300 GUIDE TO STOCKING ROLL-UP DOOR ASSEMBLIES WHITING DRY FREIGHT "DROP-IN" DOOR ASSEMBLIES LESS TRACK AND COUNTERBALANCE Actual For Nominal Door Opening Door Size Size Size Part No. 90x90 90Wx90H 87 3 /4x87 3 /4 WH90X90LTD 90x100 90Wx100H 87 3 /4x97 3 /4 WH90X100LTD 96x100 96Wx100H 93 3 /4x97 3 /4 WH96X100LTD 96x107 96Wx107H 93 3 /4x107 WH96X107KIT WHITING DRY FREIGHT DOOR ASSEMBLIES COMPLETE WITH TRACK AND COUNTERBALANCE Actual For Nominal Door Opening Door Size Size Size Part No. 90x90 90Wx90H 87 3 /4x90 WH90X90KIT 90x100 90Wx100H 87 3 /4x100 WH90X100KIT 96x100 96Wx100H 93 3 /4x100 WH96X100KIT 96x107 96Wx107H 93 3 /4x107 WH96X107KIT WHITING "GENERAL PURPOSE"* DOOR ASSEMBLIES LESSTRACK AND COUNTERBALANCE Nominal Actual Door For Opening Door Size Size Size Part No. 90x100 90Wx100H 87 3 /4x100 GP90X100 96x107 90Wx107H 93 3 /4x107 GP96X107 WHITING "GENERAL PURPOSE"* DOOR ASSEMBLIES COMPLETE WITH TRACK AND COUNTERBALANCE Nominal Actual Door For Opening Door Size Size Size Part No. 90x100 90Wx100H 87 3 /4x100 GP90X100KIT 96x107 90Wx107H 87 3 /4x107 GP96X107KIT NOTE: Side seals are not included with door kits. Order separately if desired. Prepainted White available upon request. TODCO DRY FREIGHT "DROP-IN" DOOR ASSEMBLIES LESS TRACK AND COUNTERBALANCE Actual For Nominal Door Opening Door Size Size Size Part No. 90x90 90Wx89 3 /4H 87 3 /4x90 99611 90x100 90Wx99 3 /4H 87 3 /4x100 99610 96x100 95 1 /2Wx99 3 /4H 93 1 /4x100 99836 96x105 95 1 /2Wx104 3 /4H 93 1 /4x105 99837 TODCO DRY FREIGHT DOOR ASSEMBLIES COMPLETE WITH TRACK AND COUNTERBALANCE Actual For Nominal Door Opening Door Size Size Size Part No. 90x90 90Wx89 3 /4H 87 3 /4x90 99611KIT 90x100 90Wx99 3 /4H 87 3 /4x100 99610KIT 96x100 95 1 /2Wx99 3 /4H 93 1 /4x100 99836KIT 96x105 95 1 /2Wx104 3 /4H 93 1 /4x105 99837KIT TODCO POLARGUARD ® 1 1 /8" INSULATED DOORS LESS TRACK AND COUNTERBALANCE Actual For Nominal Door Opening Door Size Size Size Part No. 90x90 90Wx90 3 /16H 87 3 /4x91 99880 90x100 90Wx97 3 /16H 87 3 /4x98 99881 TODCO POLARGUARD ® 1 1 /8" INSULATED DOORS COMPLETE WITH TRACK AND COUNTERBALANCE Actual For Nominal Door Opening Door Size Size Size Part No. 90x90 90Wx90 3 /16H 87 3 /4x91 99880KIT 90x100 90Wx97 3 /16H 87 3 /4x98 99881KIT
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300
GUIDE TO STOCKING ROLL-UP DOOR ASSEMBLIES
WHITING DRY FREIGHT "DROP-IN" DOOR ASSEMBLIES LESS TRACK AND COUNTERBALANCEActual For
Nominal Door Opening DoorSize Size Size Part No.90x90 90Wx90H 873/4x873/4 WH90X90LTD90x100 90Wx100H 873/4x973/4 WH90X100LTD96x100 96Wx100H 933/4x973/4 WH96X100LTD96x107 96Wx107H 933/4x107 WH96X107KIT
WHITING DRY FREIGHT DOOR ASSEMBLIES COMPLETE WITH TRACK AND COUNTERBALANCEActual For
Nominal Door Opening DoorSize Size Size Part No.90x90 90Wx90H 873/4x90 WH90X90KIT90x100 90Wx100H 873/4x100 WH90X100KIT96x100 96Wx100H 933/4x100 WH96X100KIT96x107 96Wx107H 933/4x107 WH96X107KIT
WHITING "GENERAL PURPOSE"* DOOR ASSEMBLIES LESSTRACK AND COUNTERBALANCENominal Actual Door For Opening Door
Cast steel, spring loaded, Zinc finishKeeper Assembly
1026121 61223, WH4110Chain Assembly
1026122 61229, W H4126
GENERIC OVERHEAD DOOR PARTS
Center HingePart No. Replaces1027115 WH15
Zinc plated
Roller HingeComplete Assembly
Part No. Replaces1027119 WH1209A
Bottom FixturePart No. Replaces1026123 61352
Zinc plated
(A)
(B)
1.18"
Door Pull Strap AssemblyPart No. "A" DescriptionDPS18 18" Strap assemblyDPS24 24" Strap assemblyDPS32 32" Strap assembly
Bottom AngleSteel angle used on bottom ofbottom panels.Part No. Description
1026118 951/4" long, zinc plated
2.50"
.75"
1027119
"A" 1.125"
303
ELEVATOR BOLTSFull body elevator bolts with 3/4" of 1/4"-20 threadwith 1/4"-20 Keps nut. Zinc plated.
