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Previous Issue: 24 October 2009 Next Planned Update: 16 April
2017
Revised paragraphs are indicated in the right margin Page 1 of
21
Primary contact: Salem, Hussain Abdullah on 966-3-8801361
CopyrightSaudi Aramco 2012. All rights reserved.
Engineering Standard SAES-Z-020 16 April 2012 Design and
Installation of Fiber Optic Cable Systems for Process Control
Networks
Document Responsibility: Process Control Standards Committee
Saudi Aramco DeskTop Standards Table of Contents 1
Scope............................................................
2
2 Conflicts and Deviations................................ 2
3 References....................................................
2
4 Terms and Definitions................................... 4
5
Design...........................................................
5
6
Installation...................................................
12
7 Testing and Inspection................................ 16
8 Safety Requirements.................................. 17 Annex
A Fiber Optic Link Budget................... 19 Figure 1 Optical
Link Budget Figure............... 21
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 2 of 21
1 Scope
This standard covers minimum mandatory requirements governing
the design and
installation of fiber optic cable infrastructure systems inside
Saudi Aramco process
plants for process control systems applications only. For
telecommunications
applications, refer to the applicable SAES-T series standards.
All fiber cable
infrastructure systems inside Saudi Aramco process plants are
owned by the plants.
2 Conflicts and Deviations
2.1 Any conflicts between this Standard and other applicable
Saudi Aramco
Engineering Standards (SAESs), Materials System Specifications
(SAMSSs)
Standard Drawings (SASDs), or industry standards, codes, and
forms shall be
resolved in writing by the Company or Buyer Representative
through the
Manager, Process & Control Systems Department of Saudi
Aramco, Dhahran.
2.2 Direct all requests to deviate from this standard in writing
to the Company or
Buyer Representative, who shall follow internal company
procedure SAEP-302
and forward such requests to the Manager, Process & Control
Systems
Department of Saudi Aramco, Dhahran.
3 References
The selection of material and equipment, and the design,
construction, maintenance, and
repair of equipment and facilities covered by this standard
shall apply with the latest
edition of the references listed below, unless otherwise
noted.
3.1 Saudi Aramco References
Saudi Aramco Engineering Procedure
SAEP-302 Instructions for Obtaining a Waiver of Mandatory
Saudi Aramco Engineering Requirement
Saudi Aramco Engineering Standards
SAES-B-008 Restrictions to Use of Cellars, Pits and Trenches
SAES-B-068 Electrical Area Classifications
SAES-J-902 Electrical Systems for Instrumentation
SAES-L-610 Nonmetallic Piping
SAES-P-104 Wiring Methods and Materials
SAES-Q-001 Criteria for Design and Construction of Concrete
Structures
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 3 of 21
SAES-Z-001 Process Control System
Saudi Aramco Materials System Specification
09-SAMSS-097 Ready-Mixed Portland Cement Concrete
Saudi Aramco Standard Drawings
AB-036897 Buried/Underground Cable Route Marker Posts
and Signs
3.1 Industry Codes and Standards
The Instrumentation, Systems, and Automation Society
ANSI/ISA-TR12.21.01 Use of Fiber Optic Systems in Class I
Hazardous
(Classified) Locations
National Fire Protection Association
NFPA 115 Standards for Laser Fire Protection 2003 Edition
ANSI/NFPA 70 National Electrical Code (NEC)
International Telecommunications Union Telecommunications
Standardization Sector (ITU-T)
G.651 Characteristics of a 50/125 m Multimode
Graded Index Optical Fiber Cable
G.652 Characteristics of a Single-Mode Optical Fiber
Cable
G.653 Characteristics of a Dispersion-Shifted Single-
Mode Optical Fiber Cable
G.655 Characteristics of a Non-zero Dispersion Shifted
Single-Mode Optical Fiber Cable
Electronic Industries Association (EIA)
EIA/TIA-492 Detail Specification for 62.5/125 micron Class
Ia
Multimode, Graded-Index Optical Waveguide
Fiber
EIA/TIA-492A Sectional Specification for Class Ia Multimode,
Graded-Index Optical Waveguide Fiber
EIA/RS-455 Standard Test Procedures for Fiber Series Optic
Fiber, Cables, and Addendum
EIA/TIA-568 Optical Fiber Cabling Components
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 4 of 21
EIA TIA-568A Commercial Building Telecommunication Wiring
Standard
IEC 60874-14 Sectional Specification for Fiber Optic
Connector
Type SCFOC/2.5
IEC 60874-10 Sectional Specification for Fiber Optic
Connector
Type BFOC/2.5
Building Industry Consulting Service International (BICSI)
TDMM Telecommunications Distribution Methods
Manual
COOP Customer-Owned Outside Plant Design Manual
4 Terms and Definitions
Attenuation: A measure of the decrease in energy transmission
(loss of light)
expressed in decibel (dB). In optical fibers, attenuation is
primarily due to absorption
and scattering losses.
