ROBOTICS Productmanual,spareparts IRB6640...G 3HAC028470-001 Standard ABBOrange X X X X X X X X FoundryPlus G 3HAC033363-001 FoundryPrime Grey X X G 3HAC030868-001 CleanRoom White

ROBOTICS

Product manual, spare partsIRB 6640

Trace back information:Workspace R18-2 version a9Checked in 2018-10-09Skribenta version 5.3.008

Product manual, spare partsIRB 6640-180/2.55IRB 6640-235/2.55IRB 6640-205/2.75IRB 6640-185/2.8IRB 6640-130/3.2

IRB 6640ID-200/2.55IRB 6640ID-170/2.75

IRC5

Document ID: 3HAC038330-001Revision: N

© Copyright 2010-2018 ABB. All rights reserved.Specifications subject to change without notice.

The information in this manual is subject to change without notice and should notbe construed as a commitment by ABB. ABB assumes no responsibility for any errorsthat may appear in this manual.Except as may be expressly stated anywhere in this manual, nothing herein shall beconstrued as any kind of guarantee or warranty by ABB for losses, damages topersons or property, fitness for a specific purpose or the like.In no event shall ABB be liable for incidental or consequential damages arising fromuse of this manual and products described herein.This manual and parts thereof must not be reproduced or copied without ABB'swritten permission.Keep for future reference.Additional copies of this manual may be obtained from ABB.

Original instructions.


ABB AB, RoboticsRobotics and MotionSe-721 68 Västerås

Sweden

Table of contents7Overview of this manual ...................................................................................................................

10Product documentation ....................................................................................................................

131 Rebuilding parts

172 Spare parts - balancing device

213 Spare parts - lower arm

234 Spare parts - motors

275 Spare parts - wrist unit

316 Spare parts - axis 6 complete

337 Spare parts - turning disk

358 Spare parts - gearboxes

399 Spare parts - Arm house

4110 Spare parts - axis 3-4

4311 Spare parts - upper arm

4712 Spare parts - upper arm extenders

4913 Spare parts - SMB

5314 Spare parts - manipulator harness

5715 Spare parts - other parts

5916 Upgrade set Foundry Plus sealing

6117 Upgrade set Foundry Prime sealing

6318 Over pressure system Foundry Prime

Product manual, spare parts - IRB 6640 53HAC038330-001 Revision: N

© Copyright 2010-2018 ABB. All rights reserved.

Table of contents

This page is intentionally left blank

Overview of this manualAbout this manual

This manual contains spare parts for:• IRB 6640 and all its variants.

UsageThis manual shall be used as a complement to the product manual for IRB 6640during:

• maintenance work• repair work.

Who should read this manual?This manual is intended for:

• maintenance personnel• repair personnel.

PrerequisitesMaintenance/repair/installation personnel working with an ABB Robot must:

• be trained by ABB and have the required knowledge of mechanical andelectrical installation/repair/maintenance work.

References

Document IDReference

3HAC040586-001Product manual - IRB 6640 Foundry Prime

3HAC026876-001Product manual - IRB 6640

3HAC025744-001Circuit diagram - IRB 6640

Revisions

DescriptionRevision

First edition-

This revision includes following additions and/or changes:• Section Rebuilding parts on page 13 added.• Section Manipulator harness - other parts on page 53 position 532

changed.

A

Continues on next pageProduct manual, spare parts - IRB 6640 73HAC038330-001 Revision: N


Overview of this manual

DescriptionRevision

This revision includes following corrected, added or deleted spare partnumbers:

• axis-5 motor, complete axis 6, see Rebuilding parts on page 13.• axis-3 motor and axis-5 motors, see Spare parts - motors on page 23.• balancing device, design 2 and VK covers, see Balancing device -

design 2 on page 19.• cover, sealing and gasket for armhouse, see Spare parts - Arm house

on page 39.• axis 3-4, see Spare parts - axis 3-4 on page 41.• support shaft including bearing, seeSpare parts - wrist unit on page27.• cradle for the balancing device, see Spare parts - balancing device

on page 17.• turning disk, see Spare parts - turning disk on page 33.• attachment screw, see Spare parts - gearboxes on page 35.• arm extenders, see Spare parts - upper arm extenders on page 47.• covers, see Spare parts - SMB on page 49.• gaskets for Foundry Plus and Foundry Prime, see Spare parts - upper

arm extenders on page 47, Spare parts - wrist unit on page 27 andSpare parts - upper arm on page 43.

• motor gasket for Clean Room, see Spare parts - motors on page 23.

B


• Deleted 3HAC029980-001 and 3HAC030432-001 in sectionSpare parts- manipulator harness on page 53.

• A new SMB unit and battery is introduced, with longer battery lifetime.• Upgrade kit Foundry/Prime sealing, added to spre parts, seeUpgrade

set Foundry Prime sealing on page 61• Material set added, see Over pressure system Foundry Prime on

page 63

C


• Article number added for SMB-cover Foundry prime, see Spare parts- SMB on page 49

• Upgrade set Foundry Prime sealing on page 61• Over pressure system Foundry Prime on page 63

D


• Spare parts with color GraphiteWhite are added to the spare part lists.

E

This revision includes the following updates:• Changed spare part number for axis-6 motor gasket.• Changed spare part numbers for label sets, oil labels.