Part No. Description16C420 1/4"-20 x 11/4" long.16C424A 1/4"-20 x 11/2" long04KN-100 1/4"-20 keps nut
STEEL TUBULAR RIVETS FOR OVERHEAD DOORSPart No. Size80841 1/4"-1"80842 1/4" x 11/8"89210 1/4" x 11/4"
Part No. Description39000-1002T Net 4 oz. can39000-1012T Net 12 oz. can39000-1016T One gallon container
TODCO LUBEFormulated for sectionalupward acting residential,industrial, truck & trailerroll-up doors.Lubricates, cleans, loosennuts and bolts, preventscorrosion, never dries.
Door & OperatorMulti-PurposeSPRAY LUBE
Changes from a fluid to a tough protectivegrease in minutes. Ideal for hard to reachareas on all door hardware and operatordrive mechanisms. Once grease has setup, it will out last any regular oil or silicone.
Part No. Description1190620 16 oz. net spray can
DOOR FASTENERS ROLL-UP DOOR PANELS AND CHEMICALS
REPLACEMENT ROLL-UP DOOR PARTS
REPLACEMENT DOOR CABLES
TODCO APPLICATIONSLength Eye Color Part No.
(") Type Size Code* Number110 SS 1/4" Red 1014245110 GA 1/4" Gray 1014245GA115 SS 1/4" Blue 1014246115 GA 1/4" Black 1014246GA130 SS 1/4" Yellow 1014248130 GA 1/4" Green 1014248GA
WHITING APPLICATIONSLength Eye Color Part No.
(") Type Size Code* Number105 SS 7/16" Yellow 1014250105 GA 7/16" Yellow 1014250GA110 SS 7/16" Brown 1014252110 GA 7/16" Brown 1014252GA115 SS 5/16" Green 1014256115 GA 5/16" Green 1014256GA125 SS 5/16" White 1014251125 GA 5/16" White 1014251GA125 SS 7/16" Red 1014253125 GA 7/16" Red 1014253GA130 SS 7/16" N/C 1014254130 GA 7/16" N/C 1014254GA
All cables are 7 x 19 preformed galvanized (GA) orstainless steel (SS) aircraft cable. Fittings are allaluminum. Cables sold in pairs only.
*Cables are color-coded to help with identification.Use the appropriate cable length under the Todco listingwhen replacing cables on the Whiting "General Purpose"door.
Note: The spools on Whiting cables with 5/16" eyes arebeveled on one side for ease of installation on U-bolt stylecable anchors. Whiting cables with 7/16" I.D. diameter spoolsare for attachment to bottom roller shafts.
Part No. Height x Width (in) Style026-14221PPW 11.00 x 98.00 Bottom Panel W/HDWR026-14225PPW 15.00 x 98.00 Bottom Panel W/HDWR026-14521PPW 11.00 x 98.00 Intermed. Panel026-14525PPW 15.00 X 98.00 Intermed. Panel
Roll-Up Door Panels3/4" Thick Prepainted White Panels
49014-2T VERTICAL TRACK ASSEMBLY - RH (ROADSIDE)2 80352-518T HEX NUT - 5/16" NC3 80322-319T LOCKWASHER - 5/16"4 89186-3T HEX HEAD BOLT - 5/16"NC X 7/8"5 51038T BEARING ASSEMBLY6 80300-2414T HEX HEAD SET SCREW - 3/8" NC X 7/8"7 59129-2T CABLE DRUM RH (ROADSIDE) - TO 105" DOOR HEIGHT8 51036-2T SPRING ANCHOR BRACKET9 51043T SPRING ANCHOR PLUG - 1-3/4" I.D. SPRING
59024T SPRING ANCHOR PLUG - 2-1/2" I. D. SPRING10 51042T SPRING - 1-3/4" I. D.
