Reference Doc 01055 XX DCS FAT Rev00A

7/25/2019 Reference Doc 01055 XX DCS FAT Rev00A

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Jazan Refnery and Marine TerminalProject

EPC 13 UTILITY PACKAE!I "o#1$%$1$&&

P' "o# (%)1*1%$$1+A "MR,$1#- HTAL Project: 182526

CUSTOMER DOC NO.V-2171-001-A-0076 DOCUMENTTITLE PAGE

HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA"1 '0,

Vendor's Name : Honeywell Turki Arabia Ltd

!"#$AN% Name : Aram&o "erseas !om(any

$ur&)aser Name : Hita&)i* Ltd

$lant Lo&ation : +a,an* audi Arabia

$ro.e&t Name :+a,an /einery and #arine Terminal $ro.e&t

$ur&)ase "rder No : $-2171-001-A

ui(ment3#aterial Name and 4tem and or Ta5 Number :

o&ument Title : $ower /euirements - #$

Vendor's o&ument No : 010%18%!%9AT

!"NT/A!T Number :

+AAN /94N/% AN #A/4N T/#4NAL $/"+!T

4; $;/$" : 9irst 4ssue

/;LT !" : A*

N?T TAT; : 9/* 9A* 9!* 9N* A< = >

/;


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ntern! Revi"ion )i"tor%

/e ate es&ri(tion $re(ared !)e&ked A((roed

A 1 'u!% 21 7ir"t ""ue -R M M9

""ue Revi"ion )i"tor%

/e 4ssue ate 4ssue $ur(ose 9rom 4ssue To A((roed

A 1 'u!% 21 7ir"t ""ue )one%we!! )*AC) )*AC)

DCS Factory Acceptance Tet P!an Re"## A


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TA


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6 Testin5286&1 Structured *e"tin=&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&2

6&1&1 *e"t p!n&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&26&1&2 *e"t "chedu!e&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&2

7 #andatory 9un&tional Tests26&1 Non.7ie!dbu" *e"t"&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&26&2 7oundtion 7ie!dbu" *e"t"&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&2

&2&1 Contro! Strte=% -eri$iction&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&2& 4n"tructured *e"tin=&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&28& Re!ibi!it% *e"t&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&28

&5 Rete"t Method&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&28

8 TT "!;#NTAT4"N2B8&1 *e"t @o=&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&28&2 *e"t Re"u!t&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&28& *e"t +i"crepncie"&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&2

9 $/"&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1&1&2S%"tem Cbinet" Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&51&1&Server Cbinet" Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&61&1&Networ> Cbinet" Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1&1&577,S S%"tem Mr"h!!in= Cbinet" Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&81&1&6+CS Mr"h!!in= Cbinet" Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&

1&2 Server" nd Sttion" Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1&2&1Server )rdwre Chec> +MD.A-ES.1&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1&2&2Sttion )rdwre Chec> &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&11&2&So$twre Chec> &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&2

1& 0nterpri"e Mode! Chec> &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1& Server Con$i=urtion Chec> &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1&5 Con"o!e 7!eF Sttion Con$i=urtion Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&5

1&5&1Con"o!e # 7!eF Sttion NAM0&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&51&6 ,rinter Con$i=urtion Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&6



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1&6&1,rinter . NAM0&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&61& 0Fperion Node" Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&

1&&1Server Redundnc% Chec> . NAM0&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1&&24p=rde o$ S%"tem So$twre Chec> . NAM0&&&&&&&&&&&&&&&&&&&&&&&&&&&&

1&8 Networ> Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&51&8&1Networ> Node" Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&51&8&27*0 Redundnc% Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&511&8&7*0 Switch Redundnc% Chec> . NAM0&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&52

1& C Contro!!er Node" Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&51&&1Contro!!er . NAM0&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&5

1&1 C Contro!!er @oop Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&61&1&1 An!o= nput&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&61&1&2 An!o= (utput&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&611&1& +i=it! nput&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&621&1& +i=it! (utput&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&6

1&11 C ,oint Con$i=urtion Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&61&12 C Contro! @oop" Con$i=urtion Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&651&1 C @o=ic Con$i=urtion Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&661&1 C Se&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&61&15 )M +i"p!% Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&681&16 S$eview Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&6

1&1 0,S Securit% Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1&18 0,S +i=no"tic Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&11&1 70@+ B4S 0NGN00RNG *0S*S&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&2

1&1&1 77 Con$i=urtion ($$!ine Chec>"&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&21&2 77 Con$i=urtion (n!ine Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&

1&2&1 77 Se=ment Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&1&2&2 7M Redundnc% *e"t . NAM0&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&51&2& 77 Bu!> ,ower Supp!% Redundnc% Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&61&2& 77 ,ower Conditioner Modu!e Redundnc% Chec>&&&&&&&&&&&&&

1&21 0S+HSMI Communiction Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&81&21&1 SM .&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&81&21&2 3uic> Bui!der +tb"e Chec>&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&8

14 A$$N4? 0E D !800 L""$ !H!F re&ordG1

15 A$$N4? 0 D !800 $"4NT !"N94C;/AT4"N &)e&k re&ordG2

16 A$$N4? 06 D !800 L"C4! !"N94C;/AT4"N &)e&k re&ordG8

17 A$$N4? 07 D !800 !# !"N94C;/AT4"N &)e&k re&ordGE

18 A$$N4? 0G D )mi 4$LA% !H!F re&ordG



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19 A$$N4? 0B D 99 !"N94C;/AT4"N !H!F re&ordG6

20 A$$N4? 10 D 99 C#NT !H!F re&ordG7

21 A$$N4? 11 D ui&k builder ATA


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.C/ 0ACT'RYACCEPTA"CETE/TPLA"* '0,

strategic location of the refinery within JEC will le'erage the e(isting distribution assets for )roducts

transfers to the demand centers in the area%

Jazan $efinery will be a semi#con'ersion refinery that )rocesses 400 MBD of crude oil of either*00+ Arabian Medium crude or a mi(ture of ,0-,0 AM-Arabian .ea'y crudes which will be su))lied

from Saudi Aramco/s A. and AM crude su))ly systems on the Eastern )ro'ince%

n addition" the refinery will u)grade 4, MBD of Jeddah $efinery intermediate feed stoc1s 2a)htha"

Distillate" and 3acuum as 5il! to high 6uality finished )roducts%

12 $ur(ose

*hi" document de$ine" the criteri nd dmini"trtive deti!" ""ocited with the per$ormnceo$ the 7ctor% Acceptnce *e"t H7A*I tht wi!! be conducted " prt o$ )one%we!! "cope o$wor> $or CCR ,B.5 H0,C1 .)*AC)I $or '?n Re$iner% nd Mrine *ermin! ,roject&

