Robotic Fusion Arc 180L Welding Cell - MACHINERY … · CAPITAL ROBOTICS Fusion Arc Weld Cells We have re-engineered our cell from the ground up, starting with the base of the unit,

CAPITAL ROBOTICS

Robotic Fusion Arc 180L Welding Cell

CAPITAL ROBOTICS

Fusion Arc Weld Cells We have re-engineered our cell from the ground up, starting with the base of the unit, which uses

slotand-tab construction to provide a very rigid foundation. This minimizes resonance, which enables

the Fusion Arc Cell to take advantage of the new FD’s unmatched speeds. Capital Robotics offers a

selection of pre-configured Cells that are engineered as a complete solution for a host of applications.

Fusion Arc designates our family of cells available in a range of sizes and configurations, These

preengineered systems provide a fully enclosed environment that remains functional, flexible and

meets most safety requirements while remaining very cost-effective. Each cell is available with a host

of productivity options and the space-saving design makes for easy placement and relocation in your

manufacturing area.

• New Space Saving Design

• Replaceable

Panels

• Fork Lift

Pockets

• Shown w/optional Drilled/Tapped tables

• Rigid Slot & Tab construction

RIA Member Capital Robotics is a member of the RIA (Robotics Industry Association) .

CAPITAL ROBOTICS

CAPITAL ROBOTICS

WB-P500L Low Spatter, Pulse Wave, Inverter Welding Power Supply

Achieve optimum welding performance on steel, stainless, and

aluminum. Significantly reduces spatter generation across the entire

range of low to high welding currents. Delivers high-quality pulse

welding by performing optimized waveform control according to

materials.

WB-500L Key Features & Benefits

• CBT-EX Extra Low Spatter Mode for Carbon and Stainless Steels

• Reduced Undercut During High Speed Welding

• High Duty Cycle for High Output and Automated Applications

• J-Solution ™ Option for Exceptional Weld-Ability of Zinc Coated Steels

Common Features of all Welbee Models

• High Speed Welding Mode

• Side Air Flow Structure

• Standard USB Port

• Optional Android Tablet, Weld Data Monitoring and Networking

• Built-In Interface for Easy Connection with FD-Series Robots •

Multi-Process: GMAW – FCAW –

GTAW - SMAW

CAPITAL ROBOTICS

WB-P500L SPECIFICATION

Item Specification

Model WB-P500L

Number of phases 3

Rated frequency 50/60Hz

Rated input voltage 460V

Input voltage range

460V

±10%

Rated input power 25.2kVA, 24.1kW

Rated input current 31.6A

Rated output current 500A(DC), 400A(Pulse)

Rated load voltage 39.0V(DC), 34.0V(Pulse)

Rated output current range 30 - 500A

Rated output voltage range 12.0 - 39.0V

Maximum no-load voltage 91V

Rated duty cycle 60%(DC), 80%(Pulse)

Number of welding conditions

100

Operating temperature range 14º F to 104º F (-10 to +40º C)

Operating humidity range less than 50%, 104º F (40º C), less than 90%, 68º F (20º C)

Storage Temperature Range -13º F to +131º F (-25 to +55º C)

Storage humidity range less than 50%, 104º F (40º C), less than 90%, 68º F (20º C)

Dimensions (W x D x H) 15.6 x 28.0 x 31.9 in. (395 x 710 x 810mm)

Mass 178.6 lbs (81kg)

Rated output current 400A

Rated load voltage 26.0V

Rated output current range 10 - 400A

Rated duty cycle 0.93

Rated output current 300A

Rated load voltage 32.0V

Rated output current range 20 - 300A

Rated duty cycle 100% OTC Daihen REQUIRES Balanced Phase to Ground Power. Delta or Wye Power (must be Wye Power or Transformer must be purchased) Specification subject to change without notice

CAPITAL ROBOTICS

Daihen’s FD-B4L Industrial Welding Robot For extended reach with a through-arm, the FD-B4L is your best-in-class solution from Daihen. The

through-arm coaxial cable design of the FD-B4L gives you maximum mobility in tight workspaces.

