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ELEMENTAL COST DATABASE
Item Description Unit Average1 Development (Non Construction Costs)
Construction Total (including P&G and Extraordinary) $17,223,822 $49,958,723 $33,607,525 $17,092,831 $4,553,690 $9,161,311 $6,761,383Construction cost per km $8,894,055 $55,509,692 $23,501,766 $3,107,787 $1,441,041 $7,157,274 $8,451,729INCREASE FROM ORIGINAL TENDER PRICE 21% 30% 16% 26% 27% -15% 137%
PROJECT TOTAL $19,344,656 $57,181,723 $36,538,100 $19,292,831 $4,926,190 $9,161,311 $7,536,130Completion Date Jun-07 Aug-06 Apr-06 Feb-06 Nov-05 Aug-05
Elemental Cost Model Kaitoke to Te Marua Realignment
Project Name Kaitoke to Te Marua RealignmentContacts Transit: Jonette Adams (04) 4968310
Opus: Keith Atkinson (04)4717830Higgins Contractors Wgtn Ltd: David McIlroy
Prepared By David Simes 26 October 2007
Project Type Rural realignmentTerrain Hilly - steep, tortuous alignment.Project Length 5.5km. Lane length 12.8kmEarthworks Variable consisting of weathered Greywacke, gravels and loess
Combination of motorscrapers, excavators and dump trucks. 360,000m3 cut to fill & 220,000m3 cut to waste.Structures Two span bridge, 44m long, with single column pier and sill beam abutments. Precast I beam superstructure with
reinforced concrete deck slab. Pier and abutments on reinforced concrete bored cylinders. Land span one end.Various mechanically stabilised earth walls.Various RCRRJ culverts to 1800mm dia. Two precast box culvert underpasses 2.0 or 2.5m square.
Pavement 150mm basecourse on 250mm sub-base full length of works. Costs
Duration
Works duration: 20/9/2002 (Acceptance) to 12/4/2006 (Practical Completion). Original completion due date 20/6/2004 extended to 26/4/2006 - 2 years extension
CCI 1364Procurement Tendered as Measure and Value, converted to LS before award.Comment Variability of materials met necessitated flattening of batter slopes (known risk).
Remedial works due to slip.370 wet days (100 allowed), 7.3m rainfall during construction period.Level 1 TTM with level 2 signage.Significant landscaping, environmental & archaeological work.
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.8 Traffic Services 5.500 Km 91,218.75 501,703 2.9 Service Relocations 5.500 Km 4,866.14 26,764
2.10 Landscaping 5.500 Km 224,221.38 1,233,218 2.11 Traffic Management 5.500 Km 54,089.06 297,490
Construction Sub-Total (Excluding P&G) 81% 15,571,887
2.12 Contractor's Preliminaries and General 15,571,887 % 9.8% 1,520,944
Construction Total (Including P&G) (B) 8% 17,092,831
3 Extraordinary Project Costs3.1
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 5.50 Km 3,107,787 17,092,831
Project Total (A +B + C) 19,292,831
I&R: included with D&PDD&PD: $1.2mMSQA: $1.0mI&R: 1997 to 2000D&PD: 2000 to 2002MSQA: Sept 2002 to April 2007
B27
David: Statistics NZ indices - Table 2, construction (PPIQ.SNE) column. March 06 being closestindece to completion. Producers Price Index inputs./products and services/tables Practical Completion 12/4/06
Elemental Cost Model Wellington Inner City Bypass (WICB)
Project Name Wellington Inner City BypassContacts Transit: Jonette Adams (04) 4968310
Opus: Keith Atkinson (04)4717830Fulton Hogan: Richard Fulton
Prepared By David Simes 25 October 2007
Project Type Inner City Bypass trenched up to 7m deep including relocation of 19 heritage buildings.Terrain Urban, flatProject Length 900m. Plus extensive modifications to adjacent city streets.Earthworks Predominantly weathered greywacke. No R1 or R2. Removed with excavators and trucks.
Major dewatering (temporary and permanent) required. Major monitoring / instrumentation for water, ground deformation, subsidence and buildings.
Structures Reinforced concrete propped walls. 150m long trough shaped structure with walls up to 7m high & 1.2m thick.750mm dia. Steel pipes at 5m centres as struts between top of walls. Connecting structural floor slab up to 1.0m deep and approx 15m wide between walls.Soil nail walls up to 7m high with post grouted nails and precast urban design facing panelsSingle span DHC bridge 14m long supported on trough walls (no sub-structure).
Pavement 140mm asphaltic concrete on 200mm basecourse on up to 500mm sub-base for new road. Additional 75mm OGPA for trenched section of highway.
Costs
Duration
Works duration: 21/9/2004 (Acceptance) to 8/6/2007 (Practical Completion). Original completion due date 29/4/2007 extended to 22/6/2007
CCI 1510Procurement Measure and ValueComment Includes relocation and external restoration of 19 heritage buildings, demolition or removal of non-heritage buildings.
Includes archaeological investigations of more than $750k.Includes stormwater diversion for Wellington City $7m (services relocation element) Includes complex water drawdown issues, potential settlement of some adjacent buildings, design to meet potentially large earthquake forces.
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.8 Traffic Services 0.900 Km 2,575,471.18 2,317,924 2.9 Service Relocations 0.900 Km 9,636,374.76 8,672,737
2.10 Landscaping 0.900 Km 10,704,195.04 9,633,776 2.11 Traffic Management 0.900 Km 875,975.78 788,378
Construction Sub-Total (Excluding P&G) 71% 40,600,996
2.12 Contractor's Preliminaries and General 40,600,996 % 23.0% 9,357,727
Construction Total (Including P&G) (B) 16% 49,958,723
3 Extraordinary Project Costs3.1
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 0.90 Km 55,509,692 49,958,723
Project Total (A +B + C) 57,181,723
I&R: included with D&PDD&PD: $2.6mMSQA: $3.2mI&R: 1998 to 2000D&PD: 2000 to 2004MSQA: 2004 to 2007
B30
David: Statistics NZ indices - Table 2, construction (PPIQ.SNE) column. June 07 being latest indice available. Producers Price Index inputs./products and services/tables
B34
david: Best dealt with as a utility relocation (services element) cost. Doesn’t meet criteria for Non roading expense as detailed in IG memo 15 Nov 2002
E53
david: see comment.
Elemental Cost Model Upper Harbour Bridge and Causeway Widening
Project Name CA2184 Upper Harbour Bridge Causeway WideningContacts Ross Frisby (09) 413 5192
Prepared By David Simes & Ross Frisby 22 August 2006
Project Type Bridge duplication and causewayTerrain Esturine. Upper Waitemata HarbourProject Length 1430m. Lane length 3174m. (2 @ 900m and 3 @ 458m) Earthworks Marine muds were mixed with cement to produce mudcrete for causeway. Balance of fill borrowed or imported.
The causeway works widened an existing causeway to create apprx. 900m (21,000m2) of dual two lane carriageway.
Structures Balanced cantilever post tensioned box girder 458m long by 17.74m wide. 3 traffic lanes with 3.6m wide cycleway/ftpath.7 spans (2 end spans of 47m 7 5 of 73m) supported on 6 twin column piers and 2 abutments. There are 3 land spans at the western end DHC unit deck 68m long by 17.74m wide giving total area 9400m2Concrete edge barriers to TL5 with edge barrier separation to cycleway / footpath being Texas HT with F shape barrier
Pavement Chip seal / OGPA
Costs
Duration
Works duration: June 2003 (let Jan 03) to August 2006
CCI 1407Procurement Design and BuildComment Piling risk transfer to contractor added $235k as variation
Earthworks. Risk transfer. Insufficient suitable materials in borrow area. Additional cost approx $1.1mRetaining walls added as variation to optimise cost of watermain relocation
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.8 Traffic Services 1.430 Km 723,555.25 1,034,684 2.9 Service Relocations 1.430 Km 1,205,747.69 1,724,219
2.10 Landscaping 1.430 Km 525,199.73 751,036 2.11 Traffic Management 1.430 Km 337,175.66 482,161
Construction Sub-Total (Excluding P&G) 76% 27,740,397
2.12 Contractor's Preliminaries and General 27,740,397 % 19.2% 5,324,988
Construction Total (Including P&G) (B) 15% 33,065,385
3 Extraordinary Project Costs3.1 Stormwater gutter collection system to old bridge. 542,140
Excluded $1.3m Vector (reimbursed) & $0.2m ATMS
Extraordinary Project Costs (C) 1% 542,140
Construction Total (B + C) 1.43 Km 23,501,766 33,607,525
Project Total (A +B + C) 36,538,100
I&R: D&PD: $905KMSQA: $2025kI&R: D&PD: Jan 2003 to July2003 (detailed design).MSQA: Jan 2003 to Oct 2006 (estimated)
B28
David: Statistics NZ indices - Table 2, construction (PPIQ.SNE) column. June 06 being latest indice available
Elemental Cost Model Wainakarua North Bridge and Sharpes Bend Realignment
Project Name Wainakarua North Bridge and Sharpes Bend RealignmentContacts Transit: Peter Robinson (03) 4778527
Opus: Dave Eaton (03) 4748899Works Infrastructure: Graeme Buchanan
Prepared By David Simes 17 January 2007
Project Type Rural realignment and bridge wideningTerrain Predominantly flat to rolling terrainProject Length 3160m. Lane length 6320m. Earthworks Excavators for bulk cut to fill. Dozer & vibrating roller to compact. Windrowed to dry, no lime.
Excavator & truck for borrow to fill.Alluvial gravels with lenses of high plasticity.
Structures Hollow out (historic cat. 1) limestone arch bridge, line interior with reinforced concrete, construct cantilever deckto widen by 900mm, replace parapet stones to new edge of bridge.Corrugated steel culvert 73.5m long x 3.7m dia. - SH over rail bridgeNote that deck area for bridge element is taken as full deck of historic bridge plus plan area of multiplate structure.
CCI 1364Procurement Measure and Value Comment Traffic Management: Includes Bailey Bridge bypass for bridge widening.
Extensive consultation undertaken to meet Historic Places Trust requirements for category 1 BridgeSignificant overmeasurement of tender quants meant all variations contained within original tender.Skilled limestone masons for bridge workUnforeseen ground conditions led to increased cut to waste / borrow to fill, and pavement depth. $463kAlterations to bridges $235k, Additional guardrails and signage $96k, Escalation $56, misc. $100k
Item Description1 Development (Non Construction Costs)
I&R: $80.2kD&PD: $153.5kMSQA: $138.8kI&R: 1996 to 2000D&PD: 2000 to 2004MSQA: 2004 to 2007Works duration: 27 May 2004 to 3 February 2006 (programmed completion May 2005)
B27
David: Statistics NZ indices - Table 2, construction (PPIQ.SNE) column. March 2006. Closest to completion date.
2.4 Drainage2.5 Pavement and surfacing2.6 Bridges2.7 Retaining Walls2.8 Traffic Services 2.9 Service Relocations
2.10 Landscaping2.11 Traffic Management
Construction Sub-Total (Excluding P&G)
2.12 Contractor's Preliminaries and General
Construction Total (Including P&G) (B)
3 Extraordinary Project Costs3.1 Dayworks allowance in tender schedule
Extraordinary Project Costs (C)
Construction Total (B + C)
Project Total (A +B + C)
Elemental Cost Model Wainakarua North Bridge and Sharpes Bend Realignment
Wainakarua North Bridge and Sharpes Bend Realignment
Works Infrastructure: Graeme BuchananDavid Simes 17 January 2007
Rural realignment and bridge widening
Excavators for bulk cut to fill. Dozer & vibrating roller to compact. Windrowed to dry, no lime.