*hi" +ocument i" prepred b"ed on =uide!ine provided in the SA0,.16& *hi" documentde"cribe" the condition" re


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.C/ 0ACT'RYACCEPTA"CETE/TPLA"- '0,

18 /eeren&e o&uments

1&&1 Sudi Armco Stndrd"

o&ument Number o&ument Title

2.SAMSS.1 +i"tributed Contro! S%"tem"

SAB,.D.2C7unction! Speci$iction $or +i"tributed Contro! S%"tem"H+CSI

.SAMSS.82 n"trument" Contro! Cbinet" . ndoor

.SAMSS.821 n"trument Contro! ,ne! (utdoor"SA0S.D.1 ,roce"" Contro! "%"tem 0n=ineerin= "tndrd

SA0,.16 7ctor% Acceptnce *e"t

1&&2 ,roject Speci$iction +ocument

o&ument Number o&ument Name

'5.'.-0.561 +CS Speci$iction

'5.'.-0.5621 ,CS Scope ($ Eor>

'5.'.-0.56 ,CS Speci$iction

'5.'.-0.5611 MAC -endor Service"

1&& )one%we!! ,roject +ocument

o&ument Number o&ument Name

155.//.+CS.+@+ ,ne! +eti!ed @%out +i=rm" H+CSI

155.//.+CS.B(M Bi!! ($ Mteri! H+CSI

155.//.,CS.S++ S%"tem +e"i=n +ocument H,CSI



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.C/ 0ACT'RYACCEPTA"CETE/TPLA" '0,

1E Abbreiations

Abbreiations es&ri(tion

AC A!terntin= current

A An!o= nput

ANS Americn Ntion! Stndrd" n"titute

A( An!o= (utput

A,C Advnced ,roce"" Contro!

A, Americn ,etro!eum n"titute

ARC Advnced Re=u!tor% Contro!

ASC Americn Stndrd Code $or n$ormtion nterchn=e&ASM Abnorm! Sitution Mn=ement

BMS Burner Mn=ement S%"tem

CCB Centr! Contro! Bui!din=

CCR Centr! Contro! Room

CCS Compre""or Contro! S%"tem

CC*- C!o"ed Circuit *e!evi"ion

C+R Critic! +e"i=n Review

CM Contro! Modu!e"

CMS Condition Monitorin= S%"tem

C,4 Centr! ,roce""in= 4nit

CRMS Corro"ion Monitorin= "%"tem

+A)S +t Ac


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7( 7iber (ptic

7(,, 7iber (ptic ,tch ,ne!

7*0 7u!t *o!ernt 0thernet

)S* )o"t nteroperbi!it% Supportin= *e"tin=

)M )umn.Mchine nter$ce

)-AC )etin= -enti!tin= nd Air Conditionin=

)E@ )one%we!!

#( nput#(utput

AMS n"trument A""et Mn=ement S%"tem

000 n"titute o$ 0!ectric! nd 0!ectronic" 0n=ineer"

7A* nte=rted 7ctor% Acceptnce *e"t

'B 'unction BoF

@AN @oc! Are Networ>@AS @in> Active Schedu!er

@MS @bortor% n$ormtion Mn=ement S%"tem

MC Mr"h!!in= Cbinet

MCC Mechnic! Comp!etion Certi$icte

MCC Motor Contro! Center

M7AC, Min 7ire A!rm Contro! ,ne!

MS Mn=ement n$ormtion S%"tem

M(- Motor (perted -!ve

M,S Mchiner% ,rotection S%"tem

M*B7 Men *ime Between 7i!ure"

M*S Mintennce *rinin= S%"tem

M**7 Men *ime to 7i!ure

M**R Men *ime to RepirN#A Not App!icb!e

NMR Non Mteri! Re

,CS ,roce"" Contro! S%"tem

,+R ,re!iminr% +e"i=n Review

,7+ ,roce"" 7!ow +i=rm

,B ,roce"" nter$ce Bui!din=

,+ ,roportion! nte=r! +erivtive

,J ,!nt n$ormtion HS%"temI

,- ,roce"" -rib!e

3A#3C 3u!it% A""urnce#3u!it% Contro!

3MR 3udrup!e Modu!r Redundnt

RA+ Redundnt Arr% o$ ndependent +i"c"

R*+ Re"i"tnce *emperture +etector

R*4 Remote *ermin! 4nit



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HWL DOC. NO.: $1$&&%13%.C/%0AT


SA0, SA4+ ARAMC( 0n=ineerin= ,rocedure

SA0S SA4+ ARAMC( 0n=ineerin= Stndrd

SAMA Scienti$ic Apprtu" Mnu$cturer" A""ocition

SAMSS SA4+ ARAMC( Mteri!" S%"tem Speci$iction

SAN Stor=e Are Networ>

SA* Site Acceptnce *e"t

SCA+A Supervi"or% Contro! nd +t Ac


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1 aety reuirements durin5 t)e $re-9AT and 9AT

&esting will be carried out in accordance with8

.oneywell internal )rocedures%

7A& 9rocedure this document!%

1&5&1 S$et% o$ *e"t ,er"onne!

&he main hazards )resent during test staging are8

Electric shoc1 hazard - 'oltage hazards%

&ri) hazards untidy cables or wor1 area!%

n:ury from hand tools%

&he following hazards may be )resent8

2oise which may be in e(cess of what e(ists in an office en'ironment%

1&5&2 0!ectric Shoc> )?rd

&he main 'oltages used with the staged e6ui)ment are ;40-**03AC and ;43DC% 3AC )resents a ris1of electric shoc1 if care is not ta1en% &he )aragra)hs below describe ste)s to manage the ris1 ofelectric shoc1%

All )ersonnel should be made clearly aware of AC 'oltage wiring-cabling%

Com)etent" 6ualified" licensed electrician will )erform all AC 'oltage wiring-cabling%

Before wor1ing on AC 3oltage Circuits8

Ensure the e6ui)ment is electrically isolated e%g% un)lug the )ower lead from the outlet< or

switch the circuit brea1er to the =577> )osition% 9lace electrical danger tags as necessary%

?sing a multi#meter" always test for zero 'oltage before wor1ing on AC 3oltage circuits%Ensure that the multi#meter is calibrated and the test leads are in a satisfactory condition% t is

good )ractice to first chec1 the multi#meter by testing for 'oltage at a 1nown 'oltage source

e%g% general )ower outlet!%

Before energizing circuits ;403AC" **03AC or ;43DC Circuits8

Confirm that no )ersonnel are wor1ing on the circuit%

Confirm danger tags are on the isolation )oints%



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Confirm that the circuit has been wired and tested by a licensed electrician%

