CIN No. : L26943RJ1979PLC001935 Phone : 01462 228101-6 Toll Free : 18001806003/6004 / . Fax: 01462228117/228119 0, c: E-Mail: [email protected]Website : www.shreecement.com SHREE CEMENT LTD. An ISO 9001, 14001,45001 & 50001 Certified Company Regd. Office: BANGUR NAGAR, POST BOX NO.33, BEAWAR 305901, RAJASTHAN, INDIA SCLIRAS/CPP IEnv. Statement/2020-20211 6o:l?t- Date: 10109/2020 Speed Post To, The Member Secretary, Rajasthan Pollution Control Board, 4, Institutional Area, Jhalana Doongri Road, JAIPUR-302004 (Rajasthan) File No. P-120 Sub:- Environmental Statement for the period from April 2019 to March 2020 for 238 MW Power Plant (160 MW Thermal Power Generation & 103.33 MW Waste Heat Power Generation) including 1000 KVA D.G. Set of Mzs Shree Cement Limited situated at Village- Ras Bhimgarh, Tehsil- Jaitaran, Dist- Pali (Raj). Ref: - 1. CTO No. - F(Tech)lPali(Jaitaran)/2(1 )/2008-2009/8240-8242 dated 29112/2017 2. CTO No. -F(Tech)lPali(Jaitaran)/2(1)/2008-2009/5907-5909 dated 11101/2019. Respected Sir, We are submitting herewith the Environmental Statement for the period from April 2019 to March 2020 for 238 MW Power Plant (160 MW Thermal Power Generation & 103.33 MW Waste Heat Power Generation) including 1000 KVA D.G. Set of Mis Shree Cement Limited situated at Village- Ras Bhimgarh, Tehsil- Jaitaran, Dist- Pali (Raj) This is for your kind information please. Thanking you, Yours faithfully, For Shr e Cement Ltd; ~ (Dr. AD urnar Trivedi) Sr. GM (Environment) Copy to:- 1. Chief Conservator of Forests (Central), Ministry of Environment & Forests, Central Regional Office, Kendriya Bhawan, 5 th Floor Sector H, Aliganj, Lucknow - 226024 (U.P.) 2. The Regional Officer (Regional Office), Rajasthan Board for the Prevention & Control of Pollution, S 1 A-6, Mandia Road, Industrial Area, Near Pali Urban Co-Operative Bank, PALI- MARWAR- 306401 (Raj.) t/t f._( / P ctJ, JAIPUR OFFICE: SB-187, Bapu Nagar, Opp. Rajasthan University, JLN Marg, Jaipur 302015 Phone: 0141 4241200,4241204 NEW DELHI OFFICE: 122-123, Hans Bhawan, 1, Bahadurshah Zafar Marg, New Delhi 110002 Phone: 011 23370828,23379218,23370776 CORP. OFFICE: 21, Strand Road, Kolkata 700001 Phone: 033 22309601-4 Fax: 033 22434226
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SHREE CEMENT LTD.An ISO 9001, 14001,45001 & 50001 Certified Company
Regd. Office:BANGUR NAGAR, POST BOX NO.33, BEAWAR 305901, RAJASTHAN, INDIA
SCLIRAS/CPP IEnv. Statement/2020-20211 6o:l?t- Date: 10109/2020Speed Post
To,The Member Secretary,Rajasthan Pollution Control Board,4, Institutional Area, Jhalana Doongri Road,JAIPUR-302004 (Rajasthan)
File No. P-120
Sub:- Environmental Statement for the period from April 2019 to March 2020 for 238 MWPower Plant (160 MW Thermal Power Generation & 103.33 MW Waste Heat PowerGeneration) including 1000 KVA D.G. Set of Mzs Shree Cement Limited situated atVillage- Ras Bhimgarh, Tehsil- Jaitaran, Dist- Pali (Raj).
Respected Sir,We are submitting herewith the Environmental Statement for the period from April 2019 toMarch 2020 for 238 MW Power Plant (160 MW Thermal Power Generation & 103.33MW Waste Heat Power Generation) including 1000 KVA D.G. Set of Mis Shree CementLimited situated at Village- Ras Bhimgarh, Tehsil- Jaitaran, Dist- Pali (Raj)
This is for your kind information please.
