ROBOGUARD - Rite-Hite

ROBOGUARD™

FIXED FENCING SAFETY BARRIER

PRINTED IN U.S.A. Publication No. RBGRDC

email: [email protected] January 2015

This Manual Covers All Units Shipped to Date.

This manual to remain with the unit:

Date Installed:____________________

2 Pub. No. RBGRDC JANUARY 2015

ROBOGUARD™

CHAPTER 1

INSTALLATION INSTRUCTIONS . . . . . . . . . . . . . . . . . . . . . .3

CHAPTER 2

SERVICE PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

ARCHITECTURAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . .9

WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . back page

NOTICE TO END USER

Our mission is to “Improve Industrial Safety, Security

and Productivity Worldwide Through Quality and

Innovation.”

Thank you for purchasing the ROBOGUARD™ by RITE-

HITE® MACHINE GUARDING. The ROBOGUARD

provides an effective safety barrier against physical

contact with the machine by the operator.

This owner’s manual should be thoroughly read and

understood before beginning the installation, operation or

servicing of this unit. This owner’s manual MUST be

stored near the unit.

Only RITE-HITE MACHINE GUARDING authorized parts

are to be used on this product. Failure to do so may void

warranty.

RITE-HITE MACHINE GUARDING reserves the right to

modify the architectural drawings in this manual as well

as the actual parts used on this product are subject to

manufacturing changes and may be different than shown

in this manual. Due to unique circumstances with varying

requirements, separate prints may be included with the

unit.

The information contained in this manual will allow you to

operate and maintain the unit in a manner which will

insure maximum life and trouble free operation.

Your local RITE-HITE MACHINE GUARDING

Representative provides the Planned Maintenance

Program (P.M.P.) which can be fitted to your specific

operation.

Before returning any parts, you must contact the RITE-

HITE MACHINE GUARDING Technical Support group to

obtain authorization and a PO#, as parts will not be

accepted without a PO#.

If any procedures for the installation, operation or

maintenance of the ROBOGUARD have been left out of

this manual, are not complete or have suggestions,

contact RITE-HITE MACHINE GUARDING Technical

Support at 1-563-589-2722.

TOOLS & MATERIAL REQUIRED

9/16” [14] Open End or Ratchet Wrench and socket

5/16” [8] Driver Bit For Drill

Hammer & Cordless Drill (3/8” or 1/2”) [10-13] w/Phillips Bit

3/8” [10] Masonry Bits

Tape Measure 25’ Minimum

Chalk Line

6’ [1829] Carpenters Level

Hammer

8’ [2438] Step Ladder

Hardware for mounting the unit, shimming and anchoringto the floor are not provided.

PRELIMINARY INSTRUCTIONS

What location will I be working at ?

Is there anything buried in the floor where the anchors go ?

Does the installation allow for clearance for other

operations ?

Are any special work permits required?

Are there any overhead obstructions?

How will the work area be barricaded?

Plan the installation so that it will not interfere with work

processes.

CHAPTER 1 - INTRODUCTION

Galvanized or painted black.

Custom sizes up to 8’ [2438] tall fencing.

Sectional design allows for greater flexibility.

Standard lock and optional interlock or window.

SPECIAL FEATURES

Pub. No. RBGRDC JANUARY 2015 3

NOTE:

Locate existing plans or sketch out plans for the layout for the RoboGuard fencing.

WALL MOUNT (OPTIONAL)

1. Place angle iron (A) (not supplied) vertically with

flat toward the inside of the fence line, Figure 3.1.

2. Locate the following hardware bag: (7) post clips,

(7) #12 x 1” [5x25] screws (K), (1) floor clip, (1)

5/16” x 1” [10x25] plastic anchor, (1) #14 x 1 1/4”

[6x32] screw, (3) 1/4” x 1” [6x25] carriage bolts, (3)

1/4” [6] nuts and (3) 1/4” [6] washers.

3. Place 2” [51] spacers (B) on the floor to set bottom

panel on.

4. Fasten bottom panel (D) to the angle iron with

flanges to inside and 2” [51] off the floor. (Top panel

will be flush with post) (C), Figures 3.2 & 3.3.

POST INSTALLATION

1. Use a chalk line to keep the fence and posts

square.

ROBOGUARD™

CHAPTER 1 - INSTALLATION INSTRUCTIONSIn

stalla

tion In

structio

nsFigure 3.3

Figure 3.2

Figure 3.1

Figure 3.5

Figure 3.4

A

B

CD

C

E

E

D

F

G

G

E

G

H

J

K

L

M

H

F

K

4 Pub. No. ROBOGUARDC JANUARY 2015

2. Locate the following: (1) post, hardware bag

including: (2) 3/8” [10] floor anchors, (2) 3/8” [10]

washers, and (2) 3/8”[10] nuts.