F

This revision includes the following updates:• Minor changes.

G

This revision includes the following updates:• Titel "Upgrade kit Foundry Plus/Prime sealing" changed to "Upgrade

set Foundry Plus/Prime sealing".• New article numbers for "Upgrade set Foundry Prime sealing".• Minor corrections.

H

This revision includes the following updates:• Article numbers for SMB cover ABB orange andGraphite white added.• Generally modified due to update of BOL

J

Continues on next page8 Product manual, spare parts - IRB 6640

3HAC038330-001 Revision: N© Copyright 2010-2018 ABB. All rights reserved.

Overview of this manualContinued

DescriptionRevision

Published in release R16.2. The following updates are done in this revision:• Corrections due to updates in terminology.• Updated spare parts due to sealing upgrade in the motors:

- Motors- Axis 3-4- Wrist- Axis 6 complete

K

Published in release R17.2. The following updates are made in this revision:• Information regarding over pressure unit added.• Spare part number for axis-5 motor excl. pinion updated (is

3HAC059034-002, was 3HAC060331-001).• Added article numbers for screw and washer to wrist cover.

L

Published in release R18.1. The following updates are made in this revision:• Updated article number for over pressure unit (is 3HAC064142-003,

was 3HAC062399-002).• Updated spare part number brake release board (was DSQC563).

M

Published in release R18.2. The following updates are made in this revision:• Updated spare parts for wrist unit (3HAC058947-005 removed,

3HAC023639-005 removed and 3HAC023639-004 changed to3HAC024793-001).

N



Overview of this manualContinued

Product documentationCategories for user documentation from ABB Robotics

The user documentation from ABBRobotics is divided into a number of categories.This listing is based on the type of information in the documents, regardless ofwhether the products are standard or optional.All documents can be found via myABB Business Portal, www.myportal.abb.com.

Product manualsManipulators, controllers, DressPack/SpotPack, and most other hardware isdelivered with a Product manual that generally contains:

• Safety information.• Installation and commissioning (descriptions of mechanical installation or

electrical connections).• Maintenance (descriptions of all required preventivemaintenance procedures

including intervals and expected life time of parts).• Repair (descriptions of all recommended repair procedures including spare

parts).• Calibration.• Decommissioning.• Reference information (safety standards, unit conversions, screw joints, lists

of tools).• Spare parts list with corresponding figures (or references to separate spare

parts lists).• References to circuit diagrams.

Technical reference manualsThe technical reference manuals describe reference information for roboticsproducts, for example lubrication, the RAPID language, and system parameters.

Application manualsSpecific applications (for example software or hardware options) are described inApplication manuals. An application manual can describe one or severalapplications.An application manual generally contains information about:

• The purpose of the application (what it does and when it is useful).• What is included (for example cables, I/O boards, RAPID instructions, system

parameters, software).• How to install included or required hardware.• How to use the application.• Examples of how to use the application.



Product documentation

http://www.myportal.abb.com

Operating manualsThe operating manuals describe hands-on handling of the products. The manualsare aimed at those having first-hand operational contact with the product, that isproduction cell operators, programmers, and troubleshooters.



Product documentationContinued


1 Rebuilding partsIntroduction

The robot has some rebuilding parts, depending on robot version. This section isan overview of which part is used onwhich version. The tables are divided accordingto the protection of the robot.More detailed information about the components needed for actual rebuild from acertain robot version into an other is found on ABB Library or is attained from ABB.

Rebuilding parts - Standard and Foundry Plus

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

ColorSpare part numberDescription

XXXXXXXXABB Orange3HAC028470-001Balancing device - design 1

XXXXXXXXABB Orange3HAC032124-003Balancing device - design 2

XXXXXXXXGraphite White3HAC032124-005

XXXXXABB Orange3HAC034056-001Lower arm, design 2

XXXXXGraphite White3HAC034056-006

XXX3HAC034056-002Lower arm - long, design 2

XXXXXXXXABB Orange3HAC057545-005Motor, axis 1, incl. pinion






XABB Orange3HAC060331-001Motor, axis 4, incl. pinion

XGraphite White3HAC060331-002

XXXXXXXABB Orange3HAC057547-003Motor, axis 4, incl. pinion

XXXXXXXGraphite White3HAC033207-006

X3HAC059034-002Motor, axis 5, excl. pinion

XXXXX3HAC057288-002Motor, axis 5, excl. pinion

XX3HAC060333-001Motor, axis 5, incl. pinion

XABB Orange3HAC057980-003Motor, axis 6, incl. pinion


XXXXXABB Orange3HAC057549-003Motor, axis 6, incl. pinion


XXABB Orange3HAC060332-001Motor, axis 6, incl. pinion

XXGraphite White3HAC060332-002

XABB Orange3HAC058127-003Wrist, type 1




1 Rebuilding parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

ColorSpare part numberDescription

X3HAC058947-003Wrist, type 1 - Insulated

XXXXXABB Orange3HAC058127-005Wrist, type 2


XXXXXABB Orange3HAC058947-004Wrist, type 2 - Insulated


XXABB Orange3HAC023639-004Wrist - Process

XXGraphite White3HAC023639-005

XABB Orange3HAC059051-002Axis 6 complete (wrist type 1)