Thanking you,Yours faithfully,
For Shr e Cement Ltd;
~(Dr. AD urnar Trivedi)Sr. GM (Environment)
Copy to:-1. Chief Conservator of Forests (Central), Ministry of Environment & Forests, Central
Regional Office, Kendriya Bhawan, 5th Floor Sector H, Aliganj, Lucknow - 226024 (U.P.)2. The Regional Officer (Regional Office), Rajasthan Board for the Prevention & Control of
Pollution, S 1 A-6, Mandia Road, Industrial Area, Near Pali Urban Co-Operative Bank, PALI-MARWAR- 306401 (Raj.)
MIs Shree Cement Limited ~Captive Power Plant Including D..G. SetPeriod from: April 2019 to March 2020
PART-A
Name and address of the Owner I Captive Power PlantOccupier of the Industry MIS Shree Cement Ltd
L operation or process Village: RaslBhimgarh,Tehsil: Jaitaran, Dist:Pali ~306107(Rajasthan)
Industry Category2. Primary (S.T.C. Code) Red Category
Secondary (S.T.C. Code)160 MW Thermal Power generation
3. Production Capacity 103.33 MW Waste Heat recovery basedPower Generation1000 KVA D.G.Power Plant: 2007~2010
4. Year of Establishment Waste Heat Power Plant: 2009~2014D.G. Set: 2006
5. Date of the last Environmental10109/2019Statement submitted
PART-B
WATER AND RAW MATERIAL CONSUMPTION
(I) WATER CONSUMPTION:
Process & Cooling! Construction 278228 KL
Domestic 63987 KL (Common for CementPlant, Power Plant, SyntheticGypsum Plant and Mines)
Process Water Consumption per Unit of Product OutputName of During Previous Financial Year During Current Financial YearProduct (2018~2019) (2019~2020)Power 0.000229 KL I KWH 0.000258 KL / KWH
Continuation sheet
(II) RAW MATERIAL CONSUMPTION :(Power Plant)
Consumption of Raw Material Per Unit of OutputName of Raw Name of (Power)
Material Product During Previous During CurrentFinancial Year Financial Year
(2018-2019) (2019-20201
1. Water 0.0002290 KL / KWH 0.000258 KL / KWHPower
0.00027097 Metric ton / 0.00027944 Metric ton /2. Coal (Fuel) KWH KWH
(III) RAW MATERIAL CONSUMPTION: (D.G. SET)
D.G. Set is not operated on continuous basis. D.G. Set is operated only during thebreakdown/shutdown of Power Plant. The total fuel consumption during the year 2018 -2019 and 2019 - 2020 was nil.
Consumption of Raw MaterialName of Raw Name of per unit of Output (LTR / KWH)
Material Product During Previous During CurrentFinancial Year Financial Year
(2018-2019) (2019-2020)H.S. Diesel Power 0.00 0.00
(IV) POWE_R CONSUMPTION (KWHIKWH OF POWER):
During Previous Financial Year During Current Financial Year(2018-2019) (2019-2020)
0.0676 0.0612
(V) TOTAL POWER PRODUCTION (KWH):
During Previous Financial Year During Current Financial Year(2018-2019) (2019-2020)1223298542 1078816345
During Previous Financial Year During Current Financial Year(2018-2019) (2019-2020)0.00 KWH 0.00 KWH
PART-C
DISCHARGED TO ENVIRONMENTAL J UNIT OF OUTPUT
Pollutants
(a)
Quantity ofPollutantsDischarged(MassiDay)
Water
Concentration ofPollutants in Discharge
(MassN alue)
Percentage ofvariation from
prescribed standardwith reasons
The waste water generated from the office toiletand canteen is being treated in STP and treatedwater & sludge generated IS being used III
plantation and horticulture activities.Analysis Report of STP treated water is attachedas Annexure-4.During the year 2018-2019 total 40228 KL wastewater was generated from the Power plant. Theentire waste water generated from the power plantis used for the Synthetic Gypsum Manufacturingand ash quenching.
(b) Air Please refer Annexure - 2 & 3
PART-D
HAZARDOUS WASTEAs specified under Hazardous Wastes (Management, Handling & Trans boundary
Movement Rule, 2016)Hazardous
Waste
a)From Process
During Previous FinancialYear (2018-2019)
Total Quantity (Ltrs.)During Current Financial Year
(2019-2020)Common authorization for Common authorization forHazardous Waste Hazardous Waste Management &Management & Handling for Handling for Cement Plant, PowerCement Plant, Power Plant, Plant, Sy. Gypsum Plant, D.G.SetSy. Gypsum Plant, D.G.Set and Nimbeti Limestone Mines.and Nimbeti LimestoneMines. Total Quantity generated fromTotal Quantity generated April-2019 to March-2020from April-2018 to March- = 26820 Ltrs.2019 Old Stock = 0 Ltrs.
