people and environment are

safer and more secure than ever before.

• They include independent yet interrelated layers

of protection to prevent, detect and mitigate

potential safety and security risks and threats.

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Consulting Services Provided Across the Spectrum

INTEGRATED PROTECTIVE SOLUTIONS2

Safety Shutdown Systems to

Prevent Process Incidents

Process Fire & Gas Solutions to Detect Leaks and Prevent Fires

Physical Security Solutions to Detect and Respond to Incidents

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• Safety Manager to detect potentially dangerous conditions,

shutdown automatically and safely, and provide root-cause

analysis

• Fixed and Portable gas-detection devices

• Fire Detection, Control, Alarming and Suppression solutions

• Personnel and location monitoring

• Intelligent Radar/Sonar/Video surveillance,

Intrusion Detection and Alarming

• Access control, mustering, visual process monitoring

• Wireless network access points

and transmitters

• Portable gas detectors and

personnel location awareness

• Managed cyber security

services

• Cyber security software

• Integrated partner technology

• Analysis and reporting software

• Enforcement of designed alarm

limits

Protecting Process, Plant, People and Environment



FIRE AND GAS SOLUTIONS

One-stop

Fire & Gas

supplier

Detect, control and respond to incidents

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Continuously monitor for heat, smoke and toxic or combustible gas levels within plants,

and provide early warning of an abnormal situation before it becomes a hazard.

• Reduce insurance premiums

• Comply with safety standards and regulations

• Optimize risk reduction and operational performance

• Improve lifecycle sustainability



Extended Boundaries

REMOTE ASSETS

Pipeline/Land/Marine

LIGHTING

Deterrent/Visual

Surveillance

PERIMETER

Deterrent/VisualBoundaries

PERIMETER

Intruder DetectionMonitoring

INTELLIGENT VIDEO

Surveillance &

AssessmentProcess / Security

ACCESS CONTROL

Smart Cards & Biometrics

Accountability

INTEGRATED ENTERPRISE-WIDE

ICSS & SECURITY MANAGEMENT

VISITOR MANAGEMENT

Contractors-Visitors

Contractor

Management

Emergency

Responsiveness

ONE-WIRELESS MESH

LAN/WAN

EXPERION INDUSTRIAL SECURITY (EIS)Coordinate responses to events via process integration

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ONEWIRELESS™ SOLUTIONS

PCN

XYR6000 ISA100Huawei or Cisco

Access Points

Host Application Servers (e.g. DVM, Experion, Field Advisor, etc. )

Mobile Video & Collaboration

Field Advisor/Mobile

Access

Mobile Station

FlexLine ISA 100

XNX with OW Adaptor

H2S Gas Detection

ConneX1Wireless Portable Gas Detector

LocaXion Anchors

Wireless Beacon

Wireless Fixed gas

detector with ISA 100

Battery-Powered

LA - Dec 2015

IEEE 802.11a/n Backhaul

ISA100.11a, HART

IEEE 802.11 b/g Wi-Fi

RSSI Signal for Location

TCP/IP Ethernet

WDMWLC

Improve safety and reliability with a proven, secure, stable wireless network

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Major gas leak ZONE 1

Worker is rescued and

gets back to his family

Worker exposed,

alarmed, location and

condition determined

HSE Officer receives alarm and

location; alerts responders

Muster and

automatically

account for

personnel

Operations receives alarms, alerts

and location from system

PERSONNEL SAFETY SOLUTIONSMonitor personnel for exposure to hazards and rescue safely

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POWER OF INTEGRATION

Meaningful information to stakeholders

across Plant Operations, Security, Fire,

Emergency Response and Management

Increased protection through

a layered approach

Increased situational

awareness

Improved decision-making for

faster response to incidents

Historical data collection and

trending for root cause analysis

Eliminate islands of

automation

A safer and more secure

work environment

Reduced total cost of

ownership

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Leveraging Experience Gained From HON Chemical Plants

REDUCING RISKS AND COSTS TO ALARP(1)

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Identify

Top Risks

In Order to…

Justify LOP(3)