XABB Orange3HAC025151-001Axis 6 complete (wrist type 1 -insulated)

XXXXXABB Orange3HAC037210-007Axis 6 complete (wrist type 2)


XXXXXABB OrangeE3HAC058947-004Axis 6 complete (wrist type 2 -insulated)

XXXXXXXXABB Orange3HAC026114-005Gearbox, axis 1






X3HAC037835-001Gearbox, axis 6 (wrist type 1)

XXXXXABB Orange3HAC037635-002Gearbox, axis 6 (wrist type 2)


X3HAC12311-40Arm extension set, 250 mm

X3HAC12311-50Arm extension set, 450 mm

XXXXXXXX3HAC044168-001Serial measurement unit,RMU101

XXXXXXXX3HAC031851-001Serial measurement unit,DSQC633A

XXXX3HAC024385-001Manipulator harness, axes 1-6

XX3HAC024386-001Manipulator harness, axes 1-6

X3HAC039428-001Manipulator harness, axes 1-4

X3HAC039429-001Manipulator harness, axes 1-4

XXXXXX3HAC14139-1Manipulator harness, axis 5

XX3HAC023717-001Manipulator harness, axes 5-6



1 Rebuilding partsContinued

Rebuilding parts - Foundry Prime

185/2.8235/2.55DescriptionSpare part number

XArm extension set, 250 mm3HAC12311-40

Rebuilding parts - Clean Room

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

DescriptionSpare part number

XXXXXXBalancing device - design 13HAC030868-001

XXXXXXBalancing device - design 23HAC033372-001

XXXXLower arm, design 23HAC034056-004

XXLower arm - long, design 23HAC034056-005

XXXXXXMotor, axis 1, incl. pinion3HAC057545-006



XMotor, axis 4, incl. pinion3HAC058960-002

XXXXXMotor, axis 4, incl. pinion3HAC057547-005

XMotor, axis 5, excl. pinion3HAC059034-002

XXXXXMotor, axis 5, excl. pinion3HAC057288-002

XMotor, axis 6, incl. pinion3HAC057980-007

XXXXXMotor, axis 6, incl. pinion3HAC057549-005

XWrist, type 13HAC030279-004

XXXXXWrist, type 23HAC030281-005

XXXXXXGearbox, axis 13HAC026114-006



XGearbox, axis 6 (wrist type 1)3HAC037835-002

XXXXXGearbox, axis 6 (wrist type 2)3HAC037635-003

XXXXXXSerial measurement unit, RMU1013HAC044168-001

XXXXXXSerial measurement unit, DSQC633A3HAC031851-001

XXXXXXManipulator harness, axes 1-6 / axis 1-3 cable3HAC029840-003



1 Rebuilding partsContinued


2 Spare parts - balancing deviceBalancing device - design 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

ColorProtection typeSpare part number

XXXXXXXXABB OrangeStandard3HAC028470-001GFoundry Plus

XXGreyFoundry Prime3HAC033363-001G

XXXXXXWhiteClean Room3HAC030868-001G

Maintenance sets, balancing device- design 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

ColorProtection typeDescriptionPart number

XXXXXXXXMaintenance set,Cradle

3HAC029288-001

G.1

XXXXXXXXMaintenance set,Shaft

3HAC029054-001

G.2

XXXXXXXXGasket, End cover3HAC17188-1G.3

XXXXXXXXABB OrangeStandardCradle3HAC026582-006

G.4 i

Foundry Plus

XXXXXXXXGraphite WhiteStandardCradle3HAC026582-010 Foundry Plus

XXXXXXXXGreyFoundry PrimeCradle3HAC026582-005

XXXXXXXXWhiteClean RoomCradle3HAC026582-007

XXXXXXXXVK cover3HAC4836-21G.5i The cradle is the same for both design 1 and design 2 of the balancing device. Location of the

cradle is shown in figure Illustration - design 2 on page 20.



2 Spare parts - balancing device

Illustration - design 1

G

G.1G.2

G.3

G.5

xx0700000341



2 Spare parts - balancing deviceContinued

Balancing device - design 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

ColorProtection typeSpare part numberPos

XXXXXXXXABB OrangeStandard3HAC032124-003GFoundry Plus

XXXXXXXXGraphite WhiteStandard3HAC032124-005Foundry Plus

XXGreyFoundry Prime3HAC034865-003G

XXXXXXWhiteClean Room3HAC033372-001G

Maintenance sets, balancing device - design 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

ColorProtectiontype

DescriptionPart number

XXXXXXXXMaintenance set, Cradle3HAC033413-001G.1

XXXXXXXXMaintenance set, Shaft3HAC033411-001G.2

XXXXXXXXGasket, End cover3HAC17188-1G.3

XXXXXXXXABB OrangeStandardCradle3HAC026582-006G.4Foundry Plus

XXXXXXXXGraphiteWhite

StandardFoundry Plus

Cradle3HAC026582-010

XXXXXXXXGreyFoundry PrimeCradle3HAC026582-005

XXXXXXXXWhiteClean RoomCradle3HAC026582-007

XXXXXXXXVK cover3HAA2166-12G.5




Illustration - design 2

G.1

G.2

G

G.3

G.4

G.5

2x

xx0800000253

20 Product manual, spare parts - IRB 66403HAC038330-001 Revision: N



3 Spare parts - lower armSpare part list - design 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

Protection typSpare part number

XXXXXStandard3HAC053695-001J.1Foundry Plus

XXFoundry Prime3HAC053697-001J.1

XXXXClean Room3HAC053696-001J.1

XXXStandard3HAC033733-003J.1Foundry Plus(long lower arm)