59031T SPRING - 2-1/2" I. D.11 59158T SPRING WINDING PLUG - 1-3/4 I. D. SPRING
59159T SPRING WINDING PLUG - 2-1/2" I. D. SPRING12 59083T BEARING ASSEMBLY - SUPPORT BRACKET13 51036-1T SUPPORT BRACKET - LH (CURBSIDE)14 59129-1T CABLE DRUM - LH (CURBSIDE) - TO 105" DOOR HEIGHT15 59290T COUNTERBALANCE SHAFT, 96" LONG
(COUNTERBALANCE ASSEMBLIES AVAILABLE - SEE TABLE C)16 59092T FILLER PLUG - 2-1/2" I. D. SPRING17 49702-1T HORIZONTAL TRACK - LH (CURBSIDE) 132" LONG
49702-2T HORIZONTAL TRACK - RH (ROADSIDE) 132" LONG18 80105-414T HEX HEAD BOLT - 1/4" NC X 1-3/4"19 80322-255T LOCKWASHER - 1/4"20 80352-420T HEX NUT - 1/4" NC21 89100-1T DRIVE RIVET - 3/16" DIA. X 9/32" LONG22 61403T RETAINER - HEAD SEAL, 94.5" LONG (HEADER MOUNTED)23 61402T HEAD SEAL, 96" LONG (HEADER MOUNTED)24 69790T RETAINER, HEAD SEAL, 96" LONG (PANEL MOUNTED)25 69718T HEAD SEAL, 108" LONG (PANEL MOUNTED)26 29013T TOP PANEL, PLASTIC - NO HARDWARE
29017T TOP PANEL, ALUMINUM COVERED - NO HARDWARE27 29014T INTERMEDIATE PANEL, PLASTIC - NO HARDWARE SEE LIST 1, NOTE 1
29018T INTERMEDIATE PANEL, ALUMINUM COVERED - NO HARDWARE SEE LIST 1, NOTE 128 29016T BOTTOM PANEL, PLASTIC SEE LIST 2
29020T BOTTOM PANEL, ALUMINUM COVERED SEE LIST 229 89210-0032T RIVET - 1"30 89210-0036T RIVET - 1-1/8"31 69571T MAXIMUM SECURITY LOCK ASSEMBLY - STANDARD
70223T MAXIMUM SECURITY LOCK ASSEMBLY - OFFSET ARM32 69572T KEEPER ASSEMBLY33 61401T LIFT HANDLE35 89210-0044T RIVET-1-3/8"36 69832T PULL STRAP RETAINER37 80844-1216T PULL STRAP - 12" LOOPED (SEE PAGE 35)38 70093T CATCH BOX39 69793T NAME PLATE40 80401-316T COTTER PIN - 3/32" DIAMETER41 61204T CABLE ANCHOR BRACKET42 61026T CABLE ANCHOR PIN43 80840T BOTTOM SEAL, 96" LONG44 61191T BOTTOM ANGLE, 92-1/2" LONG45 61352T BOTTOM FIXTURE46 61174T ROLLER (NEW LIFE PART NO. 1190653)47 80020T SPACER WASHER - ROLLER48 69035T END HINGE ASSEMBLY49 80015-0040T STEP BOLT ASSEMBLY - 1/4" NC X 1-1/4"50 61196T CENTER HINGE ASSEMBLY51 69432T BASE - ADJUSTABLE TOP FIXTURE52 69431T SLIDE - ADJUSTABLE TOP FIXTURE53 80302-2436T FLAST WASHER - 3/8"54 89409T E-LOK BOLT - 3/8" NC55 51079-1T CABLE ASS'Y - LH (CURBSIDE) - INSIDE CABLE (SEE PAGE 369 FOR REPLACEMENT CABLE ASSEMBLIES)
49007-2T VERTICAL TRACK ASSEMBLY - RH (ROADSIDE)58 80701-2T BEARING59 51044T CABLE ASSEMBLY - 110" - FOR 100" DOOR HEIGHT ( SEE PAGE 369 FOR REPLACEMENT CABLE ASSEMBLIES)
59004T CABLE ASSEMBLY - 115" - 100" TO 105" DOOR HEIGHT (SEE PAGE 369 FOR REPLACEMENT CABLE ASSEMBLIES)59003T CABLE ASSEMBLY - 130" - 105" TO 120" DOOR HEIGHT (SEE PAGE 369 FOR REPLACEMENT CABLE ASSEMBLIES)
60 61390T SIDE SEAL - PAIR, NEW LIFE STOCK 115" LONG61 59157-3T CABLE DRUM - LH (CURBSIDE) - 105" TO 120" DOOR HEIGHT62 59174-4T CABLE DRUM - RH (ROADSIDE) - 105" TO 120" DOOR HEIGHT63 69770T HEAD SEAL ASSEMBLY (HEADER MOUNTED)64 70001T HEAD SEAL ASSEMBLY (PANEL MOUNTED)65 89100-2T DRIVE RIVET - 3/16" DIA. X 15/32" LONG66 70318T SAFETY NOTICE WARNING STICKER67 70319T WARNING STICKER - COUNTERBALANCE
Note 1:In Tables A and B, the actual length ofpanels with numbers ending in 93 is 92-1/2". The actual length of panels with numbersending in 98 is 97-3/4".
