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for: Liquid Chillers Condenser/Heat Pumps Marine Condensers
Subcoolers Fluid to Fluid Special Applications Shell and Tube
Replacement
RefrigerationProduct and Application Catalog
Brazed Plate Heat Exchangers
March 2005
OptionalASME Certified
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www.FlatPlate.com
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33 to 80 tons
Page
CONTENTS
1/2 to 80 tons
TWO REFRIGERANT CIRCUIT Chillers, Cond.- 2C Series
1/2 to 80 tons
CHILLERS - CH-M Series80 to 160 tons
7
8
9
MANIFOLD CONDENSERS
CONDENSERS/HEAT PUMPS - C Series1/2 to 80 tons
MARINE CONDENSERS1/2 to 80 tons
80 to 160 tons11
12
SUBCOOLERS - SC Series and SPECIAL APPLICATIONS 13
FLUID TO FLUID
1 to 120 tons
FP Series 1/2 to 200 gpmFPN Series, All Stainless Steel, Nickel
BrazedDW Series, Double Wall, VentedM Manifolded 200 to 400 gpmMPN
Series, Marine, Steam and Process
REPLACEMENT HEAT EXCHANGERS 18 - 19
ACCESSORIES 20 - 21
APPLICATION TIPS 20 - 25
INSTALLATION INSTRUCTIONS 26 - 27
QUICK REFERENCE CALCULATIONS 28
6
10
CHILLERS - CH Series
CHILLERS - All Stainless Steel, Nickel Brazed
Mounting BracketsZinc AnodesStrainersInsulation Kits
1415161617
Ph: 1-800-774-0474(717-767-9060)
FAX: 717-767-9160
WEBSITE: www.FlatPlate.com
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4Four Reasons to Use FlatPlateFlatPlate heat exchangers have
significant advantages.
1. Smaller Size - FlatPlate heat exchangers are 20% to 60%
smaller than traditional shell & tube andcoaxial type devices.
This means they use less space, weigh less and require less
refrigerant charge.
2. Higher Performance - Plate heat exchangers have higher heat
transfer coefficients. This means improved performance and greater
versatility for standard applications, high viscosity fluids and
special design conditions. In addition, lower fouling rates
contribute to long life efficiency.
3. Lower Cost - FlatPlate heat exchangers cost 10% to 30% less
than other types of comparable heatexchangers. Installation costs
are also lower.
4. Customer Service - We provide customer service, computer
selections, and excellent technical support.
Proven PerformanceUnique to FlatPlate is exacting performance
andexpertise from the factory. In this catalog thereare select
models specifically designed forrefrigeration. FlatPlate designs
have been testedfor proven performance and can be computerselected
for a wide range of operating conditions,fluids, and
applications.
A History of ReliabilityBraze plate heat exchangers have a
solidbackground and have evolved from 60 years ofplate heat
exchanger technology. With FlatPlate,all models have field proven
reliability andimportant features built-in. FlatPlate is theleading
innovator in the U.S. of this technology forrefrigeration and
hydronics.
Working Temperatures:Working Pressures:Refrigerants:
Approvals: U.L. Listed, U.S. and CanadaCanadian CRNEuropean CE
(optional)ASME Stamped (optional)
Simply Effective FlatPlates Brazed Plate Heat Exchangers consist
of 10 to 200 specially formed stainless steel plates, which are
thencopper brazed together in a vacuum furnace for leak tight,
rugged construction. When stacked, the plates form two separateflow
passages between the plates, thus allowing a liquid or refrigerant
to flow between every other plate. This provides heattransfer and
complete separation of the fluids and gases. With FlatPlates high
performance heat transfer surface, a verycompact, cost effective
design is the result.
REFRIGERATION HEAT EXCHANGERS
21ST Century Technology
OptionalASME Certified
up to -320F to 450Fto 450 psigR22, R134a, R407cR404a, R410a
& others
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5REFRIGERATION HEAT EXCHANGERS
We Speak Refrigeration.......Applications for FlatPlate heat
exchangers in air conditioning and refrigeration systems span the
full range ofcompressorized systems, in both OEM and Contractor
installed equipment.
FlatPlate heat exchangers models are used as Evaporators, Fluid
Chillers, Condensers, Subcoolers, Economizers,Compressor Oil
Coolers, Gas Driers, and much more. Standard models can be
configured for all most any application,and custom models are also
available.
Here are the many FlatPlate applications:Water Chillers for:
Comfort Cooling, Air Conditioning SystemsComfort
Heating/Cooling, Heat PumpsComputer Room SystemsShips &
Yachts
Process Chillers for:Machine CoolingMRI/X-Ray
MachinesLasersPlastics Injection Mold CoolingFood
ProcessSemi-conductor SystemsDe-ionized Water ChillingLaboratory
Chillers
Glycol Chillers for:Low Temperature ProcessesFood
ProcessesPrinting PressesIce RinksSpecial Processes
Economizers/SubcoolersDX Refrigerant to Refrigerant
Supermarket SystemsSubcoolersFluid CoolersCondensers
Ice Making MachinesCondensersPre-coolers
Environmental ChambersCascade CondensersDesuperheaters
Compressed Air & Gas DriersRefrigerant to GasGas to Gas
re-heater
Hydraulic Oil CoolingRefrigerant to OilOil to Water
Hydrocarbon ProcessingCondensersEvaporators/Chillers
Beverage, Beer, & Wine CoolingGlycol to Fluid
Swimming Pool Heating/Cooling
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6LIQUID CHILLERSCH Series1/2 to 80 tons
FlatPlates brazed plate CH series liquid chillers represent a
breakthrough in heat transfer technology. They offer a
costefficient alternative to conventional chiller barrels and other
liquid chiller designs. The CH series is designed specificallyfor
DX water chilling and fluid cooling applications that utilize R-22,
R-134a, R-404a, R-407c and other halocarbonrefrigerants. The
advantages of FlatPlates CH series liquid chillers include their
compact size and lighter weight, whichreduce shipping and
installation costs. All CH series models are made from copper
brazed 316L stainless steel plates andare pressure rated to 450
psig on both the refrigerant side and the liquid side. Select
models have a built-in DX distributorfor enhanced operation. All CH
series models are U.L. Listed, with ASME code optional.
Notes: 1. Nominal tons - 12,000 BTUH per ton, 54F EWT, 44LWT,
35F Evap Temp, 6F Superheat, 2.4 gpm per ton, R-22.2. For Glycol,
special fluids or design conditions other than listed above, please
contact the factory for special computer selection.
Options: 1. For fittings and configurations other than standard,
consult the factory for pricing.2. For ASME code version, the model
number should include -UM. Example CH40-UM
10" x 20" Models
5" x 20" Models
5" x 12" ModelsModel Tons Application1 Width Length Depth Refrig
Out Refrig In Fluid Net Wt. (lbs.)CH1/2A .5 Liquid Chiller 4.9 12.2
1.1 5/8 ID 5/8 ID 7/8 ID 6CH3/4A .75 Liquid Chiller 4.9 12.2 1.3
5/8 ID 5/8 ID 7/8 ID 7CH1A 1 Liquid Chiller 4.9 12.2 1.5 5/8 ID 5/8
ID 7/8 ID 7CH1-1/2A 1.5 Liquid Chiller 4.9 12.2 1.9 5/8 ID 5/8 ID
7/8 ID 9CH2A 2 Liquid Chiller 4.9 12.2 2.2 5/8 ID 5/8 ID 7/8 ID
10CH2-1/2A 2.5 Liquid Chiller 4.9 12.2 2.6 5/8 ID 5/8 ID 7/8 ID
11CH3A 3 Liquid Chiller 4.9 12.2 3.2 5/8 ID 5/8 ID 7/8 ID
13CH3-1/2A 3.5 Liquid Chiller 4.9 12.2 3.7 7/8 ID 5/8 ID 7/8 ID
15CH4A 4 Liquid Chiller 4.9 12.2 4.5 7/8 ID 5/8 ID 1-1/8 ID 18CH5A
5 Liquid Chiller 4.9 12.2 5.4 7/8 ID 5/8 ID 1-1/8 ID 21
Model Tons Application1 Width Length Depth Refrig Out Refrig In
Fluid Net Wt. (lbs.)CH10 10 Liquid Chiller 9.8 20.3 2.6 1-3/8 ID
7/8 ID 1-5/8 ID 38CH12 12.5 Liquid Chiller 9.8 20.3 3.2 1-3/8 ID
7/8 ID 1-5/8 ID 44CH15 15 Liquid Chiller 9.8 20.3 4.1 1-3/8 ID 7/8
ID 1-5/8 ID 55CH20 20 Liquid Chiller 9.8 20.3 5.1 1-5/8 ID 7/8 ID
1-5/8 ID 66CH25 25 Liquid Chiller 9.8 20.3 6.0 1-5/8 ID 1-1/8 ID
2-1/8 ID 77CH30 30 Liquid Chiller 9.8 20.3 6.9 2-1/8 ID 1-1/8 ID
2-1/8 ID 88CH35 35 Liquid Chiller 9.8 20.3 8.8 2-1/8 ID 1-1/8 ID
2-5/8 ID 110CH40 40 Liquid Chiller 9.8 20.3 9.8 2-1/8 ID 1-1/8 ID
2-5/8 ID 121CH50 50 Liquid Chiller 9.8 20.3 12.6 2-5/8 ID 1-1/8 ID
2-5/8 ID 154CH60 60 Liquid Chiller 9.8 20.3 14.5 2-5/8 ID 1-1/8 ID
2-5/8 ID 176CH70 70 Liquid Chiller 9.8 20.3 16.3 2-5/8 ID 1-1/8 ID
2-5/8 ID 198CH80 80 Liquid Chiller 9.8 20.3 19.2 2-5/8 ID 1-1/8 ID
2-5/8 ID 231
Model Tons Application1 Width Length Depth Refrig Out Refrig In
Fluid Net Wt. (lbs.)CH1-1/2 1.5 Liquid Chiller 5.0 20.3 1.1 5/8 ID
5/8 ID 7/8 ID 10CH2 2 Liquid Chiller 5.0 20.3 1.3 5/8 ID 5/8 ID 7/8
ID 11CH2-1/2 2.5 Liquid Chiller 5.0 20.3 1.5 5/8 ID 5/8 ID 7/8 ID
13CH3 3 Liquid Chiller 5.0 20.3 1.7 5/8 ID 5/8 ID 7/8 ID 14CH3-1/2
3.5 Liquid Chiller 5.0 20.3 2.1 5/8 ID 5/8 ID 7/8 ID 16CH4 4 Liquid
Chiller 5.0 20.3 2.3 7/8 ID 5/8 ID 1-1/8 ID 17CH5 5 Liquid Chiller
5.0 20.3 2.6 7/8 ID 5/8 ID 1-1/8 ID 19CH6 6 Liquid Chiller 5.0 20.3
3.2 1-1/8 ID 7/8 ID 1-1/8 ID 23CH7-1/2 7.5 Liquid Chiller 5.0 20.3
4.1 1-1/8 ID 7/8 ID 1-1/8 ID 28CH10B 10 Liquid Chiller 5.0 20.3 5.1
1-3/8 ID 7/8 ID 1-3/8 ID 34CH12B 12.5 Liquid Chiller 5.0 20.3 6.0
1-3/8 ID 7/8 ID 1-3/8 ID 40CH15B 15 Liquid Chiller 5.0 20.3 7.0
1-3/8 ID 7/8 ID 1-3/8 ID 45
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7FlatPlate offers the most advanced and cost effective heat
exchanger for two compressor systems, liquid chillers and forshell
& tube replacement. The 2C Series is designed for R22, R407c,
R134a, R404a and other halocarbon refrigerantsfor DX evaporator,
condenser and heat pump operation. Two Refrigerant Circuits are
inter-laced with the fluid side, suchthat 100% of the fluid is
cooled when one compressor is operating. High Performance and very
compact, all 2C modelsare made from copper brazed, 316L stainless
steel plates and rated for 450 psig on refrigerant side and 350
psig on liquidside. Select models have a built-in DX distributor
for enhanced operation. All 2C models are U.L. Listed, with
optionalASME code and optional European CE code.
Notes: 1. All models include (2) 1/2 FPT Waterside Temperature
Probe Fittings.2. CH models have built-in DX distributors, HP
Models have built-in reverse cycle DX Distributor.3. CH & HP
models nominal rating at 54F EWT, 44F LWT, 35F Et, R224. C models
nominal rating at 85F EWT, 95F LWT, 105F Ct, R22
Options: 1. For fittings and configurations other than standard,
consult the factory for pricing.2. For ASME code version, the model
number should include -UM.
