Reynobond Architecture aluminium composite panels · Yes No Yes No 3. Fabrication A) FABRICATION GUIDELINES Reynobond® Architecture aluminium composite panels can be fabri- cated
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• GUIDELINES:The general instructions for the fabrication, handlingand storage of our Reynobond® Architecture aluminium compositepanelsarepresentedinthismanual.Howeveryoushouldrespectthenationalworkingregulationofyourcountry.
• DO NOT REMOVE the protective film before installation is com-pletedasspecifiedbelow.Protectivefilmshouldbepeeled-offwithin6monthsafterinstallation(refertotheProtectivefilmsection).
• INSPECTION: Any Reynobond® Architecture aluminium compositepanelsthatshowvisibledamage(dents,impactdamage,deepscrat-chesthroughtheprotectivefilm,etc.)shouldberejectedunlessthedamagedsectionisoutsideoftherequiredusablearea.
•InordernottodamagetheReynobond®Architecturealuminiumcom-positepanels, pleasehandle themwith careby supporting thematseveralpointslengthwiseaccordingtothelengthandweight.Donotslide the coated surfaces against each other. Insert cardboard bet-weenthepanelsandthepallet.
•Always transport Reynobond® Architecture aluminium composite pa-nels horizontally on a solid pallet that supportstheir entire length and a suitable flat trolley.Ensurethatthepanelsarecarefullystrappedandprotectedwithtopandbottomcoversheetstopre-ventdamage.
•Store the material in a dry, temperate place, on a flat horizontalsupportwhosedimensionsaregreaterthanorequaltothepanels.
•Important:Avoidstagnantwaterasitcancreateariskofgluetransferwhen removing the protective film. Do NOT stick PVC tape, poly-urethane and modified silicone sealant onto the protective film.Plasticizers contained in thesematerials penetrate the film andmaycauseglosschangeonthecoating.DoNOTusepermanentmarkersontheprotectivefilm.
BIM objects library: You can now import our 5facade systems with our composite panels andpre-paintedsheets,aswellasour140texturesinyourprojectstogetthemostrealisticrenderings
Someshapingtechniqueswithourrecommendationswillbepre-sentedbelow,however,itishighlyrecommendedthatyouconductpreliminary tests, and read the technical information for thema-chinesused.
•Thermal expansion and dimensions: Expansion and shrinkage beha-viourmustbeconsideredwhencalculatingdimensions.TheexpansionofaReynobond®Architecturealuminiumcompositepanelcorrespondstothesameasasolidaluminumpanelorsheetandmustbeconsideredwhenchoosingthefixingsystemandcalculatingthesizesandthejointwidth.
•Batch:AlwaysuseReynobond®Architecturealuminiumcompositepa-nels from the same batch for one project, thiswill avoid anyminorcolourvariations.
•Producttraceability:Shouldbekeptallthroughthetransformationpro-cessinordertofacilitatethefutureinformationresearch.Checkthatallpanelsof thesamecolourare fromthesamebatchcode. It isprintedontothebackofthepanel.Thefirstsixnumbersrefertothedateandthelastfourrefertothetime.
•Directionofcoil-coating:Panelscanbe fabricatedtoenablethegraindirectiontobebothhorizontalorvertical.Metalliccoatingshaveare-flectiveorpearlescentfinish,whichisorientedinthelongitudinaldirec-tionduringthecoil-coatingprocess.Thisgivesthepanel“activecolour”behaviour,dependingontheanglefromwhichit isviewed.Thesameapplies to thedesigncoatings (wood, stone...).Directionalarrowsareprinted onto the protective film and should be used tomaintain thesameorientationforallpanelsandavoidshadingdifferencesbetweenadjacentpanels.Thisorientationmustbetakenintoaccountwhenma-kingpaneloptimisationcalculations.Notethedirectionofthecoatingonanycutpiecesleftwithoutarrows.
The dimensional tolerances generally accepted on fabricatedelements are ±1mm, when using a milling cutter with a 3mmflatsurface.
• Machining:
Good results were obtained on a CNC with a groove cutter disc,180mmdiameter(ormore)witharotationalspeedof7,000rpmandafeedrateof8m/min.Theuseofanendmillisalsorecommendedwitharotationalspeedof2,400rpmandafeedrateof20m/minaccordingtothetypeofmill.
The rout and return technique consists of using shaped millingcutters tomakeV-shapedgroovesonthebackof theReynobond®Ar-chitecturealuminiumcompositepanels.Thisallows, inmostcases,thehandfoldingofthepanelswithoutanyneedforafoldingbench.
Theflatsizeofthepanelstobecutandmilledmustbecalculatedandmarkedoutbeforeanymachiningwork isbegun.Thiswill allow fa-bricationwithin thebestpossible tolerances. In all cases, a test runshouldbeperformedbeforehand,toworkouttheadjustmentstobemadetothedimensions.
Reynobond® Architecture aluminium composite panels can be installed indifferentcassettesystems(KU35VA,KU50VA,KU50NVA...),screwedorrivetedsystems.PleasecontactourTechnicaldepartmentformoreinformation.
BIM objects library: You can now import our 5 facadesystems with our composite panels and pre-paintedsheets,aswellasour140texturesinyourprojectstogetthemostrealisticrenderings
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E)TRADITIONALFOLDING(WITHOUTMILLING)
Today, traditional foldingwithout previous routing is not recommended.Pleasecontactus.
As our customer, you are solely responsible for selecting the properma-terials (Arconic Architectural Products SAS’s products) based on yourcustomer’sdemand,theintendedutilization,thetechnicalcharacteristicsoftheproductintegrationintheproject,thecompatibilitywithotherutilizedmaterial,andifapplicable,howtheseproductsareincorporatedintootherproducts.LawsandbuildingandsafetycodesgoverningthedesignanduseofAAPSAS’sproducts,andspecificallyaluminumcompositematerials,varywidely.AAPSASdoesnotcontrolhowAAPSASproductsaretransformedorotherwiseconfiguredorused,norhowAAPSAS’sproductsarecombinedwithothermaterials.AAPSASassumesnoresponsibilityforanyofthefo-regoing.Itistheresponsibilityoftheowner,thearchitect,thegeneralcon-tractor,theinstallerandthetransformer,consistentwiththeirroles,tomakethesedeterminationsinstrictconformitytoallapplicablenational,regionalandlocalbuildingcodesandregulations.PEproductsarenotavailableforpurchasefromAAPSASforconsiderationinarchitecturalapplications.AAPSAS isdependentuponCustomertoprovidetrue,accurateandcompleteinformationrelatingtoproductpurchases.