RIDGEVIEW DELUXE CLUBHOUSE PLAY SYSTEM – F270855 · Installation of I.D./Warning Plaque .....Final Step RIDGEVIEW DELUXE CLUBHOUSE PLAY SYSTEM – F270855. 2 [email protected]

INSTALLATION AND OPERATING INSTRUCTIONS

10-14 Hrs

To reduce the risk of serious injury or death, you must read and follow these instructions. Keep and refer to these instructions often

and give them to any future owner of this play system. Manufacturer contact information provided below.OBSTACLE FREE SAFETY ZONE - 26’5” x 26’ 6” area requires Protective Surfacing. See page 3. MAXIMUM VERTICAL FALL HEIGHT - 6’5” CAPACITY - 9 Users Maximum, Ages 3 to 10; Weight Limit 110 lbs. (49.9 kg) per child.RESIDENTIAL HOME USE ONLY. Not intended for public areas such as schools, churches, nurseries, day cares or parks.

Two personassembly

WARNING

Solowave Design 375 Sligo Rd. West, PO Box 10Mount Forest, ON Canada N0G 2L1

General Inquiries:8:00am - 4:30pm ESTToll Free: [email protected]

14' 5"

13’ 6" 26' 6"

26' 5"

3400855 Rev 18/10/2013

Table of ContentsWarnings and Safe Play Instructions. . . . . . . . . . . . . . . pg. 2Protective Surfacing Guidelines. . . . . . . . . . . . . . . . . . . pg. 3Instructions for Proper Maintenance . . . . . . . . . . . . . . . pg. 4About Our Wood – Limited Warranty . . . . . . . . . . . . . . pg. 5Keys to Assembly Success . . . . . . . . . . . . . . . . . . . . . . pg. 6Metric Conversion Sheets . . . . . . . . . . . . . . . . . . . . . pg. 7,8Part ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . pg. 9Installation of I.D./Warning Plaque . . . . . . . . . . . .Final Step

RIDGEVIEW DELUXE CLUBHOUSE PLAY SYSTEM – F270855

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Warnings and Safe Play InstructionsCONTINUOUS ADULT SUPERVISION REQUIRED. Most serious injuries and deaths on playground equipment have occurred while children were unsupervised! Our products are designed to meet mandatory and voluntary safety standards. Complying with all warnings and recommendations in these instructions will reduce the risk of serious or fatal injury to children using this play system. Go over the warnings and safe play instructions regularly with your children and make certain that they understand and follow them. Remember on-site adult supervision is required for children of all ages.

Observe capacity limitations of your play-set. See front cover.

Dress children with well fitting and full foot enclosing footwear.

Teach children to sit with their full weight in the center of the swing seat to prevent erratic swing motion or falling off.

Check for splintered, broken or cracked wood; missing, loose, or sharp edged hardware. Replace, tighten and or sand smooth as required prior to playing.

Verify that suspended climbing ropes, rope ladders, chain or cable are secured at both ends and cannot be looped back on itself as to create an entanglement hazard.

On sunny and or hot days, check the slide and other plastic rides to assure that they are not very hot as to cause burns. Cool hot slide and rides with water and wipe dry prior to using.

Do not allow children to wear open toe or heel footwear like sandals, flip–flops or clogs.

Do not allow children to walk, in front, between, behind or close to moving rides.

Do not let children twist swing chains or ropes or loop them over the top support bar. This may reduce the strength of the chain or rope and cause premature failure.

Do not let children get off rides while they are in motion.

Do not permit climbing on equipment when it is wet.

Do not permit rough play or use of equipment in a manner for which it was not intended. Standing on or jumping from the roof, elevated platforms, swings, climbers, ladders or slide can be dangerous.

Do not allow children to swing empty rides or seats.

Do not allow children to go down slide head first or run up slide.

WARNING

WARNING – Safe Play Instructions

2

SERIOUS HEAD INJURY HAZARDInstallation over concrete, asphalt, dirt, grass, carpet and other hard surface creates a risk of serious injury or death from falls to the ground. Install and maintain shock absorbing material under and around play-set as recommended on page 3 of these instructions.

COLLISION HAZARDPlace play-set on level ground at least 6 feet from any obstruction such as a garage or house, fences, poles, trees, sidewalks, walls, landscape timbers, rocks, pavement, planters, garden borders, overhanging branches, laundry lines, and electrical wires. (See OBSTACLE FREE SAFETY ZONE on cover)

CHOKING HAZARDPrior to assembly, this product contains small parts. DO NOT allow children less than 5 years of age near or around loose nuts, screws, washers, plastic bags and other small parts.

STRANGULATION HAZARD• NEVER allow children to play with ropes, clotheslines,

pet leashes, cables, chains or cord-like items when using this play-set or to attach these items to play-set.

• NEVER allow children to wear loose fitting clothing, ponchos, hoods, scarves, capes, necklaces, items with draw-strings, cords or ties when using this play-set.

• NEVER allow children to wear bike or sport helmets when using this play-set.

Failure to prohibit these items, even helmets with chin straps, increases the risk of serious injury and death to children from entanglement and strangulation.

TIP OVER HAZARDChoose a level location for the equipment. This can reduce the likelihood of the play set tipping over and loose-fill surfacing materials washing away during heavy rains.

DO NOT allow children to play on the play-set until the assembly is complete and the unit is properly anchored.

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Keys to Assembly Success

Part Identification KeyOn each page, you will find the parts and quantities required to complete the assembly step illustrated on that page. Here is a sample.

SymbolsThroughout these instructions symbols are provided as important reminders for proper and safe assembly.

Proper Hardware AssemblyLag screws require drilling pilot holes to avoid splitting wood. Only a flat washer is required. For ease of installation liquid soap can be used on all lag-type screws.

For bolts, tap T-Nut into hole with hammer. Insert the hex bolt through lock washer first then flat washer then hole. Because the assemblies need to be squared do not completely tighten until instructed. Pay close attention to diameter of the bolts. 5/16” is slightly larger than 1/4”.

Once the assembly is tightened, watch for exposed threads. If a thread protrudes from the T-Nut, remove the bolt and add washers to eliminate this condition. Extra washers have been provided for this purpose.

This identifies information that requires special attention. Improper assembly could lead to an unsafe or dangerous condition.

Where this is shown, 2 or 3 people are required to safely complete the step. To avoid injury or damage to the assembly make sure to get help!

Check that assembly is square before tightening bolts.

Use a measuring tape to assure proper location.

Check that set or assembly is properly level before proceeding.

Pre-drill a pilot hole before fastening screw or lag to prevent splitting of wood.

This indicates time to tighten bolts, but not too tight! Do not crush the wood. This may create splinters and cause structural damage.

UseHelp

UseHelp

MeasureDistance

SquareAssembly

UseLevel

Pre-drill1/8” Bit

Tighten Bolts

No Yes

CAUTION – Protrusion Hazard

Tools Required

6

Shovel Level #2 & #3 Phillipsor Robertson

SafetyGlasses

Drill (1/8” 3/16” Bit)

MeasuringTape

Hammer Ratchet 1/2”, 7/16” & 9/16”

SquareRuler

Step Ladder

12342X Post 2 x 4 x 83”

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1 inch = 25.4mm

SO

LO

)WA

VE

DE

SIG

N H

AR

DW

AR

E

For example:

BOLT LEN

GTH

4½ (4.5) inches long

114mm

long

1 inch = 25.4mm

25.4mm

4.5 inches x

DIAM

ETER CO

NVERSIO

N

LENG

TH CO

NVERSIO

N

=

BOLT D

IAM

ETER 5/16 (0.31) inches

0.31 inches x 25.4mm

= 8mm

For example:

HARDW

ARE LEN

GTH C

HART

inchesvs

millim

etres6

1525½

1405

1274½

1144

1023½

893

762½

642

511½

381¼

321- 1/8

291

25.47/8

223/4

191/2

12.7

1/4" (6mm

) Flat W

asher

1/4" (6mm

) Lock W

asher

1/4"(0.25) = 6mm

Hex Bolt1/4" (6m

m)

T-Nut

5/16"(.31) = 8mm

Lag Screw

5/16" (8mm

) Fla

t Wa

sher

1/4"(0.25) = 6mm

Lag Screw

1/4" (6mm

) Fla

t Wa

sher

5/16" (8mm

) Fla

t Wa

sher

5/16" (8mm

) Lock Wa

sher

5/16"(.31) = 8mm

Hex Bolt5/16" (8m

m)

T-Nut

3/8"(.38) = 9.5mm

Lag Screw

3/8" (9.5mm

) Fla

t Wa

sher

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5/4 x 54 1/2"114.3

1"25.4

5/4 x 43 1/2"88.9

1"25.4

1 inch = 25.4mm

For example:

1505mm

=

LENG

TH CO

NVERSIO

N

SO

LO

)WA

VE

DE

SIG

N W

OO

D P

RO

FIL

ES

BOA

RD LEN

GTH

59¼ (59.25) inches

59.25 inches x 25.4mm

IMPO

RTAN

T:Dim

ensions in brackets [m

m] represent m

illimetres.

1 x 2

1 x 4

1 x 5

1 x 6

15.95/8"

3 3/8"85.7

2 x 43 3/8"85.7

1 3/8"34.9

2 x 21 1/2"38.1

1 1/2"38.1

2 x 32 1/2"63.5

1 3/8"34.9

4 1/2"114.3

5/8"15.9

5 3/8"136.5

5/8"15.9

5/4 x 65 1/2"139.7

1"25.4

4 x 6

5 1/4"133.4

3 1/4"82.6

4 x 4

3 1/4"82.6

3 1/4"82.6

15.95/8"

1 3/8"34.9

2 x 65 3/8"136.5

1 1/2"38.1

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2pc. - 1866 Window Upright (1 x 2-1/2 x 31-1/2") - Box 2 - 3641866

1pc. - 1855 Divider (1 x 4 x 34-11/16") - Box 2 - 3641855

2pc. - 1859 Wall Trim (1 x 2 x 10") - Box 3 - 3641859

1pc. - 5265 Cedar Wall (1 x 4 x 28") - Box 2 - 3635265

1pc. - 858 Dowel - Tennon (1-1/8 x 18-5/8") - Box 1 - 3681858

26pc. - 0517 Cedar Roofing (3/8 x 3-1/2 x 48") - Box 3 - 3630517

15pc. - 1852 CE Siding (3/8 x 3-1/2 x 36") - Box 3 - 3631852

3pc. - 578 Dowel - Tennon (1-1/8 x 15-7/8") - Box 1 - 3681578

3pc. - 1870 Trim Short (1 x 2-1/2 x 19-5/8") - Box 2 - 3641870

Part Identification (Reduced Part Size) Nominal Size

1" x 2" 1" x 2½"

1" x 4"

Actual Size

⅝" x 1⅜"⅝" x 1¾"⅝" x 3⅜"

