1D-8 CHANGED BY EFFECTIVE DATE AFFECTED VIN G32D GSL ENG KYRON SUPPLEMENT - 2006.03 COOLANT DRAIN AND FILL UP Draining & Filling up Procedure 1. Loosen the cap a little and release pressure and remove the cap. Notice For the risk of scalding, the cap must not be opened unless the coolant temperature is below 90°C (194°F). 2. Loosen the radiator hose and drain the coolant. Notice Collect coolant by using a proper container. 3. Drain the coolant from the crankcase by inserting a hose (dia. 14 mm) onto the drain bolt on the side of crankcase (exhaust manifold) and by loosening the plug. Notice • Just loosen the drain plug to drain the coolant and do not remove the plug completely. • Collect coolant by using proper container. 4. After complete draining of the coolant, remove the hose connector to drain plug and reinstall the drain plug. Installation Notice 5. Tighten the radiator lower drain cock. ON-VEHICLE SERVICE Tightening torque 30 Nm (22 lb-ft) REPAIR INSTRUCTIONS
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REPAIR INSTRUCTIONS ON-VEHICLE SERVICEneon.lofis.net/SsangYong/Service_Manuals/Kyron/... · shroud. Installation 6. Remove the radiator grille mounting screw and radiator grille.
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1D-8
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
G32D GSL ENGKYRON SUPPLEMENT - 2006.03
COOLANT DRAIN AND FILL UP
Draining & Filling up Procedure1. Loosen the cap a little and release pressure and remove
the cap.
NoticeFor the risk of scalding, the cap must not be openedunless the coolant temperature is below 90°C (194°F).
2. Loosen the radiator hose and drain the coolant.
NoticeCollect coolant by using a proper container.
3. Drain the coolant from the crankcase by inserting a hose(dia. 14 mm) onto the drain bolt on the side of crankcase(exhaust manifold) and by loosening the plug.
Notice• Just loosen the drain plug to drain the coolant and
do not remove the plug completely.
• Collect coolant by using proper container.
4. After complete draining of the coolant, remove the hoseconnector to drain plug and reinstall the drain plug.
Installation Notice
5. Tighten the radiator lower drain cock.
ON-VEHICLE SERVICE
Tightening torque 30 Nm (22 lb-ft)
REPAIR INSTRUCTIONS
1D-9
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
G32D GSL ENGKYRON SUPPLEMENT - 2006.03
6. Remove the de-aeration hose clamp in the coolant pumpand remove the de-aeration hose.
7. Fill up the coolant through the coolant reservoir tank.
Notice• Match the anti-freeze and the water ratio to
50 : 50.
• Supplement the coolant until the coolant overflowsto the de-aeration hose.
8. Insert the de-aeration hose and completely tighten theclamp.
9. Check the coolant level in the coolant reservoir tank.
10. Warm up (until thermostat is opened) the engine andrecheck the coolant level in the reservoir tank and fill upthe coolant if necessary.
1D-10
CHANGED BY
EFFECTIVE DATE
AFFECTED VIN
G32D GSL ENGKYRON SUPPLEMENT - 2006.03
Removal & Installation Procedure1. Drain coolant from the radiator.
2. Remove the hose mounting clamp (5) and disconnectthe coolant hose (6).
3. Remove the two bolts (1), the engine hanger bracket (2)and coolant outlet port (3).
Installation Notice
Replace the O-ring with new one.
4. Installation should follow the removal procedure in thereverse order.
5. Fill up the coolant as specified.
6. Check the leaks in the cooling system.
COOLANT CONNECTION FITTINGPreceding Work: Removal of cooling fan shroud
Removal & Installation Procedure1. Remove the engine hanger bracket bolts.
Installation
2. Remove the engine hanger bracket.
3. Remove the cooling fan bolts.
Installation
4. Hold the cooling fan pulley using the fan clutch holderA9910 0150A (603 589 00 40 00).
5. Remove the viscous clutch mounting bolts and viscousclutch.
Installation
ImportantThere are two chambers in the viscous clutch. Besure to make the viscous clutch stand on the groundnot to flow silicone oil into another chamber in theviscous clutch. Do not lay down the clutch.
6. Installation should follow the removal procedure in thereverse order.