Specifications

(Vertically Articulated Type)

NOTES: (1) The value of the positional repeatability is at the tool

center point(TCP) in compliance with ISO 9283. (2) The value in parentheses indicates wall mounted. (3) Working range of J2 axis may be restricted when wall

mounted (4) The operation range of the J3 axis is restricted to 1700 to

+250) when floor based welding is applied. (5) Working range of the J6 axis may be restricted by the

position of the J5 axis. (6) When loading, the maximum payload as the end effector. This value changes according to placement and load conditions

of the wrist.

Model Number FD-B4L

Structure Vertical Articulated

Number of Axes 6

Maximum Capacity 8.8 lbs.(4kg)

Positional Repeatability +/-0.06 mm (1)

Driving Capacity 4650W

Working Range – Arm /

Wrist J1 Arm (Rotation)

± 170° (± 50°) (2)

J2 Arm (Lower Arm) -155° to +100° (3)

J3 Arm (Upper Arm) -170° to +180°

J4 Wrist (Swing) ± 155°

J5 Wrist (Bending) -45° to +225° (5)

J6 Wrist (Twist) ± 205° (5)

Motion Speed - Arm /

Wrist J1 Arm (Rotation)

3.40 rad/s (195°/s)

3.05 rad/s (175°/s) (2)

J2 Arm (Lower Arm) 3.49 rad/s (200°/s)

J3 Arm (Upper Arm) 3.49 rad/s (200°/s)

J4 Wrist (Swing) 7.33 rad/s (420°/s)

J5 Wrist (Bending) 7.33 rad/s (420°/s)

J6 Wrist (Twist) 10.5 rad/s (600°/s)

Wrist Allowable

Load J4 Wrist (Swing)

10.1 N•m

J5 Wrist (Bending) 10.1 N•m

J6 Wrist (Twist) 2.94 N•m

Allowable Moment of

Inertia J4 Wrist (Swing)

0.38 kg•m2

J5 Wrist (Bending) 0.38 kg

•m2

J6 Wrist (Twist) 0.03 kg

•m2

Arm Cross-Sectional Area 6.37 m2 X 340°

Ambient Temperature 0° ~ 45°C 20 to 80% RH

Weight 609.4 lbs. (277kg)

Max. Load Upper Arm 44.0 lbs. (20kg) (6)

Installation Method Floor / Ceiling / Wall

CAPITAL ROBOTICS

Technical Features & Benefits:

• New built-in shock sensor in welding torch provides a liner clamping mechanism to reduce

deviation of wire position caused by changes in the robot’s posture.

• Improved maintainability allows the robots to be greased while the torch is mounted.

• Slim arm width – the width of the upper arm has been reduced to ease interference in tight spaces.

• Improved dustproof and waterproof Design equivalent to IP54 (5/6axes)

• Quick communication with other components via CAN communication

• Faster, yet smoother motion

• Vibration restraining control

• User Friendly operation by visual display

• Advanced PLC Functions

• Enhanced System Configuration ability

• Large memory capacity and I/O control signals

• On-screen guides

• Multi-screen function

• Incredible new functions for arc welding

• Network capability

• Through-arm coaxial cable

CAPITAL ROBOTICS

FD Teach Pendant:

The FD Teaching Pendant is 27% lighter and 40% smaller than our

previous model, making tight spaces a non-issue and teaching sessions

easier.

Simple Backup

With this feature, you can now back up all data directly from the teach

pendant. We have included a USB memory slot to make backing up data

quick and easy.

Welding Condition Guide Function

This welding database will aid the user in coming up with welding

conditions based on plate thickness, joint type, and travel speed. Once

these presets are determined the voltage/current are automatically

calculated. The end results = optimal welding conditions.

Fluid Operation

Jog Dial makes scrolling through teaching programs, wire inching/retracting, and adjusting the wire

aiming position effortless. This intuitive feature grants seamless operation for multiple tasks.