Part Identification (Reduced Part Size) Part Identification (Reduced Part Size)

4pc. - 1846 CE Wall (1 x 4 x 34") - Box 2 - 3631846

1pc. - 1808 Short Trim (1 x 2 x 19-5/8") - Box 3 - 3641808

1pc. - 1809 Door Trim (1 x 2 x 36-1/2") - Box 2 - 3641809

2pc. - 0528 Side Chalk Wall (1 x 4 x 25 1/4") - Box 2 - 3630528

1pc. - 0839 CE Gap Board (1 x 4 x 38-3/4") - Box 2 - 3630839

1pc. - 1876 Window Cross (1 x 2-1/2 x 28") - Box 2 - 3641876

4pc. - 1858 Short Wall Support (1 x 4 x 24-1/4") - Box 3 - 3641858

11pc. - 1847 Siding (3/8 x 3-1/2 x 24-7/8") - Box 3 - 3631847

5pc. - 1848 CE Siding (3/8 x 3-1/2 x 9") - Box 3 - 3631848

5pc. - 1850 Siding (3/8 x 3-1/2 x 26-3/4") - Box 3 - 3631850

7pc. - 1849 Cedar Siding (3/8 x 3-1/2 x 46-5/8") - Box 3 - 3631849

5pc. - 1814 Wall Support (1 x 4 x 45-1/2") - Box 3 - 3641814

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2pc. - 0351 Front Back (1 x 5 x 46-5/8") - Box 2 - 3640351

2pc. - 1501 Floor End (1 x 5 x 38-1/4") - Box 2 - 3641501

1pc. - 1505 Front Top (1 x 5 x 46-1/2") - Box 3 - 3641505

1pc. - 1865 SW Roof Side (1 x 4 x 59-1/2") - Box 3 - 3641865

1pc. - 1869 Door Top (1 x 4 x 46-5/8") - Box 2 - 3641869

1pc. - 1864 SL Roof Side (1 x 4 x 59-1/2") - Box 3 - 3641864


1" x 4"1" x 5"1" x 6"

Actual Size

⅝" x 3⅜"⅝" x 4½"⅝" x 5⅜"


2pc. - 0357 Tarp Front Back (1 x 4 x 47-3/4") - Box 2 - 3640357

1pc. - 1857 Top Back (1 x 4 x 46 1/2") - Box 2 - 3641857

4pc. - 0606 CE Access Board (1 x 6 x 19-3/4") - Box 2 - 3630606

1pc. - 0353 MK Ground (1 x 4 x 55-1/4") - Box 2 - 3640353

4pc. - 0514 Roof Brace (1 x 6 x 13") - Box 3 - 3640514

1pc. - 1872 Ground (1 x 5 x 75-5/8") - Box 2 - 3641872

2pc. - 1853 Cedar Gap Board (1 x 5 x 38-3/4") - Box 2 - 3631853

1pc. - 1854 Centre Gap Board (1 x 5 x 38-3/4") - Box 2 - 3631854

1pc. - 1874 Side Ground (1 x 5 x 38-1/4") - Box 3 - 3641874

8pc. - 1851 Cedar Floor Board (1 x 5 x 38-3/4") - Box 2 - 3631851


1pc. - 1867 Top Side (1 x 6 x 38-1/4") - Box 2 - 3641867

1pc. - 1868 Table Support (2 x 2 x 38-3/4") - Box 2 - 3641868

1pc. - 0376 Table Top (5/4 x 6 x 32") - Box 3 - 3640376

2pc. - 0367 Floor Gusset (2 x 3 x 11") - Box 3 - 3640367

1pc. - 0799 Floor Back (5/4 x 4 x 46-3/4") - Box 2 - 3640799

1pc. - 0790 Floor Joist (5/4 x 4 x 46-1/2") - Box 2 - 3640790

2pc. - 0501 Joist (2 x 2 x 43 1/2") - Box 3 - 3640501


1" x 6"5/4" x 4"2" x 2"2" x 3"

Actual Size

⅝" x 5⅜"1" x 3¼"

1½" x 1½" 1⅜" x 2½"


4pc. - 0369 Lower Diagonal (2 x 3 x 37") - Box 2 - 3640369

1pc. - 0522 Window Dormer Cleat (5/4 x 2 x 8") - Box 3 - 3630522

1pc. - 1862 SW Support (5/4 x 4 x 46-1/2") - Box 2 - 3641862

1pc. - 1875 Short Joist (2 x 2 x 16-1/2") - Box 3 - 3641875

1pc. - 1860 MK Mount (2 x 3 x 34-13/16") - Box 2 - 3641860

1pc. - 1871 Long Joist (2 x 2 x 24-3/4") - Box 3 - 3641871

1pc. - 1873 Back Floor (5/4 x 4 x 46-3/4") - Box 2 - 3641873

3pc. - 0630 CE Rock Board (1 x 6 x 19 3/4") - Box 2 - 3630630

2pc. - 0631 CE Rock Board (1 x 6 x 19-3/4") - Box 3 - 3630631

4pc. - 0863 Roof Support (2 x 3 x 43 1/2") - Box 2 - 3640863

2pc. - 0349 Rock Rail (2 x 3 x 51") - Box 3 - 3640349

1pc. - 0795 Side Joist (2 x 2 x 43") - Box 3 - 3640795

6pc. - 0318 Ground Stake (1-1/4 x 1-1/2 x 14") - Box 1 - 3650318


4pc. - 1500 Post (2 x 4 x 83") - Box 2 - 3641500

1pc. - 1826 Front Beam (2 x 6 x 83-5/8") - Box 3 - 3631826

1pc. - 1856 SW Upright (2 x 4 x 48-5/16") - Box 2 - 3641856

2pc. - 1863 SW Post (2 x 4 x 86-11/16") - Box 3 - 3641863

1pc. - 1825 Back Beam (2 x 6 x 83-5/8") - Box 3 - 3631825


2" x 3" 2" x 4"2" x 6"

Actual Size

1⅜" x 2½"1⅜" x 3⅜"1½" x 5⅜"


1pc. - 4919 SW Rail Block (2 x 4 x 5-3/8") - Box 3 - 3644919

1pc. - 1861 SW Mount (2 x 4 x 38-1/8") - Box 3 - 3641861

2pc. - 1367 Post MK (2 x 3 x 70") - Box 3 - 3641367

2pc. - 1564 MK Rail Long (2 x 4 x 52") - Box 3 - 3641564

1pc. - 0521 Window Dormer Roof Left - Box 3 - 3630521

1pc. - 0520 Window Dormer Roof Right - Box 3 - 3630520


1X 3200202Glider Hanger (2pk)

1X 3320356Big Backyard I.D

Plaque w hardware

2X 372494342" Belt Swing Yellow

w.welded chain

1X 3200184 Triangle Plate (4pk) Green

1X 353386039" Glider Rope & Chain (4pk) w. welded chain

1X 3202000Swing Hanger Bolt

Thru. (4 pk)

1X 33202732 person Glider Seat

Yellow

2X 33201722 person Glider End

1X 3750855

CBA

Ridgeview Deluxe Tarp Set

1X 3750702Pineview Chalkwall

1X 9750856Café Canopy

1X 9200840Café Canopy Frame

1X 3320401Flower Box Set Green

1X 9200140 (2pk)MB Mount Strap Set

1X 9200300 (2pk)Monkey Bracket Set

1X 9201103 (4pk)Corner Brace Set

1X 9209900 Window Dormer Bkt

1X 3320094Door WindowGreenw/ hardware

1X 3320197Small Window Dormer

Green

1X 3320190Stool Seat Set

2X 3320121Peak DetailGreen

1X 3201104Ridgeview Deluxe Brkt Set

Part Identification (Reduced Part Size)

1X 3320386 Rocks (5pk) 3-Green 2-Yellow

1X 3310148 Slide 48" High Rail Green

1X Glider Seat

2X Glider End


4pc. H5 - Hex Bolt 1/4 x 4-1/2" - (9277242)

4pc. H7 - Hex Bolt 1/4 x 5-1/2" - (9277252)

Hardware Identification (Actual Size)

1pc. H8 - Hex Bolt 1/4 x 4-1/4" - (9277241)

4pc. LS1 - Lag Screw 1/4 x 1-1/2" - (9262212)

3pc. LS2 - Lag Screw 1/4 x 2-1/2" - (9272222)

8pc. LS3 - Lag Screw 1/4 x 3" - (9262230)

1pc. H1 - Hex Bolt 1/4 x 1-1/2" - (9277212)

4pc. H3 - Hex Bolt 1/4 x 2-1/2" - (9277222)

20pc. H2 - Hex Bolt 1/4 x 2" - (9277220)

3pc. H12 - Hex Bolt 1/4 x 3" - (9277230)

1pc. H13 - Hex Bolt 1/4 x 3-1/2" - (9277232)


2pc. G8 - Hex Bolt 5/16 x 2" - (9277320)

3pc. G10 - Hex Bolt 5/16 x 3" - (9277330)

4pc. G4 - Hex Bolt 5/16 x 4" - (9277340)

4pc. G1 - Hex Bolt 5/16 x 1-1/2" - (9277312)

2pc. Z - Hex Bolt 5/16 x 6" - (9277360)

4pc. G2 - Hex Bolt 5/16 x 1" - (9277310)

4pc. G7 - Hex Bolt 5/16 x 5-1/2" - (9277352)

5pc. G5 - Hex Bolt 5/16 x 4-1/2" - (9277342)


5/16” Glider Long Hex Bolt

Bolt may not be exactly as it appears


41pc. S5 - Pan Screw #8 x 1/2" - (9264504)

82pc. S1 - Wood Screw #8 x 1-1/8" - (9290514)

148pc. S2 - Wood Screw #8 x 1-1/2" - (9260512)

231pc. S0 - Truss Screw #8 x 7/8" - (9229505)

6pc. PB2 - Pan Bolt 1/4 x 1-1/4" - (9274211)

20pc. LW2 - 5/16" Lock Washer - (9253300)

12pc. LN2 - 5/16" Lock Nut - (9283300)

20pc. TN2 - 5/16" T- Nut - (9285300)

5pc. BN1 - 1/4" Barrel Nut - (9248200)

16pc. S8 - Pan Screw #12 x 3/4" - (9264603)

39pc. TN1 - 1/4" T - Nut -(9285200)

44pc. LW1 - 1/4" Lock Washer - (9253200)

44pc. FW2 - 5/16" Flat Washer - (9251300)

70pc. FW1 - 1/4" Flat Washer - (9251200)

19pc. FW0 - 3/16" Flat Washer - (9251100)

17pc. FW3 - #8 Flat Washer - (9251500)


22pc. S3 - Wood Screw #8 x 2-1/2" - (9290522)

7pc. S4 - Wood Screw #8 x 3" - (9290530)25pc. S7 - Pan Screw #12 x 2" - (9264620)

16pc. S6 - Pan Screw #12 x 1" - (9264610)

4pc. S15 - Wood Screw #8 x 1-3/4" - (9260513)5pc. S10 - Pan Screw #8 x 1" - (9264510)


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B. IfthereareanymissingordamagedpiecesoryouneedassistancewithassemblypleasecontacttheConsumerRelationsDepartmentdirectly.Callusbeforegoingbacktothestore.