Note 2:Todco identifies right hand and left handparts as if you are standing inside thetrailer facing towards the rear.This pertains only to Todco.
TABLE CCOUNTERBALANCE ASSEMBLIES(Counterbalance shafts assembled with springs and related parts)15A 59292 Counterbalance Assembly, Outside Cables, 96" Shaft15B 59174 Counterbalance Assembly, Outside Cables, 90" Shaft15C 59209 Counterbalance Assembly, Shallow Header, 96" Shaft15D 59197 Counterbalance Assembly, Heavy Duty
*
For Insulated Doors - Equipped With 44" X 1-3/4" #4 Wire Spring Ass'y*
Table BItem 28:(See Note 1)Bottom Panels with hardwareattached to one side.(fixtures for opposite sideincluded in package attached tolift handle)Note: The following items areinstalled on each panel:
n Bottom anglen Bottom sealn Bottom fixtures on one siden Lift Handlen Pull Strapn Decal
Panels are routed extra long onone side to facilitate hardwareinstallation if trimming panel isnecessary.
Bottom Panel Part Numbers:29016-1-11x9829016-1-12x9329016-1-12X9829016-1-13x9329016-1-13X9829016-1-15x9329016-1-15X9829016-1-16X9829016-1-18X98
* Give spring length and number of coils in 10" of spring.** Includes bottom seal, bottom angle and bottom roller holders, drilledfor lock. Does not include lock, pull strap, lift handle or cable anchors.Steel or Stainless steel rivets ONLY must be used on Lock, CableAnchors, Pull Strap and Lift Handle.
Item Part No. Description1 61223T Back Plate Ass'y - Safety Chain2 61229T Safety Chain3 69020T Safety Chain Lock Ass'y4 69325T Drop Lift Handle5 69353T Head Protector6 61365T Step Lift Handle7 70131T Side Seal - 2 Lip8 69840T Side Seal - Extended Lip9 70338T Side Seal
(Replaces 69897 Push-In Seal)10 69922T Side Seal Assembly11 70105T Side Seal Ass'y - Secondary12 70232T Side Seal Ass'y - 1" Brush
70313T Side Seal Ass'y - 11/2" Brush13 89204T Bottom Seal - Heavy Duty14 69964-1T Bottom Fixture Ass'y HD, LH
(Curbside)69964-2T Bottom Fixture Ass'y HD, RH
(Roadside)15 70236T End Hinge - High Strength
70238T Center Hinge - High Strength16 89217-0032 Rivet - 1" Stainless Steel
Side SealPart No. ApplicationWH5423 3/4" & 1" doors
Spring length is measured when the springis relaxed.Wire diameter is indicated by a paintmarking on one end of the spring. Whenordering, this color should be reported, ifvisible.Spring length and wire diameter canalso be found stamped on their center of thebalancer shaft, or on a tag also near thecenter of the shaft.