Coating: A layer of composite plastic material covering the
fiber to provide
mechanical protection.
Core: The glass central region in an optical fiber that provides
the means for
transmitting light.
Fiber Optic Cable: A cable that contains individual glass
fibers, designed for the
transmission of digital information, using light pulses.
Fiber Node: is a location that contains the passive and/or
active fiber optic components
to interconnect the fiber feeder with the distribution
point.
Fiber Hub: a location with a single feeder cable from a fiber
node and multiple fiber
cables to outlying buildings. Fiber hubs are typically used if
individual cables from the
node to the buildings are either cost prohibitive or
impractical.
Hazardous (classified) location: a location in which fire or
explosion hazards may
exist due to an explosive atmosphere of flammable gases or
vapors, flammable liquids,
combustible dusts, or easily ignitable fibers.
Multimode: A fiber that allows more than one optical mode to
propagate.
Minimum Bend Radius: The minimum radius a fiber may be bent
before optical
losses are induced.
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 5 of 21
Operating Wavelength: The light wavelength at which a system is
specified, normally
expressed in nanometers (nm). Most single mode fibers can
operate at 850 nm, 1300 nm
or 1550 nm.
Optical Link Loss Budget: Total losses allowed for satisfactory
operation of an
optical fiber system.
Optical Time Domain Reflectometer (OTDR): A device used for
characterizing a
fiber, wherein an optical pulse is transmitted through the fiber
and the resulting
backscatter and reflections are measured as a function of
time.
Process Control Network (PCN): A proprietary process control
networks provided as
part of a vendor's standard process control system.
Splicing: A permanent junction between optical fibers may be
thermally fused or
mechanically applied.
Splice Loss: The amount of loss of light energy caused by
angular misalignment,
and/or fiber end separation, and/or lateral displacement of
fiber axes.
Single Mode: A fiber that supports the propagation of only one
mode.
5 Design
5.1 System Layout
a) Layout of a fiber optic cable system shall comply with
SAES-Z-001.
b) All fiber nodes within the plant shall provide five nines
(99.999%)
availability.
c) Composite cable of power and fiber optic shall not be used
unless
approved in writing by the Process & Control Systems
Department of
Saudi Aramco.
d) Aerial fiber optic cables shall not be used, unless approved
in writing by
the Process & Control Systems Department of Saudi
Aramco.
5.2 Cable Routing
a) Multiple fiber optic cables between two locations shall be
diversely routed
to provide additional reliability and survivability.
b) There shall not be more than one fiber hub between a
destination location
and its originating node.
c) Multimode fiber cable runs shall not exceed 2 kilometers
between the node
and the final termination point.
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 6 of 21
5.3 Cable Sizing
a) Fiber cables shall be sized with at least 50% additional
strands above the
initial strand requirements. The following minimum strand count
shall
also be applied:
i) 24 strand count for cable run to a building or a facility
that is not a
node or hub.
ii) 12 strand count for cable run to small or temporary
locations.
b) Fiber strand count in all fiber cable shall be an even
number.
c) Spare fiber strands shall be spliced and terminated at the
Fiber Distribution
Panel (FDP), and marked as spares.