Example: CH40-2C-UM
TWO REFRIGERANT CIRCUIT2C Series3 to 80 tons
Liquid Chillers
CH3-2C 3 Liquid Chiller 9.8 20.3 1.3 5/8 ID 7/8 ID 1" MPT
22CH5-2C 5 Liquid Chiller 9.8 20.3 1.7 5/8 ID 7/8 ID 1" MPT
27CH6-2C 6 Liquid Chiller 9.8 20.3 2.1 5/8 ID 7/8 ID 1" MPT
31CH8-2C 8 Liquid Chiller 9.8 20.3 2.4 5/8 ID 7/8 ID 1" MPT
35CH10-2C 10 Liquid Chiller 9.8 20.3 2.8 7/8 ID 1-1/8 ID 1-1/2" MPT
40CH12-2C 12.5 Liquid Chiller 9.8 20.3 3.2 7/8 ID 1-1/8 ID 1-1/2"
MPT 44CH15-2C 15 Liquid Chiller 9.8 20.3 3.9 7/8 ID 1-1/8 ID 1-1/2"
MPT 53CH20-2C 20 Liquid Chiller 9.8 20.3 5.1 7/8 ID 1-3/8 ID 1-1/2"
MPT 66CH25-2C 25 Liquid Chiller 9.8 20.3 6.2 7/8 ID 1-3/8 ID 2" MPT
79CH30-2C 30 Liquid Chiller 9.8 20.3 7.3 7/8 ID 1-3/8 ID 2" MPT
93CH35-2C 35 Liquid Chiller 9.8 20.3 8.8 7/8 ID 1-3/8 ID 2" MPT
110CH40-2C 40 Liquid Chiller 9.8 20.3 9.9 7/8 ID 1-5/8 ID 2-1/2"
MPT 124CH50-2C 50 Liquid Chiller 9.8 20.3 12.6 1-1/8 ID 1-5/8 ID
2-1/2" MPT 157CH60-2C 60 Liquid Chiller 9.8 20.3 14.5 1-1/8 ID
2-1/8 ID 2-1/2" MPT 179CH70-2C 70 Liquid Chiller 9.8 20.3 16.3
1-1/8 ID 2-1/8 ID 2-1/2" MPT 201CH80-2C 80 Liquid Chiller 9.8 20.3
19.2 1-1/8 ID 2-1/8 ID 2-1/2" MPT 234
Model Tons Application1 Width Length Depth Refrig In Refrig Out
Fluid Net Wt. (lbs.)
Condensers
C3-2C 3 Condenser 9.8 20.3 1.3 7/8 ID 5/8 ID 1" MPT 18C5-2C 5
Condenser 9.8 20.3 1.7 7/8 ID 5/8 ID 1" MPT 22C6-2C 6 Condenser 9.8
20.3 2.1 7/8 ID 5/8 ID 1" MPT 27C8-2C 8 Condenser 9.8 20.3 2.4 7/8
ID 5/8 ID 1" MPT 31C10-2C 10 Condenser 9.8 20.3 2.8 1-1/8 ID 7/8 ID
1-1/2" MPT 36C12-2C 12.5 Condenser 9.8 20.3 3.2 1-1/8 ID 7/8 ID
1-1/2" MPT 45C15-2C 15 Condenser 9.8 20.3 3.6 1-1/8 ID 7/8 ID
1-1/2" MPT 49C20-2C 20 Condenser 9.8 20.3 4.3 1-3/8 ID 7/8 ID
1-1/2" MPT 58C25-2C 25 Condenser 9.8 20.3 5.1 1-3/8 ID 7/8 ID 2"
MPT 67C30-2C 30 Condenser 9.8 20.3 6.0 1-3/8 ID 7/8 ID 2" MPT
80C40-2C 40 Condenser 9.8 20.3 8.1 1-5/8 ID 1-1/8 ID 2-1/2" MPT
102C50-2C 50 Condenser 9.8 20.3 9.9 1-5/8 ID 1-1/8 ID 2-1/2" MPT
124C60-2C 60 Condenser 9.8 20.3 12.6 2-1/8 ID 1-1/8 ID 2-1/2" MPT
155C70-2C 70 Condenser 9.8 20.3 14.5 2-1/8 ID 1-1/8 ID 2-1/2" MPT
177C80-2C 80 Condenser 9.8 20.3 16.3 2-1/8 ID 1-1/8 ID 2-1/2" MPT
188
Model Tons Application1 Width Length Depth Refrig In Refrig Out
Fluid Net Wt. (lbs.)
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8For de-ionized water, solvents, and fluids not compatible with
copper, FlatPlates ALL STAINLESS, Nickel brazedmodels are industry
standards. The CHN Series is designed for DX (direct expansion)
fluid cooling applications thatutilize R22, R134a, R4040a, R407c,
and other halocarbon refrigerants. Extremely compact and cost
effective, the CHNSeries is made with 316L stainless steel plates,
nickel brazed. All models have sweat solder connections on
therefrigerant side and MPT on the fluid side, and select models
have a built-in DX distributor for enhanced operation.All CHN
models are U.L. Listed, optional ASME Code, and optional European
Code.
Notes: 1. Design Pressure: 300psig, all CHN models2. Selected
models available from stock. Non-stock models subject to 2-3 week
lead time.3. Sweat connections on refrigerant side with MPT on
liquid side.
CHN LIQUID CHILLERSAll Stainless, Nickel Brazed1/2 to 80
tons
5" x 12" Models
CHN1/2A (1 MPT) 1/2 4.9 12.2 1.1 5/8 5/8 1 MPT 16CHN3/4A (1 MPT)
3/4 4.9 12.2 1.3 5/8 5/8 1 MPT 17CHN1A (1 MPT) 1 4.9 12.2 1.5 5/8
5/8 1 MPT 18CHN1-1/2A (1 MPT) 1-1/2 4.9 12.2 1.9 5/8 5/8 1 MPT
19CHN2A (1 MPT) 2 4.9 12.2 2.2 5/8 5/8 1 MPT 21CHN2-1/2A (1 MPT)
2-1/2 4.9 12.2 2.6 5/8 5/8 1 MPT 22CHN3A (1 MPT) 3 4.9 12.2 3.2 5/8
5/8 1 MPT 24CHN3-1/2A (1 MPT) 3-1/2 4.9 12.2 3.7 5/8 7/8 1 MPT
26CHN4A (1 MPT) 4 4.9 12.2 4.5 5/8 7/8 1 MPT 28CHN5A (1 MPT) 5 4.9
12.2 5.4 5/8 7/8 1 MPT 33
Model Tons Width Length Depth Refrig In Refrig Out Fluid Net Wt.
(lbs.)
5" x 20" Models
CHN1-1/2 (1 MPT) 1-1/2 5 20.3 1.1 5/8 5/8 1 MPT 28CHN2 (1 MPT) 2
5 20.3 1.3 5/8 5/8 1 MPT 29CHN2-1/2 (1 MPT) 2-1/2 5 20.3 1.5 5/8
5/8 1 MPT 30CHN3 (1 MPT) 3 5 20.3 1.7 5/8 5/8 1 MPT 31CHN3-1/2 (1
MPT) 3-1/2 5 20.3 2.1 5/8 5/8 1 MPT 34CHN4 (1 MPT) 4 5 20.3 2.2 5/8
7/8 1 MPT 35CHN5 (1 MPT) 5 5 20.3 2.6 5/8 7/8 1-1/4 MPT 37CHN6 (1
MPT) 6 5 20.3 3.2 7/8 1-1/8 1-1/4 MPT 41CHN7-1/2 (1 MPT) 7-1/2 5
20.3 4.1 7/8 1-1/8 1-1/4 MPT 47CHN10B (1 MPT) 10 5 20.3 5.1 7/8
1-3/8 1-1/4 MPT 52CHN12B (1 MPT) 12 5 20.3 6.0 7/8 1-3/8 1-1/4 MPT
58CHN15B (1 MPT) 15 5 20.3 6.9 7/8 1-3/8 1-1/4 MPT 64
Model Tons Width Length Depth Refrig In Refrig Out Fluid Net Wt.
(lbs.)
10" x 20" Models
CHN10 (1-1/2 MPT) 10 9.8 20.3 2.6 7/8 1-3/8 1-1/2 MPT 60CHN12
(1-1/2 MPT) 12 9.8 20.3 3.2 7/8 1-3/8 1-1/2 MPT 67CHN15 (1-1/2 MPT)
15 9.8 20.3 4.1 7/8 1-3/8 1-1/2 MPT 80CHN20 (1-1/2 MPT) 20 9.8 20.3
5.1 7/8 1-5/8 1-1/2 MPT 92CHN25 (2 MPT) 25 9.8 20.3 6.0 1-1/8 1-5/8
2 MPT 105CHN30 (2 MPT) 30 9.8 20.3 6.9 1-1/8 2-1/8 2 MPT 117CHN35
(2-1/2 MPT) 35 9.8 20.3 8.8 1-1/8 2-1/8 2-1/2 MPT 142CHN40 (2-1/2
MPT) 40 9.8 20.3 9.8 1-1/8 2-1/8 2-1/2 MPT 155CHN50 (2-1/2 MPT) 50
9.8 20.3 12.6 1-1/8 2-5/8 2-1/2 MPT 193CHN60 (2-1/2 MPT) 60 9.8
20.3 14.5 1-1/8 2-5/8 2-1/2 MPT 217CHN70 (2-1/2 MPT) 70 9.8 20.3
16.4 1-1/8 2-5/8 2-1/2 MPT 241CHN80 (2-1/2 MPT) 80 9.8 20.3 19.3
1-1/8 2-5/8 2-1/2 MPT 274
Model Tons Width Length Depth Refrig In Refrig Out Fluid Net Wt.
(lbs.)
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9For 80 to 160 ton chiller applications, the CH-M Series is the
most compact design available for new system designs andideal for
shell & tube replacements. Comprised of two heat exchangers
with a large common fluid side manifold, the CH-MSeries can be
ordered as a single (1), dual (2) or quad (4) refrigerant circuits.
The CH-M Series is made with 316L stainlesssteel plates, copper
brazed. Refrigerant side has sweat solder connections. Fluid side
manifold and Flange connections arecarbon steel, with optional
Stainless steel. Rated 450 psig refrigerant side and 150 psig Fluid
side. CH-M models haveindividual modules that are U.L. Listed and
optional ASME Code.
CH-M LIQUID CHILLERSManifolded Chillers80 to 160 tons
Single Circuit
CH80M-1C 80 25.5 24.0 34.1 1-5/8 2-5/8 4 flange 525CH100M-1C 100
25.5 24.0 37.9 2-1/8 3-1/8 4 flange 670CH120M-1C 120 25.5 24.0 41.6
2-1/8 3-1/8 4 flange 714CH140M-1C 140 25.5 24.0 44.0 2-5/8 3-5/8 4
flange 802CH160M-1C 160 25.5 24.0 46.3 2-5/8 3-5/8 5 flange 893
Model Tons Width Height Depth Refrig In Refrig Out Water Net Wt.
(lbs.)
Dual Circuit
CH80M-2C 80 25.5 24.0 34.1 1-1/8 2-1/8 4 flange 525CH100M-2C 100
25.5 24.0 37.9 1-1/8 2-1/8 4 flange 670CH120M-2C 120 25.5 24.0 41.6
1-3/8 2-5/8 4 flange 714CH140M-2C 140 25.5 24.0 44.0 1-5/8 2-5/8 4
flange 802CH160M-2C 160 25.5 24.0 46.3 1-5/8 2-5/8 5 flange 893
Model Tons Width Height Depth Refrig In Refrig Out Water Net Wt.
(lbs.)
Quad Circuit
CH80M-4C 80 25.5 24.0 24.5 7/8 1-5/8 4 flange 383CH100M-4C 100
25.5 24.0 28.3 1-1/8 1-5/8 4 flange 449CH120M-4C 120 25.5 24.0 30.7
1-1/8 2-1/8 4 flange 493CH140M-4C 140 25.5 24.0 33.1 1-1/8 2-1/8 4
flange 537CH160M-4C 160 25.5 24.0 35.4 1-1/8 2-1/8 5 flange 628
Model Tons Width Height Depth Refrig In Refrig Out Water Net Wt.
(lbs.)
Notes: 1. Nominal tons - 12,000 BTUH per ton, 54F EWT, 44LWT,
35F Evap Temp, 6F Superheat, 2.4 gpm per ton, R-22.2. For Glycol,
special fluids or design conditions other than listed above, please
contact the factory for special computer selection.
Options: 1. For fittings and configurations other than standard,
consult the factory for pricing.2. For ASME code version, the model
number should include -UM. Example CH80M-2C-UM
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10
Model Tons Application1 Width Length Depth Refrig In Refrig Out
Water Net Wt. (lbs.)C10C 10 Condenser/Heat Pump 9.8 20.3 2.2 1-3/8
ID 7/8 ID 1-5/8 ID 33C12 12.5 Condenser/Heat Pump 9.8 20.3 2.6
1-3/8 ID 7/8 ID 1-5/8 ID 38C15 15 Condenser/Heat Pump 9.8 20.3 3.2
1-3/8 ID 7/8 ID 1-5/8 ID 44C20 20 Condenser2 9.8 20.3 4.1 1-5/8 ID
1-1/8 ID 1-5/8 ID 55C25 25 Condenser2 9.8 20.3 5.1 1-5/8 ID 1-1/8
ID 2-1/8 ID 66C30 30 Condenser2 9.8 20.3 6.0 2-1/8 ID 1-1/8 ID
2-1/8 ID 77C35 35 Condenser2 9.8 20.3 6.9 2-1/8 ID 1-3/8 ID 2-5/8
ID 88C40 40 Condenser2 9.8 20.3 7.9 2-1/8 ID 1-3/8 ID 2-5/8 ID
99C50 50 Condenser2 9.8 20.3 9.8 2-1/8 ID 1-5/8 ID 2-5/8 ID 121C60
60 Condenser2 9.8 20.3 11.6 2-1/8 ID 1-5/8 ID 2-5/8 ID 143C70 70
Condenser2 9.8 20.3 13.5 2-1/8 ID 1-5/8 ID 2-5/8 ID 165C80 80
Condenser2 9.8 20.3 15.5 2-1/8 ID 1-5/8 ID 2-5/8 ID 183
CONDENSER/HEAT PUMPSC Series1/2 to 80 tons
10" x 20" Models
FlatPlates C Series condenser/heat pump models compact design
reduces size without sacrificing efficiency. They aredesigned for
use with R-22, R-134a, R-404a and other halocarbon refrigerants.