= 12780 Ltrs. Total Used oil = 26820 Ltrs.= 0 Ltrs. Sold-out to registered recyclerOld Stock
""1'1 Shree~~ c......."'"'l Continuation sheet
Total Used oil = 12780 Ltrs. = 0.0 Ltrs.Sold-out to registered Co-processed III cement kiln --
Co-processed in cement kiln= 12780 Ltrs.Balance Quantity= 0 Ltrs
(b) FromPollution Control N.A. N.A.Facilities
PART-ESOLID WASTE
Sr. Particulars ' Total Quantity (Metric ton)No. During Previous Financial During Current Financial
Year (2018-2019) Year (2019-2020)(a) From Process Bed Ash: Nil Bed Ash: Nil(b) From Pollution Fly Ash :0 Fly Ash :0
Control Facility Synthetic Gypsum: 143933 Synthetic Gypsum: 114660(c) 1. Quantity Fly ash and Bed ash are generated from the power plant as
rejected or re- a solid waste are characterized as Synthetic gypsum due toutilized within limestone feeding for Desulfurization.the unit
2. Sold Nil Nil3. Disposed Nil Nil
PART-F
Please specify the characterization (in terms of composition and quantum) ofhazardous as well as solid wastes and indicate disposal practice adopted for boththe categories of wastes:
Hazardous WastesA. Cement manufacturing is based on "Dry Process" technology. No Hazardous wasteis generated from the process except used oil which is drained from machineries /equipment. Used oil is being Co-processed in cement kiln as authorization obtainedfrom RSPCB. Old and scrap lead acid batteries are sold to CPCB authorized recyclers.
Sr. Particulars Total QuantityNo. During Previous During Current
Financial Year Financial Year(2018-2019) (2019-2020)
1 Used oil (Co processed in 26820 KL
Cement Kiln) 12780 KL
2 Lead acid battery waste (Sell 4.986 MT
to authorized recycler)7.854 MT
Continuation sheet
B. Hazardous wastes were received and co-processed as specified under HazardousWastes (Management, Handling &Trans boundary Movement Rule, 2016) during theCurrent Financial Year (2019-2020) - (During the Period of April-2019 to March-2020
S. Type of hazardous waste Category QuantityNo. (MT)
Bio-medical waste generated is common for cement plant, power plant and minesduring current financial year April 2019 to March 2020 under the Bio-Medical Waste(Management & Handling) Rules 2016, are as follows.
Bio-Medical Waste Quantity (Kg) as per Color CodingPeriod
Red Blue Yellow White
April 2018 to March 39.21 28.448 41.065 32.012019April 2019 to March2020 49.00 46.3 19.83 24.171
Above mentioned waste has been sent to Sales Promoter, CBWTF Bio MedicalTreatment Facility, Jaipur Bye Pass Road, Ajmer (Raj.) for disposal.
E- Wastes'.Particulars Total Quantity
During Previous During CurrentFinancial Year Financial Year
, (2018-2019) (2019-2020)From Process Nil NilFrom Pollution Control Facility Nil Nil
Solid Wastes: -Only Fly ash and Bed ash is generated from the power plant as a solid waste which isused in the cement manufacturing process of our existing cement plants.Other Municipal solid waste generated from all units (Cement Plant, Power Plant, Sy.Gypsum Plant and Nimbeti Limestone Mines) of the entire campus is being collected,manage and disposed as per MSW Rules, 2016.