Hollow out (historic cat. 1) limestone arch bridge, line interior with reinforced concrete, construct cantilever deckto widen by 900mm, replace parapet stones to new edge of bridge.Corrugated steel culvert 73.5m long x 3.7m dia. - SH over rail bridgeNote that deck area for bridge element is taken as full deck of historic bridge plus plan area of multiplate structure.250mm subbase, 150mm AP65 basecourse (won locally), 2 coat chip seal 3/5
Traffic Management: Includes Bailey Bridge bypass for bridge widening.Extensive consultation undertaken to meet Historic Places Trust requirements for category 1 BridgeSignificant overmeasurement of tender quants meant all variations contained within original tender.
Unforeseen ground conditions led to increased cut to waste / borrow to fill, and pavement depth. $463kAlterations to bridges $235k, Additional guardrails and signage $96k, Escalation $56, misc. $100k
Elemental Cost Model Albany & Constellation Bus Ramps
Project Name Albany & Constellation Bus RampsContacts Transit: Brett Gliddon (09) 427 3693
Connell Wagner: Wim Frencken (09) 520 6019AC Blackmore: Michael Caulfield
Prepared By David Simes 11 January 2007
Project Type Motorway off and on ramps. Terrain Urban on hilly ground, within an existing developed motorway corridor. East Coast Bays Formation soils.Project Length 1280m. Lane length 1580m. (Albany ramps 1290m Constellation ramp 290m) (Albany site 990m)Earthworks Only bulk earthworks were on northbound off ramp.
Excavator and truck for bulk cut to fill. Dozer to move and place. Attempted disc drying, but had to add lime instead.Significant temporary and permanent stormwater treatment.
Structures No bridges. No major culverts. Motorway gantry extension included in Traffic Services element.Retaining Wall 1: Piled with shotcrete support between piles and concrete facing panels with urban design. 409m2Retaining Wall 2: Soil nail retaining wall with concrete facing panel finish. Surface area 110m2Retaining Wall 3: Proprietry mass block wall. Exposed aggregate finish. Surface area 410m2. Retaining Wall 4: Precast driven pile retaining wall, with precast panels. Standard concrete finish. Surface area 106m2.Retaining Wall 5: Precast concrete cantilever wall. Standard concrete finish. Surface area 30m2.
Pavement Flexible pavement, typically: 30mm OGPA or SMA on 160mm basecourse on 200mm stabilised subbase on 250mm stabilised subgrade CBR 15%.
Costs
Duration
CCI 1310Procurement Measure and Value NZS 3910: 2003Comment Traffic Management: Shoulder closures for ramps, m/way lane closures for tie ins & line marking,
ramp closure to extend gantry.Significant overmeasurement of tender quants meant all variations contained within original tender.Major variations: U/cut or lime dry $159k, pavement changes $144.5, scope increase (bus priority lane) $153.8k,other $171k
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.8 Traffic Services 1.280 Km 918,028.98 1,175,077 2.9 Service Relocations 1.280 Km 380,612.50 487,184
2.10 Landscaping 1.280 Km 220,580.78 282,343 2.11 Traffic Management 1.280 Km 241,440.43 309,044
Construction Sub-Total (Excluding P&G) 91% 8,327,441
2.12 Contractor's Preliminaries and General 8,327,441 % 10.0% 833,870
Construction Total (Including P&G) (B) 9% 9,161,311
3 Extraordinary Project Costs3.1 Dayworks allowance in tender schedule
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 1.28 Km 7,157,274 9,161,311
Project Total (A +B + C) 9,161,311
I&R: Included in Busway, therefore not seperately identifiable.D&PD: Included in Busway, therefore not seperately identifiable.MSQA: Included in Busway, therefore not seperately identifiable.I&R: Included in Busway, not seperately identifiable.D&PD: 3 Mar 2003 to 30 Sept 2004MSQA: 1 Oct 2004 to 5 Nov 2006Works duration: 22 December 2004 to 15 October 2005 plus EOT granted to 5 November 2005 (actual completion)
B31
David: Statistics NZ indices - Table 2, construction (PPIQ.SNE) column. September 2005.
Elemental Cost Model Lindale Intersection Improvements
Project Name Lindale Intersection ImprovementsContacts Transit: Jonnette Adams (04) 8012598
MWH Ltd: Bob Barraclough (04) 3816700Contractor: Juno Civil Ltd
Prepared By David Simes 26 September 2006
Project Type Grade Separated Interchange with on/off ramps to local roads, including some local roads.Terrain Rural. Slightly rolling topography @ edge of coastal plain. Outwash fan clays silts & gravels overlying Otaki sandstone.Project Length 800m. 1950m lane length.Earthworks Excavation by excavator and road going tippers and trailers. Most material cut to waste.
Structures Bridge is 3 span (8.15m + 14.575m + 8.15m). Deck width 14.95m over beams with provision for future widening to 23.0m.Constructed from existing road level. Piers are permanent cased bored in-situ concrete with precast driven plugs at toe.Piles are full length from founding level to beam bearing platform. Exposed steel casings are epoxy coated.DHC simply supported beams. Abutments include friction slabs.Retaining walls are timber pole and plank (and are off highway)Major culvert (off highway) is precast box 16.5m long x 3.0m x 1.5m
Pavement New highway pavement on soft clay: Enkagrid TRC40 (geofabric/geogrid), 300mm AP65, 170mm M4New highway pavement on granular fill (eg approaches) 150mm AP65, 170mm M42 coat chip seal to new work, plus shape correctionand OGPA to existing highway
Costs
Duration
Works duration: April 2003 to April 2004 (contract), actual completion August 2005.
CCI 1310Procurement Lowest Price Conforming. Measure and Value.Comment Increases from tender include: Work suspended due to delay in issue of Resource Consent ($389k);
Ground conditions unexpectedly poor leading to drainage variations & pavement redesign ($777); Piles redesigned due to unexpected fndtn conditions (work suspended during redesign); Bridge redesigned as a result of pile redesign ($155k); Piling delays due to difficulty obtaining set (peat layer in sandstone); Watermain relocation exceeded original est. ($460k); changed Rsrce Consent requirements incrsed sizes of culverts, & added large box culvert; Retaining walls added ($190k)to accomodated amended construction sequence following bridge redesign; Cost fluctuations applied as extended completion beyond 52 wk limit ($65k). L/scaping incrsed to meet changed Rsrce Consent requirements ($130k).EOT ($137k); Earthworks & Grnd Imprvmnts ($511k); Other P&G ($364k); Other ($504k).
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
Project Type Rural realignment - including multiplate structure. Including replacement of 32m long bridge over main trunk railwayTerrain Hilly, railway line through middle.Project Length 750m. Lane length 1420m. Earthworks 20/30t tracked excavators into dump trucks. 1km haul road (upgraded existing track).
Unexpected alluvial deposits in critical locations had significant effect on quantities and wastage rates, compounded by high number of wet days.Significant increase to drying, mixing and imported material. Unexpected ripping and blasting required in places.
Structures Large diameter 7.7m wide x 65m long multiplate culvert380m2 MSE retaining walls and 150m2 timber pole retaining walls
Pavement Chip seal on 150mm AP40 basecourse on 300mm subbaseFriction course 40mm at Ch340 to 390
Costs
Duration
Works duration: Feb 2004 to April 2005 plus 64 days extension mostly for wet days.Actual completion of physical works July 2005
CCI 1285Procurement M&V prequal Level 3BComment See above notes on earthworks. Alluvial deposits significantly worse than anticipated, resulting in large increase
in earthworks volume (originally 30,000m3), wastage, imported fill, and treatment. Wet weather underestimated in contract, resultant extensions of time and increased costs were also significant.
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.8 Traffic Services 0.710 Km 137,711.61 97,775 2.9 Service Relocations 0.710 Km 222,147.76 157,725
2.10 Landscaping 0.710 Km 58,359.23 41,435 2.11 Traffic Management 0.710 Km 23,477.62 16,669
Construction Sub-Total (Excluding P&G) 85% 2,278,265
2.12 Contractor's Preliminaries and General 2,278,265 % 5.0% 113,157
Construction Total (Including P&G) (B) 4% 2,391,422
3 Extraordinary Project Costs3.1 89,648
Extraordinary Project Costs (C) 3% 89,648
Construction Total (B + C) 0.71 Km 3,494,465 2,481,070
Project Total (A +B + C) 2,693,970
I&R: $25.1kD&PD: $67.8KMSQA: $120kI&R: Dec 1998 to Nov 1999D&PD: Feb 2000 to June 2003 (long periods of inactivity due to land purchase problems and funding constraints).MSQA: Sept 2003 to Mar 2006
B32
David: Statistics NZ indices - Table 2, construction (PPIQ.SNE) column. From TNZ website.
Elemental Cost Model Owen River Bridge
Project Name Owen Bridge RealignmentContacts Transit: Andrew Adams (03) 55771850
Opus Nelson: Martin Crundwell (03) 5463668Contractor: Works Infrastructure (Nelson) Ltd Keith Robinson
Prepared By David Simes 29 September 2006
Project Type Rural realignment including a 2 lane bridge over river.Terrain Rural. Through existing cutting, some widening & fill embankment required.
Variable ground conditions - gravely silt. 4000m3 rock encountered which wasn't expected.Project Length 1100m. (2200m lane length).Earthworks Excavation by 20/30t excavators, dozer, rollers, 2 dump trucks. Explosives used to break rock.
Aggregates won from adjacent Owen and Buller Rivers. Mobile crusher on site. Transit paid royalties of $2.50/m3 (included below) to council.
Structures Bridge is 4 span (14.7m+15m + 15m + 14.7m). Deck width 11.5m, length 29.4m. 10No. DHC beams 576mm deep per span. On cast insitu pier caps on single 1350mm dia. bored piles.
Pavement 2 coat chip seal over 150mm b/course AP40 over 200mm subbase AP75. Soft spots undercut and filled with river run.
Costs
Duration
Works duration: 29 Jan 2003 (awarded) to 18 Feb 2005 (Practical Completion).CCI 1178Procurement Lowest Price Conforming. Min level 3B and 4C (measure and value).Comment Remote site. No work in river 30 April to 1 Sept.
New 2 lane bridge on skew to river to improve approach road alignment. Removal of existing 1 lane bridge.Relocation of 2 adj. intersections to optimise safety. 3 low speed curves replaced with 2 high speed approach curves.Increases from tender include: Rock ($100k); Contractors claim (time extn from variations ($100k); Earthworks (additional cut to waste & therefore imported fill including access to river ($170k)
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.4 Drainage 1.100 Km 116,592.04 128,251 2.5 Pavement and surfacing 13,176 M2 14.03 184,824 2.6 Bridges 683 M2 1,158.13 791,119 2.7 Retaining Walls M22.8 Traffic Services 1.100 Km 116,701.03 128,371 2.9 Service Relocations 1.100 Km 24,848.05 27,333
2.10 Landscaping 1.100 Km 28,566.57 31,423 2.11 Traffic Management 1.100 Km 48,346.46 53,181
Construction Sub-Total (Excluding P&G) 74% 1,946,379
2.12 Contractor's Preliminaries and General 1,946,379 % 12.1% 235,771
Construction Total (Including P&G) (B) 9% 2,182,150
3 Extraordinary Project Costs
I&R: $85.6kD&PD: $148kMSQA: $207.5kI&R: Oct 1999 to Jan 2000D&PD: Jan 2000 to Feb 2003.MSQA: Feb 2003 to July 2006
B30
David: Statistics NZ indices - Table 2, construction (PPIQ.SNE) column. Feb 04. Producer Price Indices Table 2
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 1.10 Km 1,983,773 2,182,150
Project Total (A +B + C) 2,623,250
Elemental Cost Model Silverhope to Rata Reconstruction
Project Name Silverhope to Rata ReconstructionContacts Transit: Chris Jordan (06) 3454713
Montgomery Watson HarzaMain Contractor Rick Goodman & Sons Ltd
Prepared By David Simes 4 October 2005
Project Type Rural realignmentTerrain Rural rolling terrain. Alluvial silty soils, some gravels.Project Length 7060m. Lane length 16,120m. (2 lane plus passing lanes). Earthworks Mostly scrapers, diggers & dump trucks for haul distance 1.5km + Dried by discing.