Select models can be used for heat pumpapplications. All C Series
models are constructed from copper brazed 316L stainless steel
plates and come in sizes from 1/2to 80 tons. All units are rated at
450 psig working pressure on both refrigerant side and water side.
The C Series is UL listed.ASME and/or CE certification is
optional.
Notes: 1. Nominal tons - 15,000 BTUH per ton, 85F EWT, 105F
Condensing Temp, 3 gpm per ton, R-22.2. For Heat Pump application,
contact the factory for specific heat pump model.3. For City Water
application 75F EWT, 105F Condensing Temp, 3 gpm per ton, multiply
unit nominal capacity by 1.59.4. For R410a condenser application,
contact the factory for 600 psig models.
Options: 1. For fittings and configurations other than standard,
consult the factory for pricing.2. For ASME code version, the model
number should include -UM. Example C40-UM
5" x 20" Models
5" x 12" ModelsModel Tons Application1 Width Length Depth Refrig
In Refrig Out Water Net Wt. (lbs.)C1/2A .5 Condenser/Heat Pump 4.9
12.2 1.1 5/8 ID 5/8 ID 7/8 ID 6C3/4A .75 Condenser/Heat Pump 4.9
12.2 1.3 5/8 ID 5/8 ID 7/8 ID 7C1A 1 Condenser/Heat Pump 4.9 12.2
1.5 5/8 ID 5/8 ID 7/8 ID 7C1-1/2A 1.5 Condenser/Heat Pump 4.9 12.2
1.9 5/8 ID 5/8 ID 7/8 ID 9C2A 2 Condenser/Heat Pump 4.9 12.2 2.2
5/8 ID 5/8 ID 7/8 ID 10C2-1/2A 2.5 Condenser/Heat Pump 4.9 12.2 2.6
5/8 ID 5/8 ID 7/8 ID 11C3A 3 Condenser/Heat Pump 4.9 12.2 3.2 5/8
ID 5/8 ID 7/8 ID 13C3-1/2A 3.5 Condenser/Heat Pump 4.9 12.2 3.7 5/8
ID 5/8 ID 7/8 ID 15C4A 4 Condenser/Heat Pump 4.9 12.2 4.5 7/8 ID
5/8 ID 1-1/8 ID 18C5A 5 Condenser2 4.9 12.2 5.4 7/8 ID 5/8 ID 1-1/8
ID 21
Model Tons Application1 Width Length Depth Refrig In Refrig Out
Water Net Wt. (lbs.)C2 2 Condenser/Heat Pump 4.9 20.3 1.3 5/8 ID
5/8 ID 7/8 ID 11C2-1/2 2.5 Condenser/Heat Pump 4.9 20.3 1.5 5/8 ID
5/8 ID 7/8 ID 13C3 3 Condenser/Heat Pump 4.9 20.3 1.7 5/8 ID 5/8 ID
7/8 ID 14C3-1/2 3.5 Condenser/Heat Pump 4.9 20.3 1.9 5/8 ID 5/8 ID
7/8 ID 15C4 4 Condenser/Heat Pump 4.9 20.3 2.1 7/8 ID 5/8 ID 1-1/8
ID 16C5 5 Condenser/Heat Pump 4.9 20.3 2.4 7/8 ID 5/8 ID 1-1/8 ID
18C6 6 Condenser/Heat Pump 4.9 20.3 2.6 7/8 ID 5/8 ID 1-1/8 ID
19C7-1/2 7.5 Condenser/Heat Pump 4.9 20.3 3.2 1-1/8 ID 7/8 ID 1-1/8
ID 24C10 10 Condenser/Heat Pump 4.9 20.3 4.1 1-1/8 ID 7/8 ID 1-3/8
ID 28C12B 12.5 Condenser2 4.9 20.3 5.1 1-3/8 ID 7/8 ID 1-3/8 ID
34C15B 15 Condenser2 4.9 20.3 6.0 1-3/8 ID 7/8 ID 1-3/8 ID 40
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11
C-M CondensersFor 80 to 160 ton condenser applications, the C-M
Series is the most compact available for new system designs and
idealfor shell & tube replacements. Comprised of two heat
exchangers with a large common fluid side manifold, the C-M
Seriescan be ordered as a single (1), dual (2) or quad (4)
refrigerant circuits. The C-M Series is made with 316L stainless
steelplates, copper brazed. Refrigerant side has sweat solder
connections. Fluid side manifold and Flange connections arecarbon
steel, with optional Stainless steel. Rated 450 psig refrigerant
side and 150 psig Fluid side. C-M models haveindividual modules
that are U.L. Listed and optional ASME Code.
C-M CONDENSERSManifolded Condensers80 to 160 tons
Single Circuit
C80M-1C 80 25.5 24.0 29.8 2-5/8 1-5/8 4 flange 481C100M-1C 100
25.5 24.0 31.7 2-5/8 1-5/8 4 flange 604C120M-1C 120 25.5 24.0 36.9
3-1/8 2-1/8 5 flange 648C140M-1C 140 25.5 24.0 38.2 3-1/8 2-1/8 5
flange 736C160M-1C 160 25.5 24.0 40.7 3-1/8 2-1/8 5 flange 827
Model Tons Width Height Depth Refrig In Refrig Out Water Net Wt.
(lbs.)
Dual Circuit
C80M-2C 80 25.5 24.0 29.8 2-1/8 1-1/8 4 flange 481C100M-2C 100
25.5 24.0 31.7 2-1/8 1-1/8 4 flange 604C120M-2C 120 25.5 24.0 36.9
2-5/8 1-3/8 5 flange 648C140M-2C 140 25.5 24.0 38.2 2-5/8 1-5/8 5
flange 736C160M-2C 160 25.5 24.0 40.7 2-5/8 1-5/8 5 flange 827
Model Tons Width Height Depth Refrig In Refrig Out Water Net Wt.
(lbs.)
Quad Circuit
C80M-4C 80 25.5 24.0 22.5 1-5/8 7/8 4 flange 339C100M-4C 100
25.5 24.0 25.3 1-5/8 1-1/8 4 flange 383C120M-4C 120 25.5 24.0 27.7
2-1/8 1-1/8 5 flange 427C140M-4C 140 25.5 24.0 30.1 2-1/8 1-1/8 5
flange 471C160M-4C 160 25.5 24.0 32.4 2-1/8 1-1/8 5 flange 562
Model Tons Width Height Depth Refrig In Refrig Out Water Net Wt.
(lbs.)
Notes: 1. Nominal tons - 15,000 BTUH per ton, 85F EWT, 105F
Condensing Temp, 3 gpm per ton, R-22.2. For Glycol, special fluids
or design conditions other than listed above, please contact the
factory for special computer selection.
Options: 1. For fitting and configurations other than standard,
consult the factory for pricing.2. For ASME code version, the model
number should include -UM. Example C80M-2C-UM.
-
12
FlatPlates MCN Marine Refrigeration Condensers are designed for
Brackish water, chlorinated and swimming pool waterand fluids with
corrosion potential or micro-biological elements. MCN models are
compact workhorses for applications upto 80 tons. All models are
fabricated from nickel brazed marine grade stainless steel with
stainless steel sweat connectionson the refrigerant side (front)
and female pipe thread connections on the fluid side (rear). Zinc
anode and anode fittingincluded.
NOTES:1. Nominal tons @ 110F Ct = 15,000 Btu/Hr per ton, 85F
EWT, 110F condensing temperature, 5 gpm per ton.2. Nominal tons @
110F Ct = 15,000 Btu/Hr per ton, 85F EWT, 110F condensing
temperature, 3 gpm per ton.3. Nominal tons @ 105F Ct = 15,000
Btu/Hr per ton, 85F EWT, 105F condensing temperature, 5 gpm per
ton.4. Nominal tons @ 105F Ct = 15,000 Btu/Hr per ton, 85F EWT,
105F condensing temperature, 3 gpm per ton.5. Designed for Sea
Water, Brackish Water, Swimming Pool Water, < 5 Ph, and water
with chlorides and other corrosive properties.6. For city water
applications, 75F Ewt, 105F condensing temperature, 3 gpm per ton,
multiply unit nominal capacity at 105F Ct by 1.59.7. Materials:
Marine Stainless, Nickel Brazed.8. Zinc Anode & Fitting
Built-In. Anode required for swimming pools with electronic
chlorinators.9. The MCN model is not recommended for shipboard
seawater duty, or applications where electrical potentials may
cause galvanic corrosion.
Call the factory for seawater applications.
MARINE CONDENSERSMCN Series1/2 to 80 tons
5"x12" ModelsMCN1/2A 1 0.8 0.8 0.5 4.9 12.2 1.3 5/8 5/8 3/4"FPT
15 14MCN3/4A 1.5 1.1 1.1 0.75 4.9 12.2 1.5 5/8 5/8 3/4"FPT 15
16MCN1A 2 1.5 1.4 1 4.9 12.2 1.7 5/8 5/8 3/4"FPT 15 16MCN1-1/2A 3
2.3 2.1 1.5 4.9 12.2 2 5/8 5/8 3/4"FPT 15 17MCN2A 4 3 2.9 2 4.9
12.2 2.4 5/8 5/8 3/4"FPT 15 18MCN2-1/2A 5 3.8 3.6 2.5 4.9 12.2 2.5
5/8 5/8 1"FPT 40 20MCN3A 6 4.5 4.3 3 4.9 12.2 3.2 5/8 5/8 1"FPT 40
22MCN3-1/2A 7 5.3 5 3.5 4.9 12.2 3.7 5/8 5/8 1"FPT 40 23MCN4A 8 6
5.7 4 4.9 12.2 4.4 7/8 5/8 1"FPT 40 25MCN5A 10 7.6 7.1 5 4.9 12.2
5.3 7/8 5/8 1"FPT 40 29MCN7-1/2A 15 13.3 11.8 7.5 4.9 12.2 7.5
1-1/8 7/8 1-1/4"FPT 60 32MCN10A 20 15.5 14.1 10 4.9 12.2 10 1-1/8
7/8 1-1/4"FPT 60 3610"x20" ModelsMCN10L 15 12 12 10 9.8 20.3 2.6
1-5/8 1-1/8 1-1/2"FPT 100 75MCN12L 19 15 15 12 9.8 20.3 3.2 1-5/8
1-1/8 1-1/2"FPT 100 83MCN15L 24 18 19 15 9.8 20.3 3.7 1-5/8 1-1/8
1-1/2"FPT 100 90MCN20L 32 26 26 20 9.8 20.3 5.1 1-5/8 1-1/8
1-1/2"FPT 100 108MCN25L 40 31 31 25 9.8 20.3 6 1-5/8 1-1/8 2"FPT
100 121MCN30L 48 37 37 30 9.8 20.3 6.9 2-1/8 1-3/8 2"FPT 200
134MCN35L 56 44 44 35 9.8 20.3 7.9 2-1/8 1-3/8 2"FPT 200 146MCN40L
64 50 50 40 9.8 20.3 8.8 2-1/8 1-3/8 2"FPT 200 159MCN50L 78 61 61
50 9.8 20.3 10.7 2-1/8 1-5/8 2"FPT 200 185MCN60L 96 75 75 60 9.8
20.3 13.5 2-1/8 1-5/8 2"FPT 250 223MCN70L 112 87 87 70 9.8 20.3
16.3 2-1/8 1-5/8 2"FPT 250 261MCN75L 120 94 94 75 9.8 20.3 18.2
2-1/8 1-5/8 2"FPT 250 287
Condenser Tons(1) Tons(2) Tons(3) Tons(4) Refrigerant
Connections Max Flow WeightModel 110F Ct 110F Ct 105F Ct 105F Ct
Width Length Depth In Out Water gpm lbs
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13
Nickel Brazed Models
As the smallest, most cost effective subcooler available,
FlatPlates SC Series is a strong performer in supermarket, food
processand other low temperature installations. Use a FlatPlate SC
model subcooler where subcooled liquid refrigerant is needed
toimprove overall system efficiency, increase coil capacity and
eliminate liquid line bubbles. The SC Series has Easy
SweatTMconnections, properly sized for liquid lines. All models
have a built-in DX distributor for stable expansion valve operation
andcapacity control. Constructed of copper brazed 316L stainless
steel plates. Rated working pressure 450 psig. All models are
ULlisted. Optional ASME and European PED CE Approval.
10" x 20" Models
5" x 12" Models
FlatPlate manufactures a complete line of NICKEL BRAZED versions
of all models in this catalog.Applicable where the fluid(s) are not
compatible with copper, such as; Low PH ground water, Solvents,
De-ionized Water, and Ammonia Refrigeration. FOR NICKEL BRAZED
VERSIONS, SEECHN SERIES, FPN AND MPN SERIES, OR CONTACT THE FACTORY
FOR NH3 VERSION.
