Top Banner
Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups. This De Dion design breaks no new ground, but is devised specifically for the Lotus Seven style "Locost" sports car as detailed in Ron Champion's book "Build Tour Own Sports Car For As Little As £250 – And Race It!" No warranty is given or implied as to the design's suitability for any purpose. It is as yet unproven in a Locost, but is freely offered for educational and comparative purposes. Anyone building and driving a car based on this design does so entirely at their own risk. Due to their propensity to sue anything with a pulse, Americans are explicitly requested not to attempt to construct this assembly either in part or in whole. I absolve myself from any liability whatsoever. Bob Frost-Stevenson [email protected] www.rorty-design.com
13

Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

Oct 05, 2018

Download

Documents

buibao
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups. This De Dion design breaks no new ground, but is devised specifically for the Lotus Seven style "Locost" sports car as detailed in Ron Champion's book "Build Tour Own Sports Car For As Little As £250 – And Race It!" No warranty is given or implied as to the design's suitability for any purpose. It is as yet unproven in a Locost, but is freely offered for educational and comparative purposes. Anyone building and driving a car based on this design does so entirely at their own risk. Due to their propensity to sue anything with a pulse, Americans are explicitly requested not to attempt to construct this assembly either in part or in whole. I absolve myself from any liability whatsoever. Bob Frost-Stevenson [email protected] www.rorty-design.com

Page 2: Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

De Dion Axle Assembly Description

No. Item 1 De Dion tube. 2 Hub plate. 3 Calliper bracket. 4 Ford Sierra rear hub. 5 Hex bolt, M10 x 30 and Ø10mm flat washer. 6 Hub bucket. 7 Axle bracket. 8 Shock bracket. 9 Panhard mount – axle, and 1/2"-20 UNF Nyloc nut. 10 1/2"-20 UNF RH rod end. 11 Safety washer. 12 Panhard tube. 13 Panhard tube ferule. 14 1/2"-20 UNF LH jam nut. 15 1/2"-20 UNF LH rod end. 16 Ø13mm spacer. 17 Hex bolt and Nyloc nut 1/2"-13 UNC and Ø1/2" flat washer. 18 Panhard mount – chassis. 19 Ford Sierra rear disc.

Page 3: Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

DE D

ION

ASS

EMBLY

5:1

RD

DD

A01

Page 4: Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

DE D

ION

TUBE

RD

DD

A02

10:1

Page 5: Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

HU

B P

LATE

RD

DD

A03

2:1

Page 6: Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

2:1

RD

DD

A04

CALLIPE

R BR

ACKET

Page 7: Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

2:1

RD

DD

A05

HU

B BUC

KET

Page 8: Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

2:1

RD

DD

A06

AXLE BR

ACKET

Page 9: Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

SH

EET

DR

G N

o

DR

AW

NS

CALE

TITLE

A3

[email protected]

ww

w.rorty-design.com

REV

ISIO

NS

REV

No.

RO

RTY

DES

IGN

P

O BO

X 13270 LAW

CO

UR

TS M

ELBOU

RN

E

VIC

8010 A

US

TRALIA

DATE & N

oZO

NE

UN

LESS SP

ECIFIE

D O

THE

RW

ISE:1. ALL D

IME

NS

ION

S A

RE

IN M

ILLIMETER

S2. R

EM

OVE

ALL B

UR

RS

& S

HA

RP ED

GES

3. CO

RN

ER R

ADII R

0.754. C

HAM

FER

SIZE 0.75 x 45°

5. CO

NC

ENTR

ICITY 0.05 TIR

THIS D

RAW

ING

IS C

ON

FIDE

NTIA

L AND

IS S

UP

PLIED

ON

THE

EXP

RE

SS C

ON

DITIO

N TH

ATIT SH

ALL NO

T BE LO

AN

ED

, CO

PIE

D O

R D

ISC

LOS

ED TO

ANY O

THE

R PE

RSO

N N

OR

USED

FOR

AN

Y O

THER

PU

RPO

SE W

ITHO

UT TH

E W

RITTEN

CO

NSE

NT O

F RO

RTY D

ESIGN

FIRST A

NG

LE P

RO

JECTIO

N

UN

LESS SP

ECIFIED

O

THER

WISE

: TOLE

RA

NC

ES A

NG

ULAR

± 0.5°

.X ± 0.5.XX

± 0.25.XX

X ± 0.125

DATE

23.12.04

SH

OC

K BR

ACKET

1:1

RD

DD

A07

Page 10: Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

SH

EET

DR

G N

o

DR

AW

NS

CALE

TITLE

A3

[email protected]

ww

w.rorty-design.com

REV

ISIO

NS

REV

No.

