REVISED CONCEPTUAL REPORT
FOR
SETTING UP OF IB-VALLEY WASHERY AT
LAKHANPUR AREA
(MAHANADI COALFIELDS LIMITED)
ON BOM CONCEPT
(Capacity : 10.0 MTY)
October 2014
COAL & MINERAL PREPARATION DIVISION CENTRAL MINE PLANNING & DESIGN INSTITUTE LTD.
GONDWANA PLACE, KANKE ROAD RANCHI - 834031
311713098 i
CONTENT
Chapter/ Para No.
Particulars Page No.
A. EXECUTIVE SUMMARY ......................................................................................1
B. SUMMARIZED DATA.................................... .......................................................4
C. LIST OF ABBREVIATION............................... .....................................................6
CHAPTER - 1 : INTRODUCTION............................................................................. 1-1
1.1 BACKGROUND ........................................................................................................................................1-1
1.2 OBJECTIVE ..............................................................................................................................................1-2
1.3 RAW COAL LINKAGE TO THE PROPOSED WASHERY...............................................................1-3
1.4 LOCATION AND OTHER DETAILS OF LINKED MINES ...............................................................1-3 1.4.1 Location ..................................................................................................................................................1-3 1.4.2 Communication.......................................................................................................................................1-3 1.4.3 Topography & Drainage .........................................................................................................................1-4 1.4.4 Climate & Rainfall ..................................................................................................................................1-5
1.5 COAL PRODUCTION PROGRAMME & HEAT VALUE..................................................................1-5
1.6 GRADE WISE MINEABLE COAL RESERVE.....................................................................................1-6
1.7 QUALITY OF RAW COAL FEED TO THE WASHERY....................................................................1-7
1.8 LIFE OF THE PROPOSED WASHERY & CONSTRUCTION SCHEDULE ...................................1-8
CHAPTER - 2 : RAW COAL CHARACTERISTICS ........................... ...................... 2-1
2.1 RAW COAL LINKAGE ...........................................................................................................................2-1
2.2 SAMPLE COLLECTION.........................................................................................................................2-1
2.3 TEST PROCEDURE.................................................................................................................................2-2
2.4 WASHABILITY TEST RESULTS ..........................................................................................................2-3 2.4.1 Screen Cum Ash & Moisture Analysis of Raw Coal ..............................................................................2-3 2.4.2 Screen Cum Ash: Raw Coal Sample Crushed to 100 mm ......................................................................2-4 2.4.3 Screen Cum Ash & Moisture: Raw Coal Sample Crushed to 50 mm.....................................................2-5 2.4.4 Float & Sink Tests : Lajkura Seam, Rampur seam & IB seam of integrated Lakhanpur- Belpahar- Lilari OCP. 2-5 2.4.5 Wet Sieve Analysis .................................................................................................................................2-7 2.4.6 Generation of Washed Coal at Lab Scale................................................................................................2-7
2.5 PROXIMATE ANALYSIS, GCV & HGI OF RAW COAL & WASHED COAL ..............................2-8
2.6 MOISTURE% OF RAW COAL, WASHED COAL & REJECT.........................................................2-8
311713098 ii
2.7 ULTIMATE ANALYSIS AND ASH FUSION TEMPERATURE OF RAW COAL AND WASHED COAL 2-9
2.8 PETROGRAPHIC ANALYSIS OF RAW COAL AND WASHED COAL .........................................2-9
2.9 HEAVY METAL TEST FOR RAW COAL AND GENERATED WASHED COAL & REJECT..2-10
CHAPTER - 3 : CAPACITY & OPERATING CONDITIONS OF THE WASHERY ... 3- 1
3.1 CAPACITY ................................................................................................................................................3-1
3.2 OPERATING CONDITIONS OF DIFFERENT SECTION .................................................................3-1 3.2.1 Raw Coal Receiving Section...................................................................................................................3-1 3.2.2 Washery Section .....................................................................................................................................3-2 3.2.3 Loading & Dispatch Section ...................................................................................................................3-2
CHAPTER - 4 : PROCESS FLOWSHEET & BALANCE OF PRODUCTS ............ .. 4-1
4.1 SELECTION OF PROCESS ....................................................................................................................4-1
4.2 PROCESS FLOWSHEET ........................................................................................................................4-1
4.3 BALANCE OF PRODUCTS ....................................................................................................................4-3 4.3.1 Based on Laboratory Scale Tests ............................................................................................................4-3 4.3.2 Projected Balance of Products on Average Raw Coal Ash.....................................................................4-3
CHAPTER - 5 : INFRASTRUCTURE FACILITIES.......................... ......................... 5-1
5.1 WASHERY SITE.......................................................................................................................................5-1
5.2 SUPPLY OF RAW COAL ........................................................................................................................5-1
5.3 AVAILABILITY OF WATER .................................................................................................................5-1
5.4 AVAILABILITY OF POWER .................................................................................................................5-2
5.5 RAILWAY SIDING FOR LOADING & DISPATCH OF WASHED COAL......................................5-2
5.6 REJECT DISPOSAL/ UTILIZATION....................................................................................................5-2
5.7 RESIDENTIAL AND WELFARE FACILITIES ...................................................................................5-2
CHAPTER - 6 : ECONOMICS .................................................................................. 6-1
6.1 CAPITAL ESTIMATE .............................................................................................................................6-1
6.2 COST BENEFIT ANALYSIS...................................................................................................................6-2 6.2.1 Sensitivity Analysis ................................................................................................................................6-3
CHAPTER - 7 : PROJECT CONSTRUCTION MANAGEMENT.................... ........... 7-1
7.1 GENERAL .................................................................................................................................................7-1
7.2 CONSTRUCTION SCHEDULE..............................................................................................................7-1
7.3 SCOPE OF WORK OF BOM OPERATOR (BOMO)...........................................................................7-1
311713098 iii
7.4 SUPPORT BY MCL..................................................................................................................................7-2 7.4.1 During Construction................................................................................................................................7-2 7.4.2 During Operation & Maintenance...........................................................................................................7-3 7.4.3 During Construction & Operation Both..................................................................................................7-3
7.5 PROJECT MONITORING ......................................................................................................................7-4
CHAPTER - 8 : DATA/ INFORMATION FOR CUSTOMIZATION OF BID DOCUMENT 8-1
8.1 RAW COAL AVAILABILITY ................................................................................................................8-1
8.2 SUPPLY OF RAW COAL TO BOM OPERATOR BY MCL...............................................................8-1
8.3 LAND FOR WASHERY & REJECT DUMPING..................................................................................8-1
8.4 WATER ......................................................................................................................................................8-2
8.5 POWER ......................................................................................................................................................8-2
8.6 QUALITY OF RAW COAL FEED TO WASHERY FROM LINKED MINES .................................8-3
8.7 RAILWAY SIDING FOR LOADING & DISPATCH OF WASHED COAL......................................8-3
8.8 REJECT DISPOSAL.................................................................................................................................8-3
8.9 DESIGNATED POINT FOR RECEIPT OF WASHED COAL............................................................8-4
8.10 APPROVAL OF CONCEPTUAL REPORT ..........................................................................................8-4
8.11 INFORMATION REGARDING MCL....................................................................................................8-4
8.12 DRAFT FOR BID DOCUMENT .............................................................................................................8-4
8.13 LEGAL JURISDICTION .........................................................................................................................8-4 ���������� ............................................................................................................................................... B ������.................................................................................................................................................... D ���� ����...............................................................................................................................................E
311713098 1
A. EXECUTIVE SUMMARY
1.0 MCL intended to set up a 10 Mty coal washery at Ib Valley in Lakhanpur area
on Build-Operate-Maintain (BoM) concept. Accordingly, a conceptual report
was prepared and submitted by CMPDI in January 2010. Further, CMPDI was
entrusted the job of preparation of revised conceptual report (CR) vide letter
No. ����������������� ������������ LKP/14-15/250 dt. 18.06.2014 (copy
enclosed).
2.0 Coal samples from Lakhanpur, Belpahar and Lilari integrated OCP were
tested at CMP Lab, CMPDI for generation of necessary data, based on which
this Conceptual Report has been prepared.
3.0 The study of test results revealed that treatment of 50-13 mm and 13-2 mm
size fractions in two product electronically-controlled jigs and upgradation of -2
mm coal in a suitable beneficiation equipment can yield washed coal of about
33.5±0.5% ash for use in thermal power stations.
4.0 The washing scheme is briefly given hereafter:
� Receiving raw coal of (-)100 mm from linked mines by two nos. of belt
conveyors, each of 1200 tph capacity.
� Screening and crushing of 100-50 mm fraction down to. 50 mm. Storing
entire -50 mm coal in 15000 t ground storage.
� Washing of entire 50-13 mm fraction in two product jigs to produce
washed coal (float) and rejects (sinks).
� Washing of 13 - 2 mm fraction in two product jigs to produce washed
coal (float) and rejects (sinks).
� Washing of - 2 mm fraction, after passing through classifying cyclones,
in suitable beneficiation equipment to produce washed coal (float) and
rejects (sinks).
� Collection of all the floats (washed coal) from above three streams on
the covered ground storage of 20,000 tonne capacity,
Executive Summary
311713098 2
� Reclamation of washed coal from covered ground storage and
conveying the same to Silo near the proposed Railway siding at a
distance of about 1 to 2 km.
� Rejects will be conveyed by BOM operator to the temporary Reject
Storage Site (about 13 Ha) adjacent to the washery. Reject will be sold
to the prospective buyers via MoU or e-auction route.
� Provision of closed water circuit with zero effluent discharge and rain
water harvesting has been envisaged.