11:1(1 Shree-,.. CQI'TlC'l!n't Continuation sheet
Battery Wastes:
As specified under Batteries (Management and Handling) Amendment Rules, 2010, wehave purchased following new batteries of different categories is common for CementPlant, Power Plant, Sy. Gypsum Plant and Limestone Mines -
1. Number of new batteries of different Previous Year Financial Current Year Financialcategories purchased from the Year (I" Apr 2018 to 3pt Year (I" Apr 2019 to 3ptmanufacturer / importer / dealer or anyother agency Mar 2019) Mar 2020)
(ii) Approximate (ii)Category: (i) No. of (i) No. of Approximate
Batteries Weight (In Batteries Weight (InMetric Tonnes) Metric Tonnes)0) Automotivea) Four wheeler 219 9.568 195 4.917b) Two wheeler Nil Nil Nil Nil(ii) Industriala) UPS 66 0.563 310 9.166b) Motive Power Nil Nil Nil Nilc) Stand -by Nil Nil Nil Nil(iii) Others Nil Nil 3 0.004Total 285 Nos 10.131 MT 508 Nos 14.087 MTNumber of used batteries of categories
2. mentioned in Sl. No 3 and Tonnage ofPrevious Year Financial Current Year Financialscrap sent manufacturer /dealer Year (I" Apr 2018 to 3pt Year (lst Apr 2019 to 3pt
/importer /registered recycler/or anyother agency to whom the used batteries Mar 2019) Mar 2020)
scrap was sent
(ii) Approximate (ii)Category: (i) No. of (i) No. of Approximate
Batteries Weight (In Batteries Weight (InMetric Tonnes) Metric Tonnes)(i) Automotivea) Four wheeler 301 7.854 168 4.986b) Two wheeler , Nil Nil Nil NilI
(ii) Industriala) UPS 112 0.896 0 0b) Motive Power Nil Nil Nil Nilc) Stand -by Nil Nil Nil Nil(iii) Others Nil Nil Nil NilTotal 413 Nos 8.750MT 719 Nos 9.394 MT
Used battery scrap was sent to CPCB authorized recycler
tI'l Shree~ COI'n£"nt. Continuation sheet
PART-G
IMPACT OF THE POLLUTION CONTROL MEASURES ONCONSERVATION OF NATURAL RESOURCES AND CONSEQUKNTLY ONTHE COST OF PRODUCTION
Captive Power Plant is being operated on environmentally clean technology. The stackemissions from the plant are controlled by ESP's. Bag Filters are installed at variousmaterial transfer points to clean the process and arrest the fugitive emissions. The boilerAsh collected in the pollution control equipment is used in the process of existingcement plants, thus it can be said that the utilization of raw material is being done attheir cost. Since the system is operated on total recycle, there is no effect on the cost ofproduction.Synthetic Gypsum is being used in place of natural gypsum thus directly conserves themineral gypsum. Waste Heat Recovery System (WHRS) is installed at Pre- heater andcooler section for trapping gasses of high temperatures are being used for generation ofGreen Power which has resulted in conservation of fuel, reduction of GHG emissionsand water conservation.
PART-H
ADDITIONAL MEASURES / INVESTMENTS PROPOSAL FORENVIRONMENT PROTECTION INCLUDING ABATEMENT OFPOLLUTION
Green belt development and tree plantation is our ongoing process within our plant areaand also outside the plant boundary. Every year we are doing new tree plantation toincrease the density and bio-diversity of the area .. Plantation has been carried out in anarea of around 63.8 hectare with (Total land: 187.56 ha.) 165311 trees, which is ~34 %of the total land of plant area.
PART-IANY OTHER PARTICULATES FOR IMPROVING THE QUALITY OFENVIRONMENT.
1. We have full-fledged Environment Department with three separate cells, formonitoring, maintenance of pollution control equipment and Green Beltdevelopment.
2. Monitoring of stack emission and ambient air and water quality is being doneregularly.
3. Maintenance department is doing regular checking and scheduled maintenance ofall the pollution control devices.
4. Civil dept. taking care for of Housekeeping.5. Truck parking area and vehicle movement areas are paved and concreted to avoid
any fugitive emissions.
£[1 Shree-.. c: ....:m.ent Continuation sheet
6. Horticulture Department in coordination with environment department is takingcare of tree plantation and green belt development. Every year during monsoonseason, we are doing new tree plantation and every year carbon sequestrationbeing is carried out during 2018-2019,3810.66 Tons of C02 was sequestrated.
7. Air cooled condensers has been installed at all the boilers for water conservation.8. Covered shed and silos have been constructed for raw material storage.9. Domestic waste water generated from office toilets and canteen is being treated
at Sewage Treatment Plant (STP) and treated water is being utilized in plantation& gardening.
10. We are committed and maintaining Zero Liquid Discharge (ZLD) from ourpremises.
11.Waste water generated is reused in synthetic gypsum plant.
We are enclosing herewith following documents• Annexure-I: Stack Emission monitoring report.• Annexure-2: Ambient Air Quality (PM10, PM2.5, S02 and N02) & Ambient
Noise Level monitoring report• Annexure-3: STP treated water analysis report