5.4 Design Documentation
As a part of each telecommunications work order/project,
detailed drawings and
documents shall be prepared for each fiber optic cable system,
showing the
following information:
5.4.1 Fiber Cable Data
a) Cable manufacturer.
b) Vendor number.
c) Cable size (number of fibers).
d) Cable type (filled or air core).
e) Cable make-up (dielectric or non-dielectric).
f) Type of fiber (multimode or single-mode).
g) Dispersion shifted or non-dispersion shifted.
h) Fiber packaging (e.g., single fiber/loose buffer; multiple
fiber/loose
buffer; tight buffer, channel/groove or ribbon type, and color
code,
etc.).
5.4.2 Design Drawing
a) Cable route drawing (single line drawings)
b) Cable schematic and detail drawings
c) Wiring closet floor plans
d) Equipment rack layout with distribution panels
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 7 of 21
5.4.3 Other information
1. Cable schematic and detail drawings shall identify
support
transitions, cable installation method on each section,
building
entrances and congested areas.
2. Wiring closet floor plans and equipment rack layout shall
identify
cable routing inside the wiring closet and location of fiber
distribution panels.
3. At the completion of the project, cable route drawings,
wiring
closet floor plans, and equipment rack layouts shall be revised
to
reflect the as built conditions.
4. Origin (normally node or hub) and destination of the
cable.
5. Fiber cable splice points with station location.
6. Record the footage and/or meter markings on the
engineering
design construction drawings.
7. Change in cable route.
8. All substructures (pipes, utilities, etc.) with station
location.
9. Location of marker posts and signs.
10. Cable Identification.
11. Type of splice closures.
5.4.4 Link Loss Budget Requirements
During the design stage a link loss budget shall be prepared and
included
with the project proposal and design packages. The link loss
budget
shall include:
1. Total fiber attenuation (loss).
2. Splice loss (including pigtail splices, if pigtails are
used).
3. Connector loss.
4. A margin for light source aging as per manufacturer's
specification.
5. Link loss margin of 3 dB minimum for restoration splices.
Commentary Note:
See Annex A Fiber Optic Link Budget for detail calculation
method.
The calculated dB loss cannot exceed the operating range of the
terminal
equipment that will be installed. Measured end-to-end loss
should
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 8 of 21
measure less than the calculated loss. Fibers that measure a
higher loss
than the link loss budget will not be accepted.
5.5 Optical Fiber
All plant fiber optic cables for instrumentations and process
control networks
installations (intra or inter-building) shall be either;
50 m (core)/125 m (cladding), MULTIMODE, GRADED-INDEX OPTICAL
WAVEGUIDE FIBER (In accordance with the latest version of
ITU-T G.651)
Or
62.5 m (core)/125 m (cladding), MULTIMODE, GRADED-INDEX OPTICAL
WAVEGUIDE FIBER (In accordance with the latest version of
EIA/TIA-568 series)
Or
m (core)/125 m (cladding), STEP INDEX SINGLE-MODE OPTICAL FIBER
(Dispersion-Shifted or Non-Zero Dispersion-Shifted) (In
accordance
with the latest version of applicable ITU-T-652, 653, 655)
Commentary Notes:
Selection of the specific fiber type shall depend on
applications, speed, distance and future growth requirements.
When MultiMode fiber is selected, 50 m fiber shall be preferred
over 62.5 m fiber, since 50 m offers better performance like lower
signal attenuation.
All optical fibers shall be coated with one or more plastic
materials or
compositions to preserve the intrinsic strength of the glass.
The COATING
DIAMETER shall be at least 250.0 15.0 micrometers.