5.0 Infrastructure facilities :
a) Washery site : An area of approx. 18.5 ha land is available for setting up the washery including green belt, parking space for 2-wheelers & 3-wheelers etc.
Out of the available land, the 11.8 Ha virgin solid land will be utilized for construction of raw coal receiving pit, half-day storage of raw coal, screen-cum-crusher house, washery building, covered ground storage for washed coal, emergency slurry pond, radial thickener etc. administrative buildings and other allied structures as per the technological requirement.
Proposed washery site is approx. 5-6 km away from the linked mines.
b) Raw Coal Transport
: Raw coal supply to the proposed washery will be done by MCL through two nos. of Belt Conveyor @ 1200 tph at one point in the washery, for which scheme is being prepared separately by MCL.
c) Water : Water requirement for proposed washery is about 0.60 MGD. The intended water will be made available by MCL from Hirakud Back water through the existing dedicated pipeline of the OPGC - IWSS by tapping at a distance of approximately 4 km away from the washery.
Alternatively, mine water from the Quarry No. 5 of Belpahar OCP, which is approx. 1-2 km from the washery site and water from existing Eco-Tank (water catchment pond for rain water) can be supplied to the washery by MCL.
d) Power : Requirement of power is about 8.0 MVA for operation & maintenance of the proposed washery. Power shall be drawn by BOM operator through a separate overhead transmission line from existing 33 kV sub-station of Belpahar OCM, which is approx. 3 km from the washery site.
e) Railway siding for loading & dispatch of
: The BoM operator shall deliver washed coal at the top of the Silo situated near the Railway siding at a distance of 1 to 2 km. MCL shall make necessary arrangement for
Executive Summary
311713098 3
saleable products
construction of Silo (one no.) along with Railway siding & RLS for evacuation and delivery of washed coal to the customer.
f) Reject disposal/ utilization
: Rejects produced from the washery will be dumped on the identified filled-up land adjacent to the washery in an environment friendly manner.
The rejects will finally be disposed off to the prospective buyers either by e-auction or MoU route.
6.0 Balance of products, operating conditions, capital cost, economics etc. are
given hereafter in Summarized Data.
311713098 4
B. SUMMARIZED DATA
1. Capacity and Operating Conditions :
a) Annual Capacity : 10.0 Mty
b) Daily throughput : 30,300 tonne
c) Hourly throughput : 1,700 tonne
d) No. of effective working hours : 6,000 per year
2. Raw Coal Linkages : Integrated Lakhanpur-Belpahar-Lilari
OCP
3. Development Period in Years : 3
4. Life of the washery (after commissioning) : 18.0 years (for computation of Economics only)
5. Quality of ROM coal :
a) Average Ash% : 41.5
b) Moisture%
i. Surface Moisture : 7.0
ii. Inherent Moisture : 5.2
iii. Total Moisture% : 12.2
c) Annual Average GCV (kcal/kg) : 3924
d) Grade : G12
6. Projected Balance of Products :
Product Wt% Ash% Qty. (Mty) Washed coal 74.62 33.5 7.46 Rejects 25.38 65.0 2.54 Total 100.0 41.5 10.00
7. Broad initial capital investment : � 336.90 Crore
8. Estimated operating cost/ te of Raw coal input : � 114.81
9. Estimated cost of production/ te of washed coal : � 1,348.153
10. Desired Selling Price of Washed Coal at 12% IRR,: ��1423.45 per tonne
11. Selling Price per tonne of washed coal : � 1,746.42 (Ref : Piparwar Ws)
12. Profit per tonne of washed coal (Ref : Piparwar Ws) : � 397.89 per tonne
311713098 5
13. Annual Profit (Ref: Piparwar Ws) : � 296.89 Crore
14. Payback Period, (Ref: Piparwar Ws), : 1.13 Year
15. Construction period including trial run, : 18 Months PGT & commissioning
311713098 6
C. LIST OF ABBREVIATION
adb Air Dried Basis
apb As Produced Basis
arb As Received Basis
BOM Build-Operate-Maintain BOMO/BOM Operator Build-Operate-Maintain Operator
CIL Coal India Limited
EMP Environmental Management Plan
GCV Gross Calorific Value
INR Indian National Rupee
IB Ib-valley Bottom
IWSS Integrated Water Supply Scheme
MCL Mahanadi Coalfields Limited
mm Milimetre
Mty Million tonne per year
NIT Notice Inviting Tender
OPGC Odisha Power Generation Corporation
RFQ Request for Qualification
RFP Request for Proposal
RLS Rapid Loading System
tph tonnes per hour
UHV Useful Heat Value
VM Volatile Matter
311713098 1-1
CHAPTER - 1 : INTRODUCTION
1.1 BACKGROUND
MCL intended to set up a 10 Mty coal washery at Ib Valley in Lakhanpur area
on Build-Operate-Maintain (BoM) concept. Accordingly, a conceptual report was
prepared and submitted by CMPDI in January 2010. Further, CMPDI was entrusted
the job of preparation of revised conceptual report (CR) vide letter No.
����������������� ������������ LKP/14-15/250 dt. 18.06.2014 (copy enclosed).
The raw coal feed to the washery was proposed to link with integrated
Lakhanpur, Belpahar and Lilar Opencast Project. The washed coal is to be linked
with thermal power plants; accordingly the target ash of washed coal would be 34%
in accordance with MoEF notification.
Coal samples from Lakhanpur, Belpahar and Lilari integrated OCP were
collected in April-May 2014 and tested at CMP Lab, CMPDI for generation of
washability and other data, based on which Draft Revised Conceptual Report was
prepared and submitted in July 2014. The Draft Revised CR was put up to the MCL
Board. MCL vide letter no. ����������������� ������������LKP/14-15/567 dt.
06.10.2014 (copy enclosed) communicated comments of MCL for finalization of draft
revised CR. Accordingly, this revised CR has been prepared.
This report (CR) has been prepared considering the following:
i) Raw coal throughput of 10.0 Mty will be supplied from the integrated
Lakhanpur-Belpahar-Lirari OCP, which has been projected in the mine
PR to produce 27.25 Mt coal in 2014-15, 28.50 Mt in 2015-16, 30 Mty
coal from 2016-17 till 2049-50 and thereafter 24.50 Mty in 2050-51, 19.10
Mty in 2051-52, 13.70 Mty in 2052-53, 8.30 Mty in 2053-54 and finally
2.87 Mty in 2054-55 before the OCP is totally exhausted.
ii) Raw coal to the proposed washery will be supplied by MCL through two
nos. Belt Conveyors of 1200 tph capacity each at one point in the
washery,
iii) Top size of the feed to the washery will be 100 mm.
v) The proposed washery site is 5-6 km from the linked OCP.
Introduction
311713098 1-2
vi) Water requirement for the proposed washery is about 0.60 MGD.
Available source of water are:
The intended water will be made available by MCL from Hirakud Back
water through the existing dedicated pipeline of the OPGC-IWSS by
tapping at a distance of approximately 4 km away from the washery.
Alternatively, mine water from the Quarry No. 5 of Belpahar OCP, which
is approx. 1-2 km from the washery site and existing Eco-Tank (water
catchment pond for rain water) are also available.
Requirement of power is about 8.0 MVA for operation & maintenance of
the proposed washery. Power shall be drawn by BOM operator through a
separate overhead transmission line from existing 33 kV Belpahar sub-
station, which is approx. 3 km from the washery site.
vii) Washed coal from the covered storage will be reclaimed and conveyed
through belt conveyors to the proposed Silo located near the Railway
siding at a distance of 1 to 2 km.
viii) Responsibility of transportation of washed coal from Silo to customer
through Railway siding lies with MCL. Construction/ Modification/
strengthening of Railway siding along with RLS shall also be dealt
separately by MCL
ix) Rejects produced from the washery will be dumped on the identified site
(approx 13 Ha) adjacent to the washery in an environment friendly
manner. Finally, it will be disposed off to the prospective buyers either
through e-auction or MoU route.
1.2 OBJECTIVE
The objective of this conceptual report is to preliminarily assess the
conceptualization and feasibility of setting up of Ib-Valley washery of 10.0 Mty
capacity in Lakhanpur Area, MCL for supply of washed power coal with 33.5±0.5%
ash to thermal power stations especially with the raw coal of integrated Lakhanpur-
Belpahar-Lilari OCP.
Introduction
311713098 1-3
1.3 RAW COAL LINKAGE TO THE PROPOSED WASHERY
The likely average production of coal from contributing seams are as follows:
Table – 1.1 : Percentage Contribution of Coal from Linked source
Sl. No.
Name of the Mine % Contribution
1 Lajkura seam 50 2 Rampur seam 35 3 IB seam 15
Total 100
1.4 LOCATION AND OTHER DETAILS OF LINKED MINES
1.4.1 Location
Lakhanpur-Belpahar-Lilari Integrated OCP (30.0 Mty) is proposed within
Combined Belpahar I, II & III Geological block of Rampur tract of Ib-valley
coalfield, in the district of Jharsuguda, Odisha. Lakhanpur OC, Belpahar OC
and Lilari OC are running opencast projects of MCL, which are proposed to be
integrated into one project.
Belpahar I, II & III combined block is situated between the latitude 21°42’12” –
21°47’20” N and longitude 83°48’00” – 83°52’41” E i n the district of
Jharsuguda, Odisha, covering an area of 42.81 sq. km.
1.4.2 Communication
The area under consideration is well connected by rail and road to all
important business and industrial centres of the country. The Mumbai-Howrah
main line of the SE Railway passes close to the northern boundary of
Belpahar I, II & III combined block.