LiquidModel Tons1 Application Width Length Depth Refrig Out
Refrig In In/Out Net Wt. (lbs.)SC16 16 Subcooler 9.8 20.3 2.3 1-5/8
ID 1-1/8 ID 2-1/8 ID 33SC22 22 Subcooler 9.8 20.3 3.2 1-5/8 ID
1-1/8 ID 2-1/8 ID 44SC28 28 Subcooler 9.8 20.3 4.1 2-1/8 ID 1-1/8
ID 2-5/8 ID 55SC35 35 Subcooler 9.8 20.3 5.1 2-1/8 ID 1-1/8 ID
2-5/8 ID 66SC42 42 Subcooler 9.8 20.3 6.0 2-1/8 ID 1-1/8 ID 2-5/8
ID 77SC54 54 Subcooler 9.8 20.3 7.9 2-5/8 ID 1-1/8 ID 2-5/8 ID
88SC66 66 Subcooler 9.8 20.3 9.8 2-5/8 ID 1-1/8 ID 2-5/8 ID 121SC80
80 Subcooler 9.8 20.3 11.6 2-5/8 ID 1-1/8 ID 2-5/8 ID 155SC90 90
Subcooler 9.8 20.3 13.5 2-5/8 ID 1-3/8 ID 2-5/8 ID 165SC100 100
Subcooler 9.8 20.3 14.5 2-5/8 ID 1-5/8 ID 2-5/8 ID 176SC120 120
Subcooler 9.8 20.3 16.3 2-5/8 ID 1-5/8 ID 2-5/8 ID 198
LiquidModel Tons1 Application Width Length Depth Refrig Out
Refrig In In/Out Net Wt. (lbs.)SC1 1 Subcooler 4.9 12.2 1.1 7/8 ID
5/8 ID 1-1/8 ID 6.0SC2 2 Subcooler 4.9 12.2 1.5 7/8 ID 5/8 ID 1-1/8
ID 7.0SC3 3 Subcooler 4.9 12.2 1.9 7/8 ID 5/8 ID 1-1/8 ID 9.0SC5 5
Subcooler 4.9 12.2 2.4 1-1/8 ID 7/8 ID 1-1/8 ID 11.0SC7 7 Subcooler
4.9 12.2 3.2 1-1/8 ID 7/8 ID 1-1/8 ID 13.0SC10 10 Subcooler 4.9
12.2 4.1 1-3/8 ID 7/8 ID 1-3/8 ID 16.0SC12 12 Subcooler 4.9 12.2
5.1 1-3/8 ID 7/8 ID 1-3/8 ID 19.0SC14 14 Subcooler 4.9 12.2 6.0
1-3/8 ID 7/8 ID 1-3/8 ID 23.0
Brazed Plate heat exchangers can be used in a wide variety of
refrigeration designs, including low temperatureapplications, high
viscosity fluids, and many more. Standard and custom units can be
computer selected by FlatPlatesapplication department. The
following is a partial list of other refrigeration
applications:
Application ConditionsGLYCOL CHILLERS to -50F fluid chillersOIL
COOLERS for compressor or/and hydraulic oil coolersULTRA LOWTEMP
CHILLERS to -100F chillersCRYOGENIC CHILLERS to -320F using liquid
NitrogenGAS DRIERS from 30 SCFM to 5000 SCFMHYDROCARBON PROCESSES
from +100F to -320FCASCADE CONDENSERS for environmental chambers
and low temp chillersDESUPERHEATERS for water heating or 2 stage
compressor coolingNEW REFRIGERANTS R134a, R410a, R404a, AZ20, R407c
AND OTHERSSPECIAL FLUIDS Call the factory
SUBCOOLERS AND SPECIALSSC Series1 to 120 tons
1. Design Conditions: Liquid Refrigerant Subcooled from 110oF to
50oF, 35oF Etp R22 or R404a.
Special Applications
-
14
FlatPlates FP Series is designed for a wide variety of fluid to
fluid applications such as process separation, high pressure system
isolation,fluid cooling with chilled water, oil cooling, hydronic
heating, domestic water heating and close approach (as low as 3
deg. F for the largermodels) situations. All FP Series models are
constructed from copper brazed 316L stainless steel plates with
stainless steel MPTconnections and mounting studs as standard.The
configuration of FlatPlates high efficient heat transfer surface
minimizes fouling, even inhard water conditions. All models are
rated at 450 psig pressure on both sides. The FP Series is UL
Listed, with ASME code and/orEuropean CE code optional.
For ASME code, add "-UM" after the model number. Example:
FP10x20-80 (2"MPT)-UM
FLUID TO FLUIDFP Series - Hydronic1/2 to 200 GPM
5"x12" Models FP Connections Plates Width Length [email protected]
PD Approx. Wt.Side A Side B Net (lbs.)
FP5X12-4 (3/4" MPT) 3/4" MPT 4 4.9 12.2 0.7 3.2 5.8 4.6FP5X12-6
(3/4" MPT) 3/4" MPT 6 4.9 12.2 0.9 6.3 8.8 5.1FP5X12-8 (3/4" MPT)
3/4" MPT 8 4.9 12.2 1.1 9.4 11.6 5.8FP5X12-10 (3/4" MPT) 3/4" MPT
10 4.9 12.2 1.3 6.3 7.9 6.4FP5X12-12 (3/4" MPT) 3/4" MPT 12 4.9
12.2 1.5 7.9 9.4 7.0FP5X12-14 (3/4" MPT) 3/4" MPT 14 4.9 12.2 1.7
9.5 11.0 7.7FP5X12-16 (3/4" MPT) 3/4" MPT 16 4.9 12.2 1.9 11.0 12.6
8.3FP5X12-20 (1" MPT) 1" MPT 20 4.9 12.2 2.2 14.1 15.5 9.6FP5X12-24
(1" MPT) 1" MPT 24 4.9 12.2 2.6 17.1 18.5 10.8FP5X12-30 (1" MPT) 1"
MPT 30 4.9 12.2 3.2 21.5 22.9 12.7FP5X12-30 (1-1/4" MPT) 1-1/4" MPT
30 4.9 12.2 3.2 25.0 26.4 12.7FP5X12-36 (1" MPT) 1" MPT 36 4.9 12.2
3.7 25.8 27.0 14.6FP5X12-40 (1" MPT) 1" MPT 40 4.9 12.2 4.1 28.5
29.7 15.9FP5X12-40 (1-1/4" MPT) 1-1/4" MPT 40 4.9 12.2 4.1 32.0
33.2 15.9FP5X12-50 (1" MPT) 1" MPT 50 4.9 12.2 5.1 34.8 35.8
19.0FP5X12-50 (1-1/4" MPT) 1-1/4" MPT 50 4.9 12.2 5.1 38.3 39.3
19.0FP5X12-60 (1-1/4" MPT) 1-1/4" MPT 60 4.9 12.2 6.0 40.2 41.2
22.2FP5X12-70 (1-1/4" MPT) 1-1/4" MPT 70 4.9 12.2 6.9 45.0 46.0
25.3FP5X12-80 (1-1/4" MPT) 1-1/4" MPT 80 4.9 12.2 7.9 49.8 50.4
28.510"x20" Models FP Connections Plates Width Length Depth
[email protected] PD Approx. Wt.Side A Side B Net/Ship (lbs.)
FP10X20-20 (1-1/2" MPT) 1-1/2" MPT 20 9.8 20.3 2.2 27.6 30.5
33FP10X20-24 (1-1/2" MPT) 1-1/2" MPT 24 9.8 20.3 2.6 33.6 36.5
37FP10X20-30 (1-1/2" MPT) 1-1/2" MPT 30 9.8 20.3 3.2 42.7 45.5
44FP10X20-36 (1-1/2" MPT) 1-1/2" MPT 36 9.8 20.3 3.7 51.5 54.5
50FP10X20-40 (1-1/2" MPT) 1-1/2" MPT 40 9.8 20.3 4.1 57.5 60.3
55FP10X20-50 (2" MPT) 2" MPT 50 9.8 20.3 5.1 71.8 74.5 66FP10X20-60
(2" MPT) 2" MPT 60 9.8 20.3 6.0 85.5 88.3 77FP10X20-70 (2" MPT) 2"
MPT 70 9.8 20.3 6.9 99 101 88FP10X20-80 (2" MPT) 2" MPT 80 9.8 20.3
7.9 112 114 99FP10X20-90 (2-1/2" MPT) 2-1/2" MPT 90 9.8 20.3 8.8
123 125 110FP10X20-100 (2-1/2" MPT) 2-1/2" MPT 100 9.8 20.3 9.8 135
137 121FP10X20-110 (2-1/2" MPT) 2-1/2" MPT 110 9.8 20.3 10.7 146
148 132FP10X20-120 (2-1/2" MPT) 2-1/2" MPT 120 9.8 20.3 11.6 155
157 143FP10X20-130 (2-1/2" MPT) 2-1/2" MPT 130 9.8 20.3 12.6 165
167 154FP10X20-140 (2-1/2" MPT) 2-1/2" MPT 140 9.8 20.3 13.5 174
176 165FP10X20-150 (2-1/2" MPT) 2-1/2" MPT 150 9.8 20.3 14.5 183
184 176FP10X20-160 (2-1/2" MPT) 2-1/2" MPT 160 9.8 20.3 15.4 191
192 187FP10X20-170 (2-1/2" MPT) 2-1/2" MPT 170 9.8 20.3 16.3 198
199 198FP10X20-180 (2-1/2" MPT) 2-1/2" MPT 180 9.8 20.3 17.3 205
206 209FP10X20-190 (2-1/2" MPT) 2-1/2" MPT 190 9.8 20.3 18.2 211
212 220FP10X20-200 (2-1/2" MPT) 2-1/2" MPT 200 9.8 20.3 19.2 217
218 231
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15
FlatPlates FPN Series of fluid to fluid nickel brazed heat
exchangers were developed for heat transfer applications where
316Lstainless steel offers adequate corrosion resistance but copper
is not compatible with one or both liquids involved in the
heattransfer process. The FPN Series is recommended for use with
de-ionized water, wines and beverages, and solvents.Performance
characteristics match those of FlatPlates FP Series copper brazed
models. All models are 300 psig workingpressure, both sides. UL
Listed. ASME and CE certification optional.
FLUID TO FLUIDFPN Series - All Stainless, Nickel Brazed1/2 to
200 GPM
For ASME code, add "-UM" after the model number. Example:
FP10x20-80 (2"MPT)-UM
5"x12" Models FP Connections Plates Width Length [email protected]
PD Approx. Wt.Side A Side B Net (lbs.)
FPN5X12-4 (3/4" MPT) 3/4" MPT 4 4.9 12.2 0.7 3.2 5.8
4.6FPN5X12-6 (3/4" MPT) 3/4" MPT 6 4.9 12.2 0.9 6.3 8.8
5.1FPN5X12-8 (3/4" MPT) 3/4" MPT 8 4.9 12.2 1.1 9.4 11.6
5.8FPN5X12-10 (3/4" MPT) 3/4" MPT 10 4.9 12.2 1.3 6.3 7.9
6.4FPN5X12-12 (3/4" MPT) 3/4" MPT 12 4.9 12.2 1.5 7.9 9.4
7.0FPN5X12-14 (3/4" MPT) 3/4" MPT 14 4.9 12.2 1.7 9.5 11.0
7.7FPN5X12-16 (3/4" MPT) 3/4" MPT 16 4.9 12.2 1.9 11.0 12.6
8.3FPN5X12-20 (1" MPT) 1" MPT 20 4.9 12.2 2.2 14.1 15.5
9.6FPN5X12-24 (1" MPT) 1" MPT 24 4.9 12.2 2.6 17.1 18.5
10.8FPN5X12-30 (1" MPT) 1" MPT 30 4.9 12.2 3.2 21.5 22.9
12.7FPN5X12-30 (1-1/4" MPT) 1-1/4" MPT 30 4.9 12.2 3.2 25.0 26.4
12.7FPN5X12-36 (1" MPT) 1" MPT 36 4.9 12.2 3.7 25.8 27.0
14.6FPN5X12-40 (1" MPT) 1" MPT 40 4.9 12.2 4.1 28.5 29.7
15.9FPN5X12-40 (1-1/4" MPT) 1-1/4" MPT 40 4.9 12.2 4.1 32.0 33.2
15.9FPN5X12-50 (1" MPT) 1" MPT 50 4.9 12.2 5.1 34.8 35.8
19.0FPN5X12-50 (1-1/4" MPT) 1-1/4" MPT 50 4.9 12.2 5.1 38.3 39.3
19.0FPN5X12-60 (1-1/4" MPT) 1-1/4" MPT 60 4.9 12.2 6.0 40.2 41.2
22.2FPN5X12-70 (1-1/4" MPT) 1-1/4" MPT 70 4.9 12.2 6.9 45.0 46.0
25.3FPN5X12-80 (1-1/4" MPT) 1-1/4" MPT 80 4.9 12.2 7.9 49.8 50.4
28.510"x20" Models FP Connections Plates Width Length Depth
[email protected] PD Approx. Wt.Side A Side B Net/Ship (lbs.)