Ensure that all tem)orary wiring is safe%

Ensure 9ers)e( co'ers are in )lace o'er li'e AC terminals" conductors and bus bars%

Ensure the cabinets! is )ro)erly earthed%

;43DC )resents less of a danger than ;403AC" but )ersonnel should be aware that the bul1

;43DC )ower su))ly can )ro'ide a high current% As with ;403AC" all test )ersonnel should

ta1e care not to =short circuit> any wiring% Metal wristwatches or :ewellery should not be wornwhen wor1ing in li'e )anels%

1&5& *rip )?rd"

@ee) the wor1 area clean and tidy Cbinet: . Networ> component !i>e 7*0 "witch converter wi!! be in"t!!ed in the Networ>Cbinet&

+CS (pertor Con"o!e: . +CS opertor "ttion wi!! be in"t!!ed in the +CS opertor con"o!e&



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.C/ 0ACT'RYACCEPTA"CETE/TPLA")) '0,

8 Test !oni5uration

7or n% con$i=urtion chn=e durin= 7A* !i>e )rdwre#So$twre con$i=urtion devitionopertion nd per$ormnce devition wi!! be documented in "u$$icient deti!& *he e$$ect o$ echdevition nd reed b% u"in= "imu!tion "o$twre&

9a&tory ;ntestable 4tems

*he nte=rtion o$ third prt% eed durin= 7A*&



23/96


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.C/ 0ACT'RYACCEPTA"CETE/TPLA")2 '0,

6&1&2 *e"t "chedu!e

&he 7A& will be conducted as )er dates mentioned in 9ro:ect Master Schedule%

&he daily 7A& schedule will be as below%

8& *o 8& AM . +i!% ctivit% review8& *o 12& ,M . *e"tin=12& *o 1& ,M . @unch1& *o 5& ,M . *e"tin=5& *o 5& ,M . ,ro=re"" Review $or the d%

Detailed daily schedule

&he detailed day wise schedule will be )ro'ided at the time of 7A&%

@eek &)edule es&ri(tion " A&tiity

Eee> 1

+% 1

+% 2

+%

+%

+% 5

Eee> 2

+% 6

+%

+% 8

+%

+% 1

Eee>

+% 11

+% 12

+% 1

+% 1

+% 15

Eee>

+% 16+% 1

+% 18

+% 1

+% 2

Eee> 5 +% 21

+% 22

+% 2



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@eek &)edule es&ri(tion " A&tiity

+% 2

+% 25

Eee> 6

+% 26

+% 2

+% 28

+% 2

+%



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.C/ 0ACT'RYACCEPTA"CETE/TPLA"), '0,

7 #andatory 9un&tional Tests

71 Non-9ieldbus Tests

*he $o!!owin= wi!! be the mndtor% te"t durin= 7A*&

Redundnc% nd $u!t to!ernce *e"t

0,S Server

C Contro!!er

( Modu!e

Communiction !in> Chec>

Rep!cement *e"t

( Modu!e

4p=rde o$ So$twre

0,S Server

An!o= (utput 7i!ure te"t

nv!id v!ue prop=tion te"t

@oop *e"t

S%"tem ,er$ormnce *e"t

Securit% *e"t

Spre Cpcit%

C Contro!!er

( Modu!e

+i=no"tic Chec> Contro!!er !odin= Chec>

-i"u! n"pection



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72 9oundation 9ieldbus Tests

*he $o!!owin= re mndtor% te"t" $or 7ie!dbu" portion o$ the "%"tem& Since nput nd (utput$unction" re re"ident in the $unction" b!oc>" in"ide $ie!dbu" device"; inte=rtin= !! the $ie!dbu""e=ment" with the 7ie!dbu" contro! unit nd wirin= t 7ctor% Acceptnce *e"t wi!! not bepo""ib!e& Not !! 7ie!dbu" +evice" nd 77 $ie!d cb!e" wi!! be vi!b!e durin= 7A*& n prctice iti" di$$icu!t to =ther !! device" nd component" t one p!ce $or 7ctor% Acceptnce *e"t" due tovriou" con"trint"&7o!!owin= te"t" wi!! be crried on Smp!e 77 Se=ment&

Redundnc% or $u!t to!ernce A!rm nd me""=e $or $ie!dbu"

-eri$% tht "%"tem re=i"ter the $ie!dbu" device u"in= p!u= nd p!% $unction H,!u= p!%

men" uni @oop chec> wi!! be done u"in= one "mp!e te"t device& *hi" device wi!! be

""i=ned to ech "e=ment to chec> the !oop& R*+ Simu!tion wi!! be inc!uded in *e"t0


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.C/ 0ACT'RYACCEPTA"CETE/TPLA")- '0,

78 ;nstru&tured Testin5

An% un"tructured te"t # n% te"t out"ide the pproved 7A* procedure wi!! be conducted $ter 7A*conc!u"ion& A$ter comp!etion o$ "tructured te"tin= 5 d%" period wi!! be re"erved $orun"tructured te"tin=& *he e$$ect o$ un"tructured te"t on "%"tem per$ormnce wi!! be "tudied nddi"cu""ed be$ore per$ormin= n% "uch te"t&

7E /eliability Test

t i" the te"t $or continuou" opertion o$ the "%"tem over "i=ni$icnt period without $i!ureindictin= the vi!bi!it% o$ the "%"tem in !! "itution"&7or ,re.7A* the "%"tem wi!! be $u!!% in"t!!ed with !! con$i=urtion !oded nd !! (" connectedwith "imu!tion pne!& *he pre.7A* chec> wi!! be done on the "%"tem nd te"t record wi!! be=enerted&

A$ter ,re.7A* the cu"tomer wi!! per$orm the 7A*#7A* on the "me "%"tem& *hu" the "%"tem wi!!be continuou"!% te"ted " per di$$erent te"t" procedure o$ 7A* nd 7A*&

7 /etest #et)od

An% di"crepnc% $ound durin= te"tin= wi!! be corrected b% ,CS -endor 0n=ineer& *he rete"t wi!!