The Belpahar Railway station is situated at a crow fly distance of about 5 km
from the northern boundary of the block. Jharsuguda, the District Headquarter
is 30 km from the area and is connected by the Belpahar-Jharsuguda all
weather road (the Odisha District Road-5). Jharsuguda is connected with
Sambalpur-Rourkela and Bilaspur by a State Highway No. 10. The District
Headquarter Raigarh of the Chhattisgarh State is also around 70 km away
Introduction
311713098 1-4
from Belpahar and is well connected by the Belpahar–Kuraloi-Lakhanpur–
Kalarbaga–Bhikampal-Raigarh all weather pitch road (NH-200).
The block is also connected with different working opencast coal mines of
MCL viz. Lakhanpur OCP, Belpahar OCP and Lilari OCP (all within the block).
Samaleswari OCP, Lajkura OCP, HR collieries, Orient collieries, Hirakud
Bundia Inclines etc. of MCL are all within 5 to 15 km away from the block. Tata
Refractories Limited (TRL) is situated in the Gomodera small township, 2 to 3
km away in the north western corner of the block. Ib Thermal Power Station of
OPGC (Odisha Power Generation Corporation of Govt. of Odisha) is situated
about 1 to 2 km away, from the southern boundary in the south-east corner of
the block and is well connected with all weather pitch road.
The nearest port at Bay of Bengal is Paradip and situated at a distance of
about 360 km from the block.
The Biju Pattanaik International Airport, located at the state capital
Bhubaneswar, is the nearest airport from the block.
1.4.3 Topography & Drainage
The area is represented by gently rolling undulating topography with the softer
formations like coal seams and shale, forming linear depressions and
occupied by paddy fields and relatively harder sandstones forming the ridges
and knolls. However, as the area has undergone to active opencast coal
mining activities the natural/original topography of the block has undergone
lots of changes with the occurrence of opencast quarry pits, overburden
dumps, coal stocks, haul roads, colliery infrastructures, running opencast
projects office, residential establishments, ancillary townships, roads etc.
The lowest elevation is about 193.00 m and lies near borehole no. CMIB-057
(RL 192.90 m) in the north-eastern part and the highest elevation is about
252.00 m and is located in southern part near borehole no. CMIB-310 (RL
250.39 m).
The Ib River, after which the coalfield is named, flows southerly along the
eastern boundary of the coalfield, constitutes the main drainage of the
coalfield. The easterly flowing Lilari nala, a tributary of the Ib river, flows
across the area in the northern part of the block, controls the drainage pattern
Introduction
311713098 1-5
of the block. In addition to it, a few nalas flow into the Lilari nala. Besides, a
number of artificial water logged depressions have been formed by fire clay
quarries, which were mined by TISCO, in the northern part of the block,
abandoned opencast coal mines/ pits / benches mined by MCL in and around
Belpahar OCP in the eastern, Lakhanpur OCP in the central and Lilari OCP in
the northern parts of the block.
1.4.4 Climate & Rainfall
The area falls in sub tropical climate. During summer (March–May), the
temperature can go upto 40.0°C, which even reaches up to 46.9°C during the
extreme summer. In winter (December to February) the temperature varies
from 7.0°C to 36.4°C (From January 1990 to February 2010).
The average rainfall in the area is around 1519 mm recorded for the period of
1990 to 2007. Most of the rainfall occurs during the end of June to September.
1.5 COAL PRODUCTION PROGRAMME & HEAT VALUE
The total balance reserve in the integrated Lakhanpur-Lilari-Belpahar OCP is
projected to be around 1144.22 Mt.
The projection of coal production from the integrated Lakhanpur-Lilari-
Belpahar OCP is 27.25 Mt coal in 2014-15, 28.50 Mt in 2015-16, 30 Mty coal from
2016-17 till 2049-50 and thereafter 24.50 Mty in 2050-51, 19.10 Mty in 2051-52,
13.70 Mty in 2052-53, 8.30 Mty in 2053-54 and finally 2.87 Mty in 2054-55 before the
OCP exhaust totally.
The yearwise production programme as per mine PR vis-à-vis Useful Heat
value (UHV) of insitu coal is given in Table - 1.2 hereafter:
Introduction
311713098 1-6
Table-1.2 : Production Programme
(in Million tonne)
Coal, Mt UHV, kcal/kg2014 - 15 27.25 28852015 - 16 28.50 29062016 - 17 30.00 29292017 - 18 30.00 29782018 - 19 30.00 29932019 - 20 30.00 29852020 - 21 30.00 29452021 - 22 30.00 27252022 - 23 30.00 28422023 - 24 30.00 28412024 - 25 30.00 28422025 - 26 30.00 33722026 - 27 30.00 33702027 - 28 30.00 32052028 - 29 30.00 28522029 - 30 30.00 28522030 - 31 30.00 28502031 - 32 30.00 28512032 - 33 30.00 28502033 - 34 30.00 28512034 - 35 30.00 28512035 - 36 30.00 28512036 - 37 30.00 28652037 - 38 30.00 28632038 - 39 30.00 28642039 - 40 30.00 28632040 - 41 30.00 28642041 - 42 30.00 28622042 - 43 30.00 28642043 - 44 30.00 28632044 - 45 30.00 29112045 - 46 30.00 29152046 - 47 30.00 29162047 - 48 30.00 29152048 - 49 30.00 29152049 - 50 30.00 29152050 - 51 24.50 29142051 - 52 19.10 29142052 - 53 13.70 33122053 - 54 8.30 32952054 - 55 2.87 3501
1144.22
Year
TOTAL (Source: Mine PR of integrated Lakhanpur-Lilari-Belpahar OCP)
1.6 GRADE WISE MINEABLE COAL RESERVE
The integrated Lakhanpur-Lilari-Belpahar OCP consists of multiple seams
comprising of IB Bottom seam, IB Top seam, Rampur Bottom-II seam, Rampur
Introduction
311713098 1-7
Bottom-I seam, Rampur Middle seam, Rampur Top-II seam, Rampur Top-I seam,
Local seam, Lajkura seam, Parkhani Bottom seam and Parkhani Top seam. The
total mineable coal reserves is around 1144 Mt.
The Seamwise and gradewise reserves as well as quality is given in Table-
1.3 hereafter:
Table-1.3 : Reserves and Quality : Seamwise and gradewise
(Qty in Million tonne)
Name of Horizon
Grade-C Grade-D Grade-E Grade-F Grade-G TOTAL
IB Bottom seam 38.15 65.86 13 1.92 0.33 119.26
IB Top seam 0.38 21.06 22.91 9.54 0.8 54.69
Rampur Bottom-II seam
1.88 13.83 111.55 15.07 142.33
Rampur Bottom-I seam
0.04 25.86 80.25 106.15
Rampur Middle seam
0.01 0.12 6.78 32.96 39.87
Rampur Top-II seam
2.94 34.21 27.04 64.19
Rampur Top-I seam
0.28 9.72 32.24 3.26 45.5
Local seam 3.51 18.49 17.17 0.2 39.37
Lajkura seam 5.51 320.17 205.95 531.63
Parkhani Bottom 1.21 1.21
Parkhani Top 0.02 0.02 Total Coal 38.53 92.6 86.56 560.65 365.88 1144.22
Contribution, % 3.37 8.09 7.56 49 31.98 100 (Source: Mine PR of integrated Lakhanpur-Lilari-Belpahar OCP)
From the perusal of above, it is noted that the seamwise grades of coal
reserves varies from Grade-C to Grade-G and the majority constitutes grade ‘F” and
‘G’, which jointly contributes 80% share.
1.7 QUALITY OF RAW COAL FEED TO THE WASHERY
The weighted average UHV of insitu coal based on the Table 1.2 above works
out to be 2926 kcal/kg. The average moisture of coal derived from testing of coal
sample at laboratory is about 5%. Considering the above, the percentage of raw coal
feed ash corresponding to average UHV of 2926 kcal/kg and moisture as 5% works
out to be 38.3%.
Considering that the present notified price of raw coal is based on GCV, the
Introduction
311713098 1-8
average UHV has been converted into GCV considering ash as 38.3% and moisture
as 5%. The corresponding GCV works out to be 4224 kcal/kg.
The above quality of coal is ‘insitu’ and some dilution is expected during actual
production. Considering dilution at the rate of 10% subject to maximum of 300
kcal/kg, the likely annual average quality of actual production would be around 3924
kcal/kg and the corresponding ash of coal is expected to 41.5% at 5% moisture.
Thus, the likely average feed ash of raw coal to the proposed washery has
been considered as 41.5% for projection of economics.
1.8 LIFE OF THE PROPOSED WASHERY & CONSTRUCTION
SCHEDULE
� The integrated Lakhanpur-Belpahar-Lilari OCP is projected to produce
more than 10 Mty coal from 2014-15 till 2052-53 continuously, which is
sufficient for this washery to operate subject to modification, as deemed
necessary time-to-time.
� It has been envisaged that the time required for bid process management
shall be about 6 months and a period of further 30 months has been
considered for construction and commissioning of the washery including
the environmental clearances, the trial operation and the performance
guarantee tests (PGT). Thus, total period of 3 years have been considered
for development of washery.
� Life of the washery has been taken as 18 years for computation of
economics keeping in view that the life of the major equipment to be
installed is 18 years,.
311713098 2-1
CHAPTER - 2 : RAW COAL CHARACTERISTICS
2.1 RAW COAL LINKAGE
The raw coal requirement of 10.0 Mty for the proposed washery will be
supplied from the integrated Lakhanpur-Belpahar-Lilari Opencast Project having
normative capacity of 30 Mty. Lakhanpur OC, Belpahar OC and Lilari OC are running
opencast projects of MCL, which are proposed to be integrated into one project
named the integrated Lakhanpur-Belpahar-Lilari Opencast Project.