The optical fibers shall consist of a solid glass cylindrical
core and cladding
covered by Ultra Violet (UV) acryl ate or equivalent
coating.
5.6 Optical Characteristics
a) The maximum attenuation of each fiber within a cable, when
normalized
to a length of 1 km shall be as per Table 1.
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 9 of 21
Table 1 Optical Signal Attenuation
Fiber Type Wavelength () Max Attenuation
(dB/km)
Multi-Mode
50/125 m
850 nm 4.0
1300 nm 2.0
Multi-Mode
62.5/125 m
850 nm 3.5
1300 nm 1.5
Single Mode
1310 nm 0.5
1550 nm 0.4
b) Measurement of the attenuation shall be conducted at the
wavelength
specified for application and must be expressed in dB/km.
c) The Numerical Aperture of Multimode fiber shall be 0.275
0.015
d) The minimum Bandwidth of the Multimode fiber cable shall be
160 MHz-
km @ 850 nanometers and 500 MHz-km @ 1300 nanometers
e) The Numerical Aperture of single mode fiber shall be at least
0.13
5.7 Cable Characteristics
A. Outdoor Cables
1. All 'Outdoor Fiber Optic Cable' shall be loose-tube
buffered.
2. Cable shall be constructed of all dielectric materials. There
shall be no
metallic materials in the cable including the central strength
member.
3. Cable shall contain water-blocking material within the buffer
tubes
and the outside cable sheath.
4. Cable shall contain 'Kevlar' threads to provide strain relief
and
protection of the buffer tubes.
5. Cable construction shall be such that specified optical
transmission
properties are maintained when cable is installed and operated
under
manufacturer's specifications for loading, bend radius, and
temperature.
6. For an individual link, same type of cable shall be used to
ensure
same performance characteristics and to ensure compatibility of
the
geometrical parameters, attenuation and dispersion of the
fiber.
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 10 of 21
7. Cable with 36 or fewer strands shall have six (6) fibers per
buffer
tube.
8. Cable with 37 or more strands may have twelve (12) fibers
per
buffer-tube.
9. All fiber optic outdoor cables shall be designed for a
minimum
temperature range of -5C to 70C at operating, placement, and
storage conditions.
B. Indoor Cables
1. Indoor cable shall be listed as being suitable for the
intended purpose
according to NEC classifications in article 770.
2. Fan-out cables are acceptable for indoor use. Fan-out type
must have
each fiber strand contained in its own subunit with a
dielectric
strength member around the fiber.
3. Each subunit shall have a jacket with a minimum outside
diameter of
2.4 mm.
C. Fiber and Buffer Tube Identification
The colors designated for identification of loose buffer tubes
and
individual fibers in multifiber tubes, slots or bundles shall be
in accordance
with BICSI COOP design manual. See the following table for
details:
Buffer Tube & Fiber No. Color
1 Blue
2 Orange
3 Green
4 Brown
5 Slate
6 White
7 Red
8 Black
9 Yellow
10 Violet
11 Rose
12 Aqua
13 Blue/Black Tracer
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 11 of 21
Buffer Tube & Fiber No. Color
14 Orange/Black Tracer
15 Green/Black Tracer
16 Brown/Black Tracer
17 Slate/Black Tracer
18 White/Black Tracer
19 Red/Black Tracer
20 Black/Yellow Tracer
21 Yellow/Black Tracer
22 Violet/Black Tracer
23 Rose/Black Tracer
24 Aqua/Black Tracer
D. Fiber Jumpers
1. Fiber jumpers for multi-mode fiber shall be orange and fiber
jumpers
for singlemode fiber shall be yellow.
2. Fiber jumpers for routing inside cabinets shall be
factory-built with
each strand within its own subunit cable. Dual or Zipcord
fiber
jumpers are acceptable.
3. Jumper cables shall be listed as being suitable for the
intended
purpose according to NEC classifications in article 770-50.
E. Fiber Distribution Patch Panel (FDP)
1. Fiber Distribution Panels (FDPs) shall be designed so that
the fiber
optic cable enters from the rear of the FDP.
