英語/ENGLISH AIR RIVETER INSTRUCTION MANUAL AR - 011MX AR - 011HX CONTENTS Professional model of air riveter to install blind rivets. ● Thank you very much for purchasing “LOBSTER” air riveter. To ensure correct operation, please read this instruction manual carefully, and keep it in a safe plase for later reference. ● This instruction manual contains information for models AR-011MX and AR-011HX. Be sure to refer to information that is applicable to the model you are using. ● This is Original instructions. (Original Instruction Manual is written in English language.) PRINTED IN JAPAN ……………………………1 ……………………………2 …………………………5 …………………………6 ………7 ……9 …………………………10 …………………………………12 ……………………13 …………………13 …15 …17 PARTS TABLE OF AR - 011MX PARTS TABLE OF AR - 011HX MANUFACTURER International Marketing & Sales Division 12-8 Shijo-cho, Higashi Osaka City Osaka 579-8053, Japan Telephone : +81(72)981-7466 Telefacs : +81(72)981-9420 URL http://www.lobtex.co.jp/ INTRODUCTION IMPORTANT SAFETY INSTRUCTIONS NOMENCLATURE TECHNICAL DATA PREPARATION BEFORE USE OPERATING THE AIR RIVETER MAINTENANCE STORAGE ORDERING PARTS TROUBLESHOOTING 英語/ENGLISH
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英語/ENGLIS
H
AIR RIVETER
INSTRUCTION MANUAL
AR - 011MX
AR - 011HXCONTENTS
Professional model of air riveter to install blind rivets.
● Thank you very much for purchasing “LOBSTER” air riveter. To ensure correct operation, please read this instruction manual carefully, and keep it in a safe plase for later reference.
● This instruction manual contains information for models AR-011MX and AR-011HX. Be sure to refer to information that is applicable to the model you are using.● This is Original instructions. (Original Instruction Manual is written in English language.)
PRINTED IN JAPAN
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PARTS TABLE OF AR - 011MX
PARTS TABLE OF AR - 011HX
MANUFACTURER
International Marketing & Sales Division12-8 Shijo-cho, Higashi Osaka City
● Thank you very much for purchasing “LOBSTER” air riveter.
◎ These are the blind rivet tools which is only used for fi xing blind rivets.
These tools are not designed for other purposes.
◎ This instruction manual shows how to use the tools safety, work properly, maintenance and inspection which will make tools more effectively.
◎ Please check the blind rivets specifi cation and durability on customers side before using it.
IMPORTANT NOTICES
● Please read this instruction manual carefully before using the tools. Also, please follow the instructions in the manual when changing the parts.
● Please contact your nearest Lobtex distributor if there was unclear point about the tools.
● It is impossible to defi ne every risk by using the tools and show in this instruction manual.
Please be sure to use the tools in safe condition besides what is indicated in this instruction manual.
● The copyright of this instruction manual is owned by Lobtex Co., Ltd. It is forbidden to release, copy or translate to other language without permissions.
EXCLUSION OF LIABILITY
● We do not recompense any failure caused either directly or indirectly and will not recompense blind rivet such like the durability of the blind rivet.
● We do not recompense any failure caused by remodel the tools without any agreement by documents.
● We do not recompense any failure which was caused by using the spare parts which is not recommended.
英語/ENGLIS
H
●IMPORTANT SAFETY INSTRUCTIONS
◆ Always wear eye-protection at all times during use. If this is not observed, the cut mandrels may eject out when the blind rivets are cut and cause serious injury.
◆ Be sure to read following IMPORTANT SAFETY INSTRUCTIONS carefully and make sure that you understand them thoroughly before using this tool.
◆ This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
◆ The IMPORTANT SAFETY INSTRUCTIONS are divided into and . The defferences between these two levels are described below.
: Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury to the operator.
: Indicates a potentially hazardous situation which, if not avoided, may result in moderate injury to the operator or physical damage.