STOP STOPSTOP STOP

Step 1: Inventory Parts - Read This Before Starting Assembly

C. Readtheassemblymanualcompletely,payingspecialattentiontoANSIwarnings;notes;andsafety/maintenanceinformationonpages1-6.

D. Beforeyoudiscardyourcartonsfillouttheformbelow.•ThecartonI.D.stampislocatedontheendofeachcarton.ThetrackingnumberislocatedontheBigBackyardIDPlaque(3320356).

•Pleaseretainthisinformationforfuturereference.YouwillneedthisinformationifyoucontacttheConsumerRelationsDepartment.

•PleaserefertoPage6forproperhardwareassembly.•Eachstepindicateswhichboltsand/orscrewsyouwillneedforassembly,aswellasanyflatwashers,lockwashers,t-nutsorlocknuts.

A. Thisisthetimeforyoutoinventoryallyourhardware,woodandaccessories,referencingthepartsidentificationsheets.Thiswillassistyouwithyourassembly.•Thewoodpieceswillhavethefourdigitkeynumberstampedontheendsoftheboards.Thewoodpiecesarereferencedthroughouttheinstructionswiththisnumber.

CARTONI.D.STAMP:__________14459___(Box4)






MODELNUMBER:F270855

TRACKINGNUMBER(fromIDPlaque):


Wood Parts Hardware Other Parts

Step 2: Rock Wall Assembly

A:Lay2(0349)RockRailsdown,sidebysidewithanglededgesfacingdown.(fig.2.1)

B:Place(0606)CEAccessBoardonthebottomofeach(0349)RockRailasshowninfig.2.1.Makesure(0606)CEAccessBoardisflushtotheoutsideandbottomedgesofeach(0349).Attachusing4(S2)#8x1-1/2”WoodScrews.

C:7-3/4”downfromthetopofboth(0349)RockRailsplace1(0630)CERockBoard,makingsurethesidesareflushtotheoutsideedgesofeach(0349)RockRail.Attachusing4(S2)#8x1-1/2”WoodScrews.(fig.2.1)

D:Inbetweenthe(0606)CEAccessBoardand(0630)CERockBoardstagger2(0630)and2(0631)CERockBoardsusing4(S2)#8x1-1/2”WoodScrewsperboard.Placingthemasshowninfig.2.1,thiswillpreventrocksfromformingastraightline.Makesuretheboardsareevenlyspacedanddonotexceed2-3/8”betweenboards.

E: Place1rockoneach(0630)and(0631)CERockBoard(fig.2.2)andattachusing1(PB2)1/4x1-1/4”PanBolt(withlockwasher,flatwasherandbarrelnut)and1(S10)#8x1”PanScrewperrock.TheScrewmustbeintheholedirectlyunderthePanBolt,itwillstoptherockfromspinning.(fig.2.3)

Note: Gaps between boards 2-1/4”, not to exceed 2-3/8”

Note: The holes in the rock boards must orient to the top of the boards.

7-3/4” Approx

Fig. 2.1

S2 0606 03490631

06300630 0630

0631

Fig. 2.2

Fig. 2.3

1 x CE Access Board 1 x 6 x 19-3/4”3 x CE Rock Board 1 x 6 x 19-3/4”2 x CE Rock Board 1 x 6 x 19-3/4”2 x Rock Rail 2 x 3 x 51”

24 x #8 x 1-1/2” Wood Screw 5 x #8 x 1” Pan Screw 5 x 1/4 x 1-1/4 Pan Bolt (1/4” lock washer, 3/16” flat washer & 1/4” barrel nut)

S2

0349

0631

0630

0606

3/16”FlatWasher

1/4”LockWasher

1/4”BarrelNut

Rock

5 x Rocks (3 green/2 yellow)S10

S10

PB2

PB2


Step 3: Swing Beam Assembly

Make sure triangle is tight against beam

Warning: For your child’s safety, orientate the swing hangers as shown to ensure your swing will have proper swing motion when installed. Failure to do so could result in premature failure of the swing hanger or swing chain.

A:Inthemiddleholesof(1825)BackBeaminstall2Bolt-ThruSwingHangers(fig.3.1)makingsuretheswinghangersareorientedinthedirectionshowninfig.3.4tomaintainproperswingmotion.

B:Intheendholesof(1826)FrontBeaminstall2Bolt-ThruSwingHangers(fig.3.1)makingsuretheswinghangersareorientedinthedirectionshowninfig.3.4tomaintainproperswingmotion.

4 x 1/4 x 5-1/2” Hex Bolt (1/4” flat washer, 1/4” lock washer, 1/4” t-nut)

4 x 5/16 x 1-1/2” Hex Bolt (5/16” flat washer, 5/16” lock washer, 5/16” t-nut)

H7

G1

1 x Bolt-Thru Swing Hangers (pkg of 4)1 x Triangle Plate (pkg of 4)

1 x Front Beam 2 x 6 x 83-5/8”1 x Back Beam 2 x 6 x 83-5/8”

1826

1825

Fig. 3.4

Bolt-ThruSwingHangers

Wood Parts Hardware Other Parts

Fig. 3.1

C: Attach1TrianglePlatetotheendsofeach(1826)FrontBeamand(1825)BackBeamusing1(G1)5/16x1-1/2”HexBolt(withlockwasher,flatwasherandt-nut)pertriangleplateintheholeindicatedinfig.3.2&3.3.Correct hole usage is very important.

TrianglePlates

Important!Swing End

(With Overhang)

G1

H7H7

1826

Important!Fort End Side(No Overhang)

Fig. 3.2

Fig. 3.3

D:Attach1(H7)1/4x5-1/2”HexBolt(withlockwasher,flatwasherandt-nut)totheendsofeach(1826)FrontBeamand(1825)BackBeam.Theboltsdonotattachtoanything,butMUSTbeinstalledtothebeamstopreventsplittingandcheckingofwood.(fig.3.2&3.3)

Swing End(With Overhang) Fort End Side

(No Overhang)

1825G1

H7

G1

H7

G1

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut

1826

1825

Bolt-ThruSwingHangers

Makesureholesarealigned.


Step 4: Swing End Assembly

A:Attach2(1863)SWPoststo(1856)SWUprightusing2(G4)5/16x4”HexBolts(withlockwasher,flatwasherandt-nut).(fig.4.1)

B:Attach(1862)SWSupporttoboth(1863)SWPostsand(1856)SWUprightusing3(G5)5/16x4-1/2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.3.1)

Wood Parts Hardware2 x 5/16 x 4” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)

3 x 5/16 x 4-1/2” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)

G4

G5

2 x SW Post 2 x 4 x 86-11/16”1 x SW Support 5/4 x 4 x 46-1/2”1 x SW Upright 2 x 4 x 48-5/16”

1862

1863

1856

5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut

Fig. 4.1

1863 1862 1856

G4

G5

1863

G5

5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut


100°

Step 5: Attach Swing End to Swing Beam

Warning: Glider Hangers must be tight and secure to Swing Beams.

A:Place(4919)SWRailBlockinthecentrebetween(1826)FrontBeamand(1825)BackBeamandattachwith1(H8)1/4x4-1/4”HexBolt(withlockwasher,flatwasherandt-nut).(fig.5.1&5.2)

B:AttachSwingBeamAssemblytothesideoftheSwingEndAssemblywiththeoverhang(fig.5.3&5.4)using1(G5)5/16x4-1/2”HexBolt(withlockwasher,flatwasherandt-nut)inthetopholeofTrianglePlateand1(G8)5/16x2”HexBolt(with2flatwashersandlocknut)inthebottomholeofTrianglePlate.(fig.5.3)MakesureSwingEndAssemblyflaresoutatanangle.(fig.5.4)

C: Attach2GliderHangerstotheSwingBeamAssemblyusing2(G7)5/16x5-1/2”HexBolt(with2flatwashers&locknut)perGliderHanger.(fig.5.1&5.3)

GliderHangers

GliderHanger

Wood Parts Other Parts

Side with overhang

1 x SW Rail Block 2 x 4 x 5-3/8”49192 x Glider Hangers

Fig. 5.1

Fig. 5.2

Fig. 5.3Fig. 5.4

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut

H8

4919

G5

5/16”FlatWasher

5/16”LockNut

Hardware1 x 1/4 x 4-1/4” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)


4 x 5/16 x 5-1/2” Hex Bolt (5/16” flat washer x2, 5/16” lock nut)1 x 5/16 x 2” Hex Bolt (5/16” flat washer x2, 5/16” lock nut)

H8

G5

G8

5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut

5/16”FlatWasher

5/16”LockNut

G7

G8

G7

1826

1825


Step 6: Monkey Rail Assembly

Pre-drill all pilot holes using a 1/8” drill bit before installing wood screws.

Fig. 6.1

Fig. 6.3

Note:Pilotholesatbottomofthisrail

A:Insert3(578)1-1/8x15-7/8”Dowelsintoboth(1564)MKRailLongsasshowninfig.6.1.Notethepilotholesinoneofthe(1564)MKRailLongareonthebottomoftheboard.

Note:Pilotholesattopofboard

C: Attach(578)1-1/8x15-7/8”Dowelstobothrailswith2(S3)#8x2-1/2”WoodScrewsperdowel.(fig.6.3)

B:Makesureshoulderofdowelisagainsteachrailbeforepre-drillingpilotholes.Drill1/8”pilotholesthroughtherailsandintothedowelstopreventsplitting.(fig.6.2)

Fig. 6.2

Wood Parts Hardware6 x #8 x 2-1/2” Wood Screw3 x Tennon Dowel 1-1/8 x 15-7/8”

2 x MK Rail Long 2 x 4 x 52”

578

1564

S3

578

1564

1564

578578

1564

578

578

1564

3/4”

3/4”

S3

S3


Step 7: Monkey Ladder Assembly

C: Attach(858)1-1/8x18-5/8”Doweltobothpostswith2(S2)#8x1-1/2”WoodScrews.Onescrewisinstalledfromtopoftherailsandtheotherfromthebottomasshowninfig.7.3.D: Atbottomof(1367)PostMKattach(0353)MKGroundwith2(H12)1/4x3”HexBolts(withlockwasher,flatwasherandt-nut).Be sure to keep the bolts loose.(fig.7.3)

E: Makesuretheassemblyissquareandthenattach1(0369)LowerDiagonaltoeachendof(0353)MKGroundwith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut),keepingtheboltsloose,andtoeach(1367)PostMKwith1(LS2)1/4x2-1/2”LagScrew(withflatwasher).OncelagscrewsareinstalledtightenallboltsfromStepsD&E.(fig.7.3)

Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws and wood screws.

