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Remanufactured Tablet Presses
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Remanufactured_Tablet_Presses_brochure_en

Apr 12, 2017

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Page 1: Remanufactured_Tablet_Presses_brochure_en

Remanufactured Tablet Presses

Page 2: Remanufactured_Tablet_Presses_brochure_en

Your Benefits

Lower investment cost alternative to a new machine

Easy to use and maintain Proven industry use Reliable and durable

A fully reconditioned tablet press provides tablet manufacturers with an affordable, reliable and simple alternative to the investment in a new machine. To complement our broad new machine portfolio, we can also buy and remanufacture used equipments. The equipment is designed to the specific tablet production needs of manufacturers producing generics and over-the-counter drugs as well as nutraceuticals and confectionary in the form of tablets. Depending on the machine type, they are ideally suited for tablet development, small and medium batch manufacturing or even high volume production. Packed with the latest technology and safety features, the reconditioned tablet presses come with a one year warranty.

The tablet presses offer various features: OPC compatible, reliable PLC machine control for

simplified operation and easy troubleshooting New cam tracks Elite feeder assemblies Stainless steel hopper with butterfly valve for

improved powder flow regulation Pressure rolls with sealed bearings Guard doors with safety interlocks Tight punch detector Hydraulic overload system Turret with hardened stainless steel die table Indala or HID compatible badge reader for simplified

user management

Optional: Tablet weight control system HMI swing arm

Example of a reconditioned MKIV: before and after

Tablet manufacturers with similar tablet presses in their production will receive multiple advantages from a remanufactured machine: easy integration in the existing fleet of machines, adherence to existing validation protocols and compliance with current SOPs. Machine integration is faster and training efforts are minimized because the operators and maintenance team are already familiar with the machine, spare parts and preventive maintenance activities. On the following pages, we feature three proven tablet press models for reconditioning. Please note that our capabilities are not limited to these machine types. If you are interested in other remanufactured equipment, please contact us. You will find your local partner at: www.boschpackaging.com

Remanufactured Tablet Presses

Page 3: Remanufactured_Tablet_Presses_brochure_en

Your Benefits

High output Great versatility through bi-layer capability

and pre-compression Unique 3 paddle design providing excellent

material flow and feeding to the die table Easy cleaning due to access on all four sides

The Manesty MKIV double-sided rotary tablet press with pre-compression and optional bi-layer capability offers great versatility and is designed for high volume production of a wide range of products. Its well proven design can produce more than 300 000 tablets per hour. As an option, the MKIV offers a bi-layer kit with 8mm punch penetration on the 1st layer pre-compression roll and includes a 1st layer recirculation system. The unique 3 paddle design provides excellent flow of material and feeding to the die table and allows for quick changeovers. The tool-less, single piece discharge chute with its tablet chute backup sensor also makes quick changes on the machine possible. For thorough and easy cleaning, the overhead guards can be easily lifted to access the MKIV on all four sides.

Manesty MKIV

Tooling Type D Size B Size BB Size

Number of stations 49 61 75

Max press output (single layer)/hr 392 196 488 244 600 300

Max press output (bi-layer)/hr 196 098 244 122 300 150

Max depth of fill 20.63 mm 17.46 mm 17.46 mm

Max tablet diameter 25.4 mm 16 mm 11 mm

Pre Compression 9.81 kN 9.81 kN 9.81 kN

Main Compression 98.07 kN 63.74 kN 63.74 kN

Dimensions 1.27 x 1.49 x 2.08 m

Net weight 3745 kg

The Manesty MKIV – for high volume production

Remanufactured Tablet Presses

Page 4: Remanufactured_Tablet_Presses_brochure_en

Your Benefits

Ideal for difficult running products due to a long cam cycle

Unique 3 paddle design providing excellent flow of material and feeding to the die table

Simplified cleaning due to easy access on all four sides

The Manesty Novapress is a single-sided rotary tablet press with pre-compression capability. It is designed for small to medium batch manufacturing and allows for compression over 200 000 tablets per hour. Due to the long cam cycle and feeder zone, the Novapress has a long dwell and fill time which is ideal for difficult running products. Additionally, the unique 3 paddle design provides excellent flow of material and feeding to the die table and allows for quick changeovers. The tool-less, single piece discharge chute with its tablet chute backup sensor also makes quick changes on the machine possible. For thorough and easy cleaning, the overhead guards can be easily lifted to access all four sides of the machine.

Manesty Novapress

Tooling Type D Size B Size BB Size

Number of stations 37 or 39 45 or 51 61

Max press output/hr 234 000 306 000 366 000

Max depth of fill 20.63 mm 17.46 mm 17.46 mm

Max tablet diameter 25.4 mm 16 mm 11 mm

Pre Compression 9.81 kN 9.81 kN 9.81 kN

Main Compression 98.07 kN 63.74 kN 63.74 kN

Dimensions 1.26 x 1.28 x 1.91 m

Net weight 2840 kg

The Manesty Noavapress – for small and medium batch manufacturing

Page 5: Remanufactured_Tablet_Presses_brochure_en

Your Benefits

High versatility Compact design and small footprint Ideal for tablet development

The Manesty Unipress is a single-sided rotary tablet press with pre-compression capability. It is designed for small batch manufacturing of a wide variety of products and therefore ideally suited for tablet devel-opment. The small footprint and compact design of the Unipress allows for installation in all production areas. The machine can be equipped with either a standard feeder assembly in a 2 paddle design or an elite feeder assembly with 3 paddles. Its compact design is backed by on-machine controls to eliminate a standalone cabinet with connecting cables.

Manesty Unipress

Tooling Type D Size B Size BB Size

Number of stations 20 or 22 27 34

Max press output/hr 158 400 194 400 244 800

Max depth of fill 21 mm 18 mm 18 mm

Max tablet diameter 25.4 mm 16 mm 11 mm

Pre Compression 9.81 kN 9.81 kN 9.81 kN

Main Compression 98.07 kN 63.74 kN 63.74 kN

Dimensions 0.97 x 1.0 x 1.87 m

Net weight 1850 kg

The Manesty Unipress – for small batch manufacturing and R & D

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You will find your local partner at: www.boschpackaging.com