As such the run-of-mine coal samples of Lajkura seam of the existing
Lakhanpur OCP and Rampur & IB seams of Belpahar in proportion of 50:35:15 was
for assessment of washability characteristics.
2.2 SAMPLE COLLECTION
A team of CMPDI officials visited MCL for supervision during collection of coal
samples from Lajkura seam of Lahanpur OCP, Rampur seam & IB seam from
Belpahar OCP in proportion of 50:35:15 in the fourth week of April 2014. The
samples were received at CMP Laboratory, CMPDI on 17.05.2014. The particulars of
the samples collected is given in Table-2.1 & 2.2 hereafter:
Table-2.1: Sample Particulars - Lakhanpur OCP
Company : MCL
Area : Lakhanpur Area
Colliery : Lakhanpur OCP
Name of seam : Lajkura
Total Thickness : 30 m (approx.)
Working Thickness : 30 m (approx.)
Net Sample : 2.5 tonnes (approx.)
Bag Details : 50 bags
Nature of sample : Run of Mine (RoM) Coal
Date of sample collection : 22.04.2014
Purpose of investigation : To generate data for washability study
Raw Coal Characteristics
311713098 2-2
Table-2.2: Sample Particulars - Belpahar OCP
Company : MCL
Area : Lakhanpur Area
Colliery : Belpahar OCP
Name of seams : (i) Rampur & (ii) IB
Total Thickness : (i) 20m (approx.) & (ii) 7m (approx.)
Working Thickness : (i) 20m (approx.) & (ii) 7m (approx.)
Net Sample : 2.5 tonnes (approx)
Bag Details : Rampur Seam - 35 bags
IB seam - 15 bags
Nature of sample : Run of Mine (RoM) Coal
Date of sample collection : 23.04.2014
Purpose of testing : To generate data for washability study
2.3 TEST PROCEDURE
The coal sample collected from Lajkura seam at Lakhanpur OCP and Rampur
& IB seam Belpahar OCP of Lakhanpur area (in the proportion of 50:35:15
respectively of each seam) of MCL was received at CMP Lab on 17.05.2014.
Representative samples were prepared by thoroughly mixing and dividing into four
equal parts (Part-I, Part-II, Part-III & Part-IV) as per IS 436 Part I. The testing of
samples were carried out as per relevant IS codes. The test procedure is given
hereafter:
i) Screening of coal sample, as received in laboratory (Part-I) at 200mm, 150
mm, 100 mm, 50 mm, 25 mm, 13 mm, 6 mm, 3 mm & 0.5 mm screen
aperture and determination of ash% & moisture% of each screened
fraction.
ii) Proximate analysis of as-received coal (Part-I) sample under air-dried and
equilibrated condition i.e. 60% RH & 40°C including GCV & HGI.
iii) Crushing of as received coal sample down to 100 mm size (Part-II) and
screening at 50 mm, 25 mm, 13 mm, 6 mm, 3 mm & 0.5 mm screen
apertures and determination of ash% & moisture% of each screened
fraction.
iv) Crushing of as received coal sample down to 50 mm size (Part-III) and
Raw Coal Characteristics
311713098 2-3
screening at 25 mm, 13 mm, 6 mm, 3 mm & 0.5 mm screen apertures and
determination of ash% & moisture% of each screened fraction.
v) Further testing of Part-III (i.e. crushed to -50 mm) coal sample is given
below:
a) Float & Sink test of 50-25 mm, 25-13 mm, 13-6 mm, 6-3 mm & 3-0.5
mm size fractions of crushed coal and determination of wt% & ash% at
each specific gravity (from 1.4 to 1.9 at an interval of 0.1).
b) Generation of washed coal (50-0.5 mm) at targeted ash of 34% based
on the float and sink test carried out as above.
c) Proximate analysis of generated washed coal (at about 34%) under air-
dried and equilibrated condition i.e. 60% RH & 40°C including GCV &
HGI,.
d) Proximate analysis of generated rejects under air-dried and equilibrated
condition i.e. 60% RH & 40°C including GCV & HGI.
e) Determination of moisture% on as generated basis for generated
washed coal (at about 34%) & rejects.
f) Wet sieve analysis of – 0.5 mm
g) Ultimate Analysis and Ash Fusion Temperature of raw coal and
generated washed coal (at about 34%) & rejects.
h) Petrographic analysis of raw coal and washed coal.
vi) Part-IV of the coal sample is kept as reserve.
The test results are given hereafter in subsequent paras.
2.4 WASHABILITY TEST RESULTS
2.4.1 Screen Cum Ash & Moisture Analysis of Raw Coal
Representative raw coal sample of Lajkura seam of Lakhanpur OCP and
Rampur seam & IB seam of Belpahar OCP was drawn after coning &
quartering and was subjected to screen analysis at 200, 150, 100, 50, 25,
13, 6, 3 and 0.5 mm aperture screens. Weight% & ash% were determined
for respective size fractions. The test results are given in Table-2.3. The
gross calorific value (GCV) of RoM coal sample is 3580 kcal/kg.
Raw Coal Characteristics
311713098 2-4
Table-2.3: Screen-cum-Ash & Moisture Analysis
Colliery : Lakhanpur OCP & Balpahar OCP
Area : Lakhanpur
Seam : Lajkura, Rampur and IB (Ib-Bottom)
Nature of sample : As received representative raw coal sample
Size (mm) Wt % Ash %
+200 5.2 46.3
200-150 13.6 45.2
150-100 18.3 43.3
100-50 12.3 44.2
50-25 15.2 43.1
25-13 11.1 44.5
13-6 8.9 45.8
6-3 5.1 43.4
3-0.5 3.8 42.5
-0.5 6.5 47.3
Total 100.0 44.4
Surface Moisture of Raw coal = 7.0 %
Inherent Moisture of Raw coal = 5.2 %
Total Moisture Raw coal (‘as-received’ basis’) = 12.2 %
2.4.2 Screen Cum Ash: Raw Coal Sample Crushed to 100 mm
Screen analysis of representative raw coal sample crushed down to 100 mm
was carried out at 50, 25, 13, 6, 3 and 0.5 mm aperture screens. Weight% &
ash% were determined for respective size fractions. The results are given in
Table-2.4.
Table-2.4: Screen-cum-Ash & Moisture Analysis
Colliery : Lakhanpur OCP & Balpahar OCP
Area : Lakhanpur
Seam : Lajkura, Rampur and IB
Nature of sample : Raw coal sample crushed down to 100 mm
Size (mm) Wt % Ash % 100-50 34.2 45.2 50-25 26.1 44.2 25-13 12.5 43.8 13-6 9.6 42.8 6-3 5.8 41.3 3-0.5 4.5 39.1 -0.5 7.3 46.2 Total 100.0 44.1
Raw Coal Characteristics
311713098 2-5
2.4.3 Screen Cum Ash & Moisture: Raw Coal Sample Crushed to 50 mm
Screen analysis of representative raw coal sample crushed down to 50 mm
was carried out at 25, 13, 6, 3 and 0.5 mm aperture screens. Weight%,
ash% and moisture% were determined for respective size fractions. The
results are given in Table-2.5.
Table-2.5: Screen-cum-Ash & Moisture Analysis
Colliery : Lakhanpur OCP & Balpahar OCP
Area : Lakhanpur
Seam : Lajkura, Rampur and IB
Nature of sample : Raw coal sample crushed down to 50 - 0 mm
Size (mm) Wt % Ash % Moisture%
50-25 49.6 45.6 4.9 25-13 18.8 44.1 5.1 13-6 11.1 40.8 5.5 6-3 6.9 38.6 6.2 3-0.5 5.5 37.4 6.3 -0.5 8.1 45.6 4.6 Total 100.0 43.9 5.1
Summarized data of screen analysis for 50-13 mm, 13-0.5 mm and -0.5 mm
fractions are given in Table-2.6
Table-2.6: Summarized Screen-cum-Ash Data
Size Wt % Ash %
50-13 68.40 45.2
13-0.5 23.50 40.0
-0.5 8.10 45.6
Total 100.00 43.9
2.4.4 Float & Sink Tests : Lajkura Seam, Rampur seam & I B seam of integrated Lakhanpur- Belpahar- Lilari OCP.
Float and sink tests of representative raw coal sample of Lajkura seam of
Lakhanpur OCP and Rampur seam & IB seam from Belpahar OCP (crushed
to 50 mm size) were carried out at 1.4, 1.5, 1.6, 1.7, 1.8 & 1.9 specific
gravities for different size fractions of 50-0.5 mm. The results are given in
Table-2.7. The results of the float & sink analysis of 50-0.5 mm size fraction
are shown graphically in the form of washability curves in Plate No. 1.
Raw Coal Characteristics
311713098 2-6
Table-2.7: Float & Sink Test Results
Colliery : Lakhanpur OCP& Balpahar OCP
Area : Lakhanpur
Seam : Lajkura, Rampur and IB
Nature of sample : Raw coal sample crushed down to 50 mm
Size of coal tested : 50-25, 25-13, 13-6, 6-3 & 3-0.5 mm
Respective wt.% of coal tested on the : 54.0, 20.4, 12.1, 7.5, 3.05 basis of +0.5 mm size fraction
Size(mm) 50 - 25 25 - 13 13 - 6 6-3 3 - 0.5 50 - 0.5
Wt % of Raw Coal
91.9
Wt%100 54.0 20.4 12.1 7.5 6.0 100.0
Float Float Float Float Float Float Cum. Float Sp. gr.