A:Insert1(858)1-1/8x18-5/8”Dowelinto2(1367)PostMKasshowninfig.7.1.

B:Makesureshoulderofdowelisagainsteachpostbeforepre-drillingpilotholes.Drill1/8”pilotholesthroughthepostsandintothedoweltopreventsplitting.(fig.7.2)


2 x 1/4 x 2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

2 x 1/4 x 2-1/2” Lag Screw (1/4” flat washer)

2 x #8 x 1-1/2” Wood Screw

2 x Lower Diagonal 2 x 3 x 37”1 x MK Ground 1 x 4 x 55-1/4”2 x Post MK 2 x 3 x 70” 1x Tennon Dowel 1-1/8 x 18-5/8”

0369

S2

0353

1367

858

LS2

H2

H12

0369

1367

0353

LS2

H21367

858

H2

LS2

858

1367

Fig. 7.1

Fig. 7.3

1/4”FlatWasher

1/4”LockWasher

1/4”T-Nut

1/4”FlatWasher

Fig. 7.2

858

H12 0369

S2


90°

90°

Step 8: Connect Monkey Bar Assemblies

90°

A:UsingaMonkeyBracketconnectboth(1564)MKRailLongstoeach(1367)PostMKwith1(G10)5/16x3”HexBolt(withlockwasher,flatwasherandt-nut)andMonkeyBrackettotherailsusing2(S6)#12x1”PanScrewsperrailasshowninfig.8.1and8.2.Besuretoattachthecorrectend,usingthe1-1/4”measurementshowninfig.8.2asyourguide.

B:AttachMonkeyBrackettoboth(1367)PostMKswith2(S6)#12x1”PanScrewsperbracket.(fig.8.2)

Note: Pre-drill all holes using a 1/8” drill bit before installing the pan screws.

1-1/4”

MonkeyBracket

Hardware2 x 5/16 x 3” Hex Bolt (5/16” lock washer, 5/16” flat washer, 5/16” t-nut)

8 x #12 x 1” Pan Screw

2 x MK Rail Long 2 x 4 x 52”1 x MK Rail Short 2 x 4 x 50”

1564

S6

1367

G10

Fig. 8.1

Fig. 8.2

5/16”FlatWasher

5/16”LockWasher

5/16”T-Nut

S6

G10

G10

x4

Other Parts2 x Monkey Bracket

1367

S6

1564


Step 9: Roof Assembly Part 1

A:Attach1(0863)RoofSupporttoanotheratthepeakusing1(S4)#8x3”WoodScrew.Dothistwicesoyouhave2RoofSupportAssemblies.(fig.9.1)

B:Attach1(0501)Joisttoanotheratthepeakusing1(S4)#8x3”WoodScrew.(fig.9.1)

C: PlacetheRoofSupportsandJoistAssembliesinthepatternshowninfig.9.1.Onceinthepatterncheckthattheassemblieshavethesameangles.

Step * **

Wood Parts Hardware3 x #8 x 3” Wood ScrewS4

S4

0863

Fig. 9.1

S4

S4

2 x Joist 2 x 2 x 43-1/2”

4 x Roof Support 2 x 3 x 43-1/2”

0501

0863

0863

0501

05010863



D:StartingatthetopoftheRoofSupportAssemblyattach1(0517)CedarRoofingoneachsideofthe(0863)RoofSupportsand(0501)Joistswith3(S0)#8x7/8”TrussScrewsperboard.(fig.9.2)Besuretooverlapthetopoftheboardssotherearenogaps.(fig.9.3)

E:Drillahole1-1/2”upfromthebottomofthe2bottom(0517)CedarRoofing(forbottomrowonly). Attach1(0517)CedarRoofingatthebottomoftheRoofSupportAssemblyoneachside,makingsuretheyareflushtoeach(0863)RoofSupportwith3(S0)#8x7/8”TrussScrews.(fig.9.2and9.4)

F: Ononesideoftheassemblyevenlyspaceandattach11(0517)CedarRoofing,leavingnogaps,with3(S0)#8x7/8”TrussScrewsperboard.Thereshouldbe13(0517)CedarRoofingonthisside.(fig.9.2)

G: Ontheothersideoftheassemblyevenlyspaceandattach9(0517)CedarRoofing,leavingnogaps,with3(S0)#8x7/8”TrussScrewsperboard.ThiswillbethefrontoftheRoofAssembly.(fig.9.2)

Fig. 9.2

Wood Parts Hardware

72 x #8 x 7/8” Truss Screw24 x Cedar Roofing 3/8 x 3-1/2 x 48”0517 S0

Fig. 9.3

Fig. 9.4

0863

0517

0863

0501

S0 x3perboard

1-1/2”

1-1/2”

Flushtoedge

RoofSupportsremovedforclarity

Overlapcedarroofing



H:ToassembletheDormerAssemblyinsertthe2DormerSidesintotheDormerFront.(fig.9.5)

I:Attach(0520)WindowDormerRoofRightand(0521)WindowDormerRoofLefttogetherwiththeWindowDomerBracketusing2(S5)#8x1/2”PanScrews,asshowninfig.9.6.

J: AttachtheDormerSidesandFronttotheRightandLeftWindowDormerRoofwith6(S5)#8x1/2”PanScrews.(fig9.6)

Fig. 9.5

Fig. 9.6

0521

FrontDormer

DormerSide

DormerSide

DormerSet

WindowDormerBracket0520

Wood Parts Other Parts1 x Window Dormer Roof Left 1 x Window Dormer Roof Right

0521

0520

1 x Small Window Dormer - Green1 x Window Dormer Bracket

Hardware

8 x #8 x 1/2” Pan ScrewS5

S5

S5

S5



2 x #8 x 1/2” Pan Screw

6 x #8 x 7/8” Truss Screw

1 x Window Dormer Cleat 5/4 x 2 x 8”2 x Cedar Roofing 3/8 x 3-1/2 x 48”


K:OnthefrontoftheRoofAssembly,onthesixth(0517)CedarRoofingfromthebottom,place(0522)WindowDormerCleatcentredoverthemiddlescrew.UsetheDormerAssemblyasaguidetomakesurethespacingiscorrect,pre-drillusinga1/8”drillbit,thenattach(0522)WindowDormerCleattoRoofAssemblyfromunderneaththeassemblywith2(S1)#8x1-1/8”WoodScrews.(fig.9.7)

L:HangtheDormerAssemblyonthetenth(0517)CedarRoofingandattachtheDormerAssemblyto(0522)WindowDormerCleatwith2(S5)#8x1/2”PanScrewsasshowninfig.9.7.

M: Attachthe2remaining(0517)CedarRoofingtotheRoofAssembly,leavingnogaps,with3(S0)#8x7/8”TrussScrewsperboard.(fig.9.8)

HardwareS1

S0

Fig. 9.7

0517

S5

x3perboard

Fig. 9.8

0517

S0

0522051710th

6th

FrontS1

Wood Parts0522

0517 S5

DormerAssembly



N: Place1PeakDetail-GreenoneachsideoftheRoofAssemblyandattachto(0863)RoofSupportswith8(S8)#12x3/4”PanScrews(with1/4”flatwasher)perPeakDetail-Greenasshowninfig.9.9.

x8perdetail

Fig. 9.9

S8

0863

Other PartsHardware16 x #12 x 3/4” Pan Screw (1/4” flat washer)S8 1 x Peak Detail - Green (2pk)

PeakDetail

0863

with1/4”flatwasher


Step 10: Cafe Wall Assembly

Note: Pre-drill all holes using a 1/8” drill bit before installing the lag screws.

A:Onthegroundlayflat2(1500)Poststhenattach(1874)SideGroundwith4(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut);(1501)FloorEndusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut)inthebottomholes;and(1864)SLRoofSideusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut)asshowninfig.10.1.Keep bolts loose.

B:Makesureassemblyissquareandthenfasten(1501)FloorEndto(1500)Postsinthetopholesusing2(LS1)1/4x1-1/2”LagScrews(withflatwasher).(fig.10.1)

C:Tightenallbolts.

Notice the hole locations



1 x Floor End 1 x 5 x 38-1/4”1 x Side Ground 1 x 5 x 38-1/4”2 x Post 2 x 4 x 83”1 x SL Roof Side 1 x 4 x 59-1/2”

1501

1864

1500

1874LS1

H2

1864

1501

Fig. 10.1

1500

1874

1/4”lockwasher

1/4”flatwasher

1/4”t-nut

LS1

H2

H2

LS1 H2

H2

1/4”flatwasher

1500


Step 11: Swing Wall Assembly Part 1

Wood Parts Hardware




1 x Floor End 1 x 5 x 38-1/4”1 x SW Roof Side 1 x 4 x 59-1/2”2 x Post 2 x 4 x 83”1 x SW Mount 2 x 4 x 38-1/8”1 x Ground 1 x 5 x 75-5/8”

1501

1861

1500

1865

LS1

H2

G4

Fig. 11.1

1500

1872

1865

H2

H2

A:Attach(1872)Groundusing4(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut);(1501)FloorEnd(inthebottomholes)and(1865)SWRoofSideusing2(H2)1/4x2”HexBolts(withlockwasher,flatwasherandt-nut)foreachboardto2(1500)Posts.(fig.11.1)Note: Keep all bolts loose.

B:Place(1861)SWMountacross(1501)FloorEndand(1865)SWRoofSidethenattachusing2(G4)5/16x4”HexBolts(withlockwasher,flatwasherandt-nut)asshowninfig.11.1.Noticethesideholesaretowardsthetopoftheboard.


C:Makesureassemblyissquareandthenfasten(1501)FloorEndto(1500)Posts,inthetopholes,using2(LS1)1/4x1-1/2”LagScrews(withflatwasher).(fig.11.1)Tighten all (H2) 1/4 x 2” Hex Bolts.