FPN10X20-20 (1-1/2" MPT) 1-1/2" MPT 20 9.8 20.3 2.2 27.6 30.5
33FPN10X20-24 (1-1/2" MPT) 1-1/2" MPT 24 9.8 20.3 2.6 33.6 36.5
37FPN10X20-30 (1-1/2" MPT) 1-1/2" MPT 30 9.8 20.3 3.2 42.7 45.5
44FPN10X20-36 (1-1/2" MPT) 1-1/2" MPT 36 9.8 20.3 3.7 51.5 54.5
50FPN10X20-40 (1-1/2" MPT) 1-1/2" MPT 40 9.8 20.3 4.1 57.5 60.3
55FPN10X20-50 (2" MPT) 2" MPT 50 9.8 20.3 5.1 71.8 74.5
66FPN10X20-60 (2" MPT) 2" MPT 60 9.8 20.3 6.0 85.5 88.3
77FPN10X20-70 (2" MPT) 2" MPT 70 9.8 20.3 6.9 99 101 88FPN10X20-80
(2" MPT) 2" MPT 80 9.8 20.3 7.9 112 114 99FPN10X20-90 (2-1/2" MPT)
2-1/2" MPT 90 9.8 20.3 8.8 123 125 110FPN10X20-100 (2-1/2" MPT)
2-1/2" MPT 100 9.8 20.3 9.8 135 137 121FPN10X20-110 (2-1/2" MPT)
2-1/2" MPT 110 9.8 20.3 10.7 146 148 132FPN10X20-120 (2-1/2" MPT)
2-1/2" MPT 120 9.8 20.3 11.6 155 157 143FPN10X20-130 (2-1/2" MPT)
2-1/2" MPT 130 9.8 20.3 12.6 165 167 154FPN10X20-140 (2-1/2" MPT)
2-1/2" MPT 140 9.8 20.3 13.5 174 176 165FPN10X20-150 (2-1/2" MPT)
2-1/2" MPT 150 9.8 20.3 14.5 183 184 176FPN10X20-160 (2-1/2" MPT)
2-1/2" MPT 160 9.8 20.3 15.4 191 192 187FPN10X20-170 (2-1/2" MPT)
2-1/2" MPT 170 9.8 20.3 16.3 198 199 198FPN10X20-180 (2-1/2" MPT)
2-1/2" MPT 180 9.8 20.3 17.3 205 206 209FPN10X20-190 (2-1/2" MPT)
2-1/2" MPT 190 9.8 20.3 18.2 211 212 220FPN10X20-200 (2-1/2" MPT)
2-1/2" MPT 200 9.8 20.3 19.2 217 218 231
-
No. of Width Length Depth Connections GPM @ 5 psig PD Weight
DW 10"x20" Models Plates (inches) (inches) (inches) MPT Side-A
& B (lbs)
DW10X20-6 (1" MPT) 6 9.8 20.3 1.0 1" 1.8 18
DW10X20-10 (1" MPT) 10 9.8 20.3 1.4 1" 3.7 22
DW10X20-14 (1" MPT) 14 9.8 20.3 1.8 1" 5.5 26
DW10X20-18 (1" MPT) 18 9.8 20.3 2.1 1" 7.5 31
DW10X20-22 (1" MPT) 22 9.8 20.3 2.5 1" 9.2 35
DW10X20-30 (1-1/4" MPT) 30 9.8 20.3 3.3 1-1/4' 12.1 44
DW10X20-42 (1-1/4" MPT) 42 9.8 20.3 4.4 1-1/4" 16.3 57
DW10X20-50 (1-1/2" MPT) 50 9.8 20.3 5.1 1-1/2" 19.2 66
DW10X20-62 (1-1/2" MPT) 62 9.8 20.3 6.3 1-1/2" 23.6 79
DW10X20-74 (1-1/2" MPT) 74 9.8 20.3 7.4 1-1/2" 28.0 92
DW10X20-94 (2" MPT) 94 9.8 20.3 9.3 2" 35.1 114
DW10X20-110 (2" MPT) 110 9.8 20.3 10.8 2" 40.9 132
DW10X20-134 (2" MPT) 134 9.8 20.3 13.0 2" 49.7 158
DW10X20-154 (2" MPT) 154 9.8 20.3 14.9 2" 57.2 180
DW10X20-198 (2" MPT) 198 9.8 20.3 19.0 2" 73.3 229
No. of Connections GPM Width Length Depth WeightModel Plates
(FLG) @ 9.5psi (inches) (inches) (inches) (lbs)FP10X20-160M (4"
Flg) 160 4" 224 24.6 42.8 33.9 520FP10X20-200M (4" Flg) 200 4" 270
24.6 42.8 35.3 565FP10X20-240M (4" Flg) 240 4" 310 24.6 42.8 39.2
650FP10X20-280M (5" Flg) 280 5" 348 24.6 42.8 41.1 700FP10X20-320M
(5" Flg) 320 5" 382 24.6 42.8 42.9 750FP10X20-360M (5" Flg) 360 5"
410 24.6 42.8 44.3 790FP10X20-400M (5" Flg) 400 5" 440 24.6 42.8
46.7 825
16
The FP-M Series is an ultra-compact, versatile unit designed for
fluid to fluid applications up to 400 gpm and for practical use up
to 2000gpm with multiple units. One fifth the size of typical shell
& tube heat exchangers, these models are space savers in large
commercialand industrial applications. Large external manifolds
allow easy piping for 4, 5 and 6 flange connections. All models use
316LStainless Steel, copper brazed plates. Standard models use
Carbon steel external piping manifolds rated for 150 psig. Higher
workingpressure versions available. Optional Stainless Steel
manifolds and flanges. Individual modules are UL Listed and
optional ASMEstamped. Computer selected based on design conditions
and Built to order.
FLUID TO FLUIDM Manifolded Series200 to 400 GPM
Notes:1. FP Models shown above rated for 150psig working
pressure.2. Optional 300psig and 400psig versions.3. Optional
Stainless Steel Manifolds4. Four versions available:
FP and FP-L 316L, copper brazedFPN 316L, All Stainless, Nickel
brazedMP-L Marine Stainless, Nickel brazed
FlatPlates DW Series is a Double Wall, Vented Heat Exchanger
designed to meet local and state plumbing codes, and food
processregulations that require double separation of potable water
or food process fluids from glycols, boiler water and other
non-potable fluids.As a full range Fluid to Fluid heat exchanger,
the DW Series is a True double wall Vented design, with double wall
plates, and doubleseal fluid ports, both of which have positive
leak detection vents. The DW Series also has Full Thickness 316L
stainless steel, copperbrazed plates for longer life and
reliability. Design working pressure 450 psig. UL Listed. Optional
ASME.
FLUID TO FLUIDDW Series DOUBLE WALL, VENTED1 to 150 GPM
Refrigeration versions of the DW Series are available.
-
17
Plates Width Length Depth [email protected] PD [email protected] PD
Approx. Wt.Side A Side B Side A Side B Net/Ship(lbs.)
MPN10X20L-20 (1-1/2 MPT) 20 9.8 20.3 2.2 1-1/2 MPT 50.0 53.0
62.0 66.0 32.7MPN10X20L-24 (1-1/2 MPT) 24 9.8 20.3 2.6 1-1/2 MPT
61.0 63.5 75.0 78.0 37.1MPN10X20L-30 (2 MPT) 30 9.8 20.3 3.2 2 MPT
76.0 78.5 94.0 97.0 43.7MPN10X20L-36 (2 MPT) 36 9.8 20.3 3.7 2 MPT
91.0 92.0 112.0 114.0 50.3MPN10X20L-40 (2 MPT) 40 9.8 20.3 4.1 2
MPT 100.0 101.0 124.0 125.0 54.7MPN10X20L-50 (2-1/2 MPT) 50 9.8
20.3 5.1 2-1/2 MPT 121.0 121.0 149.0 150.0 65.7MPN10X20L-60 (2-1/2
MPT) 60 9.8 20.3 6.0 2-1/2 MPT 141.0 141.0 173.0 173.0
76.7MPN10X20L-70 (2-1/2 MPT) 70 9.8 20.3 6.9 2-1/2 MPT 156.0 156.0
193.0 193.0 87.7MPN10X20L-80 (2-1/2 MPT) 80 9.8 20.3 7.9 2-1/2 MPT
171.0 171.0 210.0 210.0 98.7MPN10X20L-90 (2-1/2 MPT) 90 9.8 20.3
8.8 2-1/2 MPT 183.0 183.0 224.0 224.0 109.7MPN10X20L-100 (2-1/2
MPT) 100 9.8 20.3 9.8 2-1/2 MPT 194.0 194.0 236.0 236.0 120.7
Plates Width Length Depth [email protected] PD [email protected] PD
Approx. Wt.Side A Side B Side A Side B Net/Ship(lbs.)
MPN5X12-4 (1 MPT) 4 4.9 12.2 0.7 1 MPT 1.1 2.1 1.6 3.1
14.7MPN5X12-6 (1 MPT) 6 4.9 12.2 0.9 1 MPT 2.1 3.1 3.2 4.7
15.5MPN5X12-8 (1 MPT) 8 4.9 12.2 1.0 1 MPT 3.2 4.2 4.8 6.4
16.2MPN5X12-10 (1 MPT) 10 4.9 12.2 1.2 1 MPT 4.2 5.2 6.4 8.0
16.9MPN5X12-16 (1 MPT) 16 4.9 12.2 1.7 1 MPT 7.3 8.3 11.1 12.7
19.1MPN5X12-20 (1-1/4 MPT) 20 4.9 12.2 2.0 1 MPT 9.3 10.3 14.2 15.7
20.6MPN5X12-24 (1-1/4 MPT) 24 4.9 12.2 2.4 1-1/4 MPT 11.3 12.3 17.3
18.7 22.1MPN5X12-30 (1-1/4 MPT) 30 4.9 12.2 2.9 1-1/4 MPT 16.6 17.5
25.3 26.7 24.3MPN5X12-40 (1-1/4 MPT) 40 4.9 12.2 3.7 1-1/4 MPT 18.9
19.7 28.8 30.0 28.0MPN5X12-50 (1-1/4 MPT) 50 4.9 12.2 4.6 1-1/4 MPT
25.4 26.0 38.7 39.7 31.6MPN5X12-60 (1-1/4 MPT) 60 4.9 12.2 5.4
1-1/4 MPT 26.6 27.3 40.6 41.6 35.3MPN5X12-70 (1-1/4 MPT) 70 4.9
12.2 6.3 1-1/4 MPT 29.8 30.5 45.5 46.5 39.0MPN5X12-80 (1-1/4 MPT)
80 4.9 12.2 7.1 1-1/4 MPT 33.0 33.4 50.3 50.9 42.7
FlatPlates MPN Series is designed specifically for multi-purpose
marine and swimming pool applications, where chlorine, salt,
biologicalelements or low concentrations of acids are present. The
MPN Series is rugged, yet very compact, representing the latest
technologyin marine duty plate heat exchangers. Its nickel brazed,
marine stainless alloy plates offer significant improvements in
reliability overtraditional stainless materials and have high
efficiency heat transfer for applications up to 60 gpm per unit.
All MPN Series models havemale pipe thread fittings and mounting
stud bolts. Rated for 300 psig.
MPN Series applications include:Swimming Pool
Swimming pool to boilerSwimming pool to heat pump water loop
SteamSteam to domestic waterSteam to process
ProcessBrackish waterTreated steam to fluidSteam condensate to
fluidCooling tower waterLow acid concentrations
5x12 Models
NOTES:1. All units are Marine duty; sea water, swimming pool,
brackish water, low PH water, ground water, river water,
treated steam & condensate and select acids.2. Made with
Marine Stainless Alloy, Nickel Brazed.3. Stainless steel MPT
fittings and mounting stud bolts.4. Design Working Pressure: 300
psig.
10x20 Models
FLUID TO FLUIDMPN Series - Swimming Pool, Steam, Process, &
Marine1/2 to 200 GPM
-
Dimensional FitFor replacement applications, check the
dimensional fit for the following units which maybe slightly larger
or smaller than the unit it is replacing.
B5, E5, CB14 models are 2.7"W x 8"H, to be replaced with a
FlatPlate 3x8 model, 3.3"W x 7.8"H
B10, CB25, CB26 models are, 4.0"- 4.5"W x 12"H, to be replaced
with a FlatPlate 5x12 model, 4.9"W x 12"H
B45, B50 models are, 9.5"-10"W x 20"H, to be replaced with a
FlatPlate 10x20 model, 9.8"W x 20"H
CB75, CB76 models are 7.5"W x 24.5"H to be replaced with a
FlatPlate 10x20 model, 9.8"W x 20"H
Pressure RatingAll FlatPlate FP series models are rated for 450
psig, equal to or greater than the units listed above.
FlatPlate MPN marine models can be substituted at 300 psig
rating.
Failure AnalysisIf the unit being replaced has been in service
for less than 5 years (Plate Heat Exchanger or Shell & Tube),
the cause or mode of failure
may repeat itself, due to water quality, and other factors.
An MPN Marine Series unit is recommended for units being
replaced that have been in service less than 5 years.
A failure analysis report can be performed by FlatPlate for
non-FlatPlate models, for a nominal cost, as part of a replacement
heat exchanger order.