2. FDPs shall be equipped with a mechanism to relieve strain on
the
cable.
3. FDPs shall be designed so that, under normal installation,
fibers are
not subjected to bends radii less than the minimum recommended
by
the manufacturer.
4. FDPs shall be designed to provide access only to individual
pairs of
fibers during installation of fiber jumpers or maintenance.
5. FDPs shall have a means of protecting the individual fibers.
Under
normal access, the FDP shall not allow contact with the fiber
cable or
individual fibers terminated in the FDP.
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 12 of 21
6. FDPs shall be designed with storage for excess slack of fiber
jumpers
in order to prevent multiple jumpers from becoming tangled
with
each other and exceeding their minimum bends radii.
7. FDPs shall have an isolated partition to store splice trays
and/or
function breakout transition points.
8. FDPs shall have a protective cover over its front. Cover
shall be able
to be modified so that a locking device can be added in the
future.
9. Fiber jumpers shall be accessible only from the front of the
FDP.
F. Optical Connectors
1. All fiber optic connectors shall comply with EIA/TIA-568.
Only the
ST and SC type connectors (as specified in IEC 60874-14 and
IEC
60874-10 respectively) shall be used for terminate optical fiber
cable.
2. Each plant shall standardize on either ST or SC
connectors.
The preferred choice is the SC type.
Commentary Note:
For methods and guidelines on the proper installation and
connection of optical fiber cabling, refer to EIA TIA-568A.
6 Installation
6.1 General
1. Direct burial of fiber optic cables is prohibited.
2. Conduit and/or Cable Tray systems shall be used for outdoor
and/or indoor
fiber optic cable installation. For details see Sections 6.1,
and 6.2;
respectively.
3. Data links fiber optic cables, shall be specified and
installed per system
manufacturers' recommendations.
4. When redundant data links are provided, the primary cable
shall follow a
different route from the back up cable.
5. Fiber optic cable installation may use existing cable pathway
(cable tray,
and conduit system) provided that the existing pathway comply
with this
standard.
6.2 Conduit Systems
1. Conduits shall be single bore, plastic (PVC) NEMA TC 8, Type
DB or EB.
Same type of conduits should be placed on any specific conduit
section.
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 13 of 21
2. Conduits used in areas exposed to sunlight shall have
built-in protection
from Ultraviolet (UV) light or be treated as outlined in
SAES-L-610.
3. Conduits and associated junction boxes shall be permanently
marked Fiber
Optic Cable. Label should be in English and Arabic.
4. The total number of conduits shall be designed to accommodate
immediate
and foreseeable future growth requirements. In all cases, at
least one
additional spare conduit shall be planned for maintenance and
repair
purposes. For conduits with sub-ducts (inner duct), an unused
sub-duct
may be used as a spare.
5. The length of the conduit runs between two access points is
limited mainly
by the size of the cable which will be pulled into it and the
number of
bends it will contain. A maximum of equivalent two 90 bends
are
permitted in each section of the conduit runs. The minimum bend
radius
of the conduits shall be 36.
6. For larger conduits designed for multiple fiber optic cables,
sub-duct shall
be used to assist in the future installation of additional fiber
optic cables.
Only longitudinally ribbed sub-duct shall be used in conduit
runs over
150 meters (500 ft.) long.
7. All underground conduit systems in plant areas shall be
concrete encased
for mechanical protection with non-structural concrete as per
SAES-Q-001
and 09-SAMSS-097. The minimum amount of concrete shall be 75
mm
along the top, sides and bottom of the conduit formation.
a) Underground conduit systems shall have Electronic Markers
placed
directly on top of the concrete.
b) Electronic Markers shall be placed along the route of the
conduit
system at a maximum distance interval of 30 meters (100
ft.).
c) Electronic Markers shall be placed at every change in
direction, at
the crossing of other utilities or lines, and at below-grade
access
points.
d) Marker posts and signs shall be placed in accordance with
Standard
Drawing AB-036897, Buried/Underground Cable route Marker posts
and Signs.
e) In plant areas, where vehicular traffic loads is expected,
conduits
should be located at least 760 mm (30) below surface grade.
