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CopenhagenDenmark2008
20082008--1010--1515 IEC/TC56 Dependability Seminar IEC/TC56 Dependability Seminar
Copenhagen, DenmarkCopenhagen, Denmark11
Risk Management and Risk Management and
Assessment in the Oil and Assessment in the Oil and
Gas IndustryGas Industry
Tom Van HardeveldTom Van Hardeveld
Strategic Maintenance Solutions Inc.Strategic Maintenance Solutions Inc.
CanadaCanada
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CopenhagenDenmark2008
20082008--1010--1515 IEC/TC56 Dependability Seminar IEC/TC56 Dependability Seminar
Copenhagen, DenmarkCopenhagen, Denmark22
SummarySummary
�� Risk application in oil and gas Risk application in oil and gas
industry: safety, design, O&Mindustry: safety, design, O&M
�� Facility risk assessmentFacility risk assessment
�� Pipeline integrity managementPipeline integrity management
�� Dependability and risk Dependability and risk
managementmanagement
�� ConclusionsConclusions
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CopenhagenDenmark2008
20082008--1010--1515 IEC/TC56 Dependability Seminar IEC/TC56 Dependability Seminar
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Oil and Gas = RISKOil and Gas = RISK
Steam turbine and hydrogen compressor Natural gas pipeline Construction at a refinery
Oilfield operators receiving training in gas compression Gas turbine overhaul shop
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CopenhagenDenmark2008
20082008--1010--1515 IEC/TC56 Dependability Seminar IEC/TC56 Dependability Seminar
Copenhagen, DenmarkCopenhagen, Denmark44
Risk in Oil and GasRisk in Oil and Gas
�� FinancialFinancial
�� Regulatory and politicalRegulatory and political
�� ProjectProject�� Exploration and drillingExploration and drilling
�� Major facilitiesMajor facilities
�� Construction practices, contracts and costConstruction practices, contracts and cost
�� HSE HSE –– Health, Safety and EnvironmentHealth, Safety and Environment
�� DesignDesign
�� Operation and maintenanceOperation and maintenance
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CopenhagenDenmark2008
20082008--1010--1515 IEC/TC56 Dependability Seminar IEC/TC56 Dependability Seminar
Copenhagen, DenmarkCopenhagen, Denmark55
Facility Risk AssessmentFacility Risk Assessment
�� PSM PSM -- Process Safety ManagementProcess Safety Management
�� Hazard identificationHazard identification•• Hazardous materialsHazardous materials
•• ElectricalElectrical
•• Process conditions (high pressure, Process conditions (high pressure, temperature, etc.)temperature, etc.)
•• RadiationRadiation
•• Mechanical equipmentMechanical equipment
•• FailuresFailures
•• Work activitiesWork activities
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CopenhagenDenmark2008
20082008--1010--1515 IEC/TC56 Dependability Seminar IEC/TC56 Dependability Seminar
Copenhagen, DenmarkCopenhagen, Denmark66
Hazard AnalysisHazard Analysis
�� Hazard analysis methodsHazard analysis methods•• HAZOP HAZOP –– Hazard and Operability StudiesHazard and Operability Studies
•• What if / ChecklistsWhat if / Checklists
•• LOPA LOPA –– Layer of Protection AnalysisLayer of Protection Analysis
•• SIL SIL –– Safety Integrity LevelsSafety Integrity Levels
•• HACCP HACCP –– Hazard Analysis and Critical Hazard Analysis and Critical Control PointsControl Points
•• JSA JSA –– Job Safety AnalysisJob Safety Analysis
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CopenhagenDenmark2008
20082008--1010--1515 IEC/TC56 Dependability Seminar IEC/TC56 Dependability Seminar
Copenhagen, DenmarkCopenhagen, Denmark77
Integrated Risk MatrixIntegrated Risk Matrix
Loss of life (1)
Major injury
Minor injury
Widespread pollution
Small spill or releaseMinor outage less
than 1 day
Financial impact lessthan $10k
Sev
erit
y p
oin
t sc
ale
10
1
0.1
0.01
0.001
0.0001
Loss of life (10)
First aid
Minor spill with cleanup
Major spill with cleanup
Major outage up to1 week
Major outage morethan 1 week
Financial impact lessthan $100k
Financial impact lessthan $1 million
Financial impact lessthan $10 million
Financial impact lessthan $1k
Health and safety Environment Production Financial
Consequence categories
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CopenhagenDenmark2008
20082008--1010--1515 IEC/TC56 Dependability Seminar IEC/TC56 Dependability Seminar
Copenhagen, DenmarkCopenhagen, Denmark88
Risk ControlRisk Control
�� Safety of personnelSafety of personnel•• Formal safety policies Formal safety policies
and proceduresand procedures
•• Personal Protective Personal Protective EquipmentEquipment
•• Job planning and Job planning and hazard analysishazard analysis
•• Work permitsWork permits
•• Tag and lockout Tag and lockout proceduresprocedures
•• Training and Training and certificationcertification
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CopenhagenDenmark2008
20082008--1010--1515 IEC/TC56 Dependability Seminar IEC/TC56 Dependability Seminar
Copenhagen, DenmarkCopenhagen, Denmark99
Risk ControlRisk Control
�� Emergency response planning and Emergency response planning and exercisesexercises•• Documented and approved proceduresDocumented and approved procedures
•• Response planning and exercisesResponse planning and exercises
�� DesignDesign•• Standard proven designStandard proven design
•• Protective equipment (e.g. relief valves, Protective equipment (e.g. relief valves, overspeed)overspeed)
•• Alarm and shutdown instrumentation and Alarm and shutdown instrumentation and controlscontrols
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CopenhagenDenmark2008
20082008--1010--1515 IEC/TC56 Dependability Seminar IEC/TC56 Dependability Seminar
Copenhagen, DenmarkCopenhagen, Denmark1010
Risk ControlRisk Control
�� OperationOperation•• Standard operating proceduresStandard operating procedures
•• Training and certificationTraining and certification
�� MaintenanceMaintenance•• Standard maintenance proceduresStandard maintenance procedures
•• Training and certificationTraining and certification