One-Touch Access

The touch panel uses One-Touch Access for programming. This new function decreases amount of

keystrokes required to navigate through each menu.

Improved Screen Display

We have updated the screen to a 5.7 inch (640 x 480) LED

display capable of 60,000 colors. That is over 59,000 more

colors than the last model. This greatly improves readability,

clarity of characters, and all screen content.

Operation Buttons Icons

Each operation now has its own icon. This clarifies the action

of each button, thus simplifying each programming session

and making it easier.

Smooth Welding

Helps you find better welding conditions with one-touch operation.

CAPITAL ROBOTICS

FD11 ROBOT CONTROLLER:

Most Advanced Robot Controller

This controller is 21% lighter than our previous model. By reducing

the controllers height by 196mm and its depth by 100mm, the FD

Robot Controller has 20% less volume overall and allows for

additional clearance.

Electrical Efficiency

Power Conservation mode comes standard. With it, you can reduce

your power consumption by up to 50%. When the controller is not in

use for a period of time, the fans shut down and the, teach pendant

back light shuts off, allowing the user to conserve energy. The power Conservation mode

settings are fully adjustable by the user. We have included and external signal allowing for

additional energy conservation.

Minimal Maintenance

The FD Robot Controller includes 30% fewer parts than previous model, thus reducing your spare parts

inventory. We have also included a new component called the Ethernet Servo Link. This allows you to

link two robots together, eliminating the hardware connection and cabling.

Refined Operability

A new standard in our FD series is the Torch Shift Function. This function dramatically reduces the

teaching workload by letting the user shift the torch position in the entire welding section by either

posture, or in XYZ.

High Performance Movement

Increased the robot controller processing speed to quickly detect the weld start signals. This means a

drop in arc start failures, and an ability to achieve high quality bead appearance.

Residual vibration has been reduced by approximately 66%; because of this drastic reduction, high

speed approaches are now possible.

Intelligent Troubleshooting and Trace Options.

When a welding error occurs, the data can be backed up allowing you to detect the problem faster.

You can now choose your method of detecting/tracing..

Tractability can either be viewed on the teach pendant or on a PC with FD-AM (arc Monitor) software.

CAPITAL ROBOTICS

FD11 Controller Specifications:

Model Number FD11 Robot Controller

Dimensions 22.83” W x 21.34” D x 25.59 H (Inches)

Weight 137 lbs (Approximately)

Ambient Temperature Range 32 to 113° F (0 to 45° C)

Ambient Relative Humidity Range 20 to 80% RH (non condensing

Power Supply 3-Phase 480/240 VAC +/-10%

50/60 HZ with integrated transformer

General Purpose 40 inputs, 40 outputs

Physical I/O

Memory Capacity 160,000 instructions by PTP

Number of Task Programs 9999

External Memory USB (Robot Controller: 1 slot)

(Teach Pendant: 1 slot)

Color Munsell Notation 10GY 9/1

Basic Configuration:

1.) Manipulator

2.) Controller

3.) Teach Pendant

4.) Operation Box

5.) Power Source

INVESTMENT RECAP

1

2

3

4

5

CAPITAL ROBOTICS

INVESTMENT RECAP

Fusion Arc “180L” Weld Cell including:

Cell Dimensions: 10’6W x 15’0”L x 7’0”H

Two A2PF-1000 Tilt/Rotate Positioners w/ Pedestals

Ext Axis Cabinet, Co-Op Kit & 10m Cable w/ Transformer

Wing Extensions

Two 96”W Light Curtains in Lieu of 56”W Pneumatic Door

One Rear Entry Access Door

OTC-Daihen FD-B4L Robot Manipulator

OTC-Daihen P500L Welding Power Source (460V only)

OTC-Daihen Controller & Teach Pendant

500Amp Welding Kit

Integration

Synchromotion, Multi-Unit & Multi-pass Software

CELL OPTIONS

Weld Cell Packages

Safety Detection Device:

The safety detection device prevents the robot from entering an area where it is not

intended to operate. This feature is installed using limit switches and is wired

directly into the safety circuit.