be conducted " per 7A* procedure&



29/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA") '0,

G TT "!;#NTAT4"N

G1 Test Lo5

A!! identi$ied te"t" wi!! be per$ormed 1 to en"ure the inte=rit% o$ )rdwre nd So$twre&0ch ction wi!! be per$ormed " indicted in the te"t procedure with the re"u!t ob"erved& *he7t *e"t Sheet" wi!! be mr>ed K(L $or ech "ucce""$u! "tep nd un"ucce""$u! te"t wi!! bemr>ed " KN(* (L& $ the re"u!t doe" not corre"pond to the eFpected re"u!t the 7A* *e"tSheet" wi!! be mr>ed " KNot (L nd n entr% wi!! be mde in the +e$icienc% !o= "heet&

G2 Test /esult

At the end o$ 7A* the hrdcop% o$ +e$icienc% @o=" *e"t Sheet" wi!! be =enerted " 7A*record& A!! te"t re"u!t" # record" wi!! be "i=ned b% ,CS -endor C(N*RAC*(R nd C@0N*repre"enttive"& (ne "et wi!! be copied to C(N*RAC*(R&

G8 Test is&re(an&ies

7A* di"crepncie" wi!! be documented in the $orm o$ 7A* +e$icienc% @o= Sheet&

*he +e$icienc% @o= wi!! note the dte o$ occurrence o$ prob!em prob!em report numberde"cription o$ prob!em ction t>en to correct the prob!em "ttu" o$ re"o!ution nd dte o$re"o!ution& +e$icienc% !o= wi!! !"o record !! chn=e" to hrdwre nd "o$twre& Cop% o$de$icienc% !o= wi!! be inc!uded in 7in! 7A* document& *he $ormt o$ the de$icienc% !o= "heet wi!!be provided t the time o$ 7A*&



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B $/"


31/96





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10 9A!T"/% A!!$TAN! TT /$"/T

4pon "ucce""$u! comp!etion o$ !! te"t" C@0N* C(N*RAC*(R nd ,CS -endor uthori?edrepre"enttive" wi!! "i=n n Acceptnce Certi$icte&

*he de$icienc% !o= wi!! be ttched to the te"t "heet" nd wi!! compri"e comp!ete record o$ !!$u!t" di"covered durin= 7A*&

*he $o!!owin= record" wi!! be =enerted durin= the 7A*:

7A* Certi$icte

+e$icienc% @o=

*e"t Sheet"

7in! 7A* meetin= M(M

Cop% o$ mr>.up"&



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11 9AT !/T494!AT =$4< ??>

Honeywell #iddle ast

9A!T"/% A!!$TAN! TT !/T494!AT

=$4< ??>

*)0 4N+0RSGN0+ )AS NS,0C*0+ AN+ *0S*0+ *)0 S9S*0M *(,CS -0N+(R +(C4M0N* N(&

AN+ ACC0,*S *)A* *)0 +CS S9S*0M MAN47AC*4R0+ 7(RSA4+ ARAMC( 'ADAN ,R('0C* HARAMC( ,R('0C* N(& B.1.155I

)AS B00N B4@* *( *)0 AGR00+ S,0C7CA*(NS -ARA*(NSAN+

A**AC)0+ @S*0+ 0/C0,*(NS AN+ M00*S *)0 R034R0M0N*S(7

C(N*RAC*(R ,&( N(&

7A* @(CA*(N : )one%we!! +*- Strt +te 0nd +te.............. ............

9or Aram&o 9or ??? 9or Honeywell

!L4NT !"NT/A!T"/ $! Vendor

Title: Title: Title:

ate: ate: ate:



33/96





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12 A$$N4? 01 D $/"+!T $!494!AT4"N

*he de"i=n o$ "%"tem i" b"ed on be!!ow project "peci$iction"&r No es&ri(tion o&ument No

1 Automtion +e"i=n Criteri ,,.118

2 0mer=enc% Shutdown S%"tem ,,.118158

Burner Mn=ement S%"tem ,,.11815

,roce"" Contro! S%"tem (verview ,,.11816

5 ,roce"" Contro! S%"tem nte=rtion ,,.118161

,CS Con$i=urtion Guide!ine" ,,.11816

8 Contro! nd Mr"h!!in= Cbinet" Speci$iction in ,,.11816

Mintennce *rinin= S%"tem ,,.118161 Mn=ement n$ormtion S%"tem ,,.118168

11 7ie!dbu" 7oundtion Speci$iction ,,.11816

12 )rt Speci$iction ,,.1181

1 Smrt -!ve Monitorin= S%"tem S-MS ,,.11811

1 Smrt Shutdown -!ve Monitorin= S%"tem SD-MS ,,.11812

15 A!rm Mn=ement S%"tem ,,.1181

16 +t Ac


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r No es&ri(tion o&ument No

5 Contro! Room @%out ,,.118

18 A$$N4? 08 D TT orms and re&ord

181 $)ysi&al 4ns(e&tion o !abinets* "(erator tations

1&1&1 (pertor Sttion" Chec>

1&1&1&1 (pertor Sttion NAM0

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% nd document tht !! the )rdwre rein"t!!ed&

$re-reuisite )rdwre nd Approved drwin=" i""ued $or con"truction "h!! be vi!b!e

/eeren&e o&ument Con"o!e +rwin=" . NMR62&5 6

Test $ro&edure TT /esult

No Test etail Test 4tem "F N"F /TT "F

1 1&1 -eri$% Con"o!e de"i=n i" " per pproved Con"o!e+i=rm

1&2 -eri$% Con"o!e 0Fterior $ree o$ "i=ni$icnt

mr>"#"crtche"1& -eri$% proper open nd c!o"in= o$ door" nd

hnd!e !oc>"

1& -eri$% !! component" re correct!% !be!!ed

1&5 Con$irm Ground br" re in"t!!ed " re the di"tribution o$ S%"tem ,ower H12-ACI&

,urpo"e: (ver!! cceptnce o$ thi" modu!e b% Cu"tomer B9:

+A*0:

SGNA*4R0:



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.C/ 0ACT'RYACCEPTA"CETE/TPLA"3& '0,

1&1&2 S%"tem Cbinet" Chec>

1&1&2&1 S%"tem Cbinet NAM0

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% nd document tht !! the )rdwre rein"t!!ed


/eeren&e o&ument S%"tem Cbinet +rwin=" . NMR62&5 6



1 1&1 -eri$% cbinet )rdwre nd de"i=n i" " perpproved Cbinet +rwin="

1&2 -eri$% bi!! o$ mteri! HB(MI

1& -eri$% Cbinet 0Fterior $ree o$ "i=ni$icntmr>"#"crtche"

1& -eri$% proper open nd c!o"in= o$ door" ndhnd!e !oc>"

