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SIMOCODE pro SIRIUS Motor Management
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S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Mar 26, 2015

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Page 1: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

SIMOCODE pro

SIMOCODE proSIRIUS Motor

Management

Page 2: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

Motor

What Can SIMOCODE Pro Provide

Market Position

Page 3: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

MOL

H O ASTOP

START

M

PLC Output

PLC Input

OL

PLC Input

M

PLC Input

Motor Current

PLC Input

Disc

PLC Input

Auto

Traditional FVNR with HOA

Market Position

Page 4: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

Standard Applications

PumpsAir Handling

CompressorsConveyor belts

Market Position

Page 5: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration MixersFans

Stone-crusher millsMilling machines

Standard Applications

Market Position

Page 6: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

Market Position

Motor management

systems

Smaller Function scope Larger

I/O solutions, communication-

capable

SIMOCODE-DP

Sound price/performance

Yesterday

SIMOCODE-DP – the standard

Market Position

Page 7: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

Expanded functionsExpanded functions

Reduced priceReduced price

New requirements

SIMOCODE-DP

$ Motor management systems

I/O solutions, communication-capable

Smaller Function scope Larger

Market Position

Market Position

Page 8: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration SIMOCODE pro V

SIMOCODE-DP

$

Smaller Function scope Larger

SIMOCODE pro C

Expanded customized functions

Market Position

Market Position

Page 9: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

SIMOCODE pro C – Compact

The compact system for:

Direct starters and Reversing starters

Up to 80 % of all present SIMOCODE-DP applications at a price reduction of 20 %.

Up to 80 % of all present SIMOCODE-DP applications at a price reduction of 20 %.

The System

System

Page 10: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

SIMOCODE pro V – Variable

The variable system with:

All control functions andVariably expandable additional functions

The System

System

Page 11: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

The Functions

SIMOCODE pro

SIMOCODE pro

Page 12: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

The Functions

Comprehensive motor starter protection + flexible control!

SIMOCODE pro integrates the following

features in only one system:

Multifunctional electronic motorprotection

Flexible software for motor control

Detailed operating, service and diagnostics data

Communication via PROFIBUS-DP

SIMOCODE pro is a flexible and modular motor management system for motors used in low-voltage applications.

Based on SIMOCODE-DP.

Functions

Page 13: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

The Functions

Protective functions

Overload protection (Class 5 - 40) Thermistor motor protection Phase failure monitoring Unbalance protection Stall protection Earth-fault monitoring Monitoring of current limit values Monitoring of operating hours Monitoring of motor stop times Number-of-starts monitoring Etc.

Expanded monitoring functions:

Temperature monitoring Pt100/ Pt1000 Voltage monitoring Power monitoring Cos-phi monitoring Phase sequence detection Input, output and monitoring 0/4-20 mA signal

Measuring curves recording

Control functions

Direct online starter Reversing starter Star-delta starter Star-delta starter with

reversal of rotational direction Two speeds, motors with separate windings

(pole changeover switch), also with reversal

of rotational direction Two speeds, motors with separate Dahlander

windings, also with reversal of rotational

direction Solenoid valve actuation Positioner actuation Soft starter actuation Soft starter actuation with reversal

of rotational direction Logic modules (truth tables, counters, timers,

edge evaluation, limit monitoring...) and Standard functions (power failure monitoring, emergency start, external faults ...)

More functions than ever before.

Functions

Page 14: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

The Functions

Protective functions

Overload protection (Class 5 - 40) Thermistor motor protection Phase failure monitoring Unbalance protection Stall protection Earth-fault monitoring Monitoring of current limit values Monitoring of operating hours Monitoring of motor stop times Numbers-of-starts monitoring Etc.

Expanded monitoring functions:

Temperature monitoring Pt100/ Pt1000 Voltage monitoring Power monitoring Cos-phi monitoring Phase sequence detection Input, output and monitoring

0/4-20 mA signal

Measuring curves recording

Control functions

Direct online starter Reversing starter Star-delta starter Star-delta starter with

reversal of rotational direction Two speeds, motors with separate windings (pole changeover switch), also with reversal

of rotational direction Two speeds, motors with separate Dahlander

windings, also with reversal of rotational

direction Solenoid valve actuation Positioner actuation Soft starter actuation Soft starter actuation with reversal

of rotational direction Logic modules (truth tables, counters, timers,

edge evaluation, limit monitoring...) and Standard functions (power failure monitoring, emergency start, external faults ...)

What‘s New.

Functions

Page 15: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

The Data

Data

Service data

 Motor operating hours Motor stop times Number of motor starts Number of overload trips Unit-internal storage of comments Unit operating hours Etc.

Operating data

Motor switching state (on, off, left, right, slow, fast)

Current in phase 1, 2, 3 and max. current Voltage in phase 1, 2, 3 Effective power Apparent power Power factor Phase unbalance Phase sequence Time to trip Motor model heating Remaining motor cooling time Temperature (e.g. motor temperature) Current analog signal value Etc.

Diagnostics data

 Numerous detailed early warning and fault

messages, also for further processing within

the device or the control system Device-internal fault logging with time stamp Time stamp marking of individually selectable

status, warning and fault messages Value of the last tripping current Checkback faults (e.g. no current flow in the

main current circuit after ON control command) Etc.

Communication

12 Mbps , automatic baud rate detection Time synchronization Cyclic and acyclic services

Even more detailed information on the motor starter.

Page 16: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

The Data

Service data

 Motor operating hours Motor stop times Number of motor starts Number of overload trips Unit-internal storage of comments Unit operating hours Etc.