XXClean Room3HAC033733-004J.1(long lower arm)

Spare part list - design 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXABB OrangeStandard3HAC034056-001J.2Foundry Plus

XXXXXGraphite WhiteStandard3HAC034056-006J.2Foundry Plus

XXGreyFoundry Prime3HAC033733-006J.2

XXXXWhiteClean Room3HAC034056-004J.2

XXXStandard3HAC034056-002J.2Foundry Plus(long lower arm)

XXWhiteClean Room3HAC034056-005J.2(long lower arm)

Lower arm - other parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXXXDamper, axis 23HAC12991-1J.3

XXXXXXXXCable protection3HAC14300-1J.4



3 Spare parts - lower arm

Illustration - spare part lower arm design 1 (J1) and design 2 (J2)

xx0800000429



3 Spare parts - lower armContinued

4 Spare parts - motorsMotors axis 1 (including pinion)

170/2.75

(ID)

200/2.55

(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXXXABB OrangeStandard3HAC057545-005AFoundry Plus


XXGreyFoundry Prime3HAC058880-002A

XXXXXXWhiteClean Room3HAC057545-006A

Motors axis 2 (including pinion)

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXXXABB OrangeStandard3HAC057542-003BFoundry Plus


XXGreyFoundry Prime3HAC058879-002B

XXXXXXXWhiteClean Room3HAC057542-005B


Pinion RV550E3HAC026770-001B


170/2.752.75

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXXXABB OrangeStandard3HAC057546-003CFoundry Plus


XXGreyFoundry Prime3HAC058883-002C

XXXXXXWhiteClean Room3HAC057546-005C

DescriptionPart no.Pos

Pinion RV410F-270,1763HAC10122-15C



4 Spare parts - motors


170/2.752.75

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XABB OrangeStandard3HAC060331-001DFoundry Plus

XGraphite WhiteStandard3HAC033209-003DFoundry Plus

XWhiteClean Room3HAC058960-002D

XXXXXXXABB OrangeStandard3HAC057547-003DFoundry Plus

XXXXXXXGraphite WhiteStandard3HAC057547-004DFoundry Plus

XXGreyFoundry Prime3HAC058885-002D

XXXXXXXWhiteClean Room3HAC057547-005D

Motors axis 5 IRB 6640 (excluding pinion)

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

Protection typeSpare part numberPos

XStandard3HAC059034-002EFoundry PlusClean Room

XXXXXStandard3HAC057288-002EFoundry PlusClean Room

XXFoundry Prime3HAC058886-002E

Motors axis 5 IRB 6640ID (including pinion)

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXStandard3HAC060333-001EFoundry Plus


170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XABB OrangeStandard3HAC057980-003FFoundry Plus

XGraphite WhiteStandard3HAC057980-004Foundry Plus

XWhiteClean Room3HAC057980-007F



4 Spare parts - motorsContinued

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXABB OrangeStandard3HAC057549-003FFoundry Plus

XXXXXGraphite WhiteStandard3HAC057549-004Foundry Plus

XXGreyFoundry Prime3HAC058887-002F

XXXXXWhiteClean Room3HAC057549-005F

XXABB OrangeStandard3HAC060332-001FFoundry Plus

XXGraphite WhiteStandard3HAC060332-002Foundry Plus

X3HAC10122-24FPinion RV40E

XXXXX3HAC11173-3FPinion RV70F

Motors - other parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

ColorDescriptionPart numberPos

XXXXXXElbow fittings3HAC026511-001-

XXXXXXO-ring21522012-430-(89.5x3)

XXO-ring3HAB3772-22-(67.5x3.0)

XXXXXXMotorplate3HAC3438-1-Motor, axes 1-5

XXXXXXGasket3HAC048560-001-Motor axis 6

XXXXXXGasket, cover3HAC033489-001-Motor axis 6

Set of shims3HAC7941-28-Motor axis 5

XXXXXXGasket for axis-6motor cover

3HAC033489-001-

Clean Room

XXXXXXABB OrangeAxis-6 motor cov-er with gasket

3HAC026607-003-

XXXXXXGraphite WhiteAxis-6 motor cov-er with gasket

3HAC026607-006




Illustration

xx0700000383




5 Spare parts - wrist unitSpare parts - wrist, type 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XABB OrangeStandard3HAC058127-003HFoundry Plus

XGraphite WhiteStandard3HAC058127-004HFoundry Plus

XABB OrangeStandard3HAC058947-003HFoundry PlusInsulated

XWhiteClean Room3HAC030279-004H

Spare parts - wrist, type 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXABB OrangeStandard3HAC058127-005HFoundry Plus

XXXXXGraphite WhiteStandard3HAC058127-006HFoundry Plus

XXXXXABB OrangeStandard3HAC058947-004HFoundry PlusInsulated

XXGreyFoundry Prime3HAC034863-005H

XXXXXWhiteClean Room3HAC030281-005H

Spare part - wrist, process

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXABB OrangeStandard3HAC024793-001Foundry Plus