1&5 -eri$% cbinet nd !! component" re correct!%!be!!ed

1&6 -eri$% circuit bre>er" nd power wirin= i" "re the di"tribution o$ S%"tem ,ower H12-ACI nd 2- +C ,ower


+A*0:

SGNA*4R0:



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.C/ 0ACT'RYACCEPTA"CETE/TPLA"3, '0,

1&1& Server Cbinet" Chec>

1&1&&1 Server Cbinet NAM0

NA#



/eeren&e o&ument Server Cbinet +rwin=" . NMR62&5 6



1 1&1 -eri$% cbinet )rdwre nd de"i=n i" " perpproved Cbinet +rwin="



1& -eri$% proper open nd c!o"in= o$ door" nd hnd!e!oc>"

1&5 -eri$% cbinet nd !! component" re correct!%!be!!ed

1&6 -eri$% circuit bre>er" nd power wirin= i" "re the di"tribution o$ S%"tem ,ower H12- ACI


+A*0:

SGNA*4R0:



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.C/ 0ACT'RYACCEPTA"CETE/TPLA"3* '0,

1&1&: Networ> Cbinet" Chec>

1&1&&1 Networ> Cbinet NAM0

NA#



/eeren&e o&ument Networ> Cbinet +rwin=" . NMR62&5 6



1 1&1 -eri$% cbinet )rdwre nd de"i=n i" "per pproved Cbinet +rwin="



1& -eri$% proper open nd c!o"in= o$ door"nd hnd!e !oc>"

1&5 -eri$% cbinet nd !! component" recorrect!% !be!!ed

1&6 -eri$% circuit bre>er" nd power wirin= i"" re the di"tribution o$ S%"tem ,owerH12- ACI


+A*0:

SGNA*4R0:



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.C/ 0ACT'RYACCEPTA"CETE/TPLA"3- '0,

1&1&5 77,S S%"tem Mr"h!!in= Cbinet" Chec>

1&1&5&1 77,S S%"tem Mr"h!!in= Cbinet . NAM0

NA#



/eeren&e o&ument 77,S Cbinet +rwin=" . NMR62&5 6








1&6 -eri$% circuit bre>er" nd power wirin= i"" re the di"tribution o$ S%"tem ,owerH12- ACI nd 2- +C ,ower


+A*0:

SGNA*4R0:



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1&1&6 +CS Mr"h!!in= Cbinet" Chec>

1&1&6&1 +CS Mr"h!!in= Cbinet NAM0

NA#



/eeren&e o&ument Mr"h!!in= Cbinet +rwin=" . NMR62&5 6








1&6 -eri$% tht cb!e bund!e" in duct" re$!eFib!e nd "u$$icient "pce $or $uture

eFpn"ion i" vi!b!e1& Con$irm circuit bre>er" nd power wirin=

i" " re the di"tribution o$ S%"tem ,owerH12- ACI nd 2- +C ,ower


+A*0:

SGNA*4R0:



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182 erers and tations !)e&k

1&2&1 Server )rdwre Chec> +MD.A-ES.1

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% nd document tht !! the Server # Eor>"ttion ,C )rdwre re in"t!!ed con$i=ured nd wor>in= proper!%

$re-reuisite Eindow" 28 Server (pertin= S%"tem mu"t be !oded $or the Server" ndEin (pertin= S%"tem mu"t be !oded on !! the Eor> "ttion ,CO"

/eeren&e o&ument

Test $ro&edure /euired TT /esult

No Test etail Test 4tem "F N"F/TT"F

1 1&1 -eri$% Mnu$cture Mode! no H+0@@ R1I

1&2 -eri$% )rd di"> Cpcit% nd"peci$iction"

8 GB

1& -eri$% RAM deti!" GB

1& -eri$% pre"ence o$ +-+ +rive

1&5 -eri$% opertin= "%"tem Eindow" 28


+A*0:

SGNA*4R0:



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1&2&2 Sttion )rdwre Chec>

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% nd document tht !! the Server # Eor>"ttion ,C )rdwre re in"t!!ed con$i=ured nd wor>in= proper!%

$re-reuisite Eindow" 28 Server (pertin= S%"tem mu"t be !oded $or the Server" ndEin (pertin= S%"tem mu"t be !oded on !! the Eor> "ttion ,CO"

/eeren&e o&ument

Test $ro&edure /euired TT /esult

No Test etail Test 4tem "F N"F/TT

"F1 1&1 -eri$% Mnu$cture Mode! no H+0@@ *5I

1&2 -eri$% )rd di"> Cpcit% nd"peci$iction"

2 GB

1& -eri$% RAM deti!" GB

1& -eri$% pre"ence o$ +-+ +rive

1&5 -eri$% opertin= "%"tem Ein


+A*0:

SGNA*4R0:



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1&2& So$twre Chec>

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% nd document tht the 0Fperion So$twre i"in"t!!ed nd con$i=ured on "erver" nd "ttion" " "peci$ied nd wor>in=proper!%&

$re-reuisite Eindow" 28 Server (pertin= S%"tem mu"t be !oded $or the Server" ndEin (pertin= S%"tem mu"t be !oded on !! the Eor> "ttion ,CO"0Fperion ,S "o$twre mu"t be !oded&Server mu"t be (N nd !o= on " dmini"trtor

/eeren&e o&ument So$twre @icen"e Certi$icte



1 1&1 7rom S%"tem Menu =o to S%"tem Con$i=urtion.PGener! .P Server @icen"e +eti!"&-eri$% S%"tem number =in"t So$twre @icen"eCerti$icte

1&2 C!! up K"%""trtupp=e&htmL on the "ttion ndveri$% )one%we!! 0Fperion ,S "o$twre ver"ion&-eri$% tht !! "ttion" re runnin= with "me ver"ion


+A*0:

SGNA*4R0:



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188 nter(rise #odel !)e&k D

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% the 0nterpri"e Mode! $or the project&

$re-reuisite Server mu"t be (n

/eeren&e o&ument NMR62&1: S%"tem Architecture +w=NMR62&2: A""et Con$i=urtionNetwor> +e"i=n +ocument

Test $ro&edure 9AT TT


1 1&1 7rom the 0n=ineerin= Eor>"ttion !o=in with n0NG !eve! ccount open Con$i=urtion Studio ndveri$% tht c!ient connection cn be e"tb!i"hed H!o=inI to the 0M+B "%"tem to be te"ted& H7rom Q(ther tr=et" *bQ Se!ect *r=et *%pe 0,S S%"tem nd tr=et Nme 7ie!d ServerNmePI&

22&1

2&2

nter(rise erers-eri$% S%"tem nme " de$ined in NMR62&11&

-eri$% the "%"tem contin" Server" " de$ined inNMR62&11&

&1 Asset #odel7rom Con$i=urtion Studio open the A""et Bui!dernd veri$% tht the A""et tree i" con$i=ured " de$inedin the "ection &1 o$ NMR62&2: AttchmentT6 .