RO

RTY

DES

IGN

P

O BO

X 13270 LAW

CO

UR

TS M

ELBOU

RN

E

VIC

8010 A

US

TRALIA

DATE & N

oZO

NE

UN

LESS SP

ECIFIE

D O

THE

RW

ISE:1. ALL D

IME

NS

ION

S A

RE

IN M

ILLIMETER

S2. R

EM

OVE

ALL B

UR

RS

& S

HA

RP ED

GES

3. CO

RN

ER R

ADII R

0.754. C

HAM

FER

SIZE 0.75 x 45°

5. CO

NC

ENTR

ICITY 0.05 TIR

THIS D

RAW

ING

IS C

ON

FIDE

NTIA

L AND

IS S

UP

PLIED

ON

THE

EXP

RE

SS C

ON

DITIO

N TH

ATIT SH

ALL NO

T BE LO

AN

ED

, CO

PIE

D O

R D

ISC

LOS

ED TO

ANY O

THE

R PE

RSO

N N

OR

USED

FOR

AN

Y O

THER

PU

RPO

SE W

ITHO

UT TH

E W

RITTEN

CO

NSE

NT O

F RO

RTY D

ESIGN

FIRST A

NG

LE P

RO

JECTIO

N

UN

LESS SP

ECIFIED

O

THER

WISE

: TOLE

RA

NC

ES A

NG

ULAR

± 0.5°

.X ± 0.5.XX

± 0.25.XX

X ± 0.125

DATE

23.12.04

RD

DD

A08

1:1PAN

HAR

D M

OU

NT - AXLE

Page 11: Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

SH

EET

DR

G N

o

DR

AW

NS

CALE

TITLE

A3

[email protected]

ww

w.rorty-design.com

REV

ISIO

NS

REV

No.

RO

RTY

DES

IGN

P

O BO

X 13270 LAW

CO

UR

TS M

ELBOU

RN

E

VIC

8010 A

US

TRALIA

DATE & N

oZO

NE

UN

LESS SP

ECIFIE

D O

THE

RW

ISE:1. ALL D

IME

NS

ION

S A

RE

IN M

ILLIMETER

S2. R

EM

OVE

ALL B

UR

RS

& S

HA

RP ED

GES

3. CO

RN

ER R

ADII R

0.754. C

HAM

FER

SIZE 0.75 x 45°

5. CO

NC

ENTR

ICITY 0.05 TIR

THIS D

RAW

ING

IS C

ON

FIDE

NTIA

L AND

IS S

UP

PLIED

ON

THE

EXP

RE

SS C

ON

DITIO

N TH

ATIT SH

ALL NO

T BE LO

AN

ED

, CO

PIE

D O

R D

ISC

LOS

ED TO

ANY O

THE

R PE

RSO

N N

OR

USED

FOR

AN

Y O

THER

PU

RPO

SE W

ITHO

UT TH

E W

RITTEN

CO

NSE

NT O

F RO

RTY D

ESIGN

FIRST A

NG

LE P

RO

JECTIO

N

UN

LESS SP

ECIFIED

O

THER

WISE

: TOLE

RA

NC

ES A

NG

ULAR

± 0.5°

.X ± 0.5.XX

± 0.25.XX

X ± 0.125

DATE

23.12.04

RD

DD

A09

1:1

PAN

HAR

D

FERU

LE

Page 12: Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

PAN

HA

RD

TUBE

5:1

RD

DD

A10

Page 13: Rorty De Dion Axle Assembly - locost7.info · Rorty De Dion Axle Assembly It is well established that the De Dion axle can offer benefits over both live axle and IRS suspension setups.

SH

EET

DR

G N

o

DR

AW

NS

CALE

TITLE

A3

[email protected]

ww

w.rorty-design.com

REV

ISIO

NS

REV

No.

RO

RTY

DES

IGN

P

O BO

X 13270 LAW

CO

UR

TS M

ELBOU

RN

E

VIC

8010 A

US

TRALIA

DATE & N

oZO

NE

UN

LESS SP

ECIFIE

D O

THE

RW

ISE:1. ALL D

IME

NS

ION

S A

RE

IN M

ILLIMETER

S2. R

EM

OVE

ALL B

UR

RS

& S

HA

RP ED

GES

3. CO

RN

ER R

ADII R

0.754. C

HAM

FER

SIZE 0.75 x 45°

5. CO

NC

ENTR

ICITY 0.05 TIR

THIS D

RAW

ING

IS C

ON

FIDE

NTIA

L AND

IS S

UP

PLIED

ON

THE

EXP

RE

SS C

ON

DITIO

N TH

ATIT SH

ALL NO

T BE LO

AN

ED

, CO

PIE

D O

R D

ISC

LOS

ED TO

ANY O

THE

R PE

RSO

N N

OR

USED

FOR

AN

Y O

THER

PU

RPO

SE W

ITHO

UT TH

E W

RITTEN

CO

NSE

NT O

F RO

RTY D

ESIGN

FIRST A

NG

LE P

RO

JECTIO

N

UN

LESS SP

ECIFIED

O

THER

WISE

: TOLE

RA

NC

ES A

NG

ULAR

± 0.5°

.X ± 0.5.XX

± 0.25.XX

X ± 0.125

DATE

23.12.04

RD

DD

A11

1:1

PAN

HAR

D M

OU

NT

- CH

ASS

IS