5 Spare parts - wrist unit

Spare part - other parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXABB OrangeStandard3HAC8081-10H.4Foundry PlusGear cover (gasket in-

cluded)

XXXXXXGraphite WhiteStandard3HAC049912-002Foundry PlusGear cover (gasket in-

cluded)

XXXXXXWhiteClean Room3HAC8081-11Gear cover (gasket in-cluded)

XXGreyFoundry Prime3HAC037426-003Gear cover (gasket in-cluded)

XXABB Orange3HAC024810-001Gear cover (gasket in-cluded)

XXGraphite White3HAC024810-002Gear cover (gasket in-cluded)

XXXXXXABB OrangeStandard3HAC022172-003H.5Foundry PlusWrist cover

XXXXXX3HAB3409-25Screw (wrist cover)

XXXXXX3HAC062379-001Washer (wrist cover)

XXXXXXGraphite WhiteStandard3HAC022172-006Foundry PlusCable cover

XXXXXXWhiteClean Room3HAC022172-004Cable cover

XXGreyFoundry Prime3HAC034932-002Cable cover

XXXXXXXXABB OrangeStandard3HAC035975-001H.6Foundry PlusSupport shaft including

bearing

XXXXXXXXWhiteClean Room3HAC026318-001Support shaft includingbearing

-H.7Damper axis 5



5 Spare parts - wrist unitContinued

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


X-H.8Sync. plate(Wrist, type 1)

XXXXX-Sync. plate(Wrist, type 2)

XXXXXXXX-H.9Magnetic plugG1/2"

XXXXXX-H.10Magnetic plugG1/4"

-Sealing for magnetic plugG1/4"

XXXXXXXX-H.11Protection cover(Cal. axis 6)

XXXXXXFoundry Plus3HAC043225-001H.12Gasket for wrist housecover

XXFoundry Prime3HAC050691-001Gasket for wrist housecover




Illustration wrist

H.8

H.10

H.4

H.7

H.5 H.12

H.6

H.9

H

H.1

H.2

D

DD-D

H.3

H.11

xx0800000397




6 Spare parts - axis 6 completeAxis 6 complete, wrist type 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XABB OrangeStandard3HAC059051-002HFoundry Plus

Graphite WhiteStandard3HAC059051-003Foundry Plus

XABB OrangeStandard3HAC025151-001Foundry PlusInsulated

XWhiteClean Room3HAC030279-004(complete wrist)

Axis 6 complete, wrist type 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXABB OrangeStandard3HAC037210-007H.1Foundry Plus

XXXXXGraphite WhiteStandard3HAC037210-008Foundry Plus

XXXXXABB OrangeStandard3HAC025151-001Foundry PlusInsulated

XXGreyFoundry Prime3HAC034863-005(complete wrist)

XXXXXWhiteClean Room3HAC030281-005(complete wrist)



6 Spare parts - axis 6 complete


7 Spare parts - turning diskTurning disk, type 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

Protection typeSpare part number

XFoundry Plus3HAC030264-001H.2Clean Room

XStandard3HAC030223-001Foundry Prime

XXStandard3HAC035285-004Foundry PlusProcess wrist

21212518-577-M14x25, 12.9(6 pcs)

21520431-20-O-ring 15.5x1.5(6 pcs)

3HAB3772-65-O-ring 131x2

Turning disk, type 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

Protection typeSpare part number

XXXXXStandard3HAC030224-001H.3Foundry Plus

XXXXXFoundry Prime3HAC037848-001Clean Room

XXStandard3HAC035285-005Foundry PlusProcess wrist

3HAB3409-65M12x30, 12.9(12 pcs)

3HAB3772-61O-ring 13.1x1.6(12 pcs)

3HAB3772-64O-ring 150x2



7 Spare parts - turning disk


8 Spare parts - gearboxesGearboxes axis 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXXXABB OrangeStandard3HAC026114-005K.1Foundry PlusRV320C-191.35

XXXXXXXXGraphite WhiteStandard3HAC026114-007Foundry PlusRV320C-191.35

XXGreyFoundry Prime3HAC026114-004K.1RV320C-191.35

XXXXXXWhiteClean Room3HAC026114-006K.1RV320C-191.35

Gearbox axis 1 - other parts

NoteDescriptionPart numberPos

Cable guide3HAC024286-001

Sealing, RV320C pipe3HAC11581-4

Protection pipe3HAC026892-001

3 pcsO-ring (23x3.6)3HAB3772-97

Included in RV320CO-ring (380.6x3.53)3HAB3772-93

12 pcsM16x60, Gleitmo 12.93HAB3409-86

12 pcsWasher, (17x25x3)3HAA1001-186


16 pcsSerrated washer, (12.6x18x1.8)3HAC026169-001

Gearboxes axis 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXXXABB OrangeStandard3HAC024316-005K.2Foundry PlusRV550E-242.73

XXXXXXXXGraphite WhiteStandard3HAC024316-008Foundry PlusRV550E-242.73

XXGreyFoundry Prime3HAC024316-004K.2RV550E-242.73

XXXXXXWhiteClean Room3HAC024316-006K.2RV550E-242.73



8 Spare parts - gearboxes

Gearbox axis 2- other parts

NoteDescriptionPart numberPos

Included in RV550EO-ring (339.3x5.7)3HAB3772-91


20 pcsWasher, 17x25x33HAA1001-186


32 pcsWasher, 13x19x1.53HAA1001-134

Gearboxes axis 3

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXXXABB OrangeStandard3HAC021127-004K.3Foundry PlusRV410F-270.176