18
FlatPlates heat exchangers are easy replacement models for
several import brands used in a wide range of HVAC/R
equipment,supermarket systems and process chillers. Because
FlatPlates design is a Next Generation design, all FlatPlate models
meetor exceed performance and design pressure ratings of these
models. Use the Selection Chart below,
Find the FlatPlate Model which has the:1) Closest model match,
and2) Design Applications/performance required, and3) Approximate
Unit dimensionsSelection Table
REPLACEMENT HXS REFRIGERATION
FlatPlate Replaces Replaces Model SWEP Model ALFA-LAVAL
ModelLiquid ChillersCH3x8-14 E5 or B5-14 CB14-14CH3x8-20 E5 or
B5-20 CB14-20CH3x8-30 E5 or B5-30 CB14-30CH3/4A B10*10 & B8*20
CB25 & CB26-12CH1A B10*16 & B8*30 CB25 & CB26-14CH2A
B10*20 CB25 & CB26-24CH3A B10*30 CB25 & CB26-34CH3-1/2A
B10*40 CB25 & CB26-44CH2 B15*20 & B25*10 CB50 &
CB51-14CH3 B15*30 & B25*20 CB50 & CB51-20CH4 B25*26 &
B15*40 CB50 & CB51-26CH5 B25*30 & V27*30 CB50 &
CB51-30CH7-1/2 V27*40 & B25*50 CB50 & CB51-50CH10B
V27*50CH10 V45*30 & V50*30 CB75 & CB76-30HXCH15 V45*40
& V50*40 CB75 & CB76-40HXCH20 V45*50 & V50*50 CB75
& CB76-50HXCH25 V45*70 & V50*70 CB75 & CB76-70HXCH30
V45*80 & V50*80 CB75 & CB76-80HXCH40 V45*100, V45*130,
V50*130 CB75 AND CB76-100HXCondenser/Heat PumpsC1A B8*20 &
B10*16 CB25 & CB26-16C2A B8*30 & B10*20 CB25 &
CB26-20C3A B8*50 & B10*30 CB25 & CB26-30C2 B15*20 CB50
& CB51-14C3 B15*30 & B25*16 CB50 & CB51-16C4 B15*50
& B25*20 CB50 & CB51-20C5 B15*60 & B25*26 CB50 &
CB51-26C7-1/2 B25*30 CB50 & CB51-30C10 B25*40 CB50 &
CB51-40C10C B45*20 & B35*40 CB75 & CB76-20C15 B45*30 &
B35*24 CB75 & CB76-30C20 B45*40 & B35*30 CB75 &
CB76-40C25 B45*50 & B35*40 CB75 & CB76-50C30 B45*60 &
B35*50 CB75 & CB76-60
-
FlatPlate Replaces Replaces Replaces
Models SWEP, Elge Models ALFA-LAVAL Models Triangle & Weil
McLain Models
FP3X8-14 (3/4" MPT) B5*14 CB12-14 and CB14-14 TTP1-14E and
WMBP1-14E
FP3X8-20 (3/4" MPT) B5*20 CB12-20 and CB14-20 TTP1-20E and
WMBP1-20E
FP3X8-30 (3/4" MPT) B5*30 CB12-30 and CB14-30 TTP1-30E and
WMBP1-30E
FP5X12L-4 (3/4" MPT) B8*10 CB25-6 and CB26-6 TTP1-14E and
WMBP1-14E
FP5X12L-6 (3/4" MPT) B8*10 CB25-8 and CB26-8 TTP1-14E and
WMBP1-14E
FP5X12L-8 (3/4" MPT) B8*16 CB25-12 and CB26-12 TTP1-20E and
WMBP1-20E, TTP3-14 and WMBP3-14
FP5X12-10 (3/4" MPT) B8*20 CB25-14 and CB26-14 TTP4-10 and
WMBP4-10
FP5X12-12 (3/4" MPT) B8*20 CB25-16 and CB26-16 TTP1-30E and
WMBP1-30E, TTP3-20 and WMBP3-20
FP5X12-14 (3/4" MPT) B5*36 and B10*20 CB25-16 and CB26-16
TTP4-14 and WMBP4-14
FP5X12-16 (3/4" MPT) B8*24 CB25-24 and CB26-24 TTP3-40 and
WMBP3-40, TTP4-14 and WMBP4-14
FP5X12-20 (1" MPT) B8*36 and B10*30 CB25-28 and CB26-28 TTP3-40
and WMBP3-40
FP5X12-24 (1" MPT) B8*40 and B10*30 CB25-34 and CB26-34 TTP4-24
and WMBP4-24
FP5X12-30 (1" MPT) B10*40 CB25-44 and CB26-44 TTP4-30 and
WMBP4-30
FP5X12-40 (1" MPT) B10*50 CB25-54 and CB26-54 Not Available
FP5X12-50 (1" MPT) B10*60 CB25-64 and CB26-64 TTP4-50 and
WMBP4-50
FP10X20-20 (1-1/2" MPT) B45*20 and B50*20 CB75*20 and CB76*20
TTP7-20 and WMBP7-20
FP10X20-24 (1-1/2" MPT) B45*24 and B50*24 CB75*24 and CB76*24
TTP7-24 and WMBP7-24
FP10X20-30 (1-1/2" MPT) B45*30 and B50*30 CB75*30 and CB76*30
TTP7-30 and WMBP7-30
FP10X20-40 (1-1/2" MPT) B45*40 and B50*40 CB75*40 and CB76*40
TTP7-40 and WMBP7-40
FP10X20-50 (2" MPT) B45*50 and B50*50 CB75*50 and CB76*50
TTP7-50 and WMBP7-50
FP10X20-60 (2" MPT) B45*60 and B50*60 CB75*60 and CB76*60
TTP7-60 and WMBP7-60
FP10X20-70 (2" MPT) B45*70 and B50*70 CB75*70 and CB76*70
TTP7-70 and WMBP7-70
FP10X20-80 (2" MPT) B45*80 and B50*80 CB75*80 and CB76*80
TTP7-80 and WMBP7-80
For Larger Models contact your local FlatPlate
representative.
Dimensional FitFor replacement applications, check the
dimensional fit for the following units which maybe slightly larger
or smaller than the unit it is replacing.
B5, E5, CB14 models are 2.7"W x 8"H, to be replaced with a
FlatPlate 3x8 model, 3.3"W x 7.8"H
B10, CB25, CB26 models are, 4.0"- 4.5"W x 12"H, to be replaced
with a FlatPlate 5x12 model, 4.9"W x 12"H
B45, B50 models are, 9.5"-10"W x 20"H, to be replaced with a
FlatPlate 10x20 model, 9.8"W x 20"H
CB75, CB76 models are 7.5"W x 24.5"H to be replaced with a
FlatPlate 10x20 model, 9.8"W x 20"H
Pressure RatingAll FlatPlate FP series models are rated for 450
psig, equal to or greater than the units listed above.
FlatPlate MPN marine models can be substituted at 300 psig
rating.
Failure AnalysisIf the unit being replaced has been in service
for less than 5 years (Plate Heat Exchanger or Shell & Tube),
the cause or mode of failure
may repeat itself, due to water quality, and other factors.
An MPN Marine Series unit is recommended for units being
replaced that have been in service less than 5 years.
A failure analysis report can be performed by FlatPlate for
non-FlatPlate models, for a nominal cost, as part of a replacement
heat exchanger order.
Plate & Frame ReplacementsMany Plate and Frame heat
exchangers (with gaskets) sometimes fail over time and can also be
replaced with a FlatPlate model.
Information needed for replacement includes dimensions of the
plates, number of plates, and GPM flow rates.
Please contact your local FlatPlate representative for
assistance.
Fluid to Fluid
REPLACEMENT HX'S - Selection Table
19
REPLACEMENT HXS FLUID TO FLUID
FlatPlates heat exchangers are easy replacement models for
several import brands used in a wide range of HVAC/Requipment.
Because FlatPlates design is a Next Generation design, all
FlatPlate models meet or exceed performanceand design pressure
ratings of these models. Use the Selection Chart below,
Find the FlatPlate Model which has the:1) Closest model match,
and2) Design Applications/performance required, and3) Approximate
Unit dimensions
FlatPlate Replaces Replaces Replaces
Models SWEP, Elge Models ALFA-LAVAL Models Triangle & Weil
McLain Models
FP3X8-14 (3/4" MPT) B5*14 CB12-14 and CB14-14 TTP1-14E and
WMBP1-14E
FP3X8-20 (3/4" MPT) B5*20 CB12-20 and CB14-20 TTP1-20E and
WMBP1-20E
FP3X8-30 (3/4" MPT) B5*30 CB12-30 and CB14-30 TTP1-30E and
WMBP1-30E
FP5X12L-4 (3/4" MPT) B8*10 CB25-6 and CB26-6 TTP1-14E and
WMBP1-14E
FP5X12L-6 (3/4" MPT) B8*10 CB25-8 and CB26-8 TTP1-14E and
WMBP1-14E
FP5X12L-8 (3/4" MPT) B8*16 CB25-12 and CB26-12 TTP1-20E and
WMBP1-20E, TTP3-14 and WMBP3-14
FP5X12-10 (3/4" MPT) B8*20 CB25-14 and CB26-14 TTP4-10 and
WMBP4-10
FP5X12-12 (3/4" MPT) B8*20 CB25-16 and CB26-16 TTP1-30E and
WMBP1-30E, TTP3-20 and WMBP3-20
FP5X12-14 (3/4" MPT) B5*36 and B10*20 CB25-16 and CB26-16
TTP4-14 and WMBP4-14
FP5X12-16 (3/4" MPT) B8*24 CB25-24 and CB26-24 TTP3-40 and
WMBP3-40, TTP4-14 and WMBP4-14
FP5X12-20 (1" MPT) B8*36 and B10*30 CB25-28 and CB26-28 TTP3-40
and WMBP3-40
FP5X12-24 (1" MPT) B8*40 and B10*30 CB25-34 and CB26-34 TTP4-24
and WMBP4-24
FP5X12-30 (1" MPT) B10*40 CB25-44 and CB26-44 TTP4-30 and
WMBP4-30
FP5X12-40 (1" MPT) B10*50 CB25-54 and CB26-54 Not Available
FP5X12-50 (1" MPT) B10*60 CB25-64 and CB26-64 TTP4-50 and
WMBP4-50
FP10X20-20 (1-1/2" MPT) B45*20 and B50*20 CB75*20 and CB76*20
TTP7-20 and WMBP7-20
FP10X20-24 (1-1/2" MPT) B45*24 and B50*24 CB75*24 and CB76*24
TTP7-24 and WMBP7-24
FP10X20-30 (1-1/2" MPT) B45*30 and B50*30 CB75*30 and CB76*30
TTP7-30 and WMBP7-30
FP10X20-40 (1-1/2" MPT) B45*40 and B50*40 CB75*40 and CB76*40
TTP7-40 and WMBP7-40
FP10X20-50 (2" MPT) B45*50 and B50*50 CB75*50 and CB76*50
TTP7-50 and WMBP7-50
FP10X20-60 (2" MPT) B45*60 and B50*60 CB75*60 and CB76*60
TTP7-60 and WMBP7-60
FP10X20-70 (2" MPT) B45*70 and B50*70 CB75*70 and CB76*70
TTP7-70 and WMBP7-70
FP10X20-80 (2" MPT) B45*80 and B50*80 CB75*80 and CB76*80
TTP7-80 and WMBP7-80
Fluid to Fluid
REPLACEMENT HX'S - Selection Table
-
20
Mounting of any brazed plate unit can be accomplished by 1)
using a bar across theface of the unit, or, 2) mounting to a steel
strut, or 3) by using a mounting bracket.FlatPlates mounting
brackets are designed for easy use, where applicable. BKT andFR
models are all stainless steel.
A Zinc Anode is required for all MCN & MPN models used in
Swimming Pools with electronic chlorinators and for ALLapplications
where galvanic corrosion is possible. A Zinc Anodeis installed and
shipped with all MCN Condensers, and notprovided with MPN fluid to
fluid models.
Mounting Brackets
A Water strainer is required for proper protection of the brazed
plate fluid side for chillers, condensers, and fluid to fluidunits.
These strainers are cast bronze, FPT female pipe connection and
rated for 400 psi working pressure at 150F.
BKT5x12 BKT10x20BKT5x20 FR10x20
Strainers
Bracket Model Type For ModelsBKT5x12 Mounting Bracket for 5x12
models CH-1/2A thru CH5A, C1/2A thru C5A, SC1 thru SC14, All 5x12
Fluid to FluidBKT5x20 Mounting Bracket for 5x20 models CH1-1/2 thru
CH15B, C1/2 thru C15B, All 5x20 Fluid to FluidBKT10x20 Mounting
Bracket for 10x20 models, 10 to 80 plates CH10 thru CH30, C10 thru
C80, SC16 thru SC54, Fluid to Fluid up to 80 platesFR10x20 Rugged
Floor Mounting Frame for 10x20 models, 90 to 200 plates CH35 thru
CH80, SC66 thru SC120, Fluid to Fluid 90 to 200 plates
ACCESSORIES
Model Female Pipe connection Mesh Strainer GPM GPM@ 1 psi PD @ 2
psi PD
STR3/4 3/4" FPT 20 mesh 18 26STR1 1" FPT 20 mesh 28 40STR1-1/4
1-1/4" FPT 20 mesh 42 60STR1-1/2 1-1/2" FPT 20 mesh 70 100STR2 2"
FPT 20 mesh 110 140STR2-1/2 2-1/2" FPT 20 mesh 140 190STR3 3" FPT
20 mesh 180 260STR4 4" FPT 20 mesh 300 420
Zinc Anode
PART # BKT10X20 FR10X20 BKT5X20 BKT5X12
A 5.500 3.500
B 13.625 8.625
C 14.875 9.750
D 3.000 7.000
E 4.000 8.000
MATL. TH'K 14 GA 10 GA 14 GA 14 GA
MATERIAL: SA-240, 304 SS
BKT & FR10x20BKT5x12 & BKT5x20
Model Female Pipe ConnectionANODE 3/8 3/8" FPT
-
21
Insulation Kits
ACCESSORIES
Insulation Kits are available and recommended for all CH, SC and
all other FlatPlate models to prevent excessive sweating,ice
build-up, or heat loss. Designed to be applied quickly in 10
minutes or less, the Insulation Kits consist of three sections:
apre-cut front, back and side panel made from 1/2" black Armaflex,
with extra strength adhesive backing.