WARNING CAUTION
Moreover, failure to follow the instructions marked with the symbol or causionswithout a symbol which appear in the text of this manual may also have seriousresults in some cases. Always be sure to observe the instructions given in the Important SafetyInstructions.
CAUTION
CAUTION
CAUTION
◆ After reading this instruction manual, keep it in a safe place where it is easily accessible to tool users.
・ If the tool is used while the cut mandrels are still inside the tool not being ejected, these mandrels may be ejected from the tool's Nosepiece during use and cause serious injury.
3. Always attach the Safety Cap before use.
・ If this is not observed, the spent mandrel may be ejected when the blind rivets are cut and cause serious injury.
4. Wear protective glasses during use.
・ Failure to do so may result in an accident or personal injury in case that a blind rivet or a piece of spent mandrel jumps out toward you from the tool's Nosepiece or Safety Cap.
・ If the threads of the joints do not match or if the screws are not inserted far inough, the air hose may become disconnected during use and injury may result.
・ Use hose bands to securely connect the Air Hose Joint and air hose. If they are not connected securely enough, the air hose may become disconnected during use and injury may result.
WARNING
2
英語/ENGLIS
H
英語/ENGLIS
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1
2
●INTRODUCTION
1
● Thank you very much for purchasing “LOBSTER” air riveter.
◎ These are the blind rivet tools which is only used for fi xing blind rivets.
These tools are not designed for other purposes.
◎ This instruction manual shows how to use the tools safety, work properly, maintenance and inspection which will make tools more effectively.
◎ Please check the blind rivets specifi cation and durability on customers side before using it.
IMPORTANT NOTICES
● Please read this instruction manual carefully before using the tools. Also, please follow the instructions in the manual when changing the parts.
● Please contact your nearest Lobtex distributor if there was unclear point about the tools.
● It is impossible to defi ne every risk by using the tools and show in this instruction manual.
Please be sure to use the tools in safe condition besides what is indicated in this instruction manual.
● The copyright of this instruction manual is owned by Lobtex Co., Ltd. It is forbidden to release, copy or translate to other language without permissions.
EXCLUSION OF LIABILITY
● We do not recompense any failure caused either directly or indirectly and will not recompense blind rivet such like the durability of the blind rivet.
● We do not recompense any failure caused by remodel the tools without any agreement by documents.
● We do not recompense any failure which was caused by using the spare parts which is not recommended.
英語/ENGLIS
H
●IMPORTANT SAFETY INSTRUCTIONS
◆ Always wear eye-protection at all times during use. If this is not observed, the cut mandrels may eject out when the blind rivets are cut and cause serious injury.
◆ Be sure to read following IMPORTANT SAFETY INSTRUCTIONS carefully and make sure that you understand them thoroughly before using this tool.
◆ This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible injury or death.
◆ The IMPORTANT SAFETY INSTRUCTIONS are divided into and . The defferences between these two levels are described below.
: Indicates a potentially hazardous situation which, if not avoided, could result
in death or serious injury to the operator.
: Indicates a potentially hazardous situation which, if not avoided, may result in moderate injury to the operator or physical damage.
WARNING CAUTION
Moreover, failure to follow the instructions marked with the symbol or causionswithout a symbol which appear in the text of this manual may also have seriousresults in some cases. Always be sure to observe the instructions given in the Important SafetyInstructions.
CAUTION
CAUTION
CAUTION
◆ After reading this instruction manual, keep it in a safe place where it is easily accessible to tool users.
・ If the tool is used while the cut mandrels are still inside the tool not being ejected, these mandrels may be ejected from the tool's Nosepiece during use and cause serious injury.
3. Always attach the Safety Cap before use.
・ If this is not observed, the spent mandrel may be ejected when the blind rivets are cut and cause serious injury.