Versatility Package:

Cell pre-engineered for fixed tables and headstock / tailstock. With this package, the

cell can be easily converted to fixed tables or headstock / tailstock.

Safety Package:

Cell pre-engineered to accept light curtains or guarding roll-up doors on all

openings. (replacement wall may be needed)

CAPITAL ROBOTICS

CAPITAL ROBOTICS

ROBOT OPTIONS Optional Robotic Accessories

.045” Consumable Start Kit INCLUDED

Torch Cleaning and Cutting Station INCLUDED

Touch Sensor (FD-WD Built in Controller) w/ (5m) Cable INCLUDED

FIXTURE SOFTWARE OPTIONS Fixture Software

Opticam Classic Fixture Design - Includes

Up to 4 hours of on-line training.

Automated Fixture Design utility used to create the support

fixtures for welding or laser applications.

Includes CAD translators for 3-D IGES and Parasolid X_T

Includes first year software maintenance, support and updates.

Additional Licenses

TRAINING OPTIONS

Training Classes

3 - Days Basic Robotic Training Class for (2) People @ Capital Robotics in Atlanta, GA INCLUDED

Additional School Seats @ Capital Robotics in Atlanta, GA

4- Days On-Site Training Assistance @ Customer’s Facility INCLUDED

Additional On-Site Training Assistance @ Customer’s Facility

CAPITAL ROBOTICS

TORCH CONSUMABLE KITS GMAW, Aluminum, Tig & Plasma

Part Numbers at your fingertips, for ordering consumables

When you’re in full production, the last thing you need to worry about is consumable parts, where to

find them, and if there is stock. Consumables can stop a job, and you should always keep enough in

stock. As you can see we have made it easy. Everything you need to complete the job.

This is a saving in it self. Everything you need with these advantages:

Handy storage box

Easy Access

Inventory Control

Consumables at your fingertips, for easy ordering

Contact Tips

Nozzles

Baffles

Insulating Bushings

Tip Body

Liner

Kit For Steel Kit for Aluminum

Start out right and purchase your Consumable Kit today.

CAPITAL ROBOTICS

Torch Cleaning & Cutting Stations

Nozzle Cleaning Station

Is an automatic spatter removal and cleaning system for robotic

welding torches. The cleankit holds the torch nozzle firmly in place

while a motor directs a precision-machined reamer to remove spatter

from the inside of the nozzle.

Periodic spatter removal between welds can help prevent porosity,

reduction of gas flow and the possibility of a short circuit between the

inner torch and the gas nozzle. Other benefits include less downtime

for nozzle maintenance, consistent weld quality, reduction in torch

damage and longer life for consumables. A heated anti-spatter dip can

support is included.

Nozzle Cleaning & Wire Cutting Station

Combines reaming with wire cutting and adds a wire brush for

spatter removal from the outside of the nozzle as well.

An anti-spatter dip can support is included.

Wire Cutter

Is designed to remove the ball at the end of the welding wire

providing consistent wire stick-out. This feature provides superior arc

starting and prevents oxidation in weld starts and is especially helpful

in applications where touch sensing is needed to help find part

locations.

Description Nozzle Cleaner Nozzle Cleaner & Cutting Station Wire Clipper

Applicable Nozzle

Diameter

13mm (1/2”) Standard

16mm (5/8”) Optional

19mm (3/4”) Optional

13mm (1/2”) Standard

16mm (5/8”) Optional

19mm (3/4”) Optional

N/A

Power

consumption 150 W Max. 80 W Max. 50 W Max.

Mass 4.4kg (8.8lbs.) 8kg (17.6lbs.) 4.5kg (9.9lbs.)

Applicable Wire

Diameter 1/16” or Smaller 1/16” or Smaller 1/16” or Smaller

Power

Requirements

100 VAC 10%

Notes: 1RT-22G Step Down Transformer (115V >100V) Required with any Clean Kit

CAPITAL ROBOTICS

CAPITAL ROBOTICS