SOLID-2, SOLID-2E p. 160 SAFETY LIGHT CURTAINS COMPACTplus-b Safety Light Curtains with resolutions that can be reduced guarantee protection and tolerate work equipment in the protective field The blanking of individual beams guarantees safety with simultaneous material flow Typical areas of application z Point of operation guarding with hand and finger protection, e.g. on hydraulic and mechanical presses or punching machines in the metals, leather and plastics industries z Horizontal danger zone guarding, e.g. in robot entry areas With special task requirements in material conveyance, the blanking of individual beams may be required in order to ensure an efficient, continuous process while simultaneously guaranteeing safety. The COMPACTplus-b type 4 Safety Light Cur- tains in accordance with IEC/EN 61496 have been designed with these require- ments in mind. They provide blanking func- tions for blanking any amount of beams and beam areas of varying sizes. Work pieces, for example, consequently pass through the protective field without inter- ruption. By setting a reduced resolution, thin plates or tubes can also move through the protective field. COMPACTplus-b sensors can be cas- caded with devices of the COMPACT series (for ordering information, see page 110). Here COMPACTplus acts as Host and COMPACT as Guest. The func- tions are given by COMPACTplus Host. COMPACTplus Safety Light Curtains and Multiple Light Beam Safety Devices can be equipped with various functions to opti- mally perform specific tasks with regard to higher functionality, more flexible integra- tion and easier operability. The COMPACTplus series have a start/restart interlock, contactor monitoring and addi- tional functions that can be easily activated with switches. External additional modules are therefore no longer required. Specific settings are made with the diagnostics and parametering software, SafetyLab. COMPACTplus can be connected to both conventional safety modules and to open safety bus systems via various interfaces (transistor/relay output, AS-Interface Safety at Work, PROFIsafe). These safety sensors can therefore be flexibly inte- grated into existing automation environ- ments. CTi Automation - Phone: 800.894.0412 - Fax: 208.368.0415 - Web: www.ctiautomation.net - Email: [email protected]
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SOLID-2, SOLID-2Ep. 160
SAFETY LIGHT CURTAINSCOMPACTplus-b
Safety Light Curtains with resolutions that can be reduced guarantee protection and tolerate work equipment in the protective field
The blanking of individual beams guarantees safety with simultaneous material flow
Typical areas of applicationPoint of operation guarding with hand and finger protection, e.g. on hydraulic and mechanical presses or punching machines in the metals, leather and plastics industries
Horizontal danger zone guarding, e.g. in robot entry areas
With special task requirements in materialconveyance, the blanking of individualbeams may be required in order to ensurean efficient, continuous process whilesimultaneously guaranteeing safety. TheCOMPACTplus-b type 4 Safety Light Cur-tains in accordance with IEC/EN 61496have been designed with these require-ments in mind. They provide blanking func-tions for blanking any amount of beamsand beam areas of varying sizes. Workpieces, for example, consequently passthrough the protective field without inter-ruption. By setting a reduced resolution,thin plates or tubes can also move throughthe protective field.
COMPACTplus-b sensors can be cas-caded with devices of the COMPACTseries (for ordering information, seepage 110). Here COMPACTplus acts asHost and COMPACT as Guest. The func-tions are given by COMPACTplus Host.
COMPACTplus Safety Light Curtains andMultiple Light Beam Safety Devices can beequipped with various functions to opti-mally perform specific tasks with regard tohigher functionality, more flexible integra-tion and easier operability. TheCOMPACTplus series have a start/restartinterlock, contactor monitoring and addi-tional functions that can be easily activatedwith switches. External additional modulesare therefore no longer required. Specificsettings are made with the diagnostics andparametering software, SafetyLab.COMPACTplus can be connected to bothconventional safety modules and to opensafety bus systems via various interfaces(transistor/relay output, AS-InterfaceSafety at Work, PROFIsafe). These safetysensors can therefore be flexibly inte-grated into existing automation environ-ments.
Functions extension with "SafetyLab" PC software (accessories)Infrared interface for parametering and diagnostics
Teaching-in override function for floating blanking
Graphics-supported protective field editor
Reduced resolutions in protective field sub-areas
3-beam reduced resolution
Beam signals for position and height measuring
Special featuresPlug-in module with saved device parameters for fast device swap-outM12 local interface for connecting local sensors and signal devices
COMPACTplus-b, consisting of transmitter and receiver.Included in delivery: 4 sliding blocks, 2 bracket sets BT-S,1 SafetyKey, 1 connecting and operating instructions manual,1 self-adhesive information plate
COMPACTplus-b, consisting of transmitter and receiver.Included in delivery: 4 sliding blocks, 2 bracket sets BT-S,1 SafetyKey, 1 connecting and operating instructions manual,1 self-adhesive information plate
*) For further connection examples see chapterCOMPACTplus-m, page 95AS-Interface Safety at Work, page 318PROFIBUS DP, page 348
Electrical connection
COMPACTplus-b connection example*
COMPACTplus-b connection system /T2 (Hirschmann plug)
Please observe the operating instructions of the components!
FE
n.c.
n.c.
n.c.
n.c.
test
in
test
out
Local Interface M12, 8-pin
n.c.
OS
SD
2
OS
SD
1M
2in
n.c.