Plant areas, where vehicular traffic load is unlikely, conduits
should be
located at least 610 mm (24) below surface grade.
f) A yellow color marker tape shall be placed above the conduit
concrete encasement to provide early warning. The marker tape
shall
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 14 of 21
be located at a minimum of 300 mm above the upper surface of
the
conduit system.
g) In plant area, underground manholes, hand holes,
re-enterable
splices, and access or service points are not allowed. All
service and
access points shall be above ground.
8. Installation of Fiber Optic System in Class I locations shall
comply with
NEC Article 501.
6.3 Cable Tray Systems
1. Cable tray design, specification and installation shall be in
accordance with
SAES-J-902; Electrical Systems for Instrumentation;
Section-9.
2. Fiber Optic cables shall not be installed in cable trays
sharing with high
voltage transmission or distribution cables. High voltage cable
is defined
as cables that carry circuits operating at over 480 volts.
6.4 Transitions
1. Fiber Optic cables shall be adequately supported (i.e.,
conduit or cable
tray) at transitions from one type of installation method to
another and also
at transitions from one cable tray to another.
2. Cables shall be adequately supported at transitions into
equipment,
cabinets and patch panels.
3. Water seals must be used to prevent moisture entering in
conduits where
ever the conduits and sub ducts are exposed.
6.5 Cable Installations
1. Fiber Optic cable installed for control networks shall not be
used for any
other applications or services, SAES-J-902 Section 13.
2. Do not install any other type of (copper or other metallic)
cable other than
non-metallic fiber optic cables in the same conduit.
3. Because of the possibility of damaging existing cables, as
well as the other
uncertainties involved, pulling new cables through a partially
filled conduit
is generally not recommended.
6.6 Cable Bending
Bending radius of fiber optic cable shall not be less than:
1. Ten (10) times the cable diameter when the cable is not under
tension
2. Twenty (20) times cable diameter when the cable is under
tension
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
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6.7 Cable Splicing
To keep future 'opening' of the new cable to a minimum,
underground fiber
optic cable splices shall be located at points where future
branch splices will be
required, in so far as it is practical to do so.
6.8 Cable Fill in conduits/sub-ducts
The cross-sectional area of the cable should not exceed:
1. 28% of the inside cross-sectional area of the conduit
sections or sub-ducts
with two 90 bends;
2. 34% of the inside cross-sectional area of the conduit
sections or sub-ducts
with one 90 bend; and
3. 40% of the inside cross-sectional area of the straight runs
(no bends)
conduit sections or sub-ducts.
6.9 Cable Pulling
Only cable manufacturers' recommended pulling tension, pulling
methods and
pulling equipment shall be used. Fiber Optic cables should
always be pulled in
a straight line. The cable shall never be bent or wrapped around
hand or any
other objects for pulling. In the absence of manufacturer's
recommendation, the
cable pulling tension shall not exceed 600 pounds.
6.10 Cable Protection
During cable short and long term storage and cable handling, the
cable shall be
protected against environmental hazardous material and
conditions that may be
detrimental to the cable; like petroleum, petroleum based
products, thermal,
other chemical, mechanical, electrical conditions, etc.
6.11 Cable Entrances
Fiber Optic Cables entering in buildings, control rooms or other
indoor facilities
shall comply with BICSI - TDMM (Building Industry Communications
Services
International - Telecommunications Distribution Methods Manual,
Section-9).
In addition, cable entry into control buildings or similar
buildings in
hydrocarbon processing plants shall also comply with SAES-P-104;
Wiring
Methods and Materials, Section 15.4.
The following guidelines shall be observed:
1. Do not use power cable runways (AC and/or DC) to support
optical cables.