4. Wear protective glasses during use.
・ Failure to do so may result in an accident or personal injury in case that a blind rivet or a piece of spent mandrel jumps out toward you from the tool's Nosepiece or Safety Cap.
・ If the threads of the joints do not match or if the screws are not inserted far inough, the air hose may become disconnected during use and injury may result.
・ Use hose bands to securely connect the Air Hose Joint and air hose. If they are not connected securely enough, the air hose may become disconnected during use and injury may result.
・ If the tool is used while any parts are still damaged, injury may result.
・ If the tool is damaged by objects being dropped onto it, for instance, the damaged part may break and accident or injury may result.
・ Don't pull and drag the tool by the air hose. It may trigger some damages on the tool body, breakage of Rotary Joint or some other defects and lead serious troubles with injuries.
・ Performing maintenance or disassembly with air supplied may cause a part to jump out, oil to squirt out, or the unit to perform unexpected behavior, and may result in an accident or personal injury.
・ Use the tool with proper care, paying full attention to methods of handling and operation and surrounding conditions. Accidents and injury may result if this practice is not followed.
・ Use common sense at all times, otherwise accidents or injury may result.
・ When you are tired, do not use the tool, otherwise accidents or injury may result.
・ Repair work should only be carried out by a qualified technician. Please contact your nearest “LOBSTER” distributor, representative, or direct to Lobtex Co., Ltd., Osaka. If the tool is reaired by someone without the necessary qualifications and experience, the tool may not perform to optimum standards, and accidents or injury may result.
14. Do not attempt to modify the tool.
・ Unauthorized modifications may cause malfunctions which can lead to accidents or injury.
・ In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordanse with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
・ If the tool is used while any parts are still damaged, injury may result.
・ If the tool is damaged by objects being dropped onto it, for instance, the damaged part may break and accident or injury may result.
・ Don't pull and drag the tool by the air hose. It may trigger some damages on the tool body, breakage of Rotary Joint or some other defects and lead serious troubles with injuries.
・ Performing maintenance or disassembly with air supplied may cause a part to jump out, oil to squirt out, or the unit to perform unexpected behavior, and may result in an accident or personal injury.
・ Use the tool with proper care, paying full attention to methods of handling and operation and surrounding conditions. Accidents and injury may result if this practice is not followed.
・ Use common sense at all times, otherwise accidents or injury may result.
・ When you are tired, do not use the tool, otherwise accidents or injury may result.
・ Repair work should only be carried out by a qualified technician. Please contact your nearest “LOBSTER” distributor, representative, or direct to Lobtex Co., Ltd., Osaka. If the tool is reaired by someone without the necessary qualifications and experience, the tool may not perform to optimum standards, and accidents or injury may result.
14. Do not attempt to modify the tool.
・ Unauthorized modifications may cause malfunctions which can lead to accidents or injury.
・ In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordanse with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
※ Adjust the drip-feed amount of the air lubricator to the minimum setting.
ATTENTION
If moisture enters inside of the unit, it may freeze in cold temperature or accelerate degradation of O-rings and packings, resulting in malfunction of the unit. To avoid that,use an air dryer as necessary in addition to an air fi lter, regulator and an air lubricator(3-device set).
If the air pressure is too high, damage to parts may occur. If the pressure is too low,some size of the blind rivet may not be correctly installed (cut).
※ Adjust the drip-feed amount of the air lubricator to the minimum setting.
ATTENTION
If moisture enters inside of the unit, it may freeze in cold temperature or accelerate degradation of O-rings and packings, resulting in malfunction of the unit. To avoid that,use an air dryer as necessary in addition to an air fi lter, regulator and an air lubricator(3-device set).
If the air pressure is too high, damage to parts may occur. If the pressure is too low,some size of the blind rivet may not be correctly installed (cut).
The ambient temperature for working is within the range of 4 ~ 35℃ (39.2 ~ 95°F).
NOTE : Make sure that the cut mandrel has been completely removed beforeproceeding to the next riveting.