Left hand Wound(Counterclockwise)
Roadside
Right hand Wound(Clockwise)
Curbside
(B)
WH2547 Shown
.875"1.313"
GENUINE WHITING REPLACEMENT PARTS
Ordering Tips for Whiting Springs
310
44
39
45 47
52
43 35
33
34 59
36 29
2825
33
2732
26
25
33
23
6061
24
26
22
53
11
10
31
12
20
30
18
58
19
17
21
13
14
1615
8
96 7
2
3
37
25
5454
5540
4657
56
5150
3841
4951
26
57
26
47
48
424348
ROADSIDE
CURBSIDE
WHITING PREMIUM 3/4" DRY FREIGHT DOOR ASSEMBLY
311
Item 1, TOP PANELSShiplap Edge, plasticPart No. WH240-11
10 WH18-3X96 BOTTOM U-CHANNEL, 96"11 WH1801 BOTTOM U CHANNEL SEAL RETAINER - ALUMINUM12 WH1676X96 BOTTOM SEAL, 96" LONG13 WH23-XX PULL DOWN STRAP (NOTE: NEW LIFE PART NUMBER DPS18 OR DPS24 CAN BE
SUBSTITUTED)14 WH10-1002-11 RIVET, 1/4" X 1-1/8", 1/2" DIA. HEAD15 WH1715 GRAB HANDLE17 WH77 LOCK ASSEMBLY, NO KEEPER18 WH10-1002-42 RIVET, 1/4" X 1-1/16", 3/4 DIA. HEAD19 WH10-1002-9 RIVET, 1/4" X 1-5/16", 1/2" DIA. HEAD20 WH2804 LATCH PLATE21 WH7515 HANDLE KEEPER22 WH70-13 CABLE ANCHOR, 1-1/4" U-BOLT23 WH1021 BOTTOM ROLLER SHAFT COVER24 WH1370 BOTTOM ROLLER BRACKET STUD PLATE25 WH10-1022-1 KEP NUT, 1/4-2026 WH10-1002-3 RIVET, 1/4 X 1, 3/4" DIA. HEAD, CADMIUM PLATED STEEL.27 WH1209A ROLLER HINGE COMPLETE WITH COVER CLAMP AND NUTS28 WH1208 ROLLER HINGE COVER CLAMP29 WH1207 ROLLER HINGE30 WH15 CENTER HINGE31 WH10-1002-11 RIVET, 1/4" X 1-1/8", 1/2" DIA. HEAD32 WH6 SPACER WASHER33 WH3228 2" NYLON ROLLER (PART NUMBER 1190654 CAN BE SUBSTITUTED)33 WH2996 2" STEEL ROLLER (PART NUMBER 1190664 CAN BE SUBSTITUTED)34 WH6943 TOP CLOSURE SLIDE35 WH1264 TOP CLOSURE BASE WITH NUTS AND BOLTS36 WH6944 TOP CLOSURE ASSEMBLY COMPLETE37 WH4032 TOP SEAL, 96" LONG38 WH2376 BALANCER ASSEMBLY, 87" (LESS ITEMS 39 - 43, 52, 56)39 WH2524 BALANCER BRACKET - ROADSIDE40 WH2523 BALANCER BRACKET - CURBSIDE41 WH2525 BALANCER BRACKET, CENTER42 WH2523 BALANCER BRACKET CLAMP43 10-1063-1 SELF LOCKING NUT, 5/16"-1844 WH2528 BALANCER SHAFT, 96" LONG45 WH2547 CABLE DRUM AND BEARING ASSEMBLY - ROADSIDE46 WH2548 CABLE DRUM AND BEARING ASSEMBLY - CURBSIDE47 WH2518 WINDING CONE48 WH2471 SPRING SPACER (CUT TO RELAXED SPRING LENGTH + 4-1/4")49 WH2704-156X19 TORSION SPRING - ROADSIDE, LH WOUND50 WH2705-156X19 TORSION SPRING - CURBSIDE, RH WOUND51 WH2522 THRUST WASHER52 WH10-1009-8 COTTER PIN (3/16" X 1-1/2")53 WH10-1033-2 SELF LOCKING NUT (5/16"-18)54 WH83 2" TRACK STOP BUMPER55 WH10-1010-3 BOLT, 1/4"-20 X 2-1/2"56 WH1-XX 1/8" STAINLESS STEEL CABLE WITH 5/16" EYE. (SEE REPLACEMENT CABLES, PAGE 35)57 WH2699 SET SCREW 3/8-16 X 5/858 WH10-1006-1 WASHER, 1/4 X 3/459 WH2370 BOLT, 5/16 X 5/860 WH5726 WEAR PLATE, FOR DOORS WITH BOTTOM SEAL61 WH1371-A COMPLETE BOTTOM BRACKET WITH COVER
Note:Curbside and roadside parts for Whitingdoors are identified as if you werestanding outside, at the rear of thevehicle, facing forward.