A""et Con$i=urtion&


+A*0:

SGNA*4R0:



44/96





HWL DOC. NO.: $1$&&%13%.C/%0AT


18E erer !oni5uration !)e&k D

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% the con$i=urtion o$ "erver&

$re-reuisite Server mu"t be (n

/eeren&e o&ument NMR62&11: Con$i=urtion nd Grphic" Guide!ineNMR62&2:Con"o!e Con$i=urtion



1 Chec> the "erver "ettin=" $or the item"mentioned be!ow&

1&1 ystem !oni5uration A settin5s-eri$% +i"tributed Server con$i=urtion "de$ined in NMR62&11

1&2 ystem ;sers I e&urity =erer!oni5uration>-eri$% S%"tem 4"er" "ecurit% " de$inedin NMR62&2 ttchmentT15 Securit% nd

Acce"" ,rotection&

1& Lo5i&al !onsole =erer !oni5uration>-eri$% !! !o=ic! con"o!e" hve been

con$i=ured " de$ined in ,C++ document&1& !onsole I 9leJ tation =erer

!oni5uration>-eri$% !! Con"o!e nd 7!eF Sttion" hvebeen con$i=ured " de$ined in ,C++document

1&5 erer @ide ettin5s-eri$% "erver Eide "ettin= " perNMR62&11

1&6 9ile re(li&ation =/edundant serers>(n "ttion =o to Con$i=ure .P 7i!eRep!ictionChec> @0+ "ttu" $or the con$i=ured $i!e

rep!iction&H0Fpecttion : Green @0+ . $or "ucce""$u!!%comp!etion o$ rep!ictionI

1& $rinters-eri$% printer con$i=urtion nd ""i=nment$or the "erver " de$ined in ,C++document


+A*0:

SGNA*4R0:



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HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA"2& '0,



46/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA"2, '0,

18 !onsole I 9leJ tation !oni5uration !)e&k

1&5&1 Con"o!e # 7!eF Sttion NAM0

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% the con$i=urtion o$ Con"o!e nd 7!eF Sttion

$re-reuisite Sttion mu"t be (n

/eeren&e o&ument NMR62&2: Con"o!e Con$i=urtion



1 1&1 Go to Sttion P Connection ,ropertie" P +i"p!%"nd veri$% tht di"p!% "erch pth $or "%"tem ndcu"tom di"p!%" re con$i=ured " per "ection 11&o$ ,C++ document

1&2 -eri$% 0Fperion ,S Sttion connect" to thecorrect "erver . Hn Sttion $rom the Sttu" Brveri$% the "erver nmeI H0Fpecttion: Sttion i"connected to correct "erverI

1& Note: *hi" te"t wi!! be veri$ied durin= "erverredundnc% chec>&Shutdown primr% 0Fperion ,S Server nd veri$%uFi!ir% "etup con$i=urtionH0Fpecttion" $or 7!eF Sttion: $ter "hutdown o$primr% "erver the $!eF "ttion connect" to bc>.up"erver&IH0Fpecttion" $or Con"o!e Sttion: $ter "hutdowno$ primr% "erver the Con"o!e "ttion connect" to!oc! ho"tI

1& Note: App!icb!e on!% $or Con"o!e "ttion&*urn o$$ 0,S "erver" nd veri$% tht Con"o!e

Sttion communicte" with C HC!! up deti!di"p!% o$ C contro!!er nd ob"erve the "ttu" I

1&5 -eri$% ""et ""i=nment o$ the "ttion&Note: $ the "ttion i" prt o$ con"o!e then chec>con"o!e ""i=nment&

,urpo"e: (ver!! cceptnce o$ thi" modu!e b% Cu"tomer B9:+A*0:

SGNA*4R0:



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.C/ 0ACT'RYACCEPTA"CETE/TPLA"2* '0,

186 $rinter !oni5uration !)e&k

1&6&1 ,rinter . NAM0

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% the $unctionin= o$ ,rinter"&

$re-reuisite Sttion mu"t be (n

/eeren&e o&ument



1 1&1 -eri$% i$ the networ> printer" re on ndconnected to the networ>&

1&2 Re


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.C/ 0ACT'RYACCEPTA"CETE/TPLA"2- '0,

187 J(erion Nodes !)e&k

1&&1 Server Redundnc% Chec> . NAM0

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% tht the "erver redundnc% HServer A Server BI i" wor>in= proper!%&

$re-reuisite Both "erver" re powered on nd "%nchroni?ed

/eeren&e o&ument


No Test etail Test 4tem "F N"F /TT "F1 1&1 C!! up the Server Redundnc% Sttu" di"p!% b%

"e!ectin= -iew P S%"tem Sttu" P ServerRedundnc% $rom the Sttion menu&*he @0+" in the @in> Sttu" =roup "hou!d indictethe $o!!owin=:@in> H@NI: . Green Bui!t@in> 1 H@N1I: . B!c> @in> Not bui!t

1&2 -eri$% tht the @0+ in the ,rimr% Server =roup i"=reen with teFt KRunnin=L neFt to it&

A!"o veri$% tht the @0+" in the Bc>up Server =roupre =reen with teFt KS%nchroni?edL nd KRunnin=LneFt to them&

1& Shutdown primr% HServer BI 0Fperion "erver&Secondr% "erver HServer AI wi!! become newprimr% "erver but it wi!! not be "%nchroni?ed&

1& Strt Server B: C!ic> Strt .P ,ro=rm" .PAdmini"trtor *oo!" .P Service" nd veri$% tht !!0Fperion ,S "ervice" with "trt.up t%pe utomticre up nd runnin=&

1&6 C!ic> Strt .P ,ro=rm" .P )one%we!! 0Fperion ,S.PC!ient So$twre .P Sttion to veri$% tht "ttionpp!iction wor>" proper!%&

1& Se!ect the S%nchroni?e button to "%nchroni?e the two"erver"& *he 0Fperion ,S dtb"e on the primr%"erver wi!! be utomtic!!% copied to the bc>up