Single insulation kit recommended for Evaporator temperatures
20oF or higherMinimum operating temperature: -40oF. Maximum
operating temperature: 220oF
Insulation Kit Use withModel FlatPlate Model
3x8" ModelsIN-CH3x8-14 CH3x8-14IN-CH3x8-20 CH3x8-20IN-CH3x8-30
CH3x8-30IN-CH3x8-40 CH3x8-405x12" ModelsIN-CH1/2A CH1/2AIN-CH3/4A
CH3/4AIN-CH1A CH1AIN-CH1-1/2A CH1-1/2AIN-CH2A CH2AIN-CH2-1/2A
CH2-1/2AIN-CH3A CH3AIN-CH3-1/2A CH3-1/2AIN-CH4A CH4AIN-CH5A
CH5A5x20" ModelsIN-CH1-1/2 CH1-1/2IN-CH2 CH2IN-CH2-1/2
CH2-1/2IN-CH3 CH3IN-CH4 CH4IN-CH5 CH5IN-CH6 CH6IN-CH7-1/2
CH7-1/2IN-CH10B CH10BIN-CH12B CH12BIN-CH15B CH15B
Insulation Kit Use withModel FlatPlate Model
SubcoolersIN-SC1 SC1IN-SC2 SC2IN-SC3 SC3IN-SC5 SC5IN-SC7
SC7IN-SC10 SC10IN-SC12 SC12IN-SC14 SC14IN-SC16 SC16IN-SC22
SC22IN-SC28 SC28IN-SC35 SC35IN-SC42 SC42IN-SC54 SC54IN-SC66
SC66IN-SC80 SC80IN-SC90 SC90IN-SC100 SC100IN-SC120 SC120
Insulation Kit Use withModel FlatPlate Model
10x20" ModelsIN-CH10 CH10IN-CH12 CH12IN-CH15 CH15IN-CH20
CH20IN-CH25 CH25IN-CH30 CH30IN-CH35 CH35IN-CH40 CH40IN-CH50
CH50IN-CH60 CH60IN-CH70 CH70IN-CH80 CH8010x20-2 Circuit
ModelsIN-CH10-2C CH10-2CIN-CH12-2C CH12-2CIN-CH15-2C
CH15-2CIN-CH20-2C CH20-2CIN-CH25-2C CH25-2CIN-CH30-2C
CH30-2CIN-CH35-2C CH35-2CIN-CH40-2C CH40-2CIN-CH50-2C
CH50-2CIN-CH60-2C CH60-2CIN-CH70-2C CH70-2CIN-CH80-2C CH80-2C
NOTES:1. All insulation Kits are three piece die cut, with
front, back and side wrap-a-round, 1/2" Armaflex, with peel off
pre-glued backing.2. Rated for 20oF minimum, 220oF maximum
temperatures.3. For
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22
For projects involving comfort cooling for large homes,
commercial or industrial cooling, or process cooling, a Fluid
Chiller can be configuredusing standard industry condensing units,
both residential and commercial versions. These applications are
typically non-criticaltemperature control and allow a highly
economical and reliable installation.
FlatPlate units also are used in widely available process fluid
chillers packages, available from a number of manufacturers for
greatercapabilities, precision fluid temperature control and other
features.
FIELD APPLICATION TIPS
Fluid Chillers
Applications Tips:Condensing Unit Selection: A basic fluid
chiller can be put together using a standard FlatPlate CH or CHN
Series Chiller (evaporator) and a standard high, medium or lowtemp
condensing unit. Matching BTUH performance of the condensing unit
(at design Etp Evap Temperature at design Evap Pressure) to the
appropriate FlatPlateModel (or one model larger) is highly
important. For example: For a condensing unit rated at 230,000 BTUH
at 45F Etp, use a FlatPlate model CH20 or CH25.Note: Under-sizing
the FlatPlate unit, or over-sizing the condensing unit could cause
freeze conditions. Evap temps below 34F should be avoided, unless
glycol ornon-freezing fluid is used. Other: a) Applications below
25F Etp should include use of oil separator. b) Applications with
high transient loads should use suctionaccumulator. c) Suction to
Liquid heat exchanger recommended for applications with long
suction or liquid pipe runs.Pumps: Fluid pump should be sized for
2.4gpm to 3 gpm per ton, with ample pump head capacity for the heat
exchanger, piping, and load for full flow. Variableflow through a
FlatPlate Chiller is NOT recommended. For medium and low temp
applications, be sure to include pump power and piping thermal
losses in the loadcalculations.Controls & Freeze Protection:
Proper controls are required to maintain fluid temperatures and
prevent freeze conditions. 1. A flow switch or differential
pressureswitch must be used to verify that fluid flow exists before
the refrigerant circuit is activated. 2. A low pressure cut out
must be incorporated into the suction line afterthe heat exchanger,
set to cut off the compressor should the refrigerant pressure
decrease below the equivalent freeze point of the fluid being
chilled, but no lessthan 28F for water chillers. 3. A temperature
controller should be utilized to maintain fluid temperatures.
Compressor anti-cycling may be needed. 4. A hot gasbypass valve and
modulating control should also be utilized for low load control,
and part load requirements, if needed. 5. Digital pulsing expansion
valves anddigital (on/off) hot gas valves are not
suitable.Application Selection: For applications using water, 9F to
10F approach temps (Leaving water temp minus Etp Evap temp), use
standard models. For all otherdesign conditions, glycols oils, and
other fluids, contact your local FlatPlate rep or distributor for a
computer selection.
Item: (Bill of Material) Manufacturer:1. FlatPlate Heat
Exchanger FlatPlate2. Condensing Unit Copeland, Tecumseh,
HeatCraft, Maneurop, Bitzer, others3. Flow Switch Johnson Controls,
United Electronics, and others4. L.P. Cut-Out (may be included
w/cond. unit) Ranco, Penn, and others5. H.P. Cut-Out (may be
included w/cond. unit) Ranco, Penn, and others6.Temperature Control
Honeywell Air/Water, HeatCraft others7. Hot Gas Bypass Valve
Sporlan, Alco8.TXV Sporlan, Alco, Danfoss
ReturnFluid
FlatPlate CHModel
Chilled Fluid
Temp. Controller
CondensingUnit
Flow Switch
Pump
Hot Gas Bypass Valve
TXV8
7
6
1
3
(4,5)2
CheckValve
Suction Line
Liquid Refrig.
Discharge Gas
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23
FIELD APPLICATION TIPS
Process Fluid Chillers with Storage Tank
Fluid Chillers with storage tanks have several advantages,
including: 1) better process temperature control 2) highertransient
load capabilities 3) ability to handle variable flow rates, 4)
better compressor/chiller operation and 5) sometimes,allows for
smaller chillers, depending upon the average and peak loads. Some
process applications also have highlyvariable loads and require
chilled fluid storage tanks, or make-up water tanks. A Fluid
Chiller can be configured (same asprevious section), integrating a
standard storage tank, 40 to 200 gallons, or larger up to several
thousand gallons.
Applications Tips:Condensing Unit Selection: When combined with
a Fluid Storage tank, the overall compressor size and condensing
unit selection is sometimes smaller,yet highly dependent upon
pull-down rate required for the tank, tank recovery rate needed,
and maximum transient load, if a continuous full load is notalways
present. Tank size selection is also important.Piping: The pump for
the chiller is the same 2.4gpm to 3 gpm per ton, but is constantly
re-circulated to the tank. This allows variable flow or and
constantflow to the load. A temperature control mixing valve can be
added to provide precise fluid temp control, if needed.Controls:
Proper controls are required to maintain fluid temperatures and
prevent freeze conditions.1. A flow switch or differential pressure
switch must be used to verify that fluid flow exists before the
refrigerant circuit is activated.2. A low pressure cut out must be
incorporated into the suction line after the heat exchanger, set to
cut off the compressor should the refrigerant pressure
decrease below the equivalent freeze point of the fluid being
chilled, but no less than 28F for water chillers.3. A temperature
controller should be utilized to maintain fluid temperatures.
Compressor anti-cycling may be needed.4. A hot gas bypass valve is
typically not needed depending upon tank size.5. Digital pulsing
expansion valves and hot gas valves are not suitable.Application
Selection: For applications using water, 9F to 10F approach temps
(Leaving water temp minus Etp Evap temp), use standard models. For
all otherdesign conditions, glycols oils, and other fluids, contact
your local FlatPlate rep or distributor for a computer
selection.
Tank
Temp. Controller (In Leavingand/or Return Line)
CondensingUnit
Flow Switch
Pump
ReturnFrom ProcessMixing ValveTemp Control
Chilled Fluidto Process
Pump
FlatPlate CHModel
TXV8
6
1
3
(4,5)2
Suction Line
Liquid Refrig.
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24
FIELD APPLICATION TIPS
Fluid Isolation - Special Cooling Processes
Some cooling applications require fluid isolation, such that 1)
any possible failure of the refrigeration system will
notcontaminate the process with refrigerant or refrigerant oil,
and/or 2) to properly control the process, or 3) protect
therefrigeration system. These applications require a second FLUID
TO FLUID heat exchanger and pump to be installed, inaddition to the
refrigeration chilled fluid loop.
Taking the simple step to put in an Isolation Heat Exchanger, is
good design practice for system reliability, safety, and
easiermaintenance.
Isolation Heat Exchangers are especially required for: Potable
make-up water Water chilling to 35F for bakeries Ethylene Glycol to
Potable water Food process fluids Wine and liquor cooling Live fish
and wildlife cooling Critical (and medical) fluids and gases High
temperature fluids (ie, water or oil) Cooling acids or solvents
Machinery oil cooling Hydraulic systems cooling Fluids with
particulates
Isolation Heat Exchangers are also very popular in industrial
manufacturing operations where a plant chilled water (orglycol)
loop, or hot water loop is present. Isolation (or Interface) Heat
Exchangers can be used to interface machinery andprocess needs, to
provide high quality temperature control and to protect the
machinery from variable water quality.
Application Tips:Heat Exchanger Selection(s): Typically a
FlatPlate FLUID TO FLUID model is selected based on a 10F approach
(Chiller Fluid Loop Design Temp minusthe Process Loop Design Temp).
Approaches of 5 to 6F are also practical and approaches of 2-3F are
also possible, but less economical. Dependingupon the fluid or
application, and FP, FPN, or MPN model is chosen based on design
conditions and overall BTUH load. A computer selection is
required.Contact your local FlatPlate representative or
distributor.Piping: The chilled Fluid loop should be a constant
run-a-round loop, whereas the Process loop can be variable or
constant.Controls: Several methods of control are possible,
depending upon the requirement. The Process loop temperature can be
controlled by modulating theChilled Fluid bypass valve, or
modulating a Process loop valve, or left to run full at all times,
but controlling the Chiller/Compressor.Special Notes:
1. 35 F Water - For applications requiring 35F potable water on
the process side, the Chilled Fluid loop should be 15% or greater
Propylene Glycol,operating at 28F to 30F. The appropriate Isolation
Heat Exchanger can be selected for 5F approach for achieving 35F
water temperatures.
2. High Temperature Fluids or Oils For Cooling 80F to 220F
temperature fluids, the appropriate heat exchanger is typically
selected based on 50FEntering Chilled Water/ 60F Leaving and the
Process Fluid temperatures as desired. This allows the Fluid
Chiller to operate normally and theIsolation Heat Exchanger to be
very small and cost effective.
3. Fish and Aquatic Wildlife Many fish and crustaceans are toxic
to copper. Use only MPN Series, Polymer, or Titanium for the
Isolation heatexchanger.
4. For compatibility with special fluids, contact your local
FlatPlate representative or distributor.
Heat Exchanger to Cooling Tower
Strainer
ChilledWater / or ProcessLoop
Bypass/BalancingValve
Side AIn
Side BOut
BypassAdjustment
SOURCE(Boiler, Heat Pump,
Chiller, etc.)
Bypass/BalancingAdjustment
Strainer
Strainer
Side AIn
Side BOut
LOAD(Chiller Boiler,Heat Pump, etc.)
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25
FIELD APPLICATION TIPS
Chiller Barrel Replacement
Condensers (Replacement & New Applications)
FlatPlate CH and CH-2C models can be used for replacement of
chiller barrels in comfort coolingchillers and process chillers.
The FlatPlate unit will be significantly smaller and easier to
install, andrequire some piping installation modifications.The
overall reasons to use a FlatPlate CH, CH-2C or CHNSeries unit
include lower installed cost, lower shipping costs,easier rigging
and installation, and much less space needed.Application Tips:Heat
Exchanger Selection: The FlatPlate heat exchanger should be
selectedbased on total BTUH load (design tons at 12,000 BTUH/ton),
based on design
Etp (Evaporator Temperature at Pressure) and Fluid Temperatures
IN/Out and flow rate. For most applications used 2.4gpm per ton and
select from the standard models, based on 9F or 10F approach.
Over-sizing one or two models is ok.If operating conditions are
different than standard, contact your local FlatPlate rep or
distributor for a computer selection.Fluid Piping: Strainer is
recommended to catch debris in pipes. Heat exchanger must be piped
in counterflow.Controls: Use existing low pressure (LP) cut-out and
flow switch for primary safety controls. Check all controls for
properoperation. For water chiller, LP cut-out should NOT be set
below 28F based on refrigerant pressure. Note: Leavingchilled water
cut-out is not adequate to protect any evaporator heat exchanger
from freeze-up. If pump-down cycle ispresent, set LP cut-out at 28F
or 4F below freezing temperature of fluid.Key Considerations: 1. If
the FlatPlate heat exchanger is being used to replace a failed
chiller barrel, determine the cause of the failure (ie low pressure
cut-out failure or flowswitch failure) and thoroughly check out the
system operation.