Structures 3 bridges, all 2 spans with centre pier (2 drilled foundation pile and cast insitu columns, precast log beam decksGuardrail barrier
Pavement Wetlock seal grade 3/5Subgrade CBR15Subbase 200mm from local aggregate cement stabilised to 50% of projectAP65 over remainder.150mm AP40 M4 basecourse.
Costs
Duration
Works duration 3 years 6 months incl 41 days wet weather extension of time.Actual completion of physical works 1 August 2004
CCI 1222Procurement Lowest Price ConformingComment Volume of suitable salvaged aggregate suitable for re-use less than expected.
Large multiplate culvert collapsed during construction.
Item Description1 Development (Non Construction Costs)
7.060 Km 0.00 - 454,694 M3 4.18 1,902,021 3,416 M2 1.56 5,329 7.060 Km 127,720.48 901,707 101,766 M2 20.85 2,121,892 965 M2 1,255.73 1,211,784 - M2 - 7.060 Km 62,075.31 438,252 7.060 Km 14,360.38 101,384 7.060 Km 73,385.92 518,105 7.060 Km 11,401.54 80,495
88% 7,280,968
7,280,968 % 4.0% 289,348
4% 7,570,315
0% -
7.06 Km 1,072,283 7,570,315
8,253,014
Comment
Tender Change
- 1,805,127 5%
Geotextile separation medium 3,120 71%Includes failed multiplate culvert & additional work following 1 in 100 year 733,088 23%Specification changed by TNZ post contract. Wetlock seal required repair. 1,350,122 57%
1,201,743 1% -
Increased scope, additional guardrail quantity due to standard revision b 324,547 35%Telecom -$200k (funded elsewhere) & Power -$76k 366,948 -72%Increases in landowner accom. Fencing quant increase $115k 466,618 11%
Project Name Kennedy Road InterchangeContacts Transit: Mike Wong (06) 8359259
Opus International ConsultantsMain Contractor Higgins Contractors HB
Prepared By David Simes 31 August 2005
Project Type Expressway Interchange - grade separated half diamond, replacing signalised intesectionTerrain Urban / rural. Flat. Interbedded sand, silt & clay which are compressible & liquifiable in a moderate earthquake.Project Length 900m. 1320m lane length.Earthworks Standard methodology cut to fill, and imported fill.
Structures Four span bridge (2x18m, 2x17m), 11m wide o/a, with DHC deck on 1.4m dia. Columns.RC pile caps with 6 - 600 dia raked piles / pier. TL3 W section guardrail.
Pavement Asphalt over concrete deck, G3/5 two coat chip seal on 150 b/course on 170 sub base.Costs
Duration
Works duration 25 months incl 6 months settlement period.CCI 1162Procurement M&VComment Groundwater at 2m, with artesian groundwater conditions in the sand and gravel aquifer at depth.
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
Beca Carter Hollings & FernerMain Contractor Juno Civil Ltd
Prepared By David Simes 23 August 2005
Project Type New 2 lane bridge alongside existing bridge Terrain Urban, coastal, over Pauatahanui Inlet entranceProject Length 152m. 305m lane length.Earthworks For bridge approaches and abutments only
Structures 2200 dia. Reinf conc bored piles with 1800 dia columnsPiled through medium dense sands over very dense sand/gravel,founded on greywacke bedrock between 20 & 40m below gl.Groundimprovement required at north abutment to densify loose sandsand help prevent liquification.Hammerhead support beams, abutments, Tee-Roffdeck units 1000 deep with insitu deck
Pavement Asphalt over concrete deckCosts
Duration
Works duration 70 weeks plus 48 days Extension of Time. May 02 to Nov 03CCI 1162Procurement M&VComment The new bridge built to duplicate the older existing 2 lane bridge as part of SH1 4 laning in this area.
New bridge provides 2 northbound lanes while old bridge provides 2 southbound lanes.Approach pavement construction not included in this contract.Traffic management level 2. High volumes, but retaining existing bridge minimised disruption.
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.8 Traffic Services 0.152 Km 918,082.24 139,549 2.9 Service Relocations 0.152 Km 343,585.53 52,225
2.10 Landscaping 0.152 Km 2,605,829.67 396,086 2.11 Traffic Management 0.152 Km 213,815.79 32,500
Construction Sub-Total (Excluding P&G) 83% 4,938,914
2.12 Contractor's Preliminaries and General 4,938,914 % 10.7% 530,795
Construction Total (Including P&G) (B) 9% 5,469,709
3 Extraordinary Project Costs3.1
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 0.15 Km 35,984,925 5,469,709
Project Total (A +B + C) 5,935,439
I&R: Included with larger Plimmerton to Paremata Upgrade ProjectD&PD: as for I&RMSQA: $465,730I&R: Part of larger project which ran from Feb 1996 to July 2001D&PD: Part of larger project which ran from Oct 2000 to July 2003MSQA: Oct 2001 to May 2005 (incl tender phase & defects liability)
Elemental Cost Model SH1 Hawkswood Deviation
Project Name SH1 Hawkswood DeviationContacts Transit: Barry Stratton (03) 3664455
Montgomery Watson Harza (03) 3667449Main Contractor Works Infrastructure
Prepared By David Simes 25 February 2005
Project Type Rural realignmentTerrain Hilly, ruralProject Length 4,376m overall project length. 8,740m lane length.Earthworks Predominantly cut to fill or waste. Excavators & dump trucks for bulk earthworks.
Type A, R1 or W material. Sand, gravel, clay & silt.
Adjusted completion date Sept 2001, actual completion Aug 2001CCI 1205Procurement M&VComment Alternative designs by contractor resulted in $437k reduction from conforming tender (recorded below).
Rail Underpass $473,000 included below as Extra-ordinary Cost.Additional cost of design change at Northern end of site was off-set by savings on adjacent contract.Works total on PROMAN includes $68k for works on adjacent contract. Not included below.Variation & time extension associated with weather difficulties.
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
Construction Total (B + C) 4.38 Km 1,229,309 5,379,458
Project Total (A +B + C) 5,630,358
Techspantm concrete arch used for rail underpass.
I&R: Not recorded on PROMAND&PD: $125,000 MSQA: $125,900I&R: Scheme assessment March 1989D&PD: Dec 1997 to Jun 1999MSQA: Mar 1999 to Jun 2004
Elemental Cost Model Hawkes Bay Expressway Airport to Taradale Road Section
Project Name Hawkes Bay Expressway - Airport to Taradale Road SectionContacts Transit: Mike Wong (06) 8351750
Opus International Consultants Ltd: Dave Cowlrick (06) 8335136Main Contractor Fulton Hogan
Prepared By David Simes 25 January 2005
Project Type 2 lane limited acces arterial bypass. Terrain Coastal, estuary and flat.Project Length 5,500m overall project length. 14,500m lane length.Earthworks Predominantly cut to fill type A material. Excavators, off road & road trucks, graders, dozers & vibrating rollers.
Graves north of estuary, silt & marine clays south of the estuary.Structures Estuary bridge - 150m long (7x20m spans), 4 x 600mm shell piles per abutmnt & pier, 1500m2 deck, AC surface,
W beam TL3 barriers.Estuary Crossing Box Culverts - 9No pcast 3m wide x 34mlong x 1.5, 2.0, or 3.0m high (design & build)Purimu Drain Box Culvert - twin 5m x 3.25m x 45m long (design & build)County Drain Box Culvert - precast 4m x 2m x 40m long (design & build)Interconnecting Box Culverts - 3m x 1.5m x 1 @ 38m & 1 @ 30m long.All incorporated allowance for fish passage through culvertRock rip rap to embankments across estuary
Pavement B3 Pavement specification. AC to bridge deck, 2 coat chip seal generally.Costs
Duration
CCI 1205Procurement SIA (3 + 1 applicants). QPTOComment Crosses environmentally & historically sensitive wetlands.
Design & build embankment, culverts & bridge.Deficit of available fill material resulted in additional $435,000 cost.
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.4 Drainage 5.500 Km 411,792.31 2,264,858 2.5 Pavement and surfacing 87,000 M2 19.49 1,695,203 2.6 Bridges 1,500 M2 1,145.76 1,718,633 2.7 Retaining Walls M22.8 Traffic Services 5.500 Km 152,714.87 839,932 2.9 Service Relocations 5.500 Km 6,443.06 35,437
2.10 Landscaping 5.500 Km 60,995.42 335,475 2.11 Traffic Management 5.500 Km 4,522.68 24,875
Construction Sub-Total (Excluding P&G) 73% 9,371,169
2.12 Contractor's Preliminaries and General 9,371,169 % 16.9% 1,580,831
Construction Total (Including P&G) (B) 12% 10,952,000
3 Extraordinary Project Costs3.1
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 5.50 Km 1,991,273 10,952,000
Project Total (A +B + C) 12,919,200
I&R: $215,000 (1995) plus $600,000 (1999)D&PD: $770,000 (2001)MSQA: $339,000I&R: 1995 to 1999D&PD: 1995 to Sept 2001MSQA: Dec 2001 to May 2004
Elemental Cost Model State Highway 1 - Albany to Puhoi Realignment (ALPURT): Sector A1
Project Name Albany to Puhoi Realignment (ALPURT): Sector A1Contacts Transit: Peter Spies 09 368 2015
Opus International Consultants Ltd: M.M. Coup 09 3559585Main Contractor Stevensons
Prepared By David Simes 28 September 2004
Project TypeTerrain Rural, hilly, with several stream and road crossingsProject Length 6,730m overall project length. 36,700m lane length (including ramps & interchanges).Earthworks Predominantly cut to fill. Includes more than $8m of remediation for failure of partially completed fill at Gully 1.Structures Lucas Creek Bridge. M/way over creek. Total span 53m. Insitu piles. Double hollow core deck units.
Okura River Bridges. 2 Parallel m/way over river bridges. Bridge 1 - Span 81.92m Insitu piles. P/cast U beams. Bridge 2 - Span 75.4m. Insitu piles. P/cast U beams.Awanohi Rd. M/way over road. Span 20m. Double core deck units. Hollow core capping beam on lngtdnl cntrline. Lonely Track Rd U/pass. M/way under road. Built prior to excvtn for m/way beneath. Span 106m. Insitu piles.Oteha Valley Road. M/way over road. Span 33.4m. Bored cylinder insitu piles. Double core deck units. McClymonts Rd. M/way under rd. Span 40m. Insitu piles. Double core hollow deck. Conc. trough beam @ 1 f/path.Greville Rd. M/way over road. Span 56.3m. Insitu cylinder piles, belled. U beams (26m, 16m & 12m span). Greville Rd O/bridge Widening. M/way over rd. Span 56.3m. 1 lane. Insitu piles. Insitu abtmnt extnsns. U beams.MSE r/walls @ abutmnts & embnkmnts. Soil nail & mesh r/walls 1520m2. Conc. soldier pile r/wall ??m2Extensive drainage including both concrete & corrugated steel culverts.