"erver& Eithin $ew minute" the "%"tem" "hou!d be"%nchroni?ed nd runnin= in redundnt mode& *he"%nchroni?tion indictor Hthe $ir"t @0+ $or theBc>up Server "hou!d chn=e $rom red to =reen ndthe teFt chn=e $rom not "%nchroni?ed to"%nchroni?ed&I

1&8 Chec> the "%"tem "ttu" durin= the chn=eover o$the "erver"& (b"erve tht the "%"tem "ttu" "h!! behe!th% $or the other node"&

1& -eri$% uFi!ir% "etup con$i=urtion on "ttion" " per



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NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% tht the "erver redundnc% HServer A Server BI i" wor>in= proper!%&

$re-reuisite Both "erver" re powered on nd "%nchroni?ed

/eeren&e o&ument



"ection1&5Con"o!e nd 7!eF Sttion con$i=urtionchec>&

1&1 Repet the bove procedure $or bc>up "erver ndveri$%&


+A*0:

SGNA*4R0:



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.C/ 0ACT'RYACCEPTA"CETE/TPLA"&$ '0,

1&&2 4p=rde o$ S%"tem So$twre Chec> . NAM0

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% the up=rde o$ $irmwre in redundnt Serie"C (M

$re-reuisite *he Contro!!er in (N*he redundnt (M to be te"ted i" con$i=ured nd !oded in the "%"tem*he redundnt (M to be te"ted i" in +@0 "tte

/eeren&e o&ument



1 1&1 C!ic> Strt on the t"> br nd choo"e Run to open theRun di!o= boF

1&2 C!ic> the Brow"e button to open the Brow"e di!o= boF

1& Nvi=te to the director% !oction .P C:,ro=rm7i!e"U)one%we!!U0Fperion ,SU0n=ineerin=*oo!"US%"temU7irmwreUC*oo!"

1& @unch C*oo!" pp!iction b% eFecutin= C*oo!"&eFe $i!e

1&5 Eit $or the modu!e !i"tin= tb!e to pper in the C*oo!window

1&6 Chec> the modu!e $or which $irmwre to be up=rded

1& Se!ect @od 7E button to "trt $irmwre up=rde

1&8 Monitor pro=re"" o$ the up=rde in the "ttu" me""=eboF nd the "ttu" co!umn&4pon comp!etion o$ up =rdtion eFit $rom C*oo!pp!iction&


+A*0:

SGNA*4R0:



51/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA"&1 '0,

18G Network !)e&k

1&8&1 Networ> Node" Chec>

4$ Addresses - !!/* $4&

/eeren&e o&ument Networ> +e"i=n +ocumentS%"tem Architecture +rwin=



-eri$% the , ddre"" o$ ech node " per Networ>+e"i=n +ocument " be!ow

1 1&1 7or !! "erver" nd "ttion" =o to @AN connection"%mbo! in t"> br; doub!e c!ic> on the connectionicon nd open the networ> propertie" $or *C,#,nternet protoco! nd veri$% the , Addre""&

1&2 7or C Contro!!er C!! up the deti! di"p!% o$ theContro!!er on "ttion nd veri$% the , ddre""&

1& 7or !! Networ> Switche" c!! up the deti! di"p!%o$ ech "witch nd veri$% the , Addre"" Subnet

M"> nd +e$u!t Gtew% "ettin="1& -eri$% 7*0 +evice ndeF $or !! 7*0 node" u"in=

7*0 "ttu" di"p!%


+A*0:

SGNA*4R0:



52/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA"&) '0,

1&8&2 7*0 Redundnc% Chec>

9T /edundan&y

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% tht the 7*0 redundnc% i" wor>in= proper!%&

$re-reuisite 0Fperion Node" connected on 7*0 Networ>

/eeren&e o&ument



1 1&1 C!! up the 7*0 Sttu" AuFi!ir% +i"p!% b% c!ic>

StrtP ,ro=rm"P )one%we!! 0Fperion,SPS%"tem Mn=ement +i"p!%P7*0 Sttu"+i"p!%&

1&2 -eri$% "ttu" o$ the 7*0 connection" "ttu" K(L o$!! pp!icb!e node" connected on 0thernet networ>&

1& 7or n% prticu!r node unp!u= the primr% 0thernetconnection the 7*0 "ttu" di"p!% "how" tht therei" no communiction throu=h the primr% whi!e theredundnt cb!e i" (& *he "ttu" di"p!% wi!! =iven ( me""=e once the primr% i" re"tored&

1& A!"o veri$% the uninterrupted "ttion connection with"erver " we!! " the window" wor>=roupconnectivit% whi!e one o$ the 7*0 cb!e i"

unp!u==ed&1&5 Repet the "me procedure $or redundnt cb!e

nd veri$%&


+A*0:

SGNA*4R0:



53/96





HWL DOC. NO.: $1$&&%13%.C/%0AT


1&8& 7*0 Switch Redundnc% Chec> . NAM0

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% tht the Networ> Switch redundnc% i" wor>in=proper!%&

$re-reuisite A!! pp!icb!e Node" connected to Networ> Switch&

/eeren&e o&ument



1 1&1 C!! up the 7*0 Sttu" AuFi!ir% +i"p!% b% c!ic> StrtP,ro=rm"P )one%we!! 0Fperion ,SPS%"temMn=ement +i"p!%P7*0 Sttu" +i"p!%&

1&2 -eri$% "ttu" o$ the 7*0 connection" "ttu" K(L o$ !!pp!icb!e node" connected on 0thernet networ>&

1& 7or ,rimr% Networ> Switch unp!u= the ,ower Supp!%connection&

1& *he di"p!% "how" tht there i" no communictionthrou=h the ,rimr% N#w Switch !in> "ttu" i" KSi!entLwhere" the Secondr% Networ> Switch !in> "ttu" i"K(L&*he "ttu" di"p!% wi!! =ive n K(L me""=e once the,rimr% Networ> Switch Connection i" re"tored&

1&5 A!"o veri$% the uninterrupted "ttion connection with"erver " we!! " the window" wor>=roup connectivit%whi!e Networ> Switch i" powered o$$&

1&6 Repet the "me procedure $or Secondr% networ>"witch nd veri$%&


+A*0:

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54/96





HWL DOC. NO.: $1$&&%13%.C/%0AT


18B !800 !ontroller Nodes !)e&k

1&;&1 Contro!!er . NAM0

1&&1&1 ,ower Chec>

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% nd document tht !! the power HAC nd +Cvo!t=eI on the ( ,ne!" i" pre"ent nd connected " per S%"tem Cbinet+rwin="