1861

1500

1501

H2

LS1

H2

G4

G4

H2

1/4”flatwasher

5/16”lockwasher

5/16”t-nut

Notice the hole locations in (1861) SW Mount

1872

5/16”flatwasher

1/4”lockwasher

1/4”flatwasher

1/4”t-nut

LS1

Notice the pilot hole locations towards bottom of board


Step 11: Swing Wall Assembly Part 2


D:Attach1(0369)LowerDiagonaltoeachendof(1872)Groundwith1(H2)1/4x2”HexBolt(withlockwasher,flatwasherandt-nut)perdiagonal.(fig.11.2)

E:Attachtheotherendof(0369)LowerDiagonaltoeach(1500)Postwith1(LS3)1/4x3”LagScrew(withflatwasher)perdiagonal.(fig.11.2)

Wood Parts Hardware

Fig. 11.2


2 x 1/4 x 3” Lag Screw (1/4”flat washer)

2 x Lower Diagonal 2 x 3 x 37”0369 H2

LS3

LS3

1500

H2

1500

LS3

1872

0369

0369

1/4”lockwasher

1/4”flatwasher

1/4”t-nut

1/4”flatwasher


Fig. 12.2

Step 12: Lower Fort Frame Assembly

Wood Parts Hardware4 x 1/4 x 4-1/2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)

4 x #12 x 2 Pan Screw (3/16” flat washer)

4 x 1/4 x 3” Lag Screw (1/4” flat washer)

1 x Floor Back 5/4 x 4 x 46-3/4”1 x Back Floor 5/4 x 4 x 46-3/4”2 x Front Back 1 x 5 x 46-5/8”

0799

LS3

1873

0351

S7

H5

A: Onthebacksideoftheassembly,attach(1873)BackFloortoboth(1500)Postsusing2(H5)1/4x4-1/2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.12.1and12.2)Noticethemiddleboltholesaretowardsthebottomoftheboard.

B: Onthefrontsideoftheassembly,attach(0799)FloorBacktoboth(1500)Postsusing2(H5)1/4x4-1/2”HexBolts(withlockwasher,flatwasherandt-nut).(fig.12.1)Themiddleboltholeshouldbetowardsthebottom.


C:Squareandthenattach(0351)FrontBacktothebottomof(1500)Posts,onboththefrontandbacksides,with2(LS3)1/4x3”LagScrews(withflatwasher)inthetop(pre-drilled)holesand2(S7)#12x2”PanScrews(with3/16”flatwashers)inthebottomholes,perboard,asshowninfig.12.1and12.2.

Fig. 12.1

1500

LS3

H5

S7

S7

S7LS3

S7

S7 LS3

H5

H5

1873

H5

1500

1500

0799

0351

1/4”lockwasher

1/4”flatwasher

1/4”t-nut

Back

3/16”flatwasher


1/4”flatwasher

Noticeholelocationonbothboards

Front


Step 13: Back Frame Assembly

A:Attach(1860)MKMountto(1873)BackFloorwith1(H13)1/4x3-1/2”HexBolt(withlockwasher,flatwasherandt-nut)andto(1857)TopBackwith1(H12)1/4x3”HexBolt(withlockwasher,flatwasherandt-nut).(fig.13.1and13.2)

B:Makesure(1857)TopBackislevelandthedistancebetweenthebottomof(1857)TopBackandthetopof(1873)BackFlooris28-5/8”,thenattachtoboth(1500)Postsusing4(S7)#12x2”PanScrews(with3/16”flatwashers).(fig.13.2)

Wood Parts Hardware

Fig. 13.2

4 x #12 x 2 Pan Screw (3/16” flat washer)



1 x Top Back 1 x 4 x 46-1/2”1 x MK Mount 2 x 3 x 34-13/16”

1857 S7

1860

1500

H12

S7

1500

1857

H13

1860

1873

1500 1857

1500

1860

1873

Fig. 13.1

H12

H13

1/4”lockwasher

1/4”flatwasher

1/4”t-nut

1/4”lockwasher

1/4”flatwasher

1/4”t-nut

S7 with3/16”flatwasher


28-5/8”


Wood Parts Hardware

Fig. 14.1

4 x #12 x 2” Pan Screw (3/16” flat washer)

1 x 1/4 x 1-1/4” Pan Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)


1 x Front Top 1 x 5 x 46-1/2”1 x Divider 1 x 4 x 34-11/16”

1505 S7

PB2

Step 14: Front Frame Assembly

A:Attach(1855)Dividerto(0799)FloorBackwith1(H1)1/4x1-1/2”HexBolt(withlockwasher,flatwasherandt-nut)andto(1505)FrontTopwith1(PB2)1/4x1-1/4”PanBolt(withlockwasher,flatwasherandt-nut).(fig.14.1and14.2)

B:Makesure(1505)FrontTopislevelandthenattachtoboth(1500)Postsusing4(S7)#12x2”PanScrews(with3/16”flatwashers).(fig.14.2)

S7

3/16”flatwasher

1505

1855

0799

Fig. 14.2

1855

3/16”flatwasher

1500

Front

H1

1855

H1

1/4”lockwasher

1/4”flatwasher

1/4”t-nut

PB2

1/4”lockwasher

1/4”flatwasher

1/4”t-nut

1505


Wood Parts Hardware

Fig. 15.1

4 x #8 x 3” Wood Screw 1 x Floor Joist 5/4 x 4 x 46-1/2”0790 S4

Step 15: Attach Floor Joist

A: Loosenthetopboltandremovethebottomboltin(1861)SWMount.Donotdiscardthesebolts,youwillre-installthemafterthe(0790)FloorJoistisattached.(fig.15.1)

B:Frominsideoftheassembly,measure2”downfromthetopofeach(1501)FloorEnd(fig.15.2)andthenattach(0790)FloorJoisttoeachboardinthetoppilotholeswith2(S4)#8x3”WoodScrewsperend.(fig.15.1)

C:Re-installtheboltsin(1861)SWMountandtightenbothbolts.(fig.15.1)

Fig. 15.2

1501

S4

S4

1501

1861

SwingWallSide

0790

2”

0790

1501


Wood Parts Hardware

Fig. 16.1

1 x Side Joist 2 x 2 x 43” 2 x 1/4 x 2-1/2” Hex Bolt (1/4” lock washer, 1/4” flat washer, 1/4” t-nut)


Step 16: Attach Side Joists Part 1

A: Onthefrontoftheassemblyattach(0795)SideJoisttotheinsideof(0799)FloorBackwith2(H3)1/4x2-1/2”HexBolts(withlockwasher,flatwasherandt-nut)intheoutsideholesand2(S7)#12x2”PanScrewsintheinsideholesasshowninfig.16.1and16.2.

S7

H30795

H3

1500

0795

0799

1500

Fig. 16.2

S7

1500

0795

0799

Front

1/4”lockwasher

1/4”flatwasher1/4”t-nut


Wood Parts Hardware

Fig. 16.4


3 x #12 x 2” Pan Screw1 x Long Joist 2 x 2 x 24-3/4”1 x Short Joist 2 x 2 x 16-1/2”

1871

S7

B: Onthebackoftheassemblyattachone(1875)ShortJoistandone(1871)LongJoistoneachsideof(1860)MKMount,totheinsideof(1873)BackFloorwith1(H3)1/4x2-1/2”HexBolt(withlockwasher,flatwasherandt-nut),perboard,intheoutsideholes.Makesurebothboardsarelevelthenattach(1875)ShortJoistwith1(S7)#12x2”PanScrewand(1871)LongJoistwith2(S7)#12x2”PanScrews,asshowninfig.16.3and16.4.

1875

H3

1873

1500

1871

1875

1860

1500

S7

H3

1873

1500

1871

1875

1860

1500

Step 16: Attach Side Joists Part 2

Fig. 16.3

1/4”lockwasher

1/4”flatwasher

1/4”t-nut


Wood Parts Hardware

Fig. 17.1

50 x #8 x 1-1/2” Wood Screw2 x Cedar Gap Board 1 x 5 x 38-3/4”1 x Centre Gap Board 1 x 5 x 38-3/4”7 x Cedar Floor Board 1 x 5 x 38-3/4”

1853 S2

Step 17: Attach Gap and Floor Boards

A:Place1(1853)CedarGapBoardateachendoftheassembly.ThenstartingontheSwingWallsideplace4(1851)CedarFloorBoards,1(1854)CentreGapBoardsothegapintheboardfitsaroundthe(1860)MKMount,and3more(1851)CedarFloorBoards.Makesureallboardsareevenlyspaced.(fig.17.1)

B:Attachallboardsto(0795)SideJoist,(0790)FloorJoist,(1875)ShortJoistand(1871)LongJoistwith5(S2)#8x1-1/2”WoodScrewsperboard.(fig.17.1)

1860

S2

1871

1853

0795

1851

1853

1875

1854 1851

1851

1854

x50

(Hiddenunderfloorboards)

0790




SwingWallSide


A:Drive2(0318)GroundStakes10-1/2”intothegroundatbothendsof(1872)Groundintoeach(0369)LowerDiagonalasshowninfig.18.1.Attachusing2(S3)#8x2-1/2”WoodScrewspergroundstake.

Wood Parts Hardware

Fig. 18.1

4 x #8 x 2-1/2” Wood Screw2 x Ground Stake 1-1/4 x 1-1/2 x 14”0318S3

Step 18: Attach Ground Stakes

MOVE FORT TO FINAL LOCATION. FINAL LOCATION MUST BE LEVEL GROUND

Warning! To prevent tipping and avoid potential injury, stakes must be driven 10-1/2” into ground. Digging or driving stakes can be dangerous if you do not check first for underground wiring, cables or gas lines.

S3

S3

0369

1872 0369

0318

S3

10-1/2”IntoGround

Fig. 18.2


Wood Parts Hardware

Fig. 19.1

16 x #8 x 1-1/8” Wood Screw4 x CE Wall 1 x 4 x 34”1846 S1

Step 19: Swing Side Wall Assembly

A: Inbetweenboth(1500)PostsonSwingWallsideattach4(1846)CEWallto(1501)FloorEndand(1865)SWRoofSideusing4(S1)#8x1-1/8”WoodScrewsperboard.Makesurethebottomoftheboardsaretightagainst(1853)CedarGapBoard.Thedistancebetween(1861)SWMountand(1846)CEWallshouldnotexceed2-13/16”andthedistancebetween(1846)CEWallsshouldnotexceed2-15/16”.(fig.19.1and19.2)

1846

1861

1861

1865

1500

1501

1853

Fig. 19.2

2-13/16”

2-15/16”

S1 x4perboard


Hardware Other Parts

Fig. 20.1


5 x #8 x 1/2” Pan Screw (#8 flat washer)

2 x #12 x 1” Pan Screw (3/16” flat washer)

1 x Cafe Canopy1 x Cafe Canopy Frame

S6

Step 20: Attach Cafe Canopy to Fort

A:FeedCafeCanopyFramethroughthepocketoftheCafeCanopy.(fig.20.1)

B:Withahelper,holdtheCafeCanopyFrameagainstthe(1500)PostsontheCafeWall.Thetopofthecanopyshouldrestontopof(1501)FloorEnd.(fig.20.1)

C:AttachCafeCanopyFrameto(1500)Postswith1(S6)#12x1”PanScrewperside.(fig.20.1)

D: MakesuretheCafeCanopyissmoothandtightthenattachtothefrontfaceof(1501)FloorEndwith5evenlyspaced(S5)#8x1/2”PanScrews(with#8flatwasher).OneachsideoftheCafeCanopy,measure1-1/2”downfromthetopof(1501)FloorEndand1/2”infromeachedgeofthecanopytheninstall1(S6)#12x1”PanScrew(with3/16”flatwasher)toeachside.(fig.20.2)

S5

S5

1501

with#8flatwasher

1500

1500

S6

1501

1500

CafeCanopyFrame

CafeCanopy

SideWall

Fig. 20.2

1-1/2”

S6

S6

S6




Wood Parts Hardware12 x #8 x 1-1/2” Wood Screw


1 x Top Side 1 x 6 x 38-1/4”1 x Cedar Floor Board 1 x 5 x 38-3/4”2 x Wall Trim 1 x 2 x 10”3 x CE Siding 3/8 x 3-1/2 x 36”

1867 S2

Step 21: Cafe Window Assembly Part 1

A: Place1(1859)WallTrimtighttothetopof(1501)FloorEndandflushtotheoutsideedgeof(1500)PostontheCafeWallsideoftheassembly.Attachto(1500)Postwith2(S2)#8x1-1/2”WoodScrews.(fig.21.1and21.2)

B:Tighttotopof(1501)FloorEndandtightto(1859)WallTrimattach(1852)CESidingtoboth(1500)Postswith2(S0)#8x7/8”TrussScrewsasshowninfig.21.2.MakesureCafeCanopyispinchedbetween(1852)CESidingand(1501)FloorEnd.