9
英語
/E
NG
LIS
H
Jaw maintenance1
DIS
AS
SE
MB
LY
2
1
Jaw Case Collar
Jaw Case
Head
Jaw CaseJaw Pusher Spring
Jaw Pusher
Jaws Jaw Case Head
3
4
●MAINTENANCE
After long periods of use, debris from mandrel and other foreign materials tend to build up in variousparts of the tool, and the hydraulic oil level also drops, both of which can lead to operating problems.The tool should be cleaned periodically.
The ambient temperature for working is within the range of 4 ~ 35℃ (39.2 ~ 95°F).
NOTE : Make sure that the cut mandrel has been completely removed beforeproceeding to the next riveting.
9
英語
/E
NG
LIS
H
Jaw maintenance1
DIS
AS
SE
MB
LY
2
1
Jaw Case Collar
Jaw Case
Head
Jaw CaseJaw Pusher Spring
Jaw Pusher
Jaws Jaw Case Head
3
4
●MAINTENANCE
After long periods of use, debris from mandrel and other foreign materials tend to build up in variousparts of the tool, and the hydraulic oil level also drops, both of which can lead to operating problems.The tool should be cleaned periodically.
■ Hold the Air Cylinder vertical, as the hydraulic oil will spill out if it is tipped sideways.
DIS
AS
SE
MB
LY
■ When reassemble, be sure to apply a lubricant such as grease to all moving and sliding parts.
■ Be careful not to leave out any parts, and tighten all connections securely.
■ The Jaws are consumable parts, and they should be replaced periodically.
■ The Jaw Case and Jaw Case Lock Nut do not need to be removed during maintenance.
If they are removed by mistake, replace them so that the distance matches those shown in the illustration at right by using a spanner or similar tool and the Spanner B.
< Jaw Case Head (Cross section) >
11
Apply jaw lube
(lubricating oil)
英語
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H
6
7Frame Head
5
4
FIL
LIN
G O
IL
Use a rag, brush or similar to clean all parts.
AirCylinder
Frame
Oil
Fill with oil up to here
RE
AS
SE
MB
LY
NOTE :■ Before assembling, be sure to apply lubricant such as grease to each sliding section.
● Store in a place which is well-ventilated and free from excessive dust and humidity, and where
there is no danger that the tool will fall.
● If not using the tool for an extended period of time, carry out a maintenance inspection before
storing it away. (Refer to “MAINTENANCE” on pages 10 ~ 12.)
● To increase the working life of the tool, it is recommended that you give it periodic overhauls. Contact the place of purchase or your nearest “LOBSTER” dealer for any overhauls and repair worl required. (A charge will be made for this service.)
Viscosity ISO VG46
Viscosity Index 113
Viscosity at 40℃ 46 c.s.t.
Viscosity at 100℃ 7.06 c.s.t
Flash Point 228
RECOMMENDED OILS are:
Shell Tellus No.46Esso Teresso No.46
Mobil D.T.E. 25 Oil (Medium)
●STORAGE
12
HYDRAULIC OIL REQUIERMENTS
Use only clean hydraulic oil, as the viscosity of the oil used will
affect tool performance.
“LOBSTER” brand Hydraulic Oil is supplied in a plastic fi llerbottle with the tool, and can also be obtained from your“LOBSTER” dealer or agent in your town. If this is not possible,a good quality mineral oil with the following properties shouldalso be used.
■ Hold the Air Cylinder vertical, as the hydraulic oil will spill out if it is tipped sideways.
DIS
AS
SE
MB
LY
■ When reassemble, be sure to apply a lubricant such as grease to all moving and sliding parts.
■ Be careful not to leave out any parts, and tighten all connections securely.
■ The Jaws are consumable parts, and they should be replaced periodically.
■ The Jaw Case and Jaw Case Lock Nut do not need to be removed during maintenance.