Pavement 2 coat chip seal. Hotmix to intersections and bridge decks.Costs
CCI 1030Procurement M&V. Altered during construction to LS with M&V componentsComment Green fields site. Traffic Management to TNZ HCH manual & "Working on the Road" for minor rural roads.
Includes flocculation for temp. s/water treatment during construction & construction of permanent treatment ponds.Increased scope of works & incentive payments varied into contract account for major cost increases.Significant repair & remediation costs arising from structural fill failure at "Gully 1".
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.8 Traffic Services 6.730 Km 444,608.85 2,992,218 2.9 Service Relocations 6.730 Km 173,693.88 1,168,960
2.10 Landscaping 6.730 Km 260,882.95 1,755,742 2.11 Traffic Management 6.730 Km 85,191.30 573,337
Construction Sub-Total (Excluding P&G) 84% 58,724,420
2.12 Contractor's Preliminaries and General 58,724,420 % 5.7% 3,351,432
Construction Total (Including P&G) (B) 5% 62,075,852
3 Extraordinary Project Costs3.1
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 6.73 Km 9,223,752 62,075,852
Project Total (A +B + C) 69,719,252
Realignment and upgrading of SH 1 from two-lane highway to four-lane motorway
I&R: Refer Transit or BecaD&PD: $8.851m (includes A2, includes Contract Management by SERCO)MSQA: $3.888m (includes A2)I&R: Refer Transit or BecaD&PD: Sept '96 to Dec '97 (includes A2)
Elemental Cost Model State Highway 1 - Albany to Puhoi Realignment (ALPURT): Sector A2
Project Name Albany to Puhoi Realignment (ALPURT): Sector A2Contacts Transit: Peter Spies 09 368 2015
Opus International Consultants Ltd: M.M. Coup 09 3559585Main Contractor Downer Works
Prepared By David Simes 28 September 2004
Project Type Realignment and upgrading of SH 1 from two-lane highway to four-lane motorwayTerrain Rural, flat/rolling, with several stream and road crossingsProject Length 8,220m lane length 32,700m main carriageway plus 2,700m ramps & merge lanes.
Earthworks
Structures Silverdale U/pass. Deck 838m2. 3 lane road over m/way. Span 60m. In situ piles. Double hollow core deck units. Wilks Rd. U/pass. Deck 538m2. 2 lane road over m/way. Span 58.45m. Insitu fndtn pads. Dble hollow core deck.Bawden Rd U/pass. Deck 620m2. 2 lane road over m/way. Span 59m. Insitu piles. Double hollow core deck units. Extensive drainage including culverts, and stream diversions.
Pavement SH on 300 lime stabilised s/grade with 195 s/base & 165 b/course & 2 coat chip seal. AC on bridges & rndabts.Costs
Duration I&R: Refer Transit or Beca
Enabling contract 2/97 to 1/98. Main contract 12/97 to 12/99. Separable portion Landscaping complete 12/00CCI 1030Procurement M&V. Comment Green fields site. Traffic Management to TNZ HCH manual & "Working on the Road" for minor rural roads.
Includes flocculation for temp. s/water treatment during construction & construction of permanent treatment ponds.Lighting at interchanges only.Increased scope of works & incentive payments varied into contract account for major cost increases.
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.8 Traffic Services 8.220 Km 253632.95 2,084,863 2.9 Service Relocations 8.220 Km 56052.85 460,754
2.10 Landscaping 8.220 Km 275563.89 2,265,135 2.11 Traffic Management 8.220 Km 51487.08 423,223.81
Construction Sub-Total (Excluding P&G) 79% 38,056,664
2.12 Contractor's Preliminaries and General 38,056,664 % 13.0% 4,930,584
Construction Total (Including P&G) (B) 10% 42,987,248
3 Extraordinary Project Costs3.1
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 8.22 Km 5,229,592 42,987,248
Project Total (A +B + C) 48,082,848
Conventional cut/fill. Approx. 250,000m3 weak surface layer material cut to waste using excavators and trucks. More than 100,00m3 of wet material replaced with dry fill from a nearby source, significantly reducing drying time.
Elemental Cost Model Grafton Gully to Central Motorway Junction Auckland City
Project Name Grafton Gully to Central Motorway Junction Auckland CityContacts Transit: Peter Spies 09 368 2015
Beca: Alan Powell 09 316 6164Fletcher: Kim Barrett 025 747 901
Prepared By Gerard Kelly 14 May 2002, Updated by Marcus Lin 3 March 2004
Project Type
Terrain UrbanProject Length 15.490 lane Km's (varies 1-5 lanes throughout the project) or 1.4 km total length of projectEarthworks Cut to fill, cut to waste, contaminated soils disposal, net disposal of materialStructures
Pavement Deep lift Asphalt 200 - 300 mm with strengthened (lime) subgradeCosts
Duration Investigation: UndefinedSpecimen Design and iPAA from April 2001 to November 2001Construction Commence December 2001 until 3 February 2004.
CCI 1162 - previous quarter usedProcurement Alliance = Full Delivery to Early Completion. Comment Project includes 83m underpass.
Note, compensation model is similar to a DC lump sum, but refer to the Procurement Group for more information.A quick summary of the compensation model:Limb 1: Direct project costs that are reimbursed at cost + onsite overheadsLimb 2: Lump sum figure to cover corporate overheads and profit marginsLimb 3: Pain gain incentive payment, based on cost overrun/underrun and performance in non-cost areasLimb 1+Limb 2 = Target Cost Estimate = which determines the share of the pain/gain.Note Limb 2 and Limb 3 costs have been pro-rata-ed among the elements.
Item Description Quantity Unit Rate Amount Comment
1 Development (Non Construction Costs)1.1 Investigation & Reporting 62,100,768 % 2.8% 1,746,700 1.2 Detailed Design 62,100,768 % 8.3% 5,133,643 Specimen Design + IPAA + Detailed Design during construction
1.3 MS&QA 62,100,768 % 0.8% 505,611
Development Total (A) 11% 7,385,954
2 Construction2.1 Environmental Compliance 1.400 Km 443,686 621,161 project length (excluding side roads and accommodation works)
2.2 Earthworks 180,000 M3 56.37 10,146,226 total vol of cut + borrow + imported fill
2.3 Ground Improvements 20,000 M2 19.97 399,380 These are costs associated with miscellaneous stabilisation activities
2.4 Drainage 1.400 Km 3,199,771 4,479,679 Length of Project
2.5 Pavement and surfacing 80,000 M2 84 6,755,503 includes $454036 worth of lime and cement stabilisation
2.6. Bridges 4,525 M2 1,886 8,535,584 ms between abutments & inner face of edge protection
2.7 Retaining Walls 6,010 M2 886 5,325,222
2.8 Traffic Services 1.400 Km 3,210,952 4,495,332 2.9 Service Relocations 1.400 Km 2,160,997 3,025,396
2.10 Landscaping 1.400 Km 524,244 733,941 2.11 Traffic Management 1.400 Km 2,106,587 2,949,222
Construction Sub-Total (Excluding P&G) 68% 47,466,646
2.12 Contractor's Preliminaries and General 47,466,646 % 28.4% 13,472,834
Construction Total (Including P&G) (B) 19% 60,939,480
Construction Total (B + C) 1.40 Km 44,357,691 62,100,768
Project Total (A +B + C) 69,486,721
Multi laned, varied laned urban motorway multiple access ramps (SH1ramps 1380 lane meters, SH16 ramps (5190), SH1/16 merge (1330), Stanley street widening (3840) Parnell rise (700), Grafton road (1370), Wellesley St (1680)
New Wellesley Street Bridge Span: 6 x 25m; Foundation: Bored piles cast in situ; Superstructure: Too Roff U beams + cast in situ combinationNew Graftton Road Bridge Span: 20.5 +28m; Foundation: Bored piles cast in situ, contiguous abutments; Superstructure: cast in situNew Railway Bridge Span: 10m + 48m + 10m; Foundation: Bored piles cast in situ, contiguous abutments; Superstructure: post tensioned cast in situSH 16 Tunnel: length: 83m; Foundation: Bored piles cast in situ, contiguous abutments; Superstructure: cast in situ
I&R: $1,746,700Specimen Design: $933,400IPAA: $1,934,639Detailed design during construction = $2,265,604Physical Works: $62,100,768MSQA: $505,611
Alliance structure and close collaboration between designers /constructors/project managers reduces MSQA req
Elemental Cost Model SH6A Frankton Road Carriageway Upgrade Project
Project Name SH6A Frankton Road Carriageway Upgrade ProjectContacts Transit: John Jarvis (03 4778527)
I&R: Keith Weale (Montgomery Watson Harza)D&PD and MSQA: Keith Weale (Montgomery Watson Harza) (03 4770885)Physical Works, Fulton Hogan Central (03 448 8119)
Prepared By Marcus Lin (04 4966692)Project Type Carriageway improvements and safety improvementTerrain Urban, hillyProject Length 4.5 kmEarthworks Cut to waste, cut to fillStructures
2 Construction2.1 Environmental Compliance2.2 Earthworks 28,000 M3 33.94 950,389 2.3 Ground Improvements2.4 Drainage 4.500 Km 364,000 1,638,001 2.5 Pavement and surfacing 56,000 M2 16 917,090 2.6. Bridges2.7 Retaining Walls 7,744 M2 209 1,619,161 2.8 Traffic Services 4.500 Km 111,631 502,341 2.9 Service Relocations 4.500 Km 127,841 575,284
2.10 Landscaping 4.500 Km 138,217 621,975 2.11 Traffic Management 4.500 Km 29,667 133,501
Construction Sub-Total (Excluding P&G) 85% 6,957,742
2.12 Contractor's Preliminaries and General 6,957,742 % 5.8% 406,140
Construction Total (Including P&G) (B) 5% 7,363,882
3 Extraordinary Project Costs
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 4.50 Km 1,636,418 7,363,882
Project Total (A +B + C) 8,172,882
No major structures:Culverts 300 mm to 1800 mm diaRockbolting and shotcrete (833m2)Gabion Walls (total volume = 5888m3, assume average thickness = 2 m)Fortrac Walls (4,200 m2)Timber pole and panel walls (100m2)Timber boardwalk and balustrades
Investigation and reporting - $95,000D&PD: $256,000MSQA: $ 458,000Total PW: $7,423,000
Major Risks that Occurred
Elemental Cost Model Rangiriri to Ohinewai Four Laning
Project Name SH1 Rangiriri to South of Ohinewai Four Laning Contacts Transit: Garth Halpin (07-9571642)
Consultant: John Kerr (Bloxam Burnett and Olliver - 07-8380144)Contractor: Dave Jewel/Andre Raymond 0272 735 242 (Fletcher-Higgins Joint Venture )
Prepared By Marcus Lin (04 4966692)Project Type 4L rural realignmentTerrain Flat to rollingProject Length 10.06 kmEarthworks Strip topsoil, preload, trim, cut to fill, borrow to fill, cut and undercut to wasteStructures Tahuna Overbridge, full diamond interchange with roundabouts at each side of bridgePavement
2.6. Bridges 394 M2 1,042 411,058 2.7 Retaining Walls 501 M2 774 388,327 2.8 Traffic Services 10.060 km 134,257 1,350,621 2.9 Service Relocations 10.060 km 22,601 227,370
2.10 Landscaping 10.060 km 100,112 1,007,130 2.11 Traffic Management 10.060 km 83,555 840,563
Construction Sub-Total (Excluding P&G) 74% 16,902,935
2.12 Contractor's Preliminaries and General 16,902,935 % 19.2% 3,243,997
Construction Total (Including P&G) (B) 14% 20,146,932
3 Extraordinary Project Costs -
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 10.06 Km 2,002,677 20,146,932
Project Total (A +B + C) 22,963,778
Approximately 50% = 150mm M4, 180mm of GAP65, 150mm lime stabilised, min of 450mm of selected compacted fill. Other 50% = 150mm M4, 180mm of GAP65, min of 600mm of selected compacted fill