Projects

Which Then…

Regulations,

Incidents,

Corp Goals

External Factors…

Do Site Risk

Assessments

Drive Corporate

HSSE/PSM(2) to…

(1) As Low As Reasonably Practicable

(2) Health, Safety, Security, Environmental / Process Safety Management

(3) Layers of Protection

Refresh Site Risk

Assessments

And Periodically …

• DCS/SIS Upgrades

• Process Fire & Gas Upgrades

• Plant Security Upgrades

• Emergency Response Centers

• Smart Operations Software

• Training

• PPE Upgrades

• Cyber Security

• Temporary Situations

• Turnaround Safety/Security

• Startup/Shutdown

• Post-Incident Analysis

Which May Include…

Require

Ongoing LOP

Validation

After Which…

Continuous Compliance Monitoring

Maintains Reduced Risk Exposure

Risk Assessment Programs

Determine Priorities



SUMMARY

• An integrated and holistic approach to

protect the plant, people and

environment

• Solutions integrate with the DCS and

Operations’ alarm management

strategies

• Encompasses solutions for Risk

Assessment, Safety Shutdown, Process

Fire & Gas, Physical Security, Cyber

Security and Alarm Management

• Enables improved situational awareness

and better, faster response to incidents by

all responsible stakeholders

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SERVING CUSTOMERS WORLDWIDE

Engineering Procurement

Construction Customers

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www.honeywellprocess.com

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Appendix

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SAFETY SHUTDOWN SYSTEMSSafe and reliable shut down of process units before process

excursions become incidents

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• Safety system architecture for both centralized and decentralized system designs

• “Out of the box” SIL3 rated system with tools to reduce engineering design, FAT, and

commissioning

• Integration of the safety system into the DCS continues with multiple advantages to

Experion + Safety Manager

• Ability to take on complex international projects by providing integration capabilities

through regional COE’s



ALARM MANAGEMENT

Honeywell DynAMo® empowers operators with more effective alarm management.

Honeywell’s experts deliver alarm improvement services to asses and rationalize alarm

systems to assure they perform as designed.

• Reduction in incidents and their severity

• Reduction in “run to fail” maintenance – improved equipment service factors and

reliability

• Reduction in Standing Alarms

• Reduced unplanned downtime

Reduce nuisance alarms and focus on important alarms and actions

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INDUSTRIAL CYBER SECURITY SOLUTIONS

• Professional Field Services

– Advisory consulting

– Implementation and systems integration

– Operational service and support

• Managed Cyber Security Services

– Continuous monitoring & reporting

– Protection management

– Intelligence Reporting

• Cyber Security Software/Technology

– Industrial Cyber Security Risk Manager

• Integrated Partner Technology

Cyber security solutions that protect the availability, safety, and reliability of industrial

facilities, critical infrastructure and the Industrial Internet of Things (IIoT).

• Defend against emerging cyber security threats specific to the IACS

• Establish secure connections between plant networks and the IT network

• Ensure ongoing awareness of new vulnerabilities and Advanced Persistent Threats

(APTs)

• Timely response to, and fast recovery from, cyber incidents

• Meet regulatory compliance requirements

Protect critical infrastructure from cyber attacks

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WORLD-CLASS PROJECT EXECUTION

• One of the widest portfolio of safety and security products which can be integrated to

reduce the amount of hardware and proprietary protocols

• Regional centers of excellence (COE’s) are staffed with subject matter experts on

safety, F&G, security, etc. allowing us to take on large complex projects

• COE TUV certified engineers provide compliance to international standards and

understanding of local regulatory codes

• Use of LEAP to reduce system design engineering and FAT

• Use of I/O virtualization to test logic offline without a full system of hardware

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CASE STUDIES

Kuwait National Petroleum Corp.

Reliance Industries, Jamnagar

Shah Gas Development

• Honeywell as a Main

Automation Contractor

(MAC), for extremely

large projects, pulling

together multiple

packages (DCS, SIS,

F&G, security and

instrumentation) to

mitigate risk and maintain

project schedule.

• Improved operational &

maintenance

performance using

Experion as a single

window to view all

process (DCS/SIS), non-

process (F&G) and

monitoring (CCTV)

systems.

• A maintenance/service

contract for 5 years

• Emerging customer

trend of integrating the

fire & gas system into

the process safety

system

• A fully integrated system

with detection, alarming

and suppression devices

to meet local and

international standards.

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