Wt. % Ash % Wt. % Ash % Wt. % Ash % Wt. % Ash % Wt. % Ash % Wt% Ash% Cu.Wt% Cu. Ash% Cu. Wt% Raw Coal
<1.40 5.1 8.8 5.6 7.6 7.2 8.0 10.2 7.3 12.1 6.4 6.3 8.0 6.3 8.0 5.8
1.40-1.50 18.1 19.4 17.0 18.9 18.3 18.6 17.4 17.5 18.5 16.5 17.9 18.9 24.1 16.1 22.2
1.50-1.60 19.0 32.8 18.3 31.3 17.3 30.6` 16.6 27.5 12.2 25.2 18.1 31.6 42.2 22.2 38.8
1.60-1.70 13.2 42.0 13.5 40.7 14.6 37.0 15.5 35.8 10.1 32.3 13.4 40.1 55.6 26.9 51.1
1.70-1.80 14.2 55.3 15.7 49.5 12.2 41.8 11.7 41.2 14.7 40.6 14.1 50.8 69.7 31.7 64.1
1.80-1.90 9.5 65.3 8.6 58.9 8.8 52.4 8.3 51.7 12.9 50.5 9.3 60.5 79.1 35.1 72.7
>1.90 20.9 75.0 21.3 76.1 21.6 75.8 20.3 76.1 19.5 76.2 20.9 75.5 100.0 43.6 91.9
Total 100.0 45.5 100.0 43.9 100.0 40.8 100.0 38.5 100.0 37.5 100.0 43.6
Raw Coal Characteristics
311713098 2-7
2.4.5 Wet Sieve Analysis
Wet sieve analysis of -0.5 mm fraction of raw coal crushed down to 50 mm size
has been carried out at 72#, 100#, 200# & 300# sieve apertures and wt% & ash% of
each fraction was determined. The results are given in Table-2.8.
Table-2.8: Wet Sieve Analysis of –0.5 mm coal
Colliery : Lakhanpur
Area : Lakhanpur
Seam : Lajkura from Lakhanpur, Rampur & IB from
Belpahar
Nature of sample : Raw coal crushed down to 50 mm
Size of coal tested : -0.5 mm
Size (mesh) Wt% Ash%
+ 72 59.5 43.1
72-100 6.1 46.8
100-200 10.0 42.7
200-300 3.0 41.3
-300 21.4 53.0
Total 100.0 45.4
2.4.6 Generation of Washed Coal at Lab Scale
Based on Float & Sink test data of 50-0.5 mm fraction coal, washed coal has
been generated at about 34% ash and the same has been obtained at 1.87 sp.
gr. The result is given in Table-2.9.
Table-2.9: Beneficiation of 50-0.5 mm coal
Sp. Gr. Wt % Ash %
< 1.87 76.1 33.9
> 1.87 23.9 73.7
Total 100.0 43.4
Raw Coal Characteristics
311713098 2-8
2.5 PROXIMATE ANALYSIS, GCV & HGI OF RAW COAL &
WASHED COAL
Proximate analysis on air-dried basis and equilibrated basis was carried out
for raw coal (as received), generated washed coal (at about 34% ash level) & reject.
HGI and GCV for raw coal (as received) and generated washed coal & reject were
also determined. The results are given in Table No – 2.10.
Table-2.10: Proximate Analysis, GCV & HGI (on air d ried basis)
2.6 MOISTURE% OF RAW COAL, WASHED COAL & REJECT
The moisture percent was determined for raw coal on as received basis and
generated washed coal & reject (as mentioned in 4.6) on as generated basis and its
results are given in Table No-11.
Table No– 11 : Moisture% of Raw Coal and for Generated Washed coal & Reject.
Sl No Sample type Surface
Moisture%
Inherent Moisture%
(adb) Total moisture%
1 Raw Coal 7.0% 5.2% 12.2% (arb)
2 Generated Washed coal 8.5% 6.6% 15.1% (apb)
3 Generated Reject 2.0% 1.3% 3.3% (apb)
Raw Coal Washed coal Rejects Sl. No. Particulars Air
dried basis
Equilibrated basis
Air dried basis
Equilibrated basis
Air dried basis
Equilibrated basis
1 Proximate Analysis
i) Moisture% 5.2 6.7 6.6 8.5 1.3 1.9
ii) Ash% 44.4 43.7 33.9 33.2 73.7 73.3 iii) VM% 21.9 21.6 24.7 24.2 14.1 14.0
iv) Fixed Carbon%
28.5 28.0 34.8 34.1 10.9 10.8
2 GCV (kcal/kg) 3580 - 4368 - 1335 -
3 HGI 62 - 69 - - -
Raw Coal Characteristics
311713098 2-9
2.7 ULTIMATE ANALYSIS AND ASH FUSION TEMPERATURE OF RAW COAL AND WASHED COAL
Ultimate Analysis and Ash Fusion Temperature was conducted for raw coal
and washed coal (at about 34% ash level) and reject. The results of the Ultimate
Analysis and Ash Fusion Temperature are given in Table No. 12 and 13 respectively.
Table No– 12 Ultimate Analysis of Raw Coal Sample and Generated Washed coal
Particulars Raw Coal Generated Washed coal
Carbon % 36.2 41.5 Hydrogen % 3.4 3.8 Nitrogen % 0.6 0.8 Sulphur % 0.4 0.5
Table No– 13
Ash Fusion Temperature of Raw Coal Sample and Gener ated Washed coal
Particulars Raw Coal Generated Washed coal
IDT(°C) 1395 1380 ST(°C) < 1400 < 1400 HT(°C) < 1400 < 1400 FT(°C) < 1400 < 1400
Abbreviations used: IDT: Initial deformation temperature, ST: sphere temperature HT: hemisphere temperature, FT: flow temperature.
2.8 PETROGRAPHIC ANALYSIS OF RAW COAL AND WASHED COAL
Petrographic Analysis was conducted for raw coal, washed coal (at about
34% ash level). The results of the petrographic analysis are given in Table No. 14.
Table No- 14
Petrographic Analysis of Raw Coal and Generated Washed coal
Maceral composition %
Maceral composition % (Vmmf %) Particulars
Vit Lipt Int Vmm Vit Lipt Int
Rr%
Raw Coal 35.9 15.6 26.4 22.1 46.1 20.0 33.9 0.51 Generated Washed coal at about 34% ash level
43.3 13.1 29.0 14.6 50.7 15.3 34.0 0.52
Abbreviations used: Vit: Vitrinite, Lipt: Liptinite, Int: Inertinite, Rr. Random Vitritnite Reflectance, Vmm: Visible Mineral Matter. Vmmf: Visible mineral matter free basis
Raw Coal Characteristics
311713098 2-10
2.9 HEAVY METAL TEST FOR RAW COAL AND GENERATED
WASHED COAL & REJECT
Test for ascertaining heavy metal content were conducted on raw coal
(combined) and on generated washed coal and reject. The test results are given in
Table No. 15.
Table No- 15 Heavy Metals Analysis
Samples As Cd Cr Pb Hg S (Total) unit ppm ppm ppm ppm ppm %
Raw Coal 2.9 0.9 56.6 22.6 <0.05 0.4 Generated Washed coal
1.8 0.4 50.8 19.5 <0.05 0.5
Reject 3.7 1.2 64.4 27.2 <0.05 0.23
311713098 3-1
CHAPTER - 3 : CAPACITY & OPERATING CONDITIONS OF T HE
WASHERY
3.1 CAPACITY
MCL has decided to set up Ib-valley coal washery of 10.0 Mty throughput
capacity in Lakhanpur Area. The raw coal requirement of 10.0 Mty is proposed to be
supplied from the integrated Lakhanpur-Belpahar-Lilari OCP. The washery has been
envisaged to produce two products viz. washed coal of 33.5±0.5% ash and rejects.
Keeping in view of the production programme of linked mines (Refer Tables-
1.2) and qualitative requirement of thermal power stations, the washery has been
envisaged to beneficiate 50-13 mm and 13-2 mm coal in electronically controlled jigs
and beneficiation of fine coal (-2 mm) in a suitable beneficiation equipment for
producing washed coal and rejects only.
The raw coal throughput capacity of the washery is as mentioned below:
a) Annual : 10.0 Mt
b) Daily : 30,300 tonnes
c) Hourly :1,700 tonnes
3.2 OPERATING CONDITIONS OF DIFFERENT SECTION
It has been envisaged that raw coal from the linked mines will be transported
to the washery site through two nos. of Belt Conveyors (Capacity : 1200 tph each).
The distance of linked mines is about 5-6 km from the washery site. Top size of the
raw coal feed to the washery will be 100 mm. The proposed washery has been
conceptualized to have raw coal receiving & storage section, washery section (i.e.
from raw coal storage to storing of products) and loading & dispatch section. The
operating conditions of different sections are given below:
3.2.1 Raw Coal Receiving Section
The operating conditions of the raw coal receiving section are given hereafter:
a) No. of working days per annum : 330
Capacity & Operating Conditions
311713098 3-2
b) No. of working shifts per day : 3 (8 hours each)
c) Hourly throughput capacity (tones) : 2000
3.2.2 Washery Section
The operating conditions of washery are given below:
a) No. of working days per annum : 330
b) No. of working shifts per day : 3 (8 hours each)
c) No. of effective working hours per year : 6000
d) Hourly throughput capacity (tonnes) : 1700
3.2.3 Loading & Dispatch Section
It has been envisaged that coal from the washed coal stock will be reclaimed
and dispatched to the consumers through Silo to be constructed on the
proposed Railway siding by MCL.
The operating conditions of loading & dispatch section are given below:
a) No. of working days per annum : 365
b) No. of working shifts per day : 3 (8 hours each)
c) No. of loading hours per year : round the clock
d) Loading rate (tph) : 5500
Provision has been considered for transportation of reject by Belt Conveyor for
temporary dumping on the adjacent back-filled land as identified by MCL in an
environmentally friendly manner before final disposal of the same through e-
auction or MoU route. The operating conditions for disposal of rejects will
match with the operating conditions of washery section as mentioned in
preceding Para no. 3.2.2.