Elemental Cost Model SH1 Pukerua Bay to Plimmerton Four Laning (Rural Section)
Project Name SH1 Pukerua Bay to Plimmerton Four Laning (Rural Section)Contacts Transit: Catherine Worsley (04-8012593)
Consultant: Andrew Paterson, Beca Carter Hollings and Ferner (04-4737551)Contractor: John Hayes (Hayes Earthmoving Services Limited (025 435 556)
Prepared By Marcus Lin (04 4966692)Project Type 4L rural realignmentTerrain Flat to rollingProject Length 3.5 kmEarthworks A lot of unsuitable material (approx 550,000 m3), a few hardfills/bulkfills/cuts/fillsStructures None - major culverts onlyPavement Subgrade 200 mmCosts
2.10 Landscaping 3.500 km 160,238 560,834 597,292 -6%2.11 Traffic Management 3.500 km 54,920 192,219 160000 20%
Construction Sub-Total (Excluding P&G) 73% 8,714,599
2.12 Contractor's Preliminaries and General 8,714,599 % 7.3% 637,367 756,244 -16%
Construction Total (Including P&G) (B) 5% 9,351,966 8,343,894 12%
3 Extraordinary Project Costs -
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 3.50 Km 2,671,990 9,351,966
Project Total (A +B + C) 11,884,466
Investigation: $881,300 for main consultant plus $248,800 for other consultant (both figures not in PROMAN)D&PD $428,000 MSQA: $974,400Total PW: $9,351,966.35
Project Name Route PJK (Contract TNZ 2061)Contacts Transit: Colin Crampton (04 499 6600), Colin Knaggs (07 957 1610)
Opus International Consultants: Nick Lewis 07 579 5674, 027 294 7409Fulton Hogan: Graeme Tonks 07 571 5366, 0274 475 157
Prepared By Ian Gray/Nick Lewis 21 November 2002Project Type 4.4Km of 4 lane expresswayTerrain Urban Bypass built through esturine areas plus constructing 2 other Local Roads with tauranga District CouncilProject Length 4.4 Km's ( 16,300 Lane KM's including access ramps, excluding side roads and accommodation works)Earthworks 1,300,000 m3 topsoil strip,undercut, cut to fill, cut to waste, cut to surcharge. (eg EW balance, net import, or disposal of material)Structures Waihi J Bridge - DHC Beams, concrete piles 13 x 43 = 559m2 @ $ 1092 = $610,000
Pavement 2 Coat seal (104,400 m2) + OGPA for noise mitigation & Mix 10 overlay at minor junctions (33,490 m2)Costs
Duration Detailed Design Commence 4Q 1997, completed Sept 1999Construction Commenced Sept 1999, Completed April 2002 (Planned completion June 2002)
CCI 1150. Outturn costs to 21 November 2002, include forecast for escalation to project cmpletion)Procurement procurement model M&V contract award, subsequent alternative design with Lump sums agreed following contract award
Comment
Item Description Quantity Unit Rate Amount Comment
1 Development (Non Construction Costs)1.1 Investigation & Reporting 39,600,844 % 2.1% 850,400 1.2 Detailed Design 39,600,844 % 3.3% 1,323,100 Opus design No 1 Agreement
2.10 Landscaping 4.400 Km 147,925 650,870 449,045 45%2.11 Traffic Management 4.400 Km 3,606 15,866 -
- Construction Sub-Total (Excluding P&G) 82% 37,220,592 -
- 2.12 Contractor's Preliminaries and General 37,220,592 % 6.4% 2,380,252 1,938,170 23%
- Construction Total (Including P&G) (B) 5% 39,600,844 31,655,741 25%
3 Extraordinary Project Costs -
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 4.40 Km 9,000,192 39,600,844
Project Total (A +B + C) 45,198,344
Design: Not tendered. Negotiated under the No 1 agreement as % of PW costsConstruction Tender: $68.009M (Transit Total $31.656m - $20.164m route J, $11.248m I/C TeAuetu $0.244m. TDC Total $36.353 - $18.673m route K, $4.874m Route P, $12.806m I/C ). Transit Allocation $46m (Note Allocation Transit cost only based on POMAN Allocation Oct 02), includes $4.7M contingency. Most Likely Outturn cost $43.15M , includes $1.883m allowance for rutting & contractual risk for route K, not yet completed. Outturn price includes escalation, borrow material royalties, median barrier changes, increased noise attenuation and barrier end treatments and all risks that have eventuated, $2.3M MSQA and $1.1M Transit costs & $37.717M PW costs
MSQA Tender $2.5M; Outturn $2.32M. Change due to revised scope following acceptance of contractor's alternative designTransit Costs: Include Project Management, Audit, natural Gas, United Networks, iwi monitoring, royalties, miscelaneous, total $1,110,000
Route PJK is a group of 3 sub projects of which route J was funded by Transit. P&K were funded by TDC. Contract had a joint client management board. Route J under development by Transit since 1985. Scheme assessment 1989, Environmental assessment 1990, land purchase 1997, Designation 1999. FH FFC $39.601M.
Major Risks that Occurred
Additional Noise walls; Client instructed scope change (median barrier, & end treatments); extracontractual claims (drying/handling, ambiguities in specifications, unforsen physical conditions, grey aras at change to LS); Services (actual cost > tender); Wet weather working (different methodology and risks due to agreed programme changes); Engineers Instructions (lead to new methodology); design changes (eg safety audit); additional retaining walls (due to ground conditions); Client instructed variations (eg viewing platform); Design development (unforsen development required between completing design, and completing construction); Resource consent issues; Gazetting.
F36
IanG: Design Costs = $1.323M Opus
F37
IanG: Project Management $360,000 Audit 4,000 Natural Gas 80,000 United Network 195,000 iwi monitoring 32,000 iwi other work 1,000 iwi partnering 1,000 Lakewood Roalty 250,000 Other Costs 185,000 Total 1,108,000 MSQA 2,301,130
F41
IanG: Includes $715571 additional Items
F42
IanG: Includes $4,405,346 Winchester Terrace alternative includes $6,359,503 interchange alternative design Includes $827883 additional Items
F43
IanG: Includes $66508 additional Items
F44
IanG: Includes $0.4M Winchester Terrace Alternative includes $1,217,739 Interchange alternative design Includes 695726 additional Items
IanG: Includes $0.7M Winchester Terrace Alternative includes $655,706 interchange alternative design includes $100206 additional items
C46
IanG: Route J: 30.6 x 20.8 = 636m2 $600,000 Cambridge Rd: 16.5 x 71.1 = 1,173m2 $2,200,000 15th ave 19.5 x 134.5 = 2,622m2 $3,400,000 x 47% Transit, 53% TDC Waihi J 13 x 43 = 559m2 $610,000 K over J bridge (K combined) (9.3 x 419.2 = 3899m2 $4,000,000 x 35% Transit, 65% TDC
F46
IanG: Includes $2.2M cambridge road bridge + $508K shear key piles in Winchester Road Alternative includes $100206 additional items
C47
IanG: Route J Timber tied back wall 178m2 $333,000 = 1,854/m2 J1 accessway tieback wall 105m2 $45,000 = $429/m2 Waihi Rd access retaining wall say 45x1.5m = 67m2 $33,000 = $492 /m2 The following walls were also built, but are excluded from route J costs, as they were constructed for route P Route P Soil Nail Wall 738m2 $327,000 = $443/m2 Route P keystone wall 99m2 $32,000 = $323/m2
F47
IanG: Includes $423251 additional Items
F48
IanG: Includes $1352019 additional Items ($822K TL5 barriers)
F49
IanG: Includes $23418 Koromiko sewer I/C alternative Includes $1033317 additional Items
F50
IanG: Includes $283940 additional Items
F51
IanG: Includes $14866 additional Items
F55
IanG: Includes additional works carried out by the contractor $63555 plus $0.278M Winchester terrace alternative plus $0.140M Interchange alternative design plus $11k design review interchange alternative
Elemental Cost Model SH6: Glenhope to Kawatiri Realignment, Nelson
Project Name SH6: Glenhope to Kawatiri Realignment (TNZ 431T) RP 196/3.05 to 201/7.50, Contracts 40PT and 431TContacts Transit: Gavin Gregg (07 957 1610)
Montgomery Watson Harza Nelson, Andrew Ferguson (03) 5460686Fulton Hogan: Scott Brookland (03) 547 9789
Prepared By Marcus Lin (04 4966692)Project Type Rural realignment including passing lanes (200 to 1460, seal width 15.5m) and bridge wideningTerrain Rural , hilly except gradient was reasonably flat as it runs along the bottom of a valley beside the Hope River.
Passes along the edge of Kahurangi National ParkProject Length Prior to construction 10.4 km
After construction 9.9 km (seal width 8.5 m)Earthworks Cut to fill 90,000m3 (120,000), borrow to fill 27,000m3 (5,000), cut to waste 165,300m3 (86,000).
(Tendered volumes shown in brackets)Structures Little Hope River Bridge - Existing single span concrete bridge widened from 6m to 10m.(length = 10.8 m)
Hope River Bridge - New, two single span concrete bridge (10m wide) which replaces the original single lane Glenhope Station Bridge (length 22.1m)Boulder Creek Bridge - Existing single span concrete bridge widened from 6m to 10m. (length 13 m)Sandy Creek Bridge - Existing singe span concrete bridge widened from 8m to 10m (length 10.7m)Woodhen Bend Culvert - New 1800 diameter Helcor steel culvert
Pavement
Costs Investigation and reporting $96,900Design and Planning $223,000Management and Supervision $259,500Physical Works $6,190,400Total $6,769,800
Duration I&R Feb 98 to June 99 Physical Works Sept 00 to April 02 (Practical completion) D&PD July 99 to June 00 Jan 03 - End of all worksMSQA July 00 to March 03
CCI 1150Procurement
Comment Additional earthwork expenditure of $120,000 for Works Infrastructure under network maintenance contract for slip removal
The areas of risk specifically identified were:1. Slope stability of insitu material - some slope failure did occur the extent of which was beyond that originally provided for
There was no increase in cost to the project.
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.10 Landscaping 9.900 Km 27,096 268,252 283,067 -5%2.11 Traffic Management 9.900 Km 4,980 49,305 45,003 10%
Construction Sub-Total (Excluding P&G) 87% 5,864,729
2.12 Contractor's Preliminaries and General 5,864,729 % 5.4% 319,126 313,397 2%
Construction Total (Including P&G) (B) 5% 6,183,854 4,963,024 25%
3 Extraordinary Project Costs -
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 9.90 Km 624,632 6,183,854
Project Total (A +B + C) 6,763,254
This is also a flexible unbound granular pavement with a total thickness of 300mm. The pavement was constructed in two layers with a 150mm layer of subbase of AP65 generally in accordance with TNZ M/4 except for grading and broken faces. The top layer is 150mm depth of AP40 basecourse again generally in accodance with TNZ M/4 except for the broken faces. The pavement was constructed in accordance with TNZ B/3 - April 2000
Measure and Value contract assessed on weighted attributes. Towards the end of the physical works contract the contract was converted to a negotiated lump sum which covered the pavement construction and the balance of the works
Major Risks that Occurred
2. Pavement thickness - there was no necessity to increase the pavement thickness from that designed. However the Contractor did propose that the pavement costruction be carried out under TNZ Specification B/3 and this was adopted.