C:Tightto(1852)CESidingandtopof(1501)FloorEndattachasecond(1859)WallTrimto(1500)Postwith2(S2)#8x1-1/2”WoodScrews.(fig21.2)

D: Install2more(1852)CESidingdirectlyabovethefirst,attachingtoboth(1500)Postswith2(S0)#8x7/8”TrussScrewsperboard.Thetopofthelast(1852)CESidingshouldbeflushtothetopofeach(1859)WallTrim.(fig.21.2)

E:Tighttothetopofboth(1859)WallTrimsandflushtotheedgesofboth(1500)Posts,attach(1851)CedarFloorBoardwith4(S2)#8x1-1/2”WoodScrews.(fig.21.2)

F:Tighttothebottomof(1864)SLRoofSideandflushtotheedgesofboth(1500)Posts,attach(1867)TopSidewith4(S2)#8x1-1/2”WoodScrews.(fig.21.2) Fig. 21.1

Fig. 21.2

S0

1867

CafeWallSide

15001859

1852 1501

1859

1500

1864S2

1852

1859

1851

FlushS2

S0

S0

x4perside

S2

1851


Wood Parts Hardware16 x #8 x 1-1/8” Wood Screw2 x CE Access Board 1 x 6 x 19-3/4”

2 x Window Upright 1 x 2-1/2 x 31-1/2”1 x Window Cross 1 x 2-1/2 x 28”

0606 S1

1866


G: Ontheinsideoftheassembly,tighttoboth(1500)Postsandandflushtothebottomof(1864)SLRoofSide,attach2(0606)CEAccessBoardsto(1867)TopSideand(1851)CedarFloorBoardwith4(S1)#8x1-1/8”WoodScrewsperboard.(fig.21.3and21.4)

H: Place2(1866)WindowUprights6”infromeachCEAccessBoard(0606)andoverthepilotholesin(1852)CESidingandtighttothethetopof(1853)CEGapBoard,attachto(1501)FloorEnd,(1851)CedarFloorBoardand(1867)TopSidewith3(S1)#8x1-1/8”WoodScrewsperboard.(fig.21.4)

I:Measure5-1/2”upfromthetopof(1851)CedarFloorBoard,ontheinsideoftheassemblyattach(1876)WindowCrosstoboth(0606)CEAccessBoardswith2(S1)#8x1-1/8”WoodScrews.(fig.21.4)

Fig. 21.3

1864

6”

Fig. 21.41866

1867

0606

1851

15011853

0606

1876

1876

S1

5-1/2”

S1S1

S1

S1

6”


Hardware6 x #8 x 7/8 Truss ScrewS0


J: Fromtheoutsideoftheassemblyattach(1852)CESidingtoeach(1866)WindowUprightwith2(S0)#8x7/8”TrussScrewspersiding.(fig.21.5and21.6)

Fig. 21.5

Fig. 21.6

S0 x2perboard

1852

1866


Step 22: Chalk Wall Frame Assembly

A:Onthebackoftheassembly,tighttothetopof(1873)BackFloor,attach(5265)CedarWallflushtotheoutsideedgesof(1500)Postand(1860)MKMountwith4(S2)#8x1-1/2”WoodScrews.(fig.22.1and22.2)

B:Attach1(0528)SideChalkwallflushtotheoutsideedgesof(1500)Postand(1860)MKMountandtighttothetopof(5265)CedarWallwith5(S2)#8x1-1/2”WoodScrewsperboard.(fig.22.1and22.2)

Back

Fig. 22.1

1500

Fig. 22.2

1857

1860

1873

5265

S2

0528

x14

Wood Parts Hardware14 x #8 x 1-1/2” Wood Screw 2 x Side Chalkwall 1 x 4 x 25-1/4”

1 x Cedar Wall 1 x 4 x 28”

0528 S2

5265


Step 23: Attach Chalkwall Tarp to Fort

A:Ontheoutsideoftheassembly,makingsurethetarpistightandsmooth,attachChalkwallTarpto(1857)TopBack,(5265)CedarWallandboth(0528)SideChalkwallsusing12(S5)#8x1/2”PanScrews(with#8flatwasher)asshowninfig.23.1and23.2.

Fig. 23.1

0528

S5

x12with#8flatwasher

Fig. 23.2

1857

0528

5265

ChalkWallTarp

Hardware12 x #8 x 1/2” Pan Screw (#8 flat washer)S5

Other Parts1 x Chalk Wall Tarp


Step 24: Roof Frame Assembly

A:Attach1(0357)TarpFrontBacktoeachendof(1864)SLRoofSideand(1865)SWRoofSide,makingsurethepilotholesarecentredontheendofeachRoofSide,with4(S2)#8x1-1/2”WoodScrewsper(0357)TarpFrontBack.(fig.24.1and24.2)

B:Atall4cornerscentreandattach1CornerBraceusing3(S5)#8x1/2”PanScrewperbraceasshowninfig.24.1and24.3.

Hardware Other PartsWood Parts

Fig. 24.2

Fig. 24.1

Fig. 24.3

1865

CornerBrace

S5 x3

1865

0357

1864

0357

03571864



S5 4 x Corner BraceS2

2 x Tarp Front Back 1 x 4 x 47-3/4”0357

S2x4perboard


Step 25: Attach Floor Gussets

Pre-drill all pilot holes using a 1/8” drill bit before installing the lag screws.

A:OntheSwingWallsideplace1(0367)FloorGussettighttotheinsidefaceofeach(1500)Post,tothebottomof(1853)CedarGapBoardandinsidefaceof(1501)FloorEnd.(fig.25.1and25.2)

B: Attach(0367)FloorGussetsto(1500)Postswith1(LS3)1/4x3”LagScrew(withflatwasher)pergussetinthepre-drilledholesasshowninfig.25.3.

C:Attacheach(0367)FloorGussetto(1501)FloorEndusing2(S2)#8x1-1/2”WoodScrewspergusset.(fig.25.3)

HardwareWood Parts

Fig. 25.3

Fig. 25.2

Fig. 25.1

2 x 1/4 x 3” Lag Screw (1/4” flat washer)

4 x #8 x 1-1/2” Wood ScrewS2

2 x Floor Gusset 2 x 3 x 11”0367

LS3

LS3

S2

1501

1500

0367

1501

0367

1500

0367

1500

1501

0367

1500

1853

SwingWallSide

1/4”flatwasher


LS3


Step 26: Lower Swing Wall Assembly Part 1

A: Place1(1808)ShortTrimtighttothetopof(1872)Groundflushtotheoutsideedgeof(1500)PostontheSwingWallsideoftheassembly.Attachto(1500)Postwith3(S2)#8x1-1/2”WoodScrews.(fig.26.1and26.2)

B:Tighttotopof(1872)Groundandtightto(1808)ShortTrimattach(1852)CESidingtoboth(1500)Postswith2(S0)#8x7/8”TrussScrewsasshowninfig.26.2.

C:Tightto(1852)CESidingandtopof(1872)Groundattach1(1870)TrimShortto(1500)Postwith3(S2)#8x1-1/2”WoodScrews.Thiswilloverhangthe(1500)Post.(fig26.2)

D: Install5more(1852)CESidingdirectlyabovethefirst,attachingtoboth(1500)Postswith2(S0)#8x7/8”TrussScrewsperboard.(fig.26.2)

E:Tighttothetopofboth(1808)ShortTrimand(1870)TrimShortandflushtotheedgesofboth(1500)Posts,attach(0839)CEGapBoardwith4(S2)#8x1-1/2”WoodScrews.(fig.26.2)

HardwareWood Parts

Fig. 26.1 Fig. 26.2

0839

1500

1870

S2

S2

S0

1872

1808

S2

S2

S0

SwingWallSide

1852 S2



1 x CE Gap Board 1 x 4 x 38-3/4”

6 x CE Siding 3/8 x 3-1/2 x 36”

1 x Trim Short 1 x 2-1/2 x 19-5/8”

1 x Short Trim 1 x 2 x 19-5/8”

0839

1870

1852

S0

S2

Willoverhang

1808

1500

1500

x6

x6


Step 26: Lower Swing Wall Assembly Part 2

F: Frominsidetheassembly,centredoverthepilotholesin(1852)CESiding,attach2(1858)ShortWallSupportsto(0839)CEGapBoardand(1872)Groundwith4(S1)#8x1-1/8”WoodScrewsperboard.(fig.26.3and26.4)

G: Fromtheoutsideoftheassemblyattach(1852)CESidingtoeach(1858)ShortWallSupportwith2(S0)#8x7/8”TrussScrewspersiding.(fig.26.5and26.6)

HardwareWood Parts

Fig. 26.3

Fig. 26.5

Fig. 26.4

Fig. 26.6

1852

1858

1872

1852

0839

S0

S1 x4perboard

x12



2 x Short Wall Support 1 x 4 x 24-1/4”1858 S0


Step 27: Door Wall Assembly Part 1

A: Tighttothebottomof(1873)BackFloorattach(1869)DoorTopflushtotheedgesofboth(1500)Postswith4(S2)#8x1-1/2”WoodScrews.(fig.27.1and27.2)

B:Flushtotheedgeofthearchinthe(1869)DoorTopandflushtothebottomof(0351)FrontBackattach(1814)WallSupportto(1873)BackFloorand(0351)FrontBackwith4(S1)#8x1-1/8”WoodScrews.Makesure(1814)WallSupportissquareto(0351)FrontBack.(fig.27.2,27.3and27.4)

C:Place(1809)DoorTrimflushtothedoorsideedgeof(1814)WallSupportandtighttothebottomof(1869)DoorTopwith4(S1)#8x1-1/8”WooodScrews.(fig.27.2)

HardwareWood Parts

Fig. 27.1

Fig. 27.2

Fig. 27.4

Fig. 27.3

1873

InsideFortView

S2

1869

1814

0351

Flushtoedgeofarch

S1

1500

18691873

1500

S1

0351

S2

1809

1814



1 x Door Top 1 x 4 x 46-5/8”

1 x Wall Support 1 x 4 x 45-1/2”

1 x Door Trim 1 x 2 x 36-1/2”

1869 S1

1809

1814 S2

S1

OutsideFortView


Step 27: Door Wall Assembly Part 2

D: Tighttothetopof(0351)FrontBackandtightto(1809)DoorTrimattach1(1847)Sidingto(1814)WallSupportand(1500)Postwith2(S0)#8x7/8”TrussScrewsasshowninfig.27.7.

