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Winter Crops for Bioenergy and More March 29, 2011 Doug Schaufler, P.E. Farm Operations & Services Penn State College of Agricultural Sciences University Park, PA
29

Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Aug 30, 2014

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Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops
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Page 1: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Winter Crops for Bioenergy and More

March 29, 2011

Doug Schaufler, P.E. Farm Operations & Services Penn State College of Agricultural Sciences University Park, PA

Page 2: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Biodiesel blends and B100

Straight vegetable oil (SVO)

Page 3: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

1900 Rudolph Diesel

demonstrates his new engine at the World’s Fair in Paris, running on peanut oil.

1908 Henry Ford unveils his

Model T, designed to run on either gasoline or ethanol, “the fuel of the future.”

Page 4: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

US opts for petroleum instead of plant-based fuels.

Page 5: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Testing 100% biodiesel and SVO in agricultural tractors

Page 6: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Straight Vegetable Oil

(SVO)

Animal Fat or Vegetable Oil

Transesterification

using alcohol & catalyst

Biodiesel

Page 7: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Fuel Type BTU/US gallon

Regular gasoline 125,000

Ethanol 84,600

Methanol 64,600

Gasohol (10% ethanol) 120,900

Kerosene 135,000

#2 Diesel 138,700

Biodiesel 126,200

Straight vegetable oil (SVO) 123,000

Comparison of fuels

Page 8: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

In collaboration with New Holland, four new tractors ran 3 years on B100 – these have been returned to New Holland for evaluation.

2 new pieces of equipment running SVO

Exploring long term effects of biodiesel and SVO

Page 9: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Penn State University converted diesel fuel station for all diesel fuel to B20 in 2006

New Holland endorses B100 in 2007

- NH Tier IV engines required in 2011 in over 175 HP off road equipment no longer endorsing B100 use – B20 the maximum

Page 10: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

New Holland TC40 injectors after 2

years on B100

Page 11: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops
Page 12: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

May require engine modifications

Heated to change the viscosity

Start engine on petro-diesel fuel

Shut down on petro-diesel fuel

Page 13: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Engine deposit buildups after running on straight soybean oil

Page 14: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

85C = 185F

Page 15: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

KernKraft Oilseed Press

Page 16: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

KernKraft Oilseed Press

Page 17: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Filter Press

Page 18: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Straight Vegetable Oil Fuel

Page 19: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Case 621E Loader (146 net HP) (109 net kW)

New Holland T7060 (180 PTO HP) (134 PTO kW)

Page 20: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops
Page 21: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops
Page 22: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Our challenges with the SVO systems

•Engine coolant not reaching operating temperature •SVO filter clogging •Low temperatures – mix with petroleum diesel •Power supply – 12V vs. 24V •Fuse location in control box

NH T7060 •SVO too hot from heat exchanger – engine depowering •SVO filter clogging •Low temperatures – mix with petroleum diesel

Case 621E

Page 23: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Oil Seed Crop Yield

Oil Yield Oil Yield

Page 24: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Overall SVO vs. Petro-diesel usage at Penn State

NH T7060

(1370 hours)

Case 621E

(1118 hours)

% SVO used of

total fuel use 85% 53%

Total SVO used 3428 gallons 796 gallons

Total diesel used 628 gallons 701 gallons

Page 25: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

0

20

40

60

80

100

120

140

160

500 600 700 800 900 1000 1100

Po

we

r (k

W)

RPM

NH 7060: Power vs. RPM for Diesel and SVO December, 2010

Diesel Power (kW)

SVO Power (kW)

Rated Power – 134 kW (180 HP)

Page 26: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Crude Protein

33.9%

Canola

Meal

Analysis

Crude Fat

16.9%

Page 27: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

PSU Cold-pressed Canola Oil

Page 28: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

Canola

Canola meal

Oilseed press

Canola seed

Used fryer oil

Fryer oil Oil

Canola

Biodiesel processor

Penn State Canola Oil Cycle

Page 29: Running the Tractor on Straight Vegetable Oil from Oil Crops - Winter Crops

QUESTIONS?