C52
MarcusL: From last available M&V schedule prior to LS
Project Name SH6: Spooners Summit Realignment RP 150/5.0 to 12.22 (original) Contracts 32PT ad 409TContacts Transit: Gavin Gregg (07 957 1610)
Montgomery Watson Harza Nelson, Andrew Ferguson (03) 5460686Doug Hood Ltd, PO Box 403 Ashburton, (03) 308 6011
Prepared By Marcus Lin (04 4966692)Project Type Rural realignment including passing lanes (station 650 to 2000 and 5100 to 5800 inc tapers 12 m seal width)Terrain Rural , hilly through forestry land with grades up to 10%Project Length Prior to construction 7.5 km
After construction 6.5 km (8.5 m seal width) + 0.5 km of side road (aprox 6 m seal width)Earthworks
Structures None - except for major earthfills up to 30 m deepPavement
The top layer is AP40 basecourse in accordance with TNZ M/4. Both layers were constructed in accordance with TNZ B/2.Costs Investigation and reporting $60,300
Design and Planning $103,600Management and Supervision $281,200Physical Works $5,589,600Total $6,034,700
Duration I&R Nov 97 to Dec 98 Physical Works Jan 00 to Feb 02 (Practical Completion) D&PD Dec 98 to Aug 99 Jan 03 (End of all works)MSQA Aug 99 to Jan 03
CCI 1134Procurement Measure and Value contract assessed on weighted attributes. There was no changes to the form of the physical works contract over the duration of the contractComment
The areas of risk specifically identified were:1. Slope stability of insitu material -this did occur but was more related to construction work as opposed to failure of insitu material2. Pavement thickness - there were problems with the pavement but not related to the design thickness. The issue was with material used and construction techniques
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.10 Landscaping 6.500 Km 22,298 144,934 104,299 39%2.11 Traffic Management 6.500 Km 9,210 59,868 62,070 -4%
Construction Sub-Total (Excluding P&G) 89% 5,377,070
2.12 Contractor's Preliminaries and General 5,377,070 % 3.7% 197,322 207,126 -5%
Construction Total (Including P&G) (B) 3% 5,574,392 4,578,586 22%
3 Extraordinary Project Costs -
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 6.50 Km 857,599 5,574,392
Project Total (A +B + C) 6,019,492
Remove from stockpile 29035 (30000), spread from stockpile 29035 (30000), cut and undercut to fill 584323 (585000), cut and undercut to waste 121854 (50000), preparation of undercut areas 45582 (10000), scarifying pavements, slip clearance
Flexible unbound granular pavement with a total thickness of 300mm. The pavement is made up of two layers with the bottom layer being150mm depth of AP75 subbase in accodance with TNZ M/4 except for the grading which was to the grading in the contract doc
Traffic services include $71200 paid to Works Infrastructure under Contract 441T for the maintenance of the detour route and $36500 to Tasman DC for the use of local roads for the same detour routes
Major Risks that Occurred
F49
MarcusL: Includes $71,200 paid to Works Infra for maintenanc of detour route and $36500 to Tasman DC for use of local roads for detour route
Project Name Project NameContacts Transit Contact Person and contact details
Consultant Contact Person and contact details (optional)Contractor Contact Person and contact details (optional)
Prepared By name and contact details of person who prepared analysis, together with date preparedProject Type X lkane motorway, x lane expressway, X lane highway, passing lane road reconstruction etc.Terrain rural or urban, terrain type, location, specific project information impacting on the unit costsof the elements
Project Length 4.835 lane Km's (excluding side roads and accommodation works)
Earthworks details of relevent earthworks issues (eg EW balance, net import, or disposal of material) total vol of cut + borrow + imported fill detailsStructures Details of structures (span, superstructure type, foundation details)
Details of structures (span, superstructure type, foundation details)Pavement details of pavement type (eg chipseal A/C) or % of each type if both are used total m2 of running course (chipseal or AC etc..)
Programme Comencement & practical completion dates Design phase (design comission award to construction commencement) Comencement & practical completion dates Construction phase
Costs
Duration
CCI 1134Procurement procurement model (D&C, alliance, M&V, LS etc)Comment any other peretinent information may be entered here eg joint principals, project particularities etc
Item Description Quantity Unit Rate Amount Comment
2.8 Traffic Services 4.835 Km 162,403 785,220 2.9 Service Relocations 4.835 Km 79,732 385,505
2.10 Landscaping 4.835 Km 179,319 867,008 2.11 Traffic Management 4.835 Km 62,048 300,000
Construction Sub-Total (Excluding P&G) 79% 17,635,745
2.12 Contractor's Preliminaries and General 17,635,745 % 12.9% 2,270,555
Construction Total (Including P&G) (B) 10% 19,906,300
3 Extraordinary Project Costs
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 4.84 Km 4,117,125 19,906,300
Project Total (A +B + C) 22,422,500
detail tender and outturn costs for I&R phase & reasons for differences (eg scope change, claims etc)detail tender and outturn costs for D&PD phase & reasons for differences (eg scope change, claims etc)detail tender and outturn costs for C phase & reasons for differences (eg scope change, claims etc)detail tender and outturn costs for MSQA phase & reasons for differences (eg scope change, claims etc)
Actual duration and planned duration I&R phase (& details of any changes)Actual duration and planned duration D&PD phase (& details of any changes)Actual duration and planned duration C phase (& details of any changes)Actual duration and planned duration MSQA phase (& details of any changes)
Project Name SH3 Mokau Bridge ReplacementContacts Transit: Chris Allen (07 9571610)
I&R: Martin Bloxam, Bloxam Burnett & Olliver (07) 8380144D&PD and MSQA Roland Frost, Beca Carter Hollings and Ferner Ltd (09) 300 9000Physical Works, Albert Smith, Smithbridge Ltd (07) 575 2325
Prepared By Marcus Lin (04 4966692)Project Type Bridge replacement and approach realignmentTerrain Rural river crossing, northern approach is a fairly steep hill, southern approach is flatProject Length Total of 1.06 km:
New Bridge approximately 230 m longApprox 520 m approache on northern side that includes an intersection with a local road (Te Mahoe Rd, 135 m)Approx 210 m approach on the southern side
Earthworks Import to fill, strip topsoil, cut to waste, undercut, cut to fill, demolish old bridge
Structures 230 m 9 span prestressed concrete I girder superstructure with single pier columns, deck width varying between 12.00m and 13.75m2 reinforced soil walls1 soil nail wall
Pavement 10,900m2 Chip seal over flexible pavement, where approximately 2400 m2 on Mokau BridgeCosts
2 Construction2.1 Environmental Compliance2.2 Earthworks 42,700 M3 19.14 817,185 750,275 9%2.3 Ground Improvements 3,000 m2 15.17 45,503 367 12302%2.4 Drainage 0.830 Km 226,583 188,064 184,107 2%2.5 Pavement and surfacing 10,900 M2 23 254,270 257,511 -1%2.6. Bridges 2,961 M2 1,061 3,140,909 230 m two way bridge 3,072,082 2%2.7 Retaining Walls 1,400 M2 807 1,129,788 693,543 63%2.8 Traffic Services 0.830 Km 207,669 172,365 95,390 81%2.9 Service Relocations 0.830 Km 227,289 188,650 171,992 10%
2.10 Landscaping 0.830 Km 150,344 124,785 58,367 114%2.11 Traffic Management 0.830 Km 85,922 71,315 0
Construction Sub-Total (Excluding P&G) 74% 6,132,834
2.12 Contractor's Preliminaries and General 6,132,834 % 15.4% 942,290 Includes temporary works and temporary bridge 902,738 4%
Construction Total (Including P&G) (B) 11% 7,075,125 6,186,372 14%
3 Extraordinary Project Costs -
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 0.83 Km 8,524,246 7,075,125
Project Total (A +B + C) 8,342,008
Investigation and reporting - $233,456.54Bridge Approaches: D&PD $104,600Bridge Renewal: D&PD $610,889 MSQA: $317,938Total PW: Price schedule = $7.009 million, Price schedule forecast: $7.075 million, PROMAN = $7.095 million spent so far (i.e. addition of $86k of works since)
Major Risks that Occurred
Based on forecast figures, which is closer to the current total spent of $7.095 million
Elemental Cost Model Kamo Bypass
Project Name Kamo BypassContacts Transit: Peter Spies Tel: 09 3682000 Fax: 09 368 2059
Opus International Consultants, Private Bag 9017, Whangarei. Contact Barry Cure (09) 430 1700Fulton Hogan Northland. P.O. Box 1547 Whangarei
Prepared By David Simes 31 MAY 2004
Project Type
Guardrails, 2 lane overbridge.
Terrain Semi-rural. Gently rolling terrain. Very variable with a lot of ground water. Numerous springs, volcanic soil, clays, onerahi chaos, "floating" volcanic rocks, isolated volcanic rock flows, swamps.
Project Length 3,300mEarthworks Motorscrapers for bulk earthworks. Diggers and trucks for undercut, drainage etc.
Major slip, repairs included earthworks, retaining structures & drainage. $1m.
Structures 2 lane overbridge. Pre stressed beams cast off site & lifted into place. Bored and cast insitu reinforced concrete piles. Three span with provision for future retrofitting to 4 lanes. Proximity to railway underpass ARMCO culvertrequired additional sheet piling around excavations. Abutments comprise major retaining walls precast concrete plank & insitu columns on 850dia concrete piles. 12.9m long x 13.0m wide. 4.9m clearance.
Pavement Chipseal, with some thin AC at the south end for noise attenuation
Programme D&PD Start Apr '99 Finish Sept '99. MSQA Start Oct '99 Finish Apr '01. Physical works Start Oct '99 Finish
Dec '00 - 4 months early. Costs Main scheme development undertaken by Works Consultancy in 1990/91. Not included here.
Construction Total (B + C) 3.30 Km 2,876,811 9,493,475
Project Total (A +B + C) 10,640,300
2 lane single road. Greenfield site. Forecast 7500 vehicles per day. Includes: T junction, roundabout, level crossing, noise attenuation near residential properties, landscaping, extensive use of Highway Safety
Elemental Cost Model ETCART Motorway Overbridge
Project Name ETCART Motorway OverbridgeContacts Transit: Peter Spies
Beca: Jon Ewew 09 3009195Roadstone Construction Stage 1; Fulton Hogan Stage 2
Prepared By David Simes 15 March 2004
Project Type
Terrain Urban. Flat, crossing 6 lane motorway
Project Length 650m overall. Lane length:- 1300m bridge plus 1100m motorway ramps = 2400m total lane length.Earthworks Primarily imported fill to form bridge approaches & motorway ramps. Existing ground weak alluvial silts
overlying sandstone.
Structures Motorway overbridge 59m long with 4 spans (central pier in m/way median), precast hollow core beams supported on 900 & 1200 bored insitu concrete piles. Deck area 1370m2. With steel pedestrian barriers.Precast units cast adjacent to final location & craned directly into place during m/way closure.M/way lanes temporarily remarked twice, incorporating shoulders, to facilitate side & central pier construction. Bridge beams erected over 2 nights with total m/way closure.MSE Keystone block retaining wall (335m2) to South East approach embankment.