3. Install the 1st post (E) where it needs to be by

drilling 5/16”Ø minimum 1 1/2” [8x39] deep holes

using foot plate (L), Figure 3.4.

4. Place a washer and a nut on the anchor and

hammer anchor thru the post hole and into the floor.

5. Use panel (G) or measure 96” (94” long panel)

[2438-2388] center to center of the posts for

locating the 2nd post.

PANEL INSTALLATION

1. Place 2” [51] spacers on the floor to set bottom

panels on.

2. Attach the panel and panel clips (F) to the post at

the (3) pre-drilled holes with the self drilling screws

provided (H), Figures 3.2 & 3.3.

3. Install entire bottom section perimeter first, Figure3.1.

4. Locate the following left over from previous

hardware bag: (1) floor clip, (1) plastic anchor, (1)

#14 x 1 1/4” sheet metal screw (M).

ROBOGUARD™

CHAPTER 1 - INSTALLATION INSTRUCTIONS

4’ = 36”

[1219=914]

8’ = 4”

[2438=102]

Figure 4.1

Figure 4.3

Figure 4.2 Figure 4.4

G

A

N

O

D

J

C

QP

V

U

S

R

T


5. In the center of the panel, bend clip around bottom

wire (J), drill 5/16” [8] hole in floor, and fasten panel

clip to the floor, Figure 3.5.

6. When bottom section is complete, install upper

section by placing on top of bottom section and bolt

together using 1/4” hardware (N), Figure 4.1.

7. Fasten upper section to the post (3) places (O),

Figure 4.2.

DOOR FRAME INSTALLATION

1. An optional Interlock is available for monitoring the

status of the door See wiring, Figure 6.2.

2. Door is available as a 4’ (P) or 8’ (Q) [1219 or

2438] tall section. Make sure door is located in the

proper position, swings left or right and inside or

outside as required, Figure 5.1 & ArchitecturalDrawing on Pages 9 - 11.

3. Door frame will be pre-assembled if RoboGuard is

equipped with optional interlock.

4. Locate the following: (1) post, hardware bag

including: (2) 3/8” [10] floor anchors, (2) 3/8” [10]

washers, and (2) 3/8” [10] nuts.

5. Install the posts where they need to be by drilling

minimum 1 1/2” [39] deep holes, Figure 3.4.

6. Fasten frames together and install hinges in the

pre-drilled holes provided, Figures 4.3 & 4.4.

7. For installation of lock and latch (W), Figure 5.2.

8. Switch slot (X) toward post.

9. Switch mounted opposite slot (Y).

10. Slot offset to swing side (Z).

11. To modify lock on panel, follow instructions for

swing in/out and right/left, Figure 6.1.

R - Gate side post

S - Gate top post

T - Top Bracket

U - Hinge

V - Hinge pin toward swing side

ROBOGUARD™

CHAPTER 1 - MISC ITEMS3’ or 4’ [914 or 1219] Option

4’=36”

[1219=914]

8’=2 1/2”

[2438=64] 4’=48 1/2”

[1219=1232]

8’=35 7/16”

[2438=900]

4’=51 7/8”

[1219=1318]

8’=24”

[2438=610]

8’

[2438]

W

Figure 5.1

Figure 5.2

X

Y

Z


ROBOGUARD™

LOCK / INTERLOCK INSTALLATION

Figure 6.1 - LOCK CONFIGURATIONS

Figure 6.2 - INTERLOCK


ROBOGUARD™

This page intentional left blank.

NOTES PAGE


ROBOGUARD™

CHAPTER 2 - SERVICE PARTS

PANEL MODIFICATIONS

1. Panel widths come in 12”, 24”, 36” or 47”. [305, 610, 914, 1194]

2. Panel modification can be done by cutting next to the wire every 1 1/2” [38] along a vertical wire and 3” [76] along a horizontal

wire.