E:Evenlyspacetheninstall10more(1847)Sidingdirectlyabovethefirst,attachingto(1814)WallSupportand(1500)Postwith2(S0)#8x7/8”TrussScrewsperboard.Thetopofthelast(1847)Sidingshouldbetighttothebottomof(1869)DoorTop.(fig.27.7)

F: Frominsidetheassembly,centredoverthepilotholesin(1847)Siding,attach(1814)WallSupportto(1873)BackFloorand(0351)FrontBackwith4(S1)#8x1-1/8”WoodScrews.(fig.27.8)

G: Fromtheoutsideoftheassemblyattach(1847)Sidingto(1814)WallSupportwith1(S0)#8x7/8”TrussScrewspersiding.(fig.27.7)

SolidWorks Lightweight - Out-of-Date PrintHardwareWood Parts

Fig. 27.6

Fig. 27.8

Fig. 27.7

1873

1847

1814

1809

1814

1500

1847

1873

x3perboard0351

0351

Boardsremovedforclarity



11 x Siding 3/8 x 3-1/2 x 24-7/8”

1 x Wall Support 1 x 4 x 45-1/2”

1847

S1

S0

(hiddenbehindsiding)

(hiddenbehindDoorTrim)

1814

S0S1

1869


Step 28: Lower Cafe Wall Assembly Part 1

A: Place1(1870)TrimShorttighttothetopof(1874)SideGroundandtheoutsideedgeof(1847)SidingontheDoorWallsideoftheassembly.Attachto(1500)Postwith3(S2)#8x1-1/2”WoodScrews.(fig.28.1and28.2)

B:Tighttotopof(1874)SideGroundandtightto(1870)TrimShortattach(1852)CESidingtoboth(1500)Postswith2(S0)#8x7/8”TrussScrewsasshowninfig.28.2.

C:Tightto(1852)CESidingandtopof(1874)SideGroundattachasecond(1870)TrimShortto(1500)Postwith3(S2)#8x1-1/2”WoodScrews.The(1870)TrimShortshouldoverhangthe(1500)Postby5/16”.(fig28.2)

D: Install5more(1852)CESidingdirectlyabovethefirst,attachingtoboth(1500)Postswith2(S0)#8x7/8”TrussScrewsperboard.(fig.28.2)

HardwareWood Parts

Fig. 28.1

Fig. 28.2

1852

DoorWallSide

1500

1870

1874

x2perboard

Flush

Flush

1870

1500



6 x CE Siding 3/8 x 3-1/2 x 36”

2 x Trim Short 1 x 2-1/2 x 19-5/8”

1852 S0

1870 S2

S2

S2

S0

Flushto(1847)SidingonDoorWall



E: Place(0376)TableTopcentredover(1868)TableSupportsothecorneroftheanglededgeof(0376)TableTopisflushtothefaceof(1868)TableSupport.The(1868)TableSupportshouldoverhangthe(0376)TableToponbothsidesby3-3/8”.(fig.28.4and28.5)

F:Attach(1868)TableSupportto(0376)TableTopwith5(S7)#12x2”PanScrews.(fig.28.4)

G:PlacetheTableTopAssemblytighttothetopof(1852)CESidingandattachtoboth(1500)Postswith4(S3)#8x2-1/2”WoodScrews.(fig.28.6and28.7)

HardwareWood Parts

Fig. 28.4

Fig. 28.5

Fig. 28.6

Fig. 28.7

0376

1868

1868 0376

Flush

3-3/8”3-3/8”



1 x Table Top 5/4 x 6 x 32”

1 x Table Support 2 x 2 x 38-3/4”

0376S7

1868

S7

S3

S3

x2perside

1852

1500

1868

1852



H: Frominsidetheassembly,centredoverthepilotholesin(1852)CESiding,attach2(1858)ShortWallSupportsto(1868)TableSupportand(1874)SideGroundwith4(S1)#8x1-1/8”WoodScrewsperboard.(fig.28.8and28.9)

I: Fromtheoutsideoftheassemblyattach(1852)CESidingtoeach(1858)ShortWallSupportwith2(S0)#8x7/8”TrussScrewspersiding.(fig.28.10)

HardwareWood Parts

Fig. 28.9

Fig. 28.10

Fig. 28.8

1858

1868

0376

1852

1858

1874

x4perboard



2 x Short Wall Support 1 x 4 x 24-1/4”1858 S1

S1

x2persidingS0

S0


A: Tighttothetopof(0351)FrontBackandtighttoeach(1870)TrimShortattach1(1849)CedarSidingtoboth(1500)Postswith2(S0)#8x7/8”TrussScrewsasshowninfig.29.1and29.2.

B:Install4more(1849)CedarSidingdirectlyabovethefirst,attachingtoboth(1500)Postswith2(S0)#8x7/8”TrussScrewsperboard.(fig.29.2)

C:Tighttothebottomof(0799)FloorBackandflushtotheedgesofboth(1500)Postsattach1(1849)CedarSidingwith2(S0)#8x7/8”TrussScrews.(fig.29.2)

D:Installanother(1849)CedarSidingdirectlybelowtheoneinstalledin“C”toboth(1500)Postsusing2(S0)#8x7/8”TrussScrews.(fig.29.2)

Step 29: Lower Front Wall Assembly Part 1

HardwareWood Parts

Fig. 29.1 Fig. 29.2

Front

1500

x2perboard

1870

0351

1849

1870

1500

1849

0799

14 x #8 x 7/8” Truss Screw7 x Cedar Siding 3/8 x 3-1/2 x 46-5/8”1849 S0

S0

x5


E: Measure15”fromtheoutsideedgeof(1500)PostontheCafeWallside.Fromtheinsideoftheassemblyattach1(1814)WallSupportto(0799)FloorBackand(0351)FrontBackwith4(S1)#8x1-1/8”WoodScrewsasshowninfig.29.3,29.4and29.5.

F:Measure9”fromtheoutsideedgeof(1500)PostontheSwingWallside.Fromtheinsideoftheassemblyattach1(1814)WallSupportto(0799)FloorBackand(0351)FrontBackwith4(S1)#8x1-1/8”WoodScrewsasshowninfig.29.4and29.5.

G:Measure23-3/16”fromtheoutsideedgeof(1500)PostontheSwingWallside.Fromtheinsideoftheassemblyattach1(1814)WallSupportto(0799)FloorBackand(0351)FrontBackwith4(S1)#8x1-1/8”WoodScrewsasshowninfig.29.4and29.5.

All (1814) Wall Supports should cover the pilot holes in (1849) Cedar Siding. (fig. 29.3)


HardwareWood Parts

12 x #8 x 1-1/8” Wood Screw3 x Wall Support 1 x 4 x 45-1/2”1814 S1

Fig. 29.3 Fig. 29.4

Fig. 29.51814

x4perboard

1814

1814

SwingWallSide

CafeWallSide

0799

0351

1814

1500 1500

1814

15”

233/16”

9”

InsideFort

S1


→

H: Installandevenlyspace5(1850)Sidinginthelargeopeningbetween(1849)CedarSidings,attachingto(1500)Postand2(1814)WallSupportswith3(S0)#8x7/8”TrussScrewsperboard.(1850)Sidingshouldbeflushtooutsideedgeof(1500)Post.(fig.29.6and29.7)

I: Removethe(LS3)1/4x3”LagScrew(withflatwasher)fromthetopof(0369)LowerDiagonalandhaveahelperholdittotherightoftheassemblywhileinstallingthenextsidingpieces.(fig.29.6and29.7)

J:Inthesmallopeningbetween(1849)CedarSidingsattachandevenlyspace5(1848)CESidingflushtooutsideedgeof(1500)Postandto(1814)WallSupportwith2(S0)#8x7/8”TrussScrewsperboard.(fig.29.6and29.7)

K:Pre-drillwitha1/8”drillbitthough(1848)CESidingthenre-attach(0369)LowerDiagonalto(1500)Postwiththepreviouslyremoved(LS3)1/4x3”LagScrew(withflatwasher).

L:Attach(1849)CedarSidingtoeach(1814)WallSupportwith3(S0)#8x7/8”TrussScrewspersiding.(fig.29.7)


→

→

HardwareWood Parts

Fig. 29.8

0369

x3perboard

1849

Removethislag

S0

1814x3perboard

S0

x2perboardS0

1814

1849

1849

1850

1848

Flush

0369

Fig. 29.7

Fig. 29.6

46 x #8 x 7/8” Truss Screw5 x Siding 3/8 x 3-1/2 x 26-3/4”

5 x CE Siding 3/8 x 3-1/2 x 9”

1850 S0

1848

LS31500

1500

(hiddenbehindboards)

Diagonalnotshownforclarity

All (1850) Siding and (1848) CE Siding should be evenly spaced to ensure there are no gaps. (fig. 29.7 and 29.6)


Step 30: Attach Window to Fort

A: OntheoutsideoftheassemblyplaceDoorWindowtighttothesidingandfromtheinsideoftheassemblyattachDoorWindowto(1848)CESidingand(1850)Sidingwiththeincludedhardware.(fig.30.1and30.2)

Other Parts

DoorWindow

1850

1848

1814

Fig. 30.1

Fig. 30.2

1 x Door Window (with included hardware)

Viewfrominsidefort

Hardwareinstalledhere


Step 31: Attach Roof to Fort

A: WithtwohelpersplacetheRoofAssembly,fromStep9,onthefortasshowninfig.31.1.TheroofshouldbecentredontheRoofFrameassemblyand(0863)RoofSupportsshouldbeflushtotheinsideofthefortandrestingon(1865)SWRoofSideand(1864)SLRoofSide.The(0501)Joistsshouldfittighttotheinsideofeach(0357)TarpFrontBack.