XXXXXXXXGraphite WhiteStandard3HAC021127-010Foundry PlusRV410F-270.176

XXGreyFoundry Prime3HAC021127-003K.3RV410F-270.176

XXXXXXWhiteClean Room3HAC021127-005K.3RV410F-270.176

Gearbox axis 3 - Other parts

NoteDescriptionColorProtection typePart numberPos

Sealing axis 2/33HAC17212-1

Included in RV410FO-ring (276x3.53)3HAB3772-68

24 pcsM12x60 Gleitmo 12.93HAB3409-71

24 pcsWasher, 13x19x1.53HAA1001-134

33 pcsM12x50 Gleitmo 12.93HAB7700-69

3 pcsWasher axis 3ABB OrangeStandard3HAC038648-002Foundry Plus

3 pcsWasher axis 3Graphite WhiteStandard3HAC038648-003Foundry Plus

Gearboxes axis 6 - Wrist, type 1

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XStandard3HAC037835-001K.6Foundry PlusRV40E-81

XClean Room3HAC037835-002K.6RV40E-81



8 Spare parts - gearboxesContinued

Gearboxes axis 6 - Wrist, type 2

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXABB OrangeStandard3HAC037635-002K.6Foundry PlusRV70F-125.8

XXXXXGraphite WhiteStandard3HAC037635-005Foundry PlusRV70F-125.8

XXGreyFoundry Prime3HAC037635-001K.6RV70F-125.8

XXXXXWhiteClean Room3HAC037635-003K.6RV70F-125.8

Gearbox axis 6 - Other parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

DescriptionPart numberPos

XO-ring, 152.0x3.533HAB3772-58-Included in RV40EWrist type 1

M8x40, Gleitmo 12.93HAB7700-55-Wrist type 1(8 pcs)

Washer, 8.4x13x1.53HAA1001-172-Wrist type 1(8 pcs)

XO-ring, 131.0x2.03HAB3772-65-Wrist type 1

XO-ring, 15.5x1.521520431-20-Wrist type 1(6 pcs)

XXXXXO-ring, 164.7x3.533HAB3772-57-Included in RV70FWrist type 2

M8x40, Gleitmo 12.93HAB7700-55-Wrist type 2(18 pcs)

Washer, 8.4x13x1.53HAA1001-172-Wrist type 2(18 pcs)

XXXXXO-ring, 150.0x2.03HAB3772-64-Wrist type 2

XXXXXO-ring, 13.1x1.63HAB3772-61-Wrist type 2(12 pcs)




Illustration gearboxes

xx0800000442




9 Spare parts - Arm houseParts list

NoteColorProtectiontype

DescriptionSpare part no.Pos

Includes sealing 3HAA1001-628.ABB OrangeStandardAxis-4 cover3HAC036148-001AFits robots that has a sleeve in-stalled on the tube shaft.

Foundry Plus

GreyFoundryPrime

Axis-4 cover3HAC036148-002 The figure Sleeve on tube shaft onpage 40 shows where the sleeveis located.WhiteClean RoomAxis-4 cover3HAC036148-003If the robot is manufactured priorto November 2009, it is recommen-ded that a sleeve should be in-stalled, according to the repair kitfor axis 4 (see further down in thetable), if not already installed. Therecommendation is valid for allprotection types.

Includes sealing 3HAA1001-628.ABB OrangeStandardAxis-4 cover3HAC049789-001AFits robots that has not a sleeveinstalled on the tube shaft. Robotswith protection type Standard,manufactured after November2009, do not need the sleeve.

GraphiteWhite

StandardAxis-4 cover3HAC049789-002

The figure Sleeve on tube shaft onpage 40 shows where the sleeveis located.

Gasket, axis-4 cover3HAC12149-2-

Sealing3HAA1001-628B

It is recommended that a sleeveshould be installed on the tubeshaft on robots (all protectiontypes) manufactured prior toNovember 2009. Foundry Primeand Clean Room robots manufac-tured after November 2009 aredelivered with the sleeve installed.

Repair kit for axis 4For robots with protec-tion Standard andFoundry Plus.

3HAC036161-001-

Repair kit for axis 4For robots with protec-tion Foundry Prime.

3HAC036161-002-

The repair kit contains the sleeve,the axis-4 cover and instructionsfor how to fit the sleeve to the tubeshaft.

Note

Fitting the sleeve requires an in-stallation tool, 3HAC035563-001,not included in the repair kit.

Repair kit for axis 4For robots with protec-tion Clean Room.