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
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Control Networks
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2. Install a new runway or conduit to support the planned
optical fiber cable
if the facility:
i. Is equipped with a cable grid only, and/or
ii. Does not have available existing cable troughs or race
ways.
3. Optical fiber cables may be routed with other high frequency
(CXR) cable.
4. Avoid a route that would stack future cables in excess of 225
kg/m on top
of fiber cables.
5. Do not exceed the fiber cable's minimum bending radius.
6. Coil 10 meters of slack cable for restoration.
6.12 Fire Protection requirement
1. All Fiber optic cables placed inside buildings, control
rooms, offices, shall
comply with the fire protection requirements in accordance
with
ANSI/NFPA 70, NEC Article 770.
2. Outdoor fiber optic cables (non-fire rated) shall not be run
exposed for
more than 15.2 m (50.0 ft) within a building. If more than 15.2
m (50.0 ft)
of cable is required between the building entrance point and the
cable
termination point, use rigid metallic conduit to enclose the
cable to bring
the exposed part of the cable to within 15.2 m (50.0 ft) or less
of the
termination. The metallic conduit must be grounded.
3. Wrapping the outdoor cable with fire-rated tape as an
alternative is not
acceptable.
4. Conduit and cable sealing, wherever are required, shall be
installed in
accordance with NEC Article 505.16.
7 Testing and Inspection
7.1 End-to-end testing shall be carried out on all outside plant
fiber optic cable
facilities (defined as the span of fiber from the transmitter to
the receiver) and
the overall optical loss shall be documented.
7.2 Acceptance Testing Requirements
The following acceptance testing shall be conducted for all
fiber optic cables:
A. End-to-end acceptance tests (typically conducted after
completion of
installation and splicing and before installing terminal
equipment).
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
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B. Splice acceptance tests (individual splice insertion losses)
shall be .05 dB
average link splice loss with no single splice loss above 0.1 dB
for fusion
splices, and 0.1 dB average link splice loss with no single
splice loss above
.2 dB for mechanical splices; connectors shall have insertion
losses of
0.3 dB or less).
Commentary:
Not required for patch cable.
C. On-reel acceptance tests shall be performed on the cable to
confirm the
manufacturer's tests before the placing operation begins.
D. Each link shall be tested for zero transmission error
performance at the
highest bit rate expected to be carried over the cable section.
This test is to
be performed with a transmission analyzer.
8 Safety Requirements
Classified Area considerations
1. Fusion splicing shall not be used in classified areas
Commentary Notes:
Note 1: Fusion splicing process uses an electric arc to make
optical splices which could cause fires and/or explosions.
Note 2: All fusion splices shall be made outside the classified
areas and at least 3 meters away.
2. The Use of Fiber Optic Systems in Class I Hazardous
(Classified) Locations shall
comply with ISA-TR12.21.01-2004.
3. Fiber Optic cables that are routed on trays in classified
areas shall be specified per
ISA-TR12.21.01-2004 and shall be marked on the outer jacket as
suitable for tray
application.
4. Fiber optic cable used in hazardous (classified) locations
must meet the fire
resistance and smoke producing requirements of NEC Section
770.53.
5. Fiber optic cable used in Class I locations must be sealed in
accordance with the
requirements specified in NEC Section 501.15 or 505.16, as
appropriate.
6. SAES-B-068 shall be used for electrical classification of
plant areas where
flammable gases or vapors, or combustible dust may be present in
the air in
quantities sufficient to produce ignitable mixture.
-
Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 18 of 21
7. SAES-B-008 governs restrictions for on-site below-grade
trenches and other
appurtenances where hazardous vapors may collect.
Revision Summary
16 April 2012 Revised the Next Planned Update. Reaffirmed the
content of the document, and reissued with minor revision.