311713098 4-1
CHAPTER - 4 : PROCESS FLOWSHEET & BALANCE OF
PRODUCTS
4.1 SELECTION OF PROCESS
The washing process has been conceptualized on the basis of qualitative
requirement of washed coal of thermal power stations as per MoEF guidelines and
the ash percentage of washed coal has, accordingly, been considered as 33.5±0.5%.
Selection of process is based on the test data/ results given in Chapter-2. Ash
forming mineral matter is so thoroughly mixed that full-scale washing has been
envisaged to obtain the targeted washed coal of 33.5±0.5% ash.
4.2 PROCESS FLOWSHEET
The process consists of beneficiation of coarse coal fraction of 50-13 mm and
small coal fraction 13-2 mm coal in electronically controlled jigs and beneficiation of -
2 mm fine coal fraction in a suitable beneficiation equipment. Mixing of Jigs float and
beneficiated fine coal can yield the desired product of washed coal of 33.5±0.5% ash.
The washery will, thus, produce two products i.e. washed coal and rejects.
The salient features of process are shown in Drawing No. HQ/CMP/
311713098/04/001 Rev-3 and is briefly described hereunder:
- Receiving raw coal of -100 mm from linked integrated Lakhanpur-Belpahar-
Lilari OCP through two nos. Belt Conveyors @ 1200 tph each
- Screening at 50 mm to obtain two size fractions i.e. 100 - 50 mm & - 50 mm
- Crushing of 100 - 50 mm coal down to 50 mm and mixing it with natural -50
mm coal
- Storing of both crushed & un-crushed coal (-50 mm) in 15000 t ground
storage within the washery premises.
- Reclamation and conveying of -50 mm coal from ground storage to washery
building.
- Screening of (-) 50 mm coal at 13 mm to produce two size fractions, i.e. 50-
13 mm and -13 mm.
Process Flow sheet & Balance of Products
311713098 4-2
- Screening/ Desliming of 13 mm at 2 mm to produce 13-2 mm and -2 mm
fractions. .
- Beneficiation of 50-13 mm in two-products electronically controlled coarse
coal jigs to produce washed coal (float) and rejects (sinks).
- Beneficiation of 13-2 mm fractions in two-products electronically controlled
small coal jigs to produce washed coal (float) and rejects (sinks).
- Dewatering of washed coal from coarse coal jig in dewatering screens
- Dewatering of washed coal of 13-2 mm size fraction in dewatering screen
followed by basket type centrifuge.
- Dewatering of rejects produced from jigs of both the fractions in in-built
bucket elevators followed by dewatering screens.
- Classification of the underflow of desliming screen, i.e. -2 mm) fraction in
Hydrocyclones to remove ultrafine fraction (-0.1 mm).
- Treating the 2 to 0.1 mm fraction in suitable beneficiation equipment.
- Dewatering of washed coal of 2 to 0.1 mm fraction in suitable fine coal
dewatering equipment, say Belt Filter Press.
- Collection of overflow of Hydrocyclones (i.e. ultrafine), effluent from Belt
Filter Press and tailings produced from beneficiation of 2 to 0.1 mm fraction
in Radial Thickener.
- Dewatering of Thickener underflow in a suitable dewatering equipment, say
Pressure Filters and mixing with rejects.
- Conveying of washed coal (i.e. washed coal 50-13 mm, 13-2 mm size
obtained from jigs duly dewatered and beneficiated fine coal of -2 mm size
duly dewatered) from washery building to covered ground storage of 20,000
tonne capacity.
- Reclamation of washed coal from ground storage and conveying the same to
Silo (to be constructed by MCL on the proposed Railway siding).
- Conveying of dewatered rejects (viz. rejects obtained from jigs and tailings of
fine coal beneficiation stream duly dewatered) by reject belt conveyors to
reject hopper for dumping to the identified back-filled land for the purpose, in
Process Flow sheet & Balance of Products
311713098 4-3
an environment friendly manner for onward disposal to the prospective
buyers through MoU or e-auction route.
The process of the proposed washery is based on closed water circuit system.
All the water fed into the system will be collected after use and re-circulated
after treatment in various units and no effluent will be allowed to escape into
the natural drainage system. Provision of rain water harvesting of roof top
water has been envisaged by recharging the same to ground and/ or by
collecting the same into the constructed/ developed water bodies for use in the
washery.
4.3 BALANCE OF PRODUCTS
4.3.1 Based on Laboratory Scale Tests
Considering the screen analysis of washery feed and the float & sink data of
raw coal crushed down to 50 mm, the yield of washed coal at 33.5±0.5% ash
from the washery, under plant conditions, has been projected. The expected
yield of washed coal & rejects on the proposed scheme under practical
conditions based on test results has been estimated and shown in Table - 4.1.
Table- 4.1: Balance of Products (Actual Test Data)
Product Wt% Ash% Qty. (Mty)
Washed coal 67.0 33.5 6.7
Rejects 33.0 65.0 3.3
Total 100.0 43.9 10.00
4.3.2 Projected Balance of Product on Average Raw C oal Ash
Based on the above balance of product (Table No. 4.1), the likely balance of
product has been projected on the likely average feed to the washery
(Average Ash%, A = 41.5%) as follows (Table 4.2):
Table- 4.2: Projected Balance of Products at Avera ge Raw Coal Ash
Products Wt% Ash% Qty. (Mty) Washed Coal 74.6 33.5 7.46 Rejects 25.4 65.0 2.54
Total 100.0 41.5 10.00
*****
311713098 5-1
CHAPTER - 5 : INFRASTRUCTURE FACILITIES
5.1 WASHERY SITE
An area of 19 ha land is available for setting up the washery including green
belt, parking space for 2-wheelers & 3-wheelers etc.
Out of the available land, the 11.8 Ha virgin solid land will be utilized for
construction of raw coal receiving pit, half-day storage of raw coal, screen-cum-
crusher house, washery building, covered ground storage for washed coal,
emergency slurry pond, radial thickener etc., administrative buildings and other allied
structures as per the technological requirement.
Proposed washery site is approx. 5-6 km away from the linked mines.
5.2 SUPPLY OF RAW COAL
The raw coal requirement of 10.0 Mty will be met from integrated Lakhanpur-
Belpahar-Lilari OCP and will be supplied by MCL to the proposed washery through
two nos. of Belt Conveyors @ 1200 tph per conveyor at one point in the washery
premises. The exact location and height of raw coal delivery point in the washery
shall be indicated by MCL.
5.3 AVAILABILITY OF WATER
Water requirement for the proposed washery is about 0.60 MGD. The
intended water will be made available by MCL from Hirakud Back water through the
existing dedicated pipeline of the OPGC-IWSS by tapping at a distance of
approximately 4 km away from the washery.
Alternatively, mine water from the Quarry No. 5 of Belpahar OCP, which is
approx. 1-2 km from the washery site and water from existing Eco-Tank can be
supplied to the washery by MCL.
MCL shall make necessary arrangement to provide requisite quantity of water
at one point in the washery.
Infrastructure Facilities
311713098 5-2
5.4 AVAILABILITY OF POWER
Requirement of power is about 8.0 MVA for operation & maintenance of the
proposed washery. Power shall be drawn by BOM operator through a separate
overhead transmission line from existing 33 kV sub-station of Belpahar OCM, which
is approx. 3 km from the washery site.
5.5 RAILWAY SIDING FOR LOADING & DISPATCH OF WASHED
COAL
The BoM operator shall deliver washed coal at the top of the Silo situated on
the Railway siding at a distance of 1 to 2 km. MCL shall make necessary
arrangement for construction of Silo (one no.) along with Railway siding & RLS for
evacuation and delivery of washed coal to the customer.
5.6 REJECT DISPOSAL/ UTILIZATION
The likely generation of average quantity of rejects from the washery will be
around 3 Mty.
Rejects produced from the washery will be temporarily dumped on the
identified back-filled site (approx 13 Ha) adjacent to the washery in environment
friendly manner. The reject will finally be disposed off to the prospective buyers
through either by e-auction or MoU.
5.7 RESIDENTIAL AND WELFARE FACILITIES
The washery is proposed to be installed on Build, Operate & Maintain (BOM)
concept. It is expected that the residential & welfare facilities for the manpower will
be arranged by BOM operator. Hence, no capital provision has been kept for
residential facilities.
However, the available welfare facilities may be extended by MCL.
*****
311713098 6-1
CHAPTER - 6 : ECONOMICS
6.1 CAPITAL ESTIMATE
The washery is to be set up under Build-Operate-Maintain (BOM) concept.
The BOM operator will be selected through global bidding. The selected BOM
operator will build the washery and operate & maintain the washery thereafter for a
period of 10 years. The broad initial capital estimate has been done considering the
operating conditions, the washing scheme envisaged and the infrastructure facilities.
While estimating the capital cost, following tentative provisions have been
considered:
- Receiving of -100 mm raw coal at one point inside the washery premises
through belt conveyors (@ 2x1200 tph) of MCL.
- Screen-cum-crusher house
- Half-day ground storage of raw coal
- Washery building
- One-day covered ground storage of washed coal
- Emergency slurry pond
- Conveying of washed coal to Silo, which is about 1 to 2 km from the
washery premises
- Conveying of Rejects produced from the washery for temporary dumping
in environment friendly manner.
- Administrative buildings and other allied structures (viz. stores, workshop,
outdoor sub-station, water storage, first-aid centre, canteen, security
check-post etc.)