FlatPlate C and MCN models are used widely for water-cooled
systems and replacement of shell & tube condensers. The
overallreasons to use a FlatPlate C Series or MCN Series unit
include lower installed cost, lower shipping costs, easier rigging
and installation,and much less space needed.
Condenser replacements include:Comfort Chillers, Modular
Chillers,Process Equipment, IceMachines, Fan Coil / Terminal /Heat
Pumps, Supermarketsystems, Computer room systems
Condensers for new applicationsalso include:
Closed loop systems using DryCoolers (Air to Water),
ProcessChillers, RefrigeratedWarehouses, Floor warmers,Walk-in
Freezers, Supermarketsystems, Earth-Coupled HeatPumps, Lake &
River Water
Application Tips:Heat Exchanger Selection: The FlatPlate heat
exchanger should be selected based on total BTUH heat of rejection
(tons at 15,000 BTUH/ton), based on designCtp (Condensing
Temperature) and Water Temperatures IN/Out and flow rate. For most
applications used 3 gpm per ton and select from the standard
models. Over-sizing one or two models is ok. If operating
conditions are different than standard, contact your local
FlatPlate rep or distributor for a computer selection. For
closedloop condensers, use C Series. For open loop condensers using
cooling towers, applications with variable water quality, consider
using the MCN Series. For lakewater, water with pH below 6.0,
brackish water or sea water, use the MCN Series.Waterside Piping: A
20 to 60 mesh strainer MUST be installed on the condenser waterside
to protect from pipe debris and tower debris. Heat Exchanger MUST
bepiped in counter-flow.Controls: A water flow regulator valve used
to control compressor head pressure is typical. However, if water
flow rates drop below 1 gpm per ton (for open loopsystems), or
water content has high scale build up, a) use a pump "run-a-round"
loop to maintain constant flow to the condenser, or b) use a
discharge head pressureregulator valve to maintain compressor head
pressures, while maintaining lower condensing pressures (thus
higher water flow rates for lower fouling and bettersystem
control).Key Considerations: If the FlatPlate condenser is being
used to replace a failed shell & tube condenser, or coiled
coaxial condenser, consider the life of the previouscondenser and
reason it failed. Upgrading to the MCN model may improve overall
life and customer satisfaction.
35 Ton Chiller shown
OptionalHead Pressure
RegulatorRefrig In
Refrig Liquid Out
CondenserWater
CondenserWater Out
CondenserWater In
Typical Shell/Tube Condenser
Head Pressure/Water Regulator Valve
Strainer
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26
With extensive experience in halocarbon refrigeration systems,
FlatPlate recommends a few key application tips when applying
BRAZED PLATE heat exchangers in evaporator, desuperheater,
condenser, heat pump or subcooler applications.
LIQUID CHILLERS - FlatPlate CH Series heat exchangers are
applicable for all types of halocarbon refrigerants.DIRECT
EXPANSION: CH Series are applicable to water chiller, glycol
chillers, refrigerant cooled oil coolers, and (CH Models) other
chiller applications.
CONDENSERS: C Series are applicable to condensing units, air
conditioners, refrigeration applications,(C SERIES/HP SERIES) and
desuperheaters. C Series and HP Series are applicable for reverse
cycle heat pumps.
Water regulating valves should be set to deliver no less than
1.8 GPM/Ton.
SUB-COOLERS: SC Series are applicable to standard and custom
design refrigeration systems for all types of (SC SERIES)
applications where subcooled refrigerant liquid is used to enhance
system efficiency and capacity.
FP Series are either custom models or fluid to fluid.
INSTALLATION: Unit MUST be installed in a VERTICAL position, as
shown.
FLOW SWITCH: A pressure differential switch or flow switch MUST
be installed on the fluid side of all chillers(CH Chillers only) to
prevent possible freeze-up due to loss of flow. Due to the fast
reaction time of brazed plate
type heat exchangers a low pressure cutout or leaving
temperature sensor does not have adequate response time.
WATER STRAINER: A water strainer MUST be installed in water
inlet circuit to protect the heat exchanger from(CH Chillers and
restricted flow rate and/or blockage (16-20 mesh minimum, 20-40
mesh best choice).Condensers Only)INTERNAL Chiller Models CH4A,
CH5A, CH4, CH5, CH6, CH7-1/2, CH10B, CH12B, CH15B, CH15DISTRIBUTOR:
thru CH160M and all SC sub-coolers have a built-in DX distributor
tube with calibratedorifices. (Chillers and orifices. The DX
distribution tube is designed to distribute the gas evenly to
provide optimum Sub-Coolers only) performance and operating
stability. The thermal expansion valve may need a slight
adjustment to obtain proper operation, with 5F to 10F Superheat.
For optimum performance, do not oversize the expansion valve and
where practical, do not install elbows between the expansion valve
and the DX inlet.
For heat pump applications consult a sales office.
Chillers and Subcoolers-10F to 50F suction DX inlet at bottom
connection, no oil return problems
-
REFRIGERATION INSTRUCTIONS
27
HeatExchanger
Refrigerant *Circuit
FluidCircuit
CleaningSolution
LOW PRESSURE In water chiller applications, in addition to the
flow switch, the low pressure cut out on the refrigerant side
CUT-OUT: is the most important freeze protection control.To prevent
potential freeze damage and to protect the heat (CH chillers)
exchanger and compressor, the low pressure cut out should be set no
lower than 28F, based on
evaporator refrigerant pressure at this temperature. If
part-load or transient loads cause the chiller to cycleoff, use a
resetting low pressure control with anti-cycling timer, or, install
a hot gas bypass control tomaintain the appropriate suction
pressure at low loads. Note: Use of a leaving chilled water sensor
will notprovide adequate freeze protection.
In glycol and special fluid applications, make sure glycol type
(or fluid) and concentration is maintained atall times and that the
freeze point is at least 10F below the operating evaporator
temperature.
AMMONIA: Contact the factory for correct model and application
instructions.
INSULATION: Recommend 1/2 to 3/4 insulation for all chillers and
subcoolers.
SWEAT Use 45% silver solder with Harris, stay-silv white brazing
flux or equivalent. Use wet rag CONNECTIONS: around base of
connection. Do not overheat. Purge with nitrogen. Do not braze with
the unit
horizontal or sitting flat, since braze material may fall into
the tube, clogging the distribution holes. Braze a complete joint
to seal the tube to fitting joint.
THREADED Use Teflon Tape or other sealant on pipe thread
connections to prevent leakage.CONNECTIONS:
WATER Water quality should be maintained at a ph of 7.4, and not
less than 7.0 or higher than 8.0,QUALITY: for proper heat exchanger
life.
Ground water with high sulphur content or sulfuric acid, and low
ph, may cause gradual copper erosion and failure of the heat
exchanger after a few years service. Contact the factory for
alternate models.
Sea water and highly chlorinated water such as pool water is not
acceptable and will causepremature heat exchanger failure. Contact
a sales office for a suitable MPN or MCN heat exchanger.
CLEANING: In some applications the FlatPlate Heat Exchanger may
be subjected to severe fluid conditions, including high temperature
and/or hard water conditions, causing accelerated scaling and
corrosion rates, which will penalize the performance of the heat
exchanger.
When these factors occur it is important to establish regular
cleaning schedules. A chemical cleaning process is very simple for
cleaning the FlatPlate Heat Exchanger, which will extend the normal
life of the heat exchanger.
A 5% solution of Phosphoric Acid or Oxalic Acid may be
considered. Other type cleaning solutions can be obtained from your
local wholesaler. Do not heat acid solution when back flushing
through heat exchanger. Flush heat exchanger with fresh water after
cleaning.
Make sure cleaning solution is applicable for stainless steel
and copper and that directions are followed as recommended.
* Do not chemically clean refrigerant circuit
FlatPlate is available for technical assistance at any time
through FlatPlates distribution representative or sales office.
Ph: (717) 767-9060 Fax: (717) 767-9160
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28
QUICK REFERENCE CALCULATIONSBTU = Amount heat required to raise
(heat or cool) 1 lb of water 1F
= 1054.8 Joules= 252 gram-calories
BTU/H = Amount of heat over time to raise (heat or cool) 1 lb of
water 1F in ONE hourBTU/H (water at 68F) = Temp Difference x GPM x
500
BTU/H (30% E. Glycol at 68F) = Temp Difference x GPM x 445
BTU/H (50% E. Glycol at 20F) = Temp Difference x GPM x 375
BTU/H (Most Oils) = Temp Difference x GPM x 250
BTU/H (any liquid or gas) = Temp Difference x Specific Heat
(BTU/lb/F)Mass Flow Rate (lbs/hr)
= Temp Difference x Specific Heat (BTU/lb/F) x Density (lb/cu
ft)7.4805
Celsius (C) = (F-32)x5/9
Conductivity (BTU/hr-ft2-F.ft) = C/cm x .05782
1 Cubic Foot = 7.481 Gallons= 1728 Cubic inches= 38.32
liters
Density (lb/cu ft) = Specific Gravity x 62.344= g/ml x 62.4
Fahrenheit (F) = (Cx9/5) + 32
1 Ft. of Head = 2.307 psi (lbs per sq inch)
1 Foot of Water (68F) = .4335 psi (lbs per sq inch)= .2930
watts
1 Horsepower (boiler) = 34.5 lb of steam at 212F= 33476
BTU/hr
1 Gallon = 8.346 lbs of water at 68F= 231 cubic inches= 3.785
liters
GPM = .060308 Liters/sec= 3.62 Liters/min
Kelvin (K) to F = K x 1.8 - 459.7
Kilowatt (KW) = 3414 BTU/hr1 Lb of Water = .01602 Cu Ft
= 27.68 Cu inches= .120 gallons
1psi (Pound/sq in) = 2.307 Feet of water= 2.036 inches of
Mercury= .06802 Bar (atmospheres)
Rankin (R) to F = R + 459.67
Specific Heat (BTU/lb-F) = cal/g-C x 1
Tank Capacity Calculation (gallons) = Length(ft) x Width(ft) x
Depth(ft) x 7.481 (gal/cu ft)(rectangular)
Tank Capacity Calculation (gallons) = Diameter(ft)2 x 3.14
Height(ft) x 7.481 (gal/cu ft)(cylinder) 4
Tank Heating Total Requirement = Tank Temperature Rise x Gallons
x 8.346 (plus tank & piping external losses)(BTU total)
Tank Heating Rate (BTU/hr) = Tank Heating
Requirement(BTU)(Boiler Capacity needed) Hrs (hrs desired to bring
tank up to temperature)
Tank Heat up Rate (hrs) = Tank Heating Requirement(BTU)BTU/hr
Heat Source Boiler
1 Ton (Refrigeration, chilling) = 12,000 BTU/hr1 Ton
(Refrigeration, condensing side) = 15,000 BTU/hr
Viscosity Cp (Centipoise) = Centistokes x Density(g/ml)Viscosity
(lb/ft-hr) = Cp x 2.42
1 Watt = 3.413 BTU/hr
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NOTES:
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www.FlatPlate.com
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30
The following terms and conditions apply to all purchase orders,
contracts or shipments between FlatPlate, Inc. (FlatPlate) and any
customer (Customer) for whichFlatPlate provides equipment,
products, or services: OFFER AND ACCEPTANCE. The products and
services described are offered for sale by FlatPlate subject to all
of the terms and conditions stated herein. Thiswriting constitutes
an offer of sale, which is expressly limited to the products,
services, terms, and conditions stated herein. By submitting a
purchase order or otherwritten response to this offer of sale, or
by accepting delivery of the products and services offered herein,
Customer accepts all of the terms and conditions containedherein.
No additional, changed, or conflicting terms and conditions
appearing in Customers purchase order or other written response to
this offer shall be bindingupon FlatPlate unless expressly agreed
to in writing by FlatPlate.PAYMENT TERMS. Payment terms are NET 30
Days from Date of Invoice, Subject to credit approval by FlatPlates
Credit Dept. Shipments, deliveries, andperformance of work by
FlatPlate shall be subject to the continuing approval of FlatPlates
Credit Dept., which may require full or partial payment in advance
if thefinancial condition of Customer (in the sole opinion of
FlatPlates Credit Dept.) does not justify continuance of work by
FlatPlate on the terms of payment agreed upon.SHIPMENT. All
shipments are F.O.B, York, Pennsylvania, USA. All transportation
expenses shall be paid by Customer.TITLE AND RISK OF LOSS. Title to
any products shipped by FlatPlate shall pass to Customer upon
delivery by FlatPlate to the carrier. Risk of loss or damage
toproducts in transit is assumed by Customer, and Customer shall
bear responsibility for filing and pursuing any claims for loss or
damage with the carrier.DELIVERY. Shipping dates are approximate
only based upon prompt receipt from Customer of all information
required by FlatPlate to meet Customer expectations.FlatPlate shall
not be liable for delays in delivery or failure to perform
hereunder where such delay or failure results from: (i) causes
beyond the reasonable control ofFlatPlate, (ii) acts of God, acts
of Customer, or acts of civil or military authorities, (iii)
inability of FlatPlate to obtain necessary labor, materials,
components, or facilities,or (iv) any other commercial
impracticability. In the event of any such delay, the date of
delivery shall be deferred for a period of time equal to the time
lost by reasonof the delay