B: Predrillandattach(0357)TarpFrontBackto(0501)Joistsusing1(S2)#8x1-1/2”WoodScrewperside.(fig.31.1and31.2)

C: Attach1(0514)RoofBracetoeach(0863)RoofSupportsoitistightagainsttheanglededgeoftheRoofSupportsusing2(S2)#8x1-1/2”WoodScrewsperbrace.(fig.31.3and31.4)

D: Attacheach(0514)RoofBraceto(1865)SWRoofSideand(1864)SLRoofSideusing2(S1)#8x1-1/8”WoodScrewsperbrace.(fig.31.3and31.4)

C

C

HardwareWood Parts

DoorWindow

0357

S2

Fig. 31.1

Fig. 31.2

0501

0357

0501

18650863

1864

0501

0357

Fig. 31.4

Fig. 31.3

0863

0514

1865

S1

S2

0514

05140514

0863



4 x Roof Brace 1 x 6 x 13”0514 S1

S2


Step 32: Stool Seat Assembly

A:UsingthehardwareprovidedwiththeStoolSeatAssemblyattach1Seatto1SeatSupportandthencreateasecondseatasinfig.32.1.

B:KeepingtheCrossBracetighttotheSeatAssemblies,fastentheCrossBracetoeachoftheSeatAssembliesusingthehardwareprovided.(fig.32.2)

1/4”Flatwasher

Seat

SeatSupport

Spacer

1/4-20x1”MachineScrew

1/4-20x1-1/4”MachineScrew

CrossBrace

1/4-20LockNut

Other Parts

1 x Stool Set (with hardware)

Fig. 32.1

Fig. 32.2


Step 33: Attach Stool Seat and Flower Box to Fort

A:AttachtheStoolSeatAssemblyto(1874)SideGroundusing2(G2)5/16x1”HexBolt(withlockwasher,flatwasherandt-nut)perSeatAssembly.(fig.33.1and33.2)

B:AttachaFlowerBox,centredunderthewindowon(1851)CedarFloorBoardwith2(S5)#8x1/2”PanScrewsasshowninfig.33.1and33.3.

Hardware


4 x 5/16 x 1” Hex Bolt (5/16” flat washer, 5/16” lock washer, 5/16” t-nut)

G2

S5 1 x Flower Box

Other Parts

5/16”LockWasher

5/16”FlatWasher

5/16”T-Nut(notshown)

G2

S5

FlowerBox

1874

1874

Fig. 33.1Fig. 33.3

Fig. 33.2

1851


Step 34: Connect Monkey Bar Assembly to Fort Part 1

A:UsingaMBMountStrapattach(1564)MKRailLongto(1500)Postwith1(G10)5/16x3”HexBolt(withlockwasher,flatwasherandt-nut)inthecentreholeand2(S6)#12x1”PanScrewsinthe2endholesasshowninfig.34.1and34.2.

B:MakesuretheMonkeyBarAssemblyislevelthenusingaMBMountStrapattach(1564)MKRailLongto(1860)MKMountwith1(LS2)1/4x2-1/2”LagScrew(withflatwasher)inthecentreholeand2(S6)#12x1”PanScrewsinthe2endholesasshowninfig.34.3.

Pre-drill all pilot holes using a 1/8” drill bit before installing the lag screws.

G10S6

1860

1500Fig. 34.1

1564

MBMountStrap

5/16”LockWasher

5/16”FlatWasher

5/16”T-Nut

S6

LS2

18601/4”FlatWasher

1500

Fig. 34.2

Fig. 34.3

Hardware1 x 1/4 x 2-1/2” Lag Screw (1/4” flat washer)

1 x 5/16 x 3” Hex Bolt (5/16” flat washer, 5/16” lock washer, 5/16” t-nut)


G10

LS2

S6

2 x MB Mount Strap

Other Parts

MBMountStrap

S6


Step 34: Connect Monkey Bar Assembly to Fort Part 2

C:Drive1(0318)GroundStake10-1/2”intothegroundatone(1367)PostMKontheinsideoftheassemblyandattachwith2(S3)#8x2-1/2”WoodScrews.(fig.34.1and34.4)


HardwareWood Parts


0318

Fig. 34.1

Fig. 34.4

InsideView

10-1/2”InGround

1367 S3

1 x Ground Stake 1-1/4 x 1-1/2 x 14”0318


Hardware Other Parts

A:PlaceSlideinthecentrebetween(1855)Dividerand(1500)Post.(fig.35.1and35.2)

B:Attachslidetofortthroughthe(0799)FloorBackusing3(S7)#12x2”PanScrews.(fig.35.2and35.3)

Step 35: Attach Slide to Fort

Fig. 35.1

x3

0799

S7

Fig. 35.3

Fig. 35.2

S71855

1500

0799

1855

1500

3 x #12 x 2” Pan ScrewS7 1 x Slide

Slide


HardwareWood Parts

Step 36: Attach Rock Rail to Fort

A:PlaceRockWallAssemblyfromStep2centredbetween(1500)Postand(1855)Dividerandflushtotopof(0799)FloorBack(fig.36.1and36.2).Attach(0349)RockRailsto(0799)FloorBackusing4(S15)#8x1-3/4”WoodScrewsasshowninfig.36.3.

B: Attach(0606)CEAccessBoardtotopofRockWallAssembly,flushtotopof(0349)RockRailusing4(S2)#8x1-1/2”WoodScrews.(fig.36.4)

Fig. 36.1

1500

Flush

Fig. 36.2

Fig. 36.3

Fig. 36.4

0799

0349

0349

0606

0349

S15

S2

0349

03490799



S151 x CE Access Board 1 x 6 x 19-3/4”0606

S2

1855

S15


HardwareWood Parts

Step 37: Attach Rock Rail Ground Stake

A:Drive1(0318)GroundStakes10-1/2”intothegroundat(0349)RockRailasshowninfig.37.1.Attachusing2(S3)#8x2-1/2”WoodScrewspergroundstake.(fig.37.2)


Fig. 37.1

0349

2 x #8 x 2-1/2” Wood Screw1 x Ground Stake 1-1/4 x 1-1/2 x 14”0318 S3

Fig. 37.2

0318

S3

10-1/2”IntoGround


Hardware

Step 38: Attach Swing Assembly to Fort

A:AttachSwingAssemblyfromStep5to(1861)SWMountwith1(G5)5/16x4-1/2”HexBolt(withlockwasher,flatwasherandt-nut)and1(G8)5/16x2”HexBolt(with2flatwashersand1locknut)asshowninfig.38.1and38.2.

5/16”LockWasher

5/16”FlatWasher

5/16”T-Nut

1861

Fig. 38.1


1 x 5/16 x 2” Hex Bolt (5/16” flat washer x 2, 5/16” lock nut)

G5

G8

Fig. 38.2

5/16”Locknut

5/16”FlatWasher

G5

G8


HardwareWood Parts

Step 39: Attach Swing Ground Stakes

A:Driveone(0318)GroundStake10-1/2”intothegroundateach(1863)SWPostandattachwith2(S3)#8x2-1/2”WoodScrewspergroundstake.(fig.39.1and39.2)


0318

10-1/2”IntoGround

4 x #8 x 2-1/2” Wood Screw2 x Ground Stake 1-1/4 x 1-1/2 x 14”0318 S3

S3

1863

1863

Fig. 39.1

Fig. 39.2

Glider Rope and Chain

Glider End

5/16 Flat Washers

Glider Seat

5/16 x 6” Hex Bolt

5/16 Flat Washer-Zinc

5/16 Lock Nuts


5/16 Lock Nuts

5/16 Lock Nuts

Fig. 40.1

1 [email protected]

Glider Rope and Chain

Glider End

5/16 Flat Washers

Glider Seat

5/16 x Glider Long

Hex Bolt


5/16 Lock Nut


5/16 Lock Nut

Warning! Bolt must not exceed 1/2 thread past the nut

5/16 Lock Nuts

Step 40: Glider Assembly

A:Attach1GliderEndtotheGliderSeatusing15/16”GliderLongHexBolt(with2flatwashersand1locknut).RepeatforthesecondGliderEnd.(fig.40.1)

B:Install2GliderRopewithChainsintoeachGliderEndusing2-5/16”FlatWashersand1LockNutperrope.(fig.40.1)

Other PartsHardware2 x Glider End1 x Glider Seat1 x Glider Rope and Chain (pkg of 4)

2 x 5/16” Glider Long Hex Bolt (5/16” flat washer x 2, 5/16” lock nut)

8 x 5/16” Flat Washer

4 x 5/16” Lock Nut

Fig. 40.1

Glider may not be as shown.

Appearance may vary.



A: ConnecttheassembledGlidertotheGliderHangerspreviouslyinstalled.(fig.41.1)

B: Attach2BeltSwingstotheBolt-ThruSwingHangers.(fig.41.1)

Use an extraFlat W asher

If Bolt protrudesbeyond T-NutWarning! Check entire play centre for

bolts protruding beyond T-Nuts. Use extra washers to eliminate this condition.

Step 41: Attach Glider and Swings

GliderBelt Swings

2 x Belt SwingsOther Parts

Fig. 41.1


Final Step: Attach I.D Plaque

---------------------------------------------------------------------------------

read by a supervising adult.on your set that is easily seen and

Attach with screws provided to a location

------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------------

------------------------------------------------------

ATTACH THIS WARNING & I.D. PLAQUE TO A PROMINENT LOCATION ON YOUR PLAY EQUIPMENT! (Fort or Swing Post)

This provides warnings concerning safety and important contact information. A Tracking Numberis provided to allow you to get critical information or order replacement parts for this specific model.

Final Step: Attach I.D. Plaque

-----------------------------------------------

WARNING

--------------------

FORT ORSWING POST


NOTESNOTES


NOTESNOTES

BIG BACKYARD Consumer Registration Card

REVISION: 12/01/09

CUT

ALO

NG

LIN

E

First Name Initial Last Name

Street Apt. No.

City State/Province ZIP/Postal Code

Country Telephone Number

E-Mail Address

Model Name Model Number (Box Labels)

Serial Number (on ID Plaque)

Date Purchase Purchased From

How would you rate this product for quality? Excellent Very Good Average Below Average Poor

How would you rate this product for ease of assembly? Excellent Very Good Average Below Average Poor

How would you rate our instructions? Excellent Very Good Average Below Average Poor

How would you rate the quality of packaging? Excellent Very Good Average Below Average Poor

Would you recommend the purchase of our products to friends and family? Yes No

Comments:

MM / DD / YY

MAIL TO:Solowave DesignTM

375 Sligo Road W.Mount Forest, Ontario, CanadaN0G 2L1Attention: Customer Service

Big Backyard would like to say Thank You for your time and feedback.

Fill out your registration card online at www.bigbackyard.com/ownerslounge

RIDGEVIEW DELUXE CLUBHOUSE PLAY SYSTEM – F270855 · Installation of I.D./Warning Plaque .....Final Step RIDGEVIEW DELUXE CLUBHOUSE PLAY SYSTEM – F270855. 2 [email protected]

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