- Major technological equipment along with two years critical spares
- Conveyor gantries, belt conveyors etc
- Plant control system, instrumentation, quality & quantity monitoring system
- Power and water supply arrangement within washery
- Roads, culverts, green belt, boundary wall, environmental control units, fire
fighting system/ equipment etc.
- Closed water circuit with zero effluent discharge and rain water harvesting.
Economics
311713098 6-2
Drawing electric power for operation & maintenance of the proposed washery
by BOM operator through a separate overhead transmission line from existing 33 kV
sub-station of Belpahar, which is approx. 3 km from the washery site.
Residential facilities for the manpower will be arranged by BOM operator.
Hence, no cost in this regard has been considered for estimation of broad capital.
However, the available welfare facilities may be extended by MCL.
It has been envisaged that laying pipeline for supplying water to the washery,
construction of Silo, strengthening/ modification of existing Railway line/ siding &
loading system etc. shall be dealt separately by MCL. Hence, no capital has been
considered on this account.
It has been considered that total capital will be funded from own resources of
MCL. Hence, 100% equity capital has been considered.
The estimated broad initial capital thus works out to about �� 336.90 Crores
and the break-up is given at Appendix-1. This estimate does not cover the capital
required for transportation of raw coal from mine to washery, loading silo and Rapid
Loading System for washed coal.
6.2 COST BENEFIT ANALYSIS
The cost of production as calculated and given at Appendix-2 is broadly based
on the following considerations:
• Notified selling price of raw coal of MCL for Grade G-12 w.e.f.
17.12.2013, including royalty & SED and crushing charge of RoM coal.
• Estimated operating cost of washery per tonne of raw coal input as per
CMPDI practice.
• Projected yield of washed coal at 33.��±0.5 % ash.
The estimated operating cost at 100% capacity utilization has been worked
out to be �114.81 per tonne of raw coal input.
As there is no washery in MCL at present, the power coal (Ash-34%) selling
price of Piparwar washery has been considered, which is �� 1746.42/ per tonne for
estimating the annual profit of the washery. Thus, the annual profit has been
estimated as follows:
Economics
311713098 6-3
Table- 6.1: Cost Benefit Analysis
Sl. No. Particulars Raw Coal Ash % - 41.50
1. Profit per tonne of washed coal,�� per tonne 397.89
2. Annual Profit � Crore 296.89
3. Payback Period, Year 1.13
6.2.1 Sensitivity Analysis
In case of setting up of washery on BoM concept, the raw coal ash can vary from
average ash (A) to A±4. Hence, average ash can vary from 41.5 up to 45.5% with the
following variation in profitability:
Raw Coal Ash Sl. No.
Parameters Average, A A+1 A+2 A+3 A+4
1.
Raw Coal Ash%
41.5 42.5 43.5 44.5 45.5
2.
Annual Profit, � Crore
296.89 241.47 186.06 187.64 132.23
3.
Payback Period, Year
1.13 1.40 1.81 1.80 2.55
*****
311713098 7-1
CHAPTER - 7 : PROJECT CONSTRUCTION MANAGEMENT
7.1 GENERAL
Project construction management is a highly specialized job and it is a vital
tool for the successful completion of a project as per schedule. This is achieved by a
well organized management system and proper planning which help in completion of
project on schedule.
This report envisages 10.0 Mty washery from planning, design & engineering,
selection of necessary equipment & machinery (including two years critical spares),
construction, successful commissioning, PGT (including procurement, delivery,
fabrication & erection of P&M equipment & civil works and all associated works etc.)
of washery from raw coal receiving arrangement at washery, secondary crushing
facilities, raw coal storage, washery, covered washed coal storage, temporary
storage of rejects and conveying of washed coal to the loading silo for loading of
washed coal through Rapid Loading System for onward dispatch by Railway to the
consumers by MCL.
7.2 CONSTRUCTION SCHEDULE
The 10.0 Mty washery on BOM basis is expected to be completed within 18
months period comprising various activities such as planning, design & engineering,
selection of equipment/ machinery, procurement, erection of P&M and structural
associated with civil works including trial-run, commissioning, performance guarantee
tests etc. The zero date for construction activities has been considered as the
effective date of signing of Contract.
7.3 SCOPE OF WORK OF BOM OPERATOR (BOMO)
The scope of work for BOM Operator will be as follows:
- Planning, design & engineering, selection of necessary equipment &
machinery, procurement, delivery, erection/ installation, testing, successful
commissioning including PGT of coal washing plant and all allied activities for
setting up of the Coal Washery.
Project Construction Management
311713098 7-2
- Operation and maintenance of the plant initially for a period of ten (10) years
(after successful commissioning of the washery).
- Receipt of raw coal of -100 mm coal at one point in the washery premises
through belt conveyor from MCLs linked mines.
- Washing of raw coal to meet requisite quality & quantity of washed coal.
- Delivery of washed coal through belt conveyor to MCL in the identified Silo,
which is about 1 to 2 km from the washery premises.
- Transportation of Rejects produced from the washery for temporarily dumping
on the identified back-filled site adjacent to the washery. . The reject will be
finally disposed off to the prospective buyers either by e-auction or MoU by
MCL.
- Requirement of power is about 8.0 MVA for operation & maintenance of the
proposed washery. Power shall be drawn by BOM operator through a
separate overhead transmission line/ cable from existing 33 kV sub-station of
Belpahar OCM, which is approx. 3 km from the washery site.
- MCL shall be responsible for obtaining all statutory & regulatory clearances
including environmental and other clearances from Central/ State Pollution
Control Boards or any other agency as applicable. However, the successful
bidder shall provide all necessary assistance/ support in this regard as
necessary.
- Though, the responsibility of obtaining statutory and regulatory clearances
lies with MCL, the BOMO must comply all the statutory & regulatory
requirements while operating the plant.
7.4 SUPPORT BY MCL
MCL shall provide the following necessary supports to the BOM Operator:
7.4.1 During Construction
• Financing for setting up of the washery (including DG set as stand-by
power arrangement for critical equipment/ system)
Project Construction Management
311713098 7-3
• Land (acquired and demarcated) free of any obstruction such as
abandoned structures, overhead electrical lines, debris/ dump materials,
hillocks, etc. with necessary approach road.
• Soil Investigation Report and Contour Map of the Project site indicative
for the bidding purpose only.
• Supply of water (within 100 m) and power at a single point (in the
washery) on chargeable basis up to successful PGT.
7.4.2 During Operation & Maintenance
• Assured raw coal supply of requisite quality and quantity of (-) 100 mm size
at designated point in the washery premises.
• Land required for temporary disposal of washery rejects till the contract
period.
• Assured evacuation of washed coal and rejects.
• Arranging/ indenting of Railway wagons as well as loading of washed coal
into the Railway wagons including the development of infrastructural facility
for Rapid Loading system.
• Railway siding/ Belt conveyors/ dumpers & tipping trucks (in case of
dispatch by road) for transportation of washed coal.
• Providing power at 33 kV sub-station of Belpahar OCM on the basis of
agreed demand.
• Reimbursement of additional operating expenses for DG set on actual.
• Assured supply of water from the identified source in the washery premises
at one point.
The above provisions & supports are to be confirmed/ ensured/ accomplished
by MCL before customization of the Bid Document.
7.4.3 During Construction & Operation Both
MCL shall obtain all statutory & regulatory clearances including Environmental
Clearances from Central/ State Pollution Control Board or any other agencies
on the basis of technology of the Lowest Bidder. The process of obtaining
Project Construction Management
311713098 7-4
various clearances can take one year time from the date of identification of the
Lowest Bidder. After obtaining such clearances, issue of Letter of Acceptance/
Award (LoA) & signing of Contract will be executed and thereafter the
construction period of 18 months will start. The Lowest Bidder shall assist
MCL in all these activities.
7.5 PROJECT MONITORING
The construction period of the washery including trial runs, PGT and
commissioning is 18 months. Monitoring of progress of work by MCL during
construction of the project is essential to adhere to the envisaged time schedule. The
project activity chart viz. CPM/ PERT network chart agreed by BOM operator while
signing the contract agreement would form the basis for the purpose of monitoring
the progress of the project. This chart is required to be updated on the real-time
progress information received time-to-time. This will reveal the correct status of the
progress and help in taking subsequent corrective measures of reducing slippage, if
any. However, the critical path should never be allowed to be disturbed, if the time
schedule is to be maintained.
311713098 8-1
CHAPTER - 8 : DATA/ INFORMATION TO BE CONSIDERED F OR
CUSTOMIZATION OF BID DOCUMENT
MCL shall confirm the following inputs prior to customization of Bid Document.
8.1 RAW COAL AVAILABILITY
The raw coal requirement of 10.0 Mty is proposed to be met from integrated
Lakhanpur-Belpahar-Lirari OCP. MCL will ensure the supply of (-) 100 mm size raw
coal of specified quality & quantity from the specified source to the proposed washery
prior to customization of RFP Document.
8.2 SUPPLY OF RAW COAL TO BOM OPERATOR BY MCL
As per provision of Model Bid Document, raw coal is to be supplied to washery
in all the three shifts in a year (all the days of the year except paid holidays of MCL).
However, supply of raw coal on paid holidays may also be done on written request of
BOM Operator, if possible.
It has been envisaged that raw coal from the linked mines will be transported
by two nos. belt conveyors, 1200 tph capacity each, to the proposed washery site.
The exact location and height of raw coal delivery point shall be indicated by MCL.
8.3 LAND FOR WASHERY & REJECT DUMPING
An area of 19 ha land is available for setting up the washery including green
belt, parking space for 2-wheelers & 3-wheelers etc.