FE
+ 24V0V
L1in
L2in
S6S5S4S3S2S1
M5
in/o
ut
+24
V
Machine Interface/T2 HirschmannM26 11-pin+FE
0V n.c.
L3in
L4in
in/o
ut
FE
0V
+24
V
M1
in
M4
in/o
ut
COMPACTplus-bCPR14-1200-b/T2
Machine Interface /T2Hirschmann M26 11-pin+FE
M3
in/o
ut
COMPACTplusCPT14-1200/T2
L5
-K2
2 11 FE
109876543
A1
A2-K2
-K1
9 43
65 8 111
FE2
-A1 1 1 2 3 7
10
54 6-A2 87
-K1 -K1 -K1
-K2 -K2 -K2-W1 1
-W1 PE2
A1
A2-K1
0V
+24V
PEPE0V
+24V
n.c.
n.c.
3 4
Functions selection with DIP switches (gray: DIP switch settings)
PositionL (FS) R
S1 Contactor monitoring (EDM) on M2 Without WithS2 Transmission channel (UK) 1 2S3 Start/restart interlock (RES) on L5 or M1 Without WithS4/S5 L/L (FS): Fixed blanking only R/L: Floating blanking
L/R: 1-beam reduced resolution R/R: 2-beam reduced resolutionS6 Optional safety circuit on L3 and L4 Without With
*) For further connection examples see chapterCOMPACTplus-m, page 95AS-Interface Safety at Work, page 318PROFIBUS DP, page 348
Electrical connection
COMPACTplus-b connection example*
COMPACTplus-b connection system /R2 (Hirschmann plug)
Please observe the operating instructions of the components!
FE
n.c.
n.c.
n.c.
n.c.
test
in
test
out
max. 42V max. 42V
OS
SD
1B
OS
SD
2A
OS
SD
1AM
2in
OS
SD
2B
FE
+24
V0V
L1in
L2in
S6S5S4S3S2S1
M5
in/o
ut
+24
V
Machine InterfaceHirschmannM26 11-pin+FE
0V n.c.
L3in
L4in
in/o
ut
FE
0V
+24
V
M1
in
M4
in/o
ut
COMPACTplus-bCPR14-1050-b/R2
Local Interface M12, 8-pinMachine Interface /R2Hirschmann M26 11-pin+FE
M3
in/o
ut
COMPACTplusCPT14-1050/T2
Local Interface M12, 8-pin
L5
-K2
2 11 FE
109876543
A1
A2-K2
A1
A2-K1
1
2
1
2
-K1
9 43
65 8 111
FE2
-A1 1 1 2 3 7
10
54 6-A2 87
-K2-K2-K2
-K1-K1-K1
1-W1
-W1 PE2
L+L+
0V
+24V
PEPE0V
+24V
L- L-
n.c.
n.c.
3 4
Functions selection with DIP switches (gray: DIP switch settings)
PositionL (FS) R
S1 Contactor monitoring (EDM) on M2 Without WithS2 Transmission channel (UK) 1 2S3 Start/restart interlock (RES) on L5 or M1 Without WithS4/S5 L/L (FS): Fixed blanking only R/L: Floating blanking
L/R: 1-beam reduced resolution R/R: 2-beam reduced resolutionS6 Optional safety circuit on L3 and L4 Without With
*) For devices with relay output**) Installation length up to 3000 mm on request***) Without additional measures the devices are not suited for outdoor use.
Technical data
General system dataType in accordance with IEC/EN 61496 Type 4
SIL in accordance with IEC 61508 and SILCL in accordance with IEC/EN 62061 SIL 3
Performance Level (PL) in accordance with EN ISO 13849-1 PL e
Probability of a failure to danger per hour (PFHd)
For protective heights up to 900 mm, all resolutions 2.26 x 10-8 1/h
For protective heights up to 1800 mm, all resolutions 2.67 x 10-8 1/h
For protective heights up to 3000 mm On request
Service life (TM ) in accordance with EN ISO 13849-1 20 years
Number of cycles until 10 % of the compo-nents have a failure to danger (B10d)*
With DC1 (ohmic load) On request
With AC1 (ohmic load) On request
With DC13 (inductive load) 630,000 (5 A, 24 V)
With AC15 (inductive load) 1,480,000 (3 A, 230 V)
Low load (20% nominal load) On request
Category in accordance with EN ISO 13849 4
Resolution 14 mm 30 mm 50 mm
Range 0...6 m 0...18 m 0...18 m
Response time
Transistor output 5...41 ms 5...22 ms 7...18 ms
Relay output 20...56 ms 20...37 ms 22...33 ms
AS-i Safety Interface 10...46 ms 10...27 ms 12...23 ms
PROFIsafe interface 25...61 ms 25...42 ms 27...38 ms
Protective field height 150...1800 mm 150...1800** mm 450...3000 mm
Supply voltage 24 V DC, ±20 %
Connection cable length Max. 100 m with 1.0 mm2
Safety class III and I (depending on model)
Protection rating IP 65***
Ambient temperature, operation 0...+50°C
Ambient temperature, storage -25...+70°C
Relative humidity 15...95 %
Profile cross-section 52 mm x 55 mm
Weight per device (length-dependent) 0.70...8.30 kg