3HAC036161-003-

Axis-4 wheel unit3HAC037677-001C



9 Spare parts - Arm house

Illustration armhouse

A

BC

xx1200000203

Sleeve on tube shaftThe figure shows where the sleeve is visible on the upper arm house.

xx1200000500



9 Spare parts - Arm houseContinued

10 Spare parts - axis 3-4Parts list

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

ColorDescriptionSpare part numberPos

XABB OrangeStandard3HAC050459-005-

XGraphite WhiteStandard3HAC050459-006

XXXXXXXABB OrangeStandard3HAC050459-010-

XXXXXXXGraphite WhiteStandard3HAC050459-011

XXGreyFoundry Prime3HAC050459-007-

XWhiteClean Room3HAC050459-008-

XXXXXXXWhiteClean Room3HAC050459-009-



10 Spare parts - axis 3-4


11 Spare parts - upper armParts list

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

Protection typeSpare part numberDescriptionPos

XXXXXXXXFoundry Plus3HAC043224-001Gasket for cable coveron upper arm tube

-

XXXXXXXXFoundry Plus3HAC043303-001Gasket for small cover onupper arm tube

-

XXFoundry Prime3HAC050692-001Gasket for cable coveron upper arm tube

-

XXFoundry Prime3HAC050695-001Gasket for small cover onupper arm tube

-



11 Spare parts - upper arm

Sealing set foundry plus, upper arm axis 4

NoteArt. no.EquipmentPos.

3HAC053079-001Sealing set foundry plus, upper arm axis 4

The set contains:

-Torx pan head screw M6x16 (3 pcs)A

-CoverB

-GasketC

-WeatherstripD

-Metal strap (3 pcs)E

-Cable protection (leather)F

-Washer (3 pcs)G

-Cover insertH

Loctite 243-Locking liquid

-Assembly instructions, Foundry sealings

xx1500001711



11 Spare parts - upper armContinued

Sealing set foundry prime, upper arm axis 4

NoteArt. no.EquipmentPos.

3HAC056426-001Sealing set foundry plus, upper arm axis 4

The set contains:

-Torx pan head screw M6x16 (3 pcs)A

-CoverB

-GasketC

-WeatherstripD

-Cable strap (3 pcs)E

-Cable protection (rubber)F

-Washer (3 pcs)G

-Cover insertH

Loctite 243-Locking liquid

-Assembly instructions, Foundry sealings

xx1500001711



11 Spare parts - upper armContinued


12 Spare parts - upper arm extendersSpare part list - upper arm extenders

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XStandard3HAC15859-2AClean RoomArm extender

250 mm

XABB OrangeFoundry Plus3HAC038665-003AArm extender250 mm

XGraphite WhiteFoundry Plus3HAC038665-004Arm extender250 mm

XABB OrangeFoundry Plus3HAC038666-003BArm extender450 mm

XGraphite WhiteFoundry Plus3HAC050495-001Arm extender450 mm

X3HAC026454-001-Cable cover,250 mm

X3HAC044891-001-Cable cover,450 mm

XFoundry Plus3HAC043302-001-Gasket for cable coveron arm extender 250mm

XFoundry Prime3HAC055095-001-Gasket for cable coveron arm extender 250mm

XFoundry Plus3HAC043398-001-Gasket for cable coveron arm extender 450mm

Arm extenders - other parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXHex socket head cap screw3HAB7700-69M12x50, 12.9 Gleitmo(12 pcs)



12 Spare parts - upper arm extenders

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXWasher3HAA1001-13413x19x1.5

XXParallel pin9ABA107-56

XXTorx pan head screw9ADA618-56M6x16, 8.8-A2F(6 pcs)

Illustration - arm extenders

xx1000000259



12 Spare parts - upper arm extendersContinued

13 Spare parts - SMBSpare part list - SMB

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

ColorProtectiontype

DescriptionSpare Partnumber

XXXXXXXXSMB unit, RMU1013HAC044168-001

506

XXXXXXXXSMB unit, RMU1023HAC043904-001

XXXXXXXXBattery unit3HAC044075-001

507(3-pole battery contact)

XXXXXXXXBattery pack3HAC16831-1(2-pole battery contact)Does not fit SMB units3HAC044168-001 and3HAC043904-001.

XXXXXXXXCable battery/SMB3HAC13151-1508

XXXXXXXXCable battery/SMB3HAC046287-001 Used with battery unit

RMU 3HAC044075-001.

XXXXXXXXDSQC1050 Brake releaseboard

3HAC065020-001

518

XXXXXXXXPush button guard3HAC6499-1519

XXXXXXXXABB OrangeStandardCover battery box3HAC14791-4530Foundry PlusClean Room

XXXXXXXXGraphiteWhiteStandardCover battery box3HAC050169-001 Foundry Plus

Clean Room

XXGreyFoundry PrimeCover battery box3HAC055398-001

XXXXXXXXGraphiteWhiteStandardCover SMB3HAC026688-004

531

XXXXXXXXABB OrangeStandard3HAC026688-003

XXGreyFoundry Prime3HAC055402-001

XXXXXXXXCable3HAC15619-1514FB7-SMB 1.7

XXXXXXXX2BU Button Guard Plate3HAC026331-001

521

XXXXXXXXBattery holder3HAC020105-001

526



13 Spare parts - SMB

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55

ColorProtectiontype

DescriptionSpare Partnumber

XXXXXXXXBattery holder3HAC046520-001

548Required for installationof battery unit3HAC044075-001.