Out of the available land, the 11.8 Ha is virgin solid land and will be utilized for
construction of raw coal receiving pit, half-day storage of raw coal, screen-cum-
crusher house, washery building, covered ground storage for washed coal,
emergency slurry pond, radial thickener, road weigh-bridge for raw coal & rejects etc.,
administrative buildings and other allied structures as per the technological
requirement. Proposed washery site is approx. 5-6 km away from the linked mines.
Mining is still in progress on the land identified now for temporary dumping of
rejects. MCL will ensure the availability of back-filled land for temporary dumping of
rejects to the tune of about 3 Mt per year prior to customization of Bid Document.
Data/Information to be Considered for Customization of Bid Document
311713098 8-2
The land for washery and temporary reject storage is to be demarcated prior
to customization of Bid Document. Site plan indicating the surface contours, existing
structures, benchmarks, washery site, temporary reject storage site, linked mines,
roads for transport of coal, approach road, source of power etc. is to be furnished for
incorporation in the Bid Document.
The suitable approach road for the proposed washery will be constructed/
upgraded through the existing available land of MCL.
8.4 WATER
The quantity of water required for operation of the proposed washery is about
0.60 MGD. The intended water will be made available by MCL from Hirakud Back
water through the existing dedicated pipeline of the OPGC-IWSS by tapping at a
distance of approximately 4 km away from the washery.
Alternatively, the mine water from the Quarry No. 5 of Belpahar OCP, which is
approx. 1-2 km from the washery site and water from existing Eco-Tank can be
supplied to the washery by MCL.
MCL shall also provide water for washery construction within 100m range from
the washery premises.
All necessary steps are to be taken by MCL for obtaining clearances/
approvals, if any.
8.5 POWER
Requirement of power for operation & maintenance of the proposed washery
to the tune of about 8.0 MVA shall be made available at 33 kV through a separate
overhead transmission line to be drawn by BOM operator from existing 33 kV sub-
station of Belpahar OCM which is approx. 3 km from the washery site.
As per provision of the Model Bid Document (MBD) duly approved by CIL
Board, MCL shall also provide power for washery construction within 100 m range
from the washery premises. MCL will ensure the tapping point for electrical power
accordingly before customization of Bid Document.
Data/Information to be Considered for Customization of Bid Document
311713098 8-3
8.6 QUALITY OF RAW COAL FEED TO WASHERY FROM LINKED
MINES
Raw coal quality in terms of ash and moisture content, which will be supplied
to the washery needs to be confirmed prior to customization of Bid Documents:
a) i) Likely Total average moisture % : 11.3 (on day to day basis) (arb)
ii) Range of total moisture% (arb) : 10.1-12.6
iii) Likely average moisture% (adb) : 5.2 (on day to day basis)
b) Likely Monthly average Ash % : 41.5
c) Range of Monthly Average Ash % : 41.5 ± 4
d) Range of day-to-day basis Ash % : 41.5 ± 4
8.7 RAILWAY SIDING FOR LOADING & DISPATCH OF WASHED
COAL
The BOM operator will transport washed coal from washery to the Silo near
the separately-proposed Railway siding, which is about 1 to 2 km from the washery
premises.
Construction of Silo, Railway siding and Rapid Loading System for onward
transportation of washed coal shall be ensured by MCL.
8.8 REJECT DISPOSAL
The likely generation of average quantity of rejects from the washery will be
around 3 Mty. Rejects produced from the washery will be dumped on the identified
site in environment friendly manner. MCL has identified back-filled land (approx 13
Ha adjacent to the washery) for temporary dumping of reject. MCL will ensure
availability of sufficient land for rejects dumping before customization of Bid
Document and regular evacuation of rejects so that rejects dumping by BOM
operator would not be an impediment.
Data/Information to be Considered for Customization of Bid Document
311713098 8-4
8.9 DESIGNATED POINT FOR RECEIPT OF WASHED COAL
It has been envisaged that BOM operator shall provide covered ground
storage of 20,000 tonne for washed coal to accommodate about one day production
with suitable reclamation & transportation arrangement up to the silo near Railway
siding (1 to 2 km from washery premises). Construction of the Silo and the Railway
siding along with RLS is to be looked after by MCL separately. The Rapid Loading
System at the 5500 tph can be considered for loading of washed coal.
MCL is required to confirm or indicate coordinates of Silo from a reference
point in the washery and height at which washed coal shall be delivered in the Silo
prior to customization of Bid Document. All necessary steps are required to be taken
by MCL so that the Silo as well as the Railway siding is completed before the
commissioning of the washery.
8.10 APPROVAL OF CONCEPTUAL REPORT
Approval of the Conceptual Report of 10 Mty Ib-valley washery at Lakhanpur
area by MCL is required before customization of Bid Document.
8.11 INFORMATION REGARDING MCL
Provision / information as given hereafter are to be furnished by MCL:
a) Name & official address of designated person of MCL for the purpose of Bid
Notice.
b) Website address of MCL for the purpose of downloading of RFP/ Bid Document
or e-tendering.
c) E-mail address of MCL or that of the designated person concerned of MCL.
d) FAX no. of MCL for the purpose of communication with respect to bid.
8.12 DRAFT FOR BID DOCUMENT
Name in whose favour the Bank Draft for price of Bid Document is to be
issued need to be furnished.
8.13 LEGAL JURISDICTION
Name and place of court for legal jurisdiction is to be furnished.
*****
311713098 A-1
APPENDIX – 1
Statement showing Estimated Broad Capital Requirement with
Year-wise Phasing
���� in lakh
Sl. No.
Particulars Total Estimate, ��������
Year-wise Phasing
Yr - 1 Yr - 2 Yr - 3 1 Service Buildings, structures &
other civil works including water supply, roads & culverts and development works etc.
14723 0 8,834 5,889
2 Plant & Machinery 18,337 0 11,002 7,335 3 Others 3.1 Furniture & Fittings 30 0 18 12 3.2 CR Preparation, Bid Process
Management, EIA/EMP, Scrutiny of drawings, Author supervision during construction etc.
600 265 255 80
Total Initial Capital 33,690 265 20,109 13,316
(Rupees Three Hundred Thirty Sixty Crore Ninety Lak h only)
APPENDIX – 2
311713098 A-2
Statement Showing Estimated Cost of Production of 33.5 � 0.5% ash Washed coal & Cost Benefit Analysis
Average, A A+1 A+2 A+3 A+41 Raw Coal Ash% 41.50 42.50 43.50 44.50 45.501 GCV, kcal/kg 3922.17 3828.06 3733.94 3639.83 3545.722 Grade of Coal G-12 G-12 G-12 G-13 G-133 Raw Coal Input, Mty 10.00 10.00 10.00 10.00 10.004 Yield of Clean Coal, % 74.62 71.44 68.27 65.10 61.925 Washed Coal Output, Mty 7.46 7.14 6.83 6.51 6.196 Yield of Rejects, % 25.38 28.56 31.73 34.90 38.087 Reject generation, Mty 2.54 2.86 3.17 3.49 3.81
1 a) RoM Coal, Grade's Basic Price 660.00 660.00 660.00 610.00 610.00b) Royalty 92.40 92.40 92.40 85.40 85.40c) Stowing Excise Duty (SED) 10.00 10.00 10.00 10.00 10.00d) Crushing Charges for top size 100 mm 79.00 79.00 79.00 79.00 79.00e) Clean Energy Cess 50.00 50.00 50.00 50.00 50.00f) Operating cost per tonne of Raw Coal Input 114.81 114.81 114.81 114.81 114.81
2 Cost of Washed Coal Production per tonne of Raw Coal Input [� a) to f)] 1006.21 1006.21 1006.21 949.21 949.21
3 Total Cost of Production per tonne of Washed Coal Output 1348.53 1408.42 1473.89 1458.17 1532.894 Desired Selling Price of Washed Coal at12% IRR,�� per tonne 1423.45 1486.67 1555.77 1539.33 1618.385 Selling Price of Washed Power Coal, Piparwar Washery , CCL (Exclusive
of ST & applicable levies)1746.42 1746.42 1746.42 1746.42 1746.42
6 Profit per tonne of washed coal (based on Piparwar Washed Coal Price), � per tonne
397.89 338.00 272.53 288.25 213.53
7 Annual Profit (based on Piparwar Washed Coal Price ) � Crore 296.89 241.47 186.06 187.64 132.238 Payback Period (based on Piparwar Washed Coal Price), Year 1.13 1.40 1.81 1.80 2.55
COST BENEFIT ANALYSIS AT DIFFERENT RAW COAL ASH
Sl. No.
Raw Coal AshParameters
NOTE : Selling Price of Washed coal of 34% ash is that prevailed at Piparwar washery, CCL = ��1746.42/ tonne.
cmp
From: "Gm washery" <[email protected]>Reply -To: "Gm washery" <[email protected]>Date: Tue, 21/10/2014 12:35pmTo: cmp <[email protected]>Subject: Re: Request for price of washed coal of Piparwar Washery
Dear Sir, The price of Non-Coking Washed Coal in respect of Piparwar CPP for your needful is 1746.42 Rs ( exclusive Sales Tax & applicable Levies). On Tue, Oct 21, 2014 at 12:26 PM, cmp <[email protected]> wrote:
���������,
This has reference to the telephonic discussion had on date. We request you to kindly furnish price of washed coal of Piparwar washery.
(B.K.Dey) General Manager (CP) CMPDI (HQ), Kanke Road, Ranchi-834031 Contact : +91-651-2230141(O), CMPDI Official MAIL For Office Purpose Only
-- General Manager(WS/WCD) Central Coalfield Limited Ranchi CMPDI Official MAIL For Office Purpose Only
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21-Oct-2014http://mail.cmpdi.co.in/webmail/blank.jsp E - 2