Panel, 8’ x 4’, 8GA Galvanized (a/r) - 63450167




Panel, 8’ x 4’, 8GA Black (a/r) - 63450171




Post, 5’-0”, 2” x 6” Base, 2” SQ, Yel (a/r) - 65650004

Post, 8’-0”, 2” x 6” Base, 2” SQ, Yel (a/r) - 65650005

Not Shown: Hardware Bag, RoboGuard, Door, (A/R) - 53600156

Kit, Switch, Interlock, (1) - 53700461

Kit, Switch, Interlock, (1) - 53700461

Kit, Switch, Interlock, Plate, (1) - 65000451

Gate, Swing, In/Out, L/R 3’ x 4’,w/Lock, Gal, (a/r) 51160001




Gate, Swing, In/Out, L/R 3’ x 4’,w/Lock, Blk, (a/r) 51160005




Scre

w,

HW

H,

Self D

r/Tap,

#12-1

4 x

3/4

”, (

a/r

) -

67850004

Hardware Bag, RoboGuard, Panel, (a/r) - 53600154

Clamp, Panel, Metal, 8 GA, ID, (a/r) - 16700038

Hard

ware

Bag,

RoboG

uard

, P

ost, (

a/r

) -

53600155


ROBOGUARD™

CHAPTER 2 - ARCHITECTURAL DRAWING STANDARDS

ervic

e P

arts


ROBOGUARD™

CHAPTER 2 - ARCHITECTURAL DRAWING CUSTOM


ROBOGUARD™

CHAPTER 2 - ARCHITECTURAL DRAWING GATEA

rchite

ctu

ral D

raw

ings

LIMITED WARRANTYRITE-HITE Company, LLC and its affiliates (collectively “RITE-HITE”) warrants that the RoboGuard product sold to the Owner will be free of defectsin design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below (“Limited Warranty”).

One (1) Year on all mechanical and electrical parts.

REMEDIES

Parts. RITE-HITE’s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE’s option, any part which is determinedby RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE’s sole obligation and theOwner’s exclusive remedy under this Limited Warranty.

CLAIMS. Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of the applicablewarranty period. Claims shall be made in writing or by contacting the representative from whom the Product was purchased directly. Owner mustallow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to be defective and shall, at RITE-HITE’s option, either (x)grant RITE-HITE or its agent access to Owner’s premises for the purpose of repairing or replacing the Product or (y) return of the Product to theRITE-HITE, f.o.b. RITE-HITE’s factory.

NOT WARRANTED. RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs, vision and seals.No implied warranty shall be deemed to cover, damages that result directly or indirectly from: (i) the unauthorized modification or repair of theProduct, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, or normal wear and tear of the Product, (iii) failureto follow RITE-HITE’s instructions for installation, failure to operate the Product within the Product’s rated capacities and/or specified designparameters, or failure to properly maintain the Product, (iv) use of the Product in a manner that is inconsistent with RITE-HITE’s guidelines or localbuilding codes, (v) movement, settling, distortion, or collapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood,earthquake, elements of nature or acts of God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii)improper handling, storage, abuse, or neglect of the Product by Owner or by any third party.

DISCLAIMERS. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND WARRANTIES, EXPRESSOR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESSFOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACHOF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TOTHE PRODUCTS SOLD OR SERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO.

LIMITATION OF LIABILITY. IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT,COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEEN ADVISED OF THE POSSIBILITY OFSUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury, damage to property, loss of goodwill, loss of profits, lossof use, cost of cover with any substitute product, interruption of business, or other similar indirect financial loss. Rite-Hite 2.1.14

RITE-HITE DOORS, INC. is covered by one or more of the following U.S. patents, including patents applied for, pending, or issued:

5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,915,448, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, 6,212,826, 6,321,822, 6,325,195,6,330,763, 6,360,487, 6,481,487, 6,560,927, 6,598,648, 6,612,357, 6,615,898, 6,688,374, 6,698,490, 6,837,296, 6,901,703, 6,942,000, 6,964,289,7,034,682, 7,045,764, 7,111,661, 7,114,753, 7,151,450, 7,578,097, 7,699,089, 7,748,431, 7,757,437, 8,037,921, 8,167,020, 8,113,265.

RITE-HITE®, RITE-HITE® DOORS, RITE-HITE® MACHINE GUARDING, DEFENDER™, FLASHFOLD™, VERTIGUARD™, SLIDEAIR™,ROLLSHILED™, ROLLTOP™, ROBOGUARD™ and XTEN™ are trademarks of RITE-HITE®.

RITE-HITE MACHINE GUARDING

4343 Chavenelle Drive

P.O. Box 1200

Dubuque, Iowa 52002-2654

Toll Free Sales: 800-553-5560

Sales: 563-589-4401

Sales Fax: 563-589-2776

Service: 563-589-2722

Service Fax: 563-589-2737

Representatives in All Major Cities

www.ritehite.com/machineguard

www.ritehite.com


RITE-HITE MACHINE GUARDING WARRANTY

ROBOGUARD™

ROBOGUARD - Rite-Hite

Documents