Pavement 75mm mix 20 AC on 100mm M4 AP40 Basecourse on 250mm Cement Treated Subbase. M/way ramps had additional 25mm OGPA. Total area 20,254m2
Programme D&PD Start Aug '98 Finish Feb '99. Stage 1 (Landscape & Embankments) Start Nov '98 Finish May '99. Main Contract Start May '99 Finish April 2000.
Costs I&R not included here. Manukau Consultants.D&PD & MSQA combined cost $877.5kTendered price $7,193,413.52. Outturn costs $6,909,174.33 (from final payment certificate)PROMAN reports Construction Outturn cost as $2,809.8k compared to $2,636 on final payment schedule. This is Transit's share of the construction cost.Variance in cost primarily changes in scope.
Duration I&R not included hereConstruction period 18 months
CCI 1049Procurement M&VComment Rates distorted because m/way ramps not included in Project Length.
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.8 Traffic Services 0.650 Km 1,663,573.80 1,081,323 2.9 Service Relocations 0.650 Km 35,160.18 22,854
2.10 Landscaping 0.650 Km 662,708.42 430,760 2.11 Traffic Management 0.650 Km 445,625.14 289,656
Construction Sub-Total (Excluding P&G) 81% 6,337,654
2.12 Contractor's Preliminaries and General 6,337,654 % 9.0% 571,521
Construction Total (Including P&G) (B) 7% 6,909,174
3 Extraordinary Project Costs
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 0.65 Km 10,629,499 6,909,174
Project Total (A +B + C) 7,786,674
Overbridge on SH1 at Te Iringa Drive Manukau. Over Southern Motorway including embankments & motorway ramps. Embankment contract let prior to main contract.
Traffic Services Element is inflated by necessary improvements to m/way (barriers $234k, signage $186k, lighting $73k, others $56k)
Project Name SH6: Stoke BypassContacts Transit: Catherine Worsley (04-8012593)
Opus International Consultants: Martin Crundwell (03) 5463668Fulton Hogan: Kevin Hasson (03) 3571400
Prepared By Marcus Lin (04 4966692)Project Type Urban bypass - single dual-carriagewayTerrain Flat, along coastal area, in residential and industrial areasProject Length Total of 7.2 km:
1.0 km arterial link from Waimea Road to Annesbrook Drive (SH6)6.2 km bypass of Stoke from annesbrook Drive to Richmond Deviation (becoming the new SH6)Additional road linkages provided from bypass to: Saxton Road and Main Road Stoke
Earthworks Major borrow to fill (450,000m3), major cut and undercut (230,000m3), cut to waste, strip topsoil, cut to fill, and misc site clearance, strip topsoil = $6.3 millionAdditional $1.6 million includes preparation of undercut areas and extraovers
Structures Bridges: Staford Ave Extension Overbridge- Precast wall panels, precast single core deck units, 11.8 m x 26 mAnnesbrook Drive Pedestrian/Cycle overbridge- Concrete piers and beam-slab spansNayland Road Overbridge - Precast concrete piles and tie beams, precast concrete abutments, prestressed concrete deck beams, 12.5 x 40 mKidson Access Overbridge - Precast concrete piles and tie beams, concrete abutments, precast concrete deck slabs, 12 x 12.5 mSonger Street overbridge - Presrtessed concrete piles, precast tie beams, precast wall panels, precast single core deck units, 10.8 x 25 mUnderpasses (precast concrete box) - Quarantine Road Pedestrian underpass, Link Road Stock Underpass, Bypass Stock underpassMajor Box Culverts - Jenkins Stream, Arapiki Stream, Poorman's Stream, Orchard Creek, Orphanage Creek, Saxton Creek, Reservoir CreekMSE retaining walls, associated with bridge approaches
Pavement
Costs Investigation and reporting - $400000 (estimate)Design and Planning $1,600,000Management and Supervision $1,000,000Physical Works $26,200,000Total $29,200,000
Duration I&R 1991-1993D&PD 1994-1996MSQA and physical works 1997- Feb 2000
CCI 1040Procurement Major culverts, underpasses and MSE retaining walls - lump sum
Bridges converted to lump sum "design and build" due to market submitting higher than expected pricesComment
1. When the tender estimate was submitted for independent assessment, it was found to be 2 M under market value, hence market value was a known risk2. Noise and dust was a risk due to the borrow site operation within residential and industrial areas, watering kept it in control and complaints were dealt on a case by case basis3. Establishment of landscape planting was identified as a risk, thus a 5 year maintenance programme incorporated into the contract4. Relocation of Nelson Regional Sewer Authorities services was a high risk to the community, special contingency measures were specified and came into play during construction
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
1.1 Investigation & Reporting 26,200,000 % 1.5% 400,000 Approximate, no accurate data available
Development Total (A) 10% 3,000,000 Note: $1.6 million of contingencies, ongoing maintenance, price fluctuations etc has been pro-rata in addition to the tender schedule item's costs Tender Change
2 Construction2.1 Environmental Compliance 7.200 Km 1,870 13,464 - 2.2 Earthworks 848,075 M3 9.30 7,891,228 Price includes extraovers, preparation of undercut areas 6,622,671 19%2.3 Ground Improvements 3,037 m2 151.66 460,583 1,536,856 2.4 Drainage 7.200 Km 883,197 6,359,018 5,819,842 9%2.5 Pavement and surfacing 159,699 M2 17 2,731,176 3,552,500 -23%2.6. Bridges 1,227 M2 1,741 2,135,490 1,807,076 18%2.7 Retaining Walls 2,488 M2 673 1,673,818 1,535,351 2.8 Traffic Services 7.200 Km 139,113 1,001,611 1,004,793 0%2.9 Service Relocations 7.200 Km 130,415 938,990 636,759 47%
2.10 Landscaping 7.200 Km 228,594 1,645,879 1,668,598 -1%2.11 Traffic Management 7.200 Km 742 5,344 5,000 7%
Construction Sub-Total (Excluding P&G) 85% 24,856,600
2.12 Contractor's Preliminaries and General 24,856,600 % 5.4% 1,343,400 1,196,000 12%
Construction Total (Including P&G) (B) 5% 26,200,000 25,385,445 3%
3 Extraordinary Project Costs -
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 7.20 Km 3,638,889 26,200,000
Project Total (A +B + C) 29,200,000
Chip seal over flexible unbound granular layers (138 6882m2), 40 mm AC (21,011m2). Pavement layers comprised 250AP 40 over 400-500 mmm Greenhill bulkfill material. Alternative design of contractor of 150 mm AP40 and 100mm AP75 layers combined into a single AP40 layer.
Critical issues which influenced the successful completion of this project included the requirement to construct a temporary split level crossing over State Highway 7 to allow 410,000 cubic meters of borrow to fill material to be utilised, reclamation of tidal estuary margins and liaison with major processing & manufacturing companies to ensure construction work had no detrimental effect. Major value engineering was completed with all 4 overbridges being negotiated to be undertaken as design & build.
Major Risks that Occurred
Elemental Cost Model Otira Viaduct
Project Name Otira Viaduct & ApproachesContacts Transit: Peter Connors (03) 3664455
Beca Carter Hollings & Ferner: Richard Holyoake 03 3419205McConnell Smith Ltd: Mark Happer
Prepared By David Simes 7 May 2004
Project Type Rural realignment. Single lane in each direction.Terrain Alpine
Project Length 1,050mEarthworks 70t excavator loading CAT769 dump trucks carted to fill on site. Compaction with heavy vibrating rollers.
Structures Viaduct: concrete piles with insitu concrete abutments & piers, insitu post tensioned concrete box girder,steel guardrails. Length 442m with 134m span.Bridge: precast, pretensioned deck, concrete piles.Retaining walls: Reinforced earth up to 6m high 554m2. Timber crib 65m2. Buried rock retaining wall 21m long x 3m high concreted & dtacked into trench in ground.
Pavement 160mm GAP65 sub-base. 140mm NRB M4 AP40 basecourse. 2 coat chip seal. Grouved AC surfacing onviaduct & western approach. Total paved area 12,194m2.
Programme I&R start approx 1973. D&PD Start Dec '93. MSQA start Dec '93 PW Start 24 Dec '96.
PW substantially complete Nov '99Costs I&R not included on PROMAN estimated $409k (included below). Separate contract.
D&PD $332k, MSQA $687k, PW $23,472kTendered price $22,429,702 Outturn costs $22,141,077 (from final payment certificate)Significant variations: unexpected foundation material beneath 1 pier, covered by contingency allowance. Other significant variations were changes in scope initiated by Client.
Duration Contract period: 35 months for physical works.Note I&R spanned approximately 20 years.
CCI 1030Procurement M&V - weighted attribute, 70% price.Comment Minimal traffic management required, mostly at time of tie in.
Includes $784k Transpower charges to move 33kva cable & 3 pylons.
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.8 Traffic Services 1.050 km 109,325.67 114,792 2.9 Service Relocations 1.050 km 747,202.43 784,563
2.10 Landscaping 1.050 km 550,295.25 577,810 2.11 Traffic Management 1.050 km 48,665.00 51,098
Construction Sub-Total (Excluding P&G) 70% 17,420,665
2.12 Contractor's Preliminaries and General 17,420,665 % 34.7% 6,051,090
Construction Total (Including P&G) (B) 24% 23,471,755
3 Extraordinary Project Costs
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 1.05 km 22,354,052 23,471,755
Project Total (A +B + C) 24,900,001
document.xls - Hawke's Bay Allen Rd Printed: 04/08/2023 - 06:13:15
Elemental Cost Model SH50A Hawkes Bay Expressway: Allan Road to Omahu Road
Project Name SH50A Hawkes Bay Expressway: Allan Road to Omahu RoadContacts Transit: Mike Wong (06) 8351750
Consultant: Colin Stuart (06) 833 5100Roading works: Allan Tuck, Higgins Contractor's (HB) Ltd (06) 835 7288Stopbank Raisiing: East Coast Contractors, Ngaruroro Bridge: Allan Bell, Smithbridge (07) 575 2325
Prepared By Marcus Lin (04 4966692)Project Type 2 lane rural expressway, under 3 separate contracts:
Ngaruroro River Bridge: 511/W6/0Pakowhai Road to Omahu Road: 510/W6/0Ngaruroro River Stop Bank Rising: 480/W6/0
Terrain Flat ruralProject Length Total of 8375 mEarthworks Pakowhai Road to Omahu Road (510): Top soil to stockpile & respread, cut to waste, cut to borrow to fill (148,149 m3), undercut to waste & replace (Total: 232804 m3)
Ngaruroro River Stop Bank Rising (480): Stripping topsoil and undercutting, cut to fill, borrow to fill (total: 38482 m3)Structures 4 bridges:
Pavement 200 mm Stabilised sub grade (142,000m2), 150-200 mm granular unbound sub base, 150 mm granular unbound base course, First coat seal area = 101,100 m2Costs Investigation and reporting - $863,730
Design and Planning $1,608,600Management and Supervision $693,470Physical Works Total: $11,911,646Ngaruroro River Bridge: 511/W6/0: $3,612,656Pakowhai Road to Omahu Road: 510/W6/0: $8,097,963Ngaruroro River Stop Bank Rising: 480/W6/0: $201,027
Duration I&R December 1994 to June 1995D&PD July 1995 to October 1997MSQA and physical works: November 1997 to april 1999
CCI 1004Procurement Weighted Attribute, Measure and ValueComment 1. Most cut materials was wet silt, and unsuitable for fill without drying or other conditioning.