If they are removed by mistake, replace them so that the distance matches those shown in the illustration at right by using a spanner or similar tool and the Spanner B.
< Jaw Case Head (Cross section) >
11
Apply jaw lube
(lubricating oil)
英語
/E
NG
LIS
H
6
7Frame Head
5
4FIL
LIN
G O
IL
Use a rag, brush or similar to clean all parts.
AirCylinder
Frame
Oil
Fill with oil up to here
RE
AS
SE
MB
LY
NOTE :■ Before assembling, be sure to apply lubricant such as grease to each sliding section.
● Store in a place which is well-ventilated and free from excessive dust and humidity, and where
there is no danger that the tool will fall.
● If not using the tool for an extended period of time, carry out a maintenance inspection before
storing it away. (Refer to “MAINTENANCE” on pages 10 ~ 12.)
● To increase the working life of the tool, it is recommended that you give it periodic overhauls. Contact the place of purchase or your nearest “LOBSTER” dealer for any overhauls and repair worl required. (A charge will be made for this service.)
Viscosity ISO VG46
Viscosity Index 113
Viscosity at 40℃ 46 c.s.t.
Viscosity at 100℃ 7.06 c.s.t
Flash Point 228
RECOMMENDED OILS are:
Shell Tellus No.46Esso Teresso No.46
Mobil D.T.E. 25 Oil (Medium)
●STORAGE
12
HYDRAULIC OIL REQUIERMENTS
Use only clean hydraulic oil, as the viscosity of the oil used will
affect tool performance.
“LOBSTER” brand Hydraulic Oil is supplied in a plastic fi llerbottle with the tool, and can also be obtained from your“LOBSTER” dealer or agent in your town. If this is not possible,a good quality mineral oil with the following properties shouldalso be used.
27 O-ring P-9 10219 Rubber ⅴ-B Nipple Unit 65191 ③
18
※ Parts with circled Index No. are consumable parts. They should be replaced periodically.
※ Index No. ⅰ (Frame Unit) includes Index No.12 and 13 (O-ring P-12 and B-ring P-12).
※ Index No.21 (Air Cylinder) includes Index No.22 (Plug).
※ Unit parts materials
① Aluminum, Rubber, Plastic ② Aluminum, Rubber, Steel ③ Brass, Rubber ④ Aluminum, Steel ⑤ Paper, Plastic ⑥ Rubber, Plastic
英語/ENGLIS
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英語/ENGLIS
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WARRANTY & SERVICE
LOBSTER® WARRANTS THAT GOODS COVERED BY THIS MANUAL WILL CONFORM TO APPLICABLE SPECIFICATIONS AND DRAWINGS AND THAT SUCH GOODS W ILL BE MANUFACTURED AND INSPECTED ACCORDING TO GENERALLY ACCEPTED PRACTICES OF COMPANIES MANUFACTURING INDUSTRIAL TOOLS. THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE FOREGOING.THE LIABILITY OF LOBSTER® ON PARTS FOUND TO BE DEFECTIVE IS LIMITED TO RE-WORK OR THE REPLACEMENT OF SUCH GOODS AND IN NO CASE TO EXCEED THE INVOICE VALUE OF THE SAID GOODS. UNDER NO CIRCUMSTANCES WILL LOBSTER® BE LIABLE FOR DAMAGES OR COSTS INCURRED BY THE BUYER OR SUBSEQUENT USER IN RE- PAIRING OR REPLACING DEFECTIVE GOODS.
ROUTINE MAINTENANCE AND REPAIR OF LOBSTER® RIVET TOOLS CAN BE PERFORMED BY AN AVERAGE MECHANIC.HOWEVER, IF YOU HAVE A LOBSTER® RIVET TOOL THAT IS IN NEED OF MAJOR REPAIR WE RECOMMEND THAT IT BE SENT DIRECTLY TO US POSTAGE PAID FOR SERVICE AT A REASONABLE CHARGES.