Illustration Spare part - SMB

514

518

506

508526507530

521 519

531

xx0800000443

The figure above shows the battery pack 3HAC16831-1.-



13 Spare parts - SMBContinued

507 548

xx1300000309

The figure above shows the battery unit 3HAC044075-001.-



13 Spare parts - SMBContinued


14 Spare parts - manipulator harnessSpare part list - manipulator harness

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXManipulator harness3HAC024385-0017Axes 1-6StandardFoundry PlusFoundry Prime

XXManipulator harness3HAC024386-0017Axes 1-6StandardFoundry PlusFoundry Prime

XXXXXXManipulator harness3HAC029840-003LAxes 1-6/MH axis 1-3 cableClean Room

XCable harness, manipulator3HAC039428-0018Axes 1-4StandardFoundry Plus

XCable harness, manipulator3HAC039429-0018Axes 1-4StandardFoundry Plus

XXXXXXManipulator harness,3HAC14139-1Axis 5

XXManipulator harness,3HAC023717-0014Axes 5-6StandardFoundry Plus

Manipulator harness - other parts

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXXXAdapter, complete3HAC11774-3502StandardFoundry PlusFoundry Prime

XXXXXXAdapter, complete3HAC11774-325Clean Room

XXXXXXXXConnection plate3HAC025079-001533Standard



14 Spare parts - manipulator harness

170/2.75(ID)

200/2.55(ID)

130/3.2

185/2.8

205/2.75

210/2.55

235/2.55

180/2.55


XXXXXXXXConnection plate FP3HAC034080-001533Foundry PlusFoundry Prime

XXXXXXXXFrame bracket3HAC025080-001534StandardClean Room

XXXXXXFrame bracket FP3HAC033314-001534Foundry PlusFoundry Prime

XXXXXXAttachment plate3HAC030090-00123Clean Room

XXXXXXCover3HAC13416-124Clean Room

XXXXXXXXBase cover3HAC025081-001532StandardClean Room

XXBase cover FP3HAC033315-001532Foundry PlusFoundry Prime

XXXXXXConnector bracket3HAC13960-122Axis 3Clean Room



14 Spare parts - manipulator harnessContinued

Illustration spare part manipulator harness

533

L

502

532

534

24

24

25

25 22

23

7

xx0800000444



14 Spare parts - manipulator harnessContinued


15 Spare parts - other partsSurface treatment

DescriptionPart no.

Touch up paint Foundry Prime 2, Grey3HAC035355-001

Touch up paint Foundry Prime, orange3HAC037052-001

Touch up paint Clean Room, White3HAC036639-001

Labels and plates

DescriptionPart no.

Label and plate set3HAC038642-001

Label set, oil labels (IRB6640)3HAC032741-001

Options


Base plate3HAC12937-9

UL signal lamp3HAC028196-001

Axis-4 wheel unit3HAC037677-001



15 Spare parts - other parts


16 Upgrade set Foundry Plus sealingStandard manipulator

DimensionDescriptionArt. numberQty

Upgrade set Foundry Plus sealing3HAC045972-0011

Gasket, wristhouse cover1

Gasket, cable cover tube shaft1

M6x16Torx pan head screw4



Cover1

Cover, holder1

Gasket, cover tube shaft1

Cover1

With arm extension 250 mm


Upgrade set Foundry Plus sealing for armextension 250 mm

3HAC045972-0021






Cover1

Cover, holder1


Gasket, cable cover arm extender 250mm

1

Cable cover 250mm - Stainless1

Cover1



Upgrade set Foundry Plus sealing for armextension 450 mm

3HAC045972-0031







16 Upgrade set Foundry Plus sealing



Cover1

Cover, holder1



1

Cable cover 450mm - Stainless1

Cover1



16 Upgrade set Foundry Plus sealingContinued

17 Upgrade set Foundry Prime sealingStandard manipulator


Upgrade set Foundry Prime sealing3HAC051011-0011




Gasket3

Push button guard1

D:152.07 W:2.62O-ring (Viton FKM)1




Upgrade set Foundry Prime sealing3HAC051011-0021





1

Gasket3

Push button guard1





17 Upgrade set Foundry Prime sealing


18 Over pressure system Foundry PrimeMaterial set

NoteDescriptionArt. numberQty

Over pressure unit3HAC064142-003-

Pneumatic hose3HAC026526-002-

Y-plug Connector3HAC048793-001-

T-plug Connector3HAC048794-001-

Bulkhead Plug Connector3HAC048803-001-

Elbow fitting3HAC048805-001-

Straight Fitting3HAC048807-001-



18 Over pressure system Foundry Prime

ABB AB, RoboticsRobotics and MotionS-721 68 VÄSTERÅS, SwedenTelephone +46 (0) 21 344 400

ABB AS, RoboticsRobotics and MotionNordlysvegen 7, N-4340 BRYNE, NorwayBox 265, N-4349 BRYNE, NorwayTelephone: +47 22 87 2000

ABB Engineering (Shanghai) Ltd.Robotics and MotionNo. 4528 Kangxin HighwayPuDong DistrictSHANGHAI 201319, ChinaTelephone: +86 21 6105 6666

ABB Inc.Robotics and Motion1250 Brown RoadAuburn Hills, MI 48326USATelephone: +1 248 391 9000

abb.com/robotics

3HAC038330-001,Rev

N,en


ROBOTICS Productmanual,spareparts IRB6640...G 3HAC028470-001 Standard ABBOrange X X X X X X X X FoundryPlus G 3HAC033363-001 FoundryPrime Grey X X G 3HAC030868-001 CleanRoom White

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