2. High risk of having to import material, hence schedule of quantities included only one item (Item 5.3) for cut and borrow to fill.3. Contractor chose to minimise the quantity of materials required for drying by using temporary drains, temporary stock piling and cement stabilising subgrades.n/a
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2 Construction2.1 Environmental Compliance2.2 Earthworks 271,286 M3 6.64 1,802,597 1,368,195 -100%2.3 Ground Improvements2.4 Drainage 8.375 Km 92,252 772,613 636,805 386%2.5 Pavement and surfacing 142,000 M2 22 3,093,223 2,753,315 61%2.6. Bridges 3,781 M2 1,171 4,427,169 4,451,950 -97%2.7 Retaining Walls 2,230 M2 53 117,725 Gabion batters for the Ngaruroro Bridge abutments 118,820 272%2.8 Traffic Services 8.375 Km 52,706 441,417 286,247 -78%2.9 Service Relocations 8.375 Km 7,404 62,012 4,790 9367%
2.10 Landscaping 8.375 Km 54,144 453,454 277,341 -84%2.11 Traffic Management 8.375 Km 5,350 44,808 29,968 -100%
Construction Sub-Total (Excluding P&G) 74% 11,215,019
2.12 Contractor's Preliminaries and General 11,215,019 % 6.2% 696,628 663,024 5%
Construction Total (Including P&G) (B) 5% 11,911,647 10,590,454 12%
3 Extraordinary Project Costs -
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 8.38 Km 1,422,286 11,911,647
Project Total (A +B + C) 15,077,447
Ngaruroro River Bridge: 325 x 10 m (13 x 25 spans): Superstructure consists of pre-cast concrete I beams with reinforced concrete deck.Tutaekuri Bridge: 28 x 10 m (2x 14 m span): Pre-cast concrete double hollow core unit beams, 600 diam steel shell pilesFranklin Road Bridge: 24 x 4.6m (2 x 12 m span): single lane precast concrete double hollow core unit beams, 600 diam steel shell reinforced concrete pilesRaupere Stream Bridge: 12 x 11.7 m (1 x 12 m span): precast concrete double hollow core unit beams, 600 diam steel shell reinforced concrete piles
Major Risks that Occurred
Elemental Cost Model Orewa River Bridge Replacement
Project Name SH1 Orewa River Bridge ReplacementContacts Transit: Terry Brown (09) 3682000
Opus International Consultants Ltd: M.M. Coup 09 3559585Downer & Co Ltd
Prepared By David Simes 29 APRIL 2004
Project Type 2 lane bridge replacement, incorporating large (9.5m max retained height) retaining wall for realigned road.Terrain Estuary crossing in urban area
Project Length 1,840mEarthworks Primarily for retaining wall and bridge approaches
Structures Bridge 113m long x 14.5m wide with 5 spans supported on 6 pairs of insitu cylinder piles 1850 or 1500 dia. Precast U beams spanning 22m between piers. Deck incorporating 2 footpaths (2.0m ea), 2 shoulders (2.0m ea) and 2 traffic lanes (3.5m ea). Power, telecom, gas and water mains attached to superstructure.
piles @ 2.0m c/c.Soldier piles 1200 dia. insitu for ground strengthening on opposite side of approach road to retaining wall. Plan
length 80m. Most work undertaken behind temporary concrete barriers.Pavement Mix 10 AC to deck. 2 coat chip seal on friction course on 150 NRB/M4 basecourse on 250 or 150 sub-base
to approaches. Total seal area 17900m2
Programme I&R start May 1995. D&PD Start Jul '96 Finish Dec '96. MSQA start April '97 Finish July '98. PW Start Jan '97 but
delayed to April, Finish Aug '98 (Practical Completion including demolition of existing).Costs I&R not included here. Separate contract.
Beca Carter Hollings and Ferner Ltd, PO Box 6345 Auckland Contact : Jon Ewer tel:09 3009195Contractor: Works Civil
Prepared By David Simes 29 MAY 2004
Project Type 2 contracts (preload & main). Embankment, ramps, single lane bridge structures & cycleway with bridge.Terrain Urban, flat, coastal - upper reaches of Waitemata Harbour.
Project Length 3,005mEarthworks Preload contract consisted of 3,900m3 existing material excavated to waste off site, 34,000m of wick
drains were constructed with a sand banket, then 14,800m3 imported granular fill placed.(9 piezometer & settlement markers). Further 21,500m3 imported granular fill in main contract. Existing ground = weak alluvial silts overlying sandstone.
Structures Two m/way overbridges with extended elevated structures over marine estuary for on ramp (9 span total length290m) and off ramp (4 span total length 110m) at Rosebank Rd., and off ramp at Patiki Rd. (10 spans, total length 310m). Each pier founded on 4no. X 450square precast driven concrete piles, concrete pile cap, single 1250dia columns, pier cap & either 3 or 4 precast prestressed concrete girders with reinforced insitu concretedeck. Total deck area 5250m2. Cycleway overbridge over Patiki Rd. (10 spans total length 120m) on concrete pad footing with 550dia. reinforced concrete piers and precast double beam deck units.
Timber crib wall to reinf. earth embnkmnt & Patiki abutment. Timber pole retaining wall at R/bank abutmntPavement 75mm Mix 20 on 100mm M/4 AP40 basecouse on 250mm cement treated subbase. M/way ramps had
additional 25mm OGPA. Total area 26,164m2
Programme D&PD Start Dec '94 Finish Jun '95. MSQA (Pre-Load Embankment) Start Jan '96 Finish June '96. MSQA
(Main Contract) Start Aug '96 Finish Dec '97Costs I&R not included on PROMAN. Separate contract, estimated $350k (included below) between 1989 & 94.
Duration I&R separate contract between approx 1989 & 1994Physical works including Pre Load Embankment contract 24 months
CCI 1000Procurement M&VComment Pre-load Embankment contract ($1,327k) let separately to same contractor, included below.
Main Contract includes: 4no. 20m x 2m x 2m stormwater treatment tanks; cycleway ($656k paid by ACC); M/way lanes remarked (twice) for working space for piers. Bridge beams erected using 2 night m/way closures.
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
2.8 Traffic Services 3.005 km 694,298.68 2,086,368 2.9 Service Relocations 3.005 km 102,910.16 309,245
2.10 Landscaping 3.005 km 244,491.20 734,696 2.11 Traffic Management 3.005 km 240,332.32 722,199
Construction Sub-Total (Excluding P&G) 82% 17,098,938
2.12 Contractor's Preliminaries and General 17,098,938 % 10.5% 1,800,889
Construction Total (Including P&G) (B) 9% 18,899,827
3 Extraordinary Project Costs
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 3.01 Km 6,289,460 18,899,827
Project Total (A +B + C) 20,964,827
Elemental Cost Model SH1 Pokeno Bypass
Project Name SH1 Pokeno BypassContacts Transit: Chris Allen (07 9571610)
I&R: Murray North Auckland (Liquidated)D&PD and MSQA: Martin Bloxam, Bloxam Burnett & Olliver (07) 8380144
Prepared By Marcus Lin (04 4966692)Project Type Four lane divided expressway - two separate contracts = Pre-loading and main constructionTerrain Rural rolling terrainProject Length 3.7 kmEarthworks Import to fill, strip topsoil, cut to waste, undercut, cut to fill, demolish old bridge, total earthworks 589,500m3Structures
2.6. Bridges 2,559 M2 1,019 2,607,273 2.7 Retaining Walls2.8 Traffic Services 3.700 Km 233,403 863,592 2.9 Service Relocations 3.700 Km 45,991 170,167
2.10 Landscaping 3.700 Km 200,552 742,044 2.11 Traffic Management 3.700 Km 19,519 72,222
Construction Sub-Total (Excluding P&G) 84% 12,144,710
2.12 Contractor's Preliminaries and General 12,144,710 % 6.3% 766,453
Construction Total (Including P&G) (B) 5% 12,911,163
3 Extraordinary Project Costs 117,657
Extraordinary Project Costs (C) 1% 117,657
Construction Total (B + C) 3.70 Km 3,521,303 13,028,820
Project Total (A +B + C) 14,462,944
Physical Works, Roland O’Driscoll, Downer Construction (NZ) Ltd, (09) 270 6801
· Two state highway overbridges. (categorised as "structure") = 10.35 x 44.65 (identical for both bridge 1 and 2)· One single lane on-ramp underpass. (categorised as "structure") = 28 x 8.2 m· Existing bridge superstructure widening, raising and shape alteration for state highway over railway bridge. (categorised as "extra-ordinary" structure)· New state highway over railway bridge (categorised as "structure") = 18.4 x 16.1 m· Large single span segmental concrete “techspan” arch culvert invert structure with reinforced earth headwalls. (categorised as "structure") 48 x 13.7 m· Roundabout and other associated local roading. · Twin 2.1-dia culvert. 61 x 7.4 m (total length and width of structure)
Investigation and reporting - $ 200,000 estimated - from Transfund allocations $194,500D&PD: $645,299 - from BBOMSQA: $ 588,825 - from BBOTotal PW: Preload contract of $765547.13 and main works of $12,263,272
Prepared By Marcus Lin (04) 49 66692Project Type Four lane dual carriageway with grasses central median, with sections protected by median barrier.Terrain Rural and flat, but passes right through the largest orchard in NZ.Project Length 4.35 kmEarthworks See comment below. Import to fill, strip topsoil, cut to waste, undercut, cut to fill
Structures 1 x 3 span 4 lane overbridge over Tauwhere Road (40 m x 24 m)Grade separated interchange with two small roundabouts on both sides.1.35 m culvert approx 500 m long
Pavement Pit sand base, 200 mm sub-base WHAP 65, 150 mm of M4 basecourse, two coat chip seal and 25 mm A/C approx 90,000 sqmCosts
D&PD $600,000MSQA: $700,000
Duration
CCI 970Procurement Measure and valueComment
1. Toxic sprays used in the ochard on either side of road halted work.2. Fill material was bad.3. Constructability issues due to cut from old road required as fill on new road, but old road had to be kept open.4. Small portions of land had not been acquired.5. Laying of culvert in the bottom of the stream valley required dewatering which was not included in the contract.
Item Description Quantity Unit Rate Amount 1 Development (Non Construction Costs)
1.1 Investigation & Reporting 11,000,688 % 1.5% 170,000 From NLTP records
2.10 Landscaping 4.350 Km 121,444 528,280 243,823 117%2.11 Traffic Management 4.350 Km 34,166 148,620 138,535
Construction Sub-Total (Excluding P&G) 82% 10,267,261
2.12 Contractor's Preliminaries and General 10,267,261 % 7.1% 733,428 238,660 207%
Construction Total (Including P&G) (B) 6% 11,000,688 7,125,065 54%
3 Extraordinary Project Costs -
Extraordinary Project Costs (C) 0% -
Construction Total (B + C) 4.35 Km 2,528,894 11,000,688
Project Total (A +B + C) 12,470,688
Transit: Chris AllenConsultant: John Herbert, Opus International (formerly Works Consultancy Services) (07) 838 9344Contractor: Downers Construction Ltd (09) 270 6801
Investigation and reporting - 170,000
Total PW: $11,000,688I&R- 1 year (guess estimate)D&PD: 2 yearsMSQA and PW: 2.5 years
Massive changes during construction due to original area to provide bulk fill turned out to be unsuitable. New fill had to be found, and was located in a field adjacent to the works and 250,000 cu-m of pit sand was to form the main embankment across the stream gully.