Operating data

Motor switching state (on, off, left, right, slow, fast)

Current in phase 1, 2, 3 and max. current Voltage in phase 1, 2, 3 Effective power Apparent power Power factor Phase unbalance Phase sequence Time to trip Motor model heating Remaining motor cooling time Temperature (e.g. motor temperature) Current analog signal value Etc.

Diagnostics data

 Numerous detailed early warning and fault

messages, also for further processing within

the device or the control system Device-internal fault logging with time stamp Time stamp marking of individually selectable

status, warning and fault messages Value of the last tripping current Checkback faults (e.g. no current flow in the

main current circuit after ON control command) Etc.

Communication

12 Mbps , automatic baud rate detection Time synchronization Cyclic and acyclic services

What‘s New.

Data

Page 17: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

The Components

SIMOCODE pro

SIMOCODE pro

Page 18: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

The Components

Connection CableIn various lengths(up to 2 m)

SIMOCODE pro C – Compact

Current Measuring Module

0.3 A – 630 AStraight-through/busbar connection technology

4 I / 3 O binaryThermistorPROFIBUS-DP24 V DC / 110 – 240 V UC

Basic Unit 1

Operator Panel5 buttons / 10 LEDs

Components

Page 19: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

The Components

Operator Panel5 buttons / 10 LEDs

Current Measuring Module Basic Unit 2

0.3 A – 630 AStraight-through/busbar connection technology

4 I / 3 O binaryThermistorPROFIBUS-DP24 V DC / 110 – 240 V UC

Connection CableIn various lengths (up to 2 m)

Current/VoltageMeasuring Module

0.3 A – 630 A /690 VStraight-through/busbar connection technology

SIMOCODE pro V – Variable

Expansion modules Additional binary I/Os 1 x 0/4 – 20 mA I/O 3 x sensors Pt100/ Pt1000 External earth fault via

summation current transformer

Components

Page 20: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

Addressing Plug for assignment of PROFIBUS address without PG/ PC

Small auxiliary equipment with large time-saving potentials.

Assignment of a PROFIBUS address to one or several

basic units within seconds.

Assignment of a PROFIBUS address to one or several

basic units within seconds.

Commissioning of a motor feeder within seconds.

Commissioning of a motor feeder within seconds.

Memory Module for

parameterization without PG/ PC

Components

The Components

Page 21: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

0.3 – 3 A2.4 – 25 A

10 – 100 A

20 – 200 A

63 – 630 A *)

The Current Ranges

Busbar connection

Straight-through transformer

Current Measuring Modules for all motor currents

45 mm 55 mm 120 mm 145 mmWidths:

*) With 3UF18 intermediate transformers up to 820 A

Components

Page 22: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

The Voltage Range

0.3 – 3 A2.4 – 25 A/ 690 V

10 – 100 A/ 690 V

20 – 200 A/ 690 V

63 – 630 A*)/ 690 V

Busbar connection

Straight-through transformer

Current/Voltage Measuring Modules

*) With 3UF18 intermediate transformers up to 820 A

45 mm 55 mm 120 mm 145 mmWidths:

Components

Page 23: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

Expandability

Expansion modules for SIMOCODE pro V Up to 5 expansion modules can be connected to the

Basic Unit 2:

Digital Modules for: Max.2

Additional binary I/Os Bistable relay outputs Externally supplied inputs

(24 V DC or 110 – 240 V AC/DC)

Earth Fault Module for:Max.1

Expansion of the internal earth fault monitoring by a sophisticated external monitoring with summation current transformer

Components

Page 24: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

Expansion modules for SIMOCODE pro V

Temperature Module for: Max.1

Temperature monitoring of up to 3 analog temperature sensors (e.g.: Pt100/ Pt1000)

New!New!

Analog Module for:Max.1

Input/output and monitoring of analog signals (0/4 – 20 mA) for, e.g., filling level/flowrate monitoring or the actuation of a display unit

New!New!

Up to 5 expansion modules can be connected to the Basic Unit 2:

Expandability

Components

Page 25: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Integration & Configuration

SIMOCODE pro

SIMOCODE pro

Page 26: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

Integration & Configuration

SIMATIC S7 PCS7

PROFIBUS-DP

Othersystems

Totally Integrated

SIMOCODE pro

Configuration software:

SIMOCODE ES optionally with

“SIMOCODE ES Graphic”

graphic editor

3UF50 compatibility mode

at the PROFIBUS-DP

Converter:

Conversion of “old” parameter files

into SIMOCODE ES parameter files

SIMOCODE-DP

In any automation system.

As with SIMOCODE-DP and with compatibility mode

Integration

Page 27: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

PR

OFIB

US

-DP

SIMOCODE pro

Integration & Configuration

Graphical parameterization

Measuring curve evaluation

Operating and diagnostics data

System

Control cabinet

Machine / system

Easy and fast with SIMOCODE ES.

Page 28: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

Automation and Drives

SIMOCODE pro

Low-VoltageControls & Distribution

Market Position

System

Data

Functions

Components

Integration

For a more detailed description of the configured functions, comments can be embedded.

Clearer structure with SIMOCODE ES Graphic.

Integration & Configuration

Representation of a preliminary version!

Integration

Page 29: S IMOCODE pro SIRIUS Motor Management. Automation and Drives SIMOCODE pro Low-Voltage Controls & Distribution Market Position System Data Functions Components.

SIMOCODE pro

SIMOCODE proSIRIUS Motor

Management

As of 09/2004