•• Maintenance task development (RCM)Maintenance task development (RCM)
•• Maintenance planning and schedulingMaintenance planning and scheduling
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CopenhagenDenmark2008
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Copenhagen, DenmarkCopenhagen, Denmark1111
Risk ManagementRisk Management
�� RiskRisk--based inspection based inspection -- static equipment static equipment such as pressure vesselssuch as pressure vessels
�� Integrity management Integrity management -- pipelinespipelines
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CopenhagenDenmark2008
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Copenhagen, DenmarkCopenhagen, Denmark1212
Integrity ManagementIntegrity Management
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CopenhagenDenmark2008
20082008--1010--1515 IEC/TC56 Dependability Seminar IEC/TC56 Dependability Seminar
Copenhagen, DenmarkCopenhagen, Denmark1313
Integrity ManagementIntegrity Management
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CopenhagenDenmark2008
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Copenhagen, DenmarkCopenhagen, Denmark1414
Probability AnalysisProbability Analysis
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CopenhagenDenmark2008
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Copenhagen, DenmarkCopenhagen, Denmark1515
Analysis ResultsAnalysis Results
Risk ranking of segments by total cost Risk profile before and after a maintenance action
Cost optimization with safety constraint Benefit-cost ratio
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CopenhagenDenmark2008
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Copenhagen, DenmarkCopenhagen, Denmark1616
Risk and DependabilityRisk and Dependability
�� Dependability is a key performance Dependability is a key performance characteristic in riskcharacteristic in risk--based systems based systems
�� Dependability approach to risk Dependability approach to risk assessment assures that the risk assessment assures that the risk exposure to a product or system under exposure to a product or system under control remains at an acceptable level control remains at an acceptable level within the confines of a tolerable regionwithin the confines of a tolerable region
�� Dependability focuses on risk Dependability focuses on risk assessment methodsassessment methods
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CopenhagenDenmark2008
20082008--1010--1515 IEC/TC56 Dependability Seminar IEC/TC56 Dependability Seminar
Copenhagen, DenmarkCopenhagen, Denmark1717
Risk StandardsRisk Standards
Risk management process being defined by new standard ISO 31000
Risk assessment methods to focus on new joint standard ISO/IEC 31010
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CopenhagenDenmark2008
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Copenhagen, DenmarkCopenhagen, Denmark1818
Risk DefinitionsRisk Definitions
� ISO Guide 73 (latest draft): effect of uncertainty on objectives
NOTE 1 An effect is a deviation from the expected positive and/or negative
NOTE 2 Objectives can have different aspects such as financial, health and safety, and environmental goals and can apply at different levels such as strategic, organization-wide, project, product and process
NOTE 3 Risk is often characterized by reference to potential events, a consequence, or a combination of these and how they can affect the achievement of objectives
NOTE 4 Risk is often expressed in terms of a combination of the consequences of an event or a change in circumstances, and the associated likelihood of occurrence
� ISO Guide 51: combination of the probability of occurrence of harm and the severity of that harm
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CopenhagenDenmark2008
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Copenhagen, DenmarkCopenhagen, Denmark1919
Risk ConceptsRisk Concepts
�� Risk is uncertaintyRisk is uncertainty
�� Risk is always present under all Risk is always present under all circumstancescircumstances
�� Elimination of all risks is not always Elimination of all risks is not always possible or economicalpossible or economical
�� Risk should be reduced to a level as low Risk should be reduced to a level as low as reasonably practicable to achieve a as reasonably practicable to achieve a desirable benefitdesirable benefit
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CopenhagenDenmark2008
20082008--1010--1515 IEC/TC56 Dependability Seminar IEC/TC56 Dependability Seminar
Copenhagen, DenmarkCopenhagen, Denmark2020
Risk ReductionRisk Reduction
Residual risk Tolerable risk Risk exposure to a product or system requiring control
Necessary risk reduction
Actual risk reduction
Partial risk reduced by dedicated risk control mechanisms
Partial risk reduced by technology applications
Partial risk reduced by external risk avoidance means
+ +
Actual risk achieved by all risk reduction approaches
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Selection of MethodsSelection of Methods
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CopenhagenDenmark2008
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Assessment MethodsAssessment Methods
SA-strongly applicable A-applicable NA-not applicable
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CopenhagenDenmark2008
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ConclusionsConclusions
�� Risk management and assessment is Risk management and assessment is
critical to the oil and gas industrycritical to the oil and gas industry
�� Risk is closely tied to dependability and Risk is closely tied to dependability and
has to be considered over the entire life has to be considered over the entire life
cyclecycle
�� Dependability risk assessment methods Dependability risk assessment methods
are widely applicable to all industriesare widely applicable to all industries
�� Integrated ISO/IEC standards are under Integrated ISO/IEC standards are under
development to meet industry needs development to meet industry needs