-
Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 19 of 21
Annex A
Fiber Optic Link Budget
This annex is included for information purposes
The following is a step by step methodology for designing the
power loss budget of a fiber
optic link (Figure 1):
1. Calculate Transmitted Power:
Generally, the transmitter power that is quoted by the
manufacturer is the power
into the fiber. If not, then the coupling loss must be
determined.
Power into fiber (dBm) = TX power (dBm) - coupling loss
(dBm)
2. Calculate the System Gain
Subtract the receiver sensitivity from the transmitted power.
Both values must be
in the same type of units (most common unit is dBm) and must be
of the same
measurement type (average power or peak power). The system gain
will then be
represented in decibels.
System gain (dB) = TX power (dBm) - RX sens. (dBm)
3. Determine the safety margin
Calculate the safety margin for the fiber link. The safety
margin is represented in
decibels.
Safety margin (dB) = Environmental factor (dB) + Aging factor
(dB) +
Dispersion factor (dB) + Jitter factor (dB) + Repair factor (dB)
+ Design
error margin (dB)
Commentary Note:
The recommended safety margin is 4 dB.
4. Calculate the link loss budget
Determine the maximum allowable loss for the end-to-end optic
fiber cable link
section by subtracting the safety margin from the system
gain.
Link loss budget (dB) = System gain (dB) - Safety margin
(dB)
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Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 20 of 21
5. Calculate the total connector losses
Calculate the total connector losses in a link section of optic
fiber by multiplying
the number of connectors in that section by the loss per
connector (in dB).
Total Connector Losses (dB) = Connector Loss (dB) x number
of
connectors
6. Calculate the total splice losses
Calculate the total splice losses in a link section of optic
fiber by multiplying the
number of splices by the loss per splice (in dB).
Total Splice Losses (dB) = splice loss (dB) x number of
splices
7. Calculate other possible losses
Calculate other losses to the system by adding together losses
due to passive
components in the optic fiber route. For example: passive stars,
combiners,
splitters, etc.
8. Calculate the maximum allowable cable attenuation
Each section of fiber link should be analyzed to determine the
maximum
allowable fiber optic cable attenuation. This is calculated by
subtracting the
connector losses, splice losses and other losses from the link
loss budget.
Allowable cable attenuation (dB) = Link loss budget (dB) -
Connector losses (dB) - Splice losses (dB) - other losses
(dB)
9. Calculate the fiber loss for each cable section
Calculate the expected signal attenuation from each section of
optic fiber by
multiplying the cable length for a section by the specified
normalized cable
attenuation of the chosen cable.
Fiber loss (dB) = fiber length (km) x normal cable attenuation
(dB/km)
10. Calculate System Fade Margin
Fade Margin= Link Loss Budget (dB) - fiber loss (dB) - connector
losses
(dB) - splice losses (dB) - other losses (dB)
Commentary Note:
Fade Margin shall be greater than zero. The recommended fade
margin gain is 3dB.
-
Document Responsibility: Process Control Standards Committee
SAES-Z-020
Issue Date: 16 April 2012 Design and Installation of Fiber
Optic
Next Planned Update: 16 April 2017 Cable Systems for Process
Control Networks
Page 21 of 21
11. Calculate the received signal level
Determine the power level of the signal at the end of the fiber
that is entering the
receiver. This is calculated by subtracting all the losses along
the cable section
from the transmit power into the fiber.
Received signal level (dBm) = transmit power (dBm) - fiber loss
(dB) -
connector losses (dB) - splice losses (dB) - other losses
(dB)
12. Check dynamic range
Ensure that the receive signal level at the end of the fiber
section does not exceed
the maximum permitted signal level allowed into the receiver.
This is calculated
by adding the dynamic range to the receiver sensitivity and
ensuring that the
receive signal level is less than this result.
Receive signal level (dBm) < Receiver sensitivity (dBm) +
Dynamic range
(dB)
Commentary Note:
Optical link budget calculation software tool the will calculate
the entire link loss budget, is available in P&CSD website.
Figure 1 Optical Link Budget Figure