$re-reuisite Cbinet mu"t be 0ner=i?ed&

/eeren&e o&ument S%"tem Cbinet +rwin=" NMR62&6



1 1&1 -eri$% nd record !! the wirin= i" " "peci$ied in theS%"tem Cbinet +rwin=

1&2 Eith Mu!ti.meter me"ure the vo!t=e cro"" @inend neutr!& -eri$% nd record the vo!t=e

1& Eith Mu!ti.meter me"ure the vo!t=e cro""Neutr! nd =round& -eri$% nd record the vo!t=e&

1& Eith the vo!tmeter me"ure the vo!t=e cro"" ,

HVI nd N H.I& -eri$% nd Record tht the v!ue i"between 2.26 - +C&

1&5 -eri$% nd record the $unctionin= o$ 7n" *ube!i=ht nd Smo>e detector&


+A*0:

SGNA*4R0:



55/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA"&& '0,

1&&1&2 C Contro!!er Redundnc% Chec>

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% tht the contro!!er redundnc% i" wor>in=proper!%

$re-reuisite Contro!!er Sttion mu"t be 0ner=i?ed&

/eeren&e o&ument



1 1&1 C!! up the C Contro!!er deti! di"p!% $rom theSttion nd en"ure tht contro!!er" re"%nchroni?ed

1&2 n the S%"tem cbinet veri$% tht the "ttu" @0+o$ the primr% contro!!er i" =reen nd the"econdr% contro!!er i" (rn=e&

1& *urn o$$ power o$ the contro!!er 1H,rimr%I b%removin= the $u"e&

1& Chec> Sttu" o$ contro!!er 2 HSecondr% I

1&5 *urn on power $or the contro!!er 1 b% $iFin= the$u"e&

1&6 Eit unti! contro!!er boot" nd the% re"%nchroni?ed

1& Chec> "%"tem "ttu" $or he!thine"" o$ othernode" nd !rm "ummr% $or the nnouncin= theContro!!er !rm"&

1&8 Repet bove "tep" $or contro!!er 2 to "witch bc>the contro!!er"O "tte" " it w" be$ore the te"t


+A*0:

SGNA*4R0:



56/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA"&, '0,

1&&1& C ( @in> Cb!e Redundnc% Chec>

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% tht the ( @in> Cb!e redundnc% i" wor>in=proper!%

$re-reuisite C mu"t be 0ner=i?ed&

/eeren&e o&ument



1 1&1 Monitor the (@N to be te"ted in the (pertor"ttion&

1&2 +i"connect the #( @in>.1A; veri$% tht #( @in>.1A$i!ure i" indicted&

1& Reconnect #( @in>.1A cb!e to C& Note:(@N 0rror doe" not c!er&

1& Se!ect R0S0* 0RR(RS&

1&5 Se!ect 0NB ,0RSEA,

1&6 Eit unti! error" re c!ered&

1& +i"connect the #( @in>.1B; veri$% tht #( @in>.1B$i!ure i" indicted&

1&8 Reconnect the #( @in>.1B to C&

1& Se!ect R0S0* 0RR(RS&

1&1 Se!ect 0NB ,0RSEA,

1&11 Eit unti! error" re c!ered&

1&12 Repet bove "tep" $or (@N.2&


+A*0:

SGNA*4R0:



57/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA"&* '0,

1&&1& C ,ower Supp!% Redundnc% Chec>

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% tht the ,ower "upp!% redundnc% i" wor>in=proper!%


/eeren&e o&ument



1 1&1 n the S%"tem cbinet veri$% tht the power @0+ o$C Contro!!er i" =reen

1&2 Switch o$$ the ,rimr% ,ower Supp!% nd veri$% tht"%"tem i" he!th% nd "ti!! wor>in=

1& Note the power "upp!% $i!ure !rm&

1& Switch (n the ,ower Supp!%&

1&5 Repet bove "tep" $or Redundnt ,ower Supp!%&

1&6 Switch o$$ both the power "upp!ie" nd min" "witch&(b"erve tht the C Contro!!er con$i=urtion i"retined b% the C Memor% Bc>up&

1& Mnu!!% do wrm "trt o$ the contro!!er&


+A*0:

SGNA*4R0:



58/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA"&- '0,

1&&1&5 C ( Modu!e Redundnc% Chec>

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% tht the ( Modu!e redundnc% i" wor>in=proper!%

$re-reuisite C (M" mu"t be 0ner=i?ed&

/eeren&e o&ument



1 1&1 C!! up the deti! di"p!% o$ the redundnt (M tobe te"ted on the opertor "ttion nd veri$% tht the"ttu" o$ the both (M" i" (&

1&2 n the S%"tem cbinet veri$% tht the "ttu" @0+ o$the primr% (M i" =reen nd the "econdr% (M i"mber&

1& Remove the power to the primr% (M b% removin=the $u"e ho!der $rom the (*A&

1& n the "%"tem cbinet the "ttu" @0+ o$ theredundnt (M turn" to Green indictin= tht it i"now primr%&

1&5 -eri$% n !rm i" tri==ered indictin= $u!tcondition o$ the ,rimr% (M

1&6 Repet bove "tep" $or the redundnt (M,urpo"e: (ver!! cceptnce o$ thi" modu!e b% Cu"tomer B9:

+A*0:

SGNA*4R0:



59/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA"& '0,

1&&1&6 Rep!cement o$ Redundnt Serie" C (M

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% the on !ine rep!cement o$ the redundntSerie" C ( Modu!e


/eeren&e o&ument



1 1&1 C!! up the deti! di"p!% o$ the redundnt (M on nopertor "ttion veri$% tht the "ttu" o$ the both(M" i" (

1&2 Remove the power to the primr% (M b% removin=the $u"e ho!der $rom the (*A&

1& @oo"en the "crew" t ech "ide o$ the p!"tic cover remove the ( Modu!e $rom the (*A bord ndconnector

1& n the "%"tem cbinet the "ttu" @0+ o$ theredundnt (M turn" to Green indictin= tht it i"now primr%& -eri$% tht the "%"tem i" $unctionin=under norm! condition"

1&5 n"ert the new ( Modu!e onto (*A bord

1&6 Secure the ( Modu!e to the (*A bord nd crrierb% ti=htenin= the "crew"&

1& -eri$% tht the new ( Modu!e boot" up to the +@0"tte&

1&8 @od the $irmwre which i" the "me ver"ion " w"runnin= in the o!d contro!!er&

1& n Contro! Bui!der per$orm K@od with content"L&

1&1 -eri$% the "ttu" o$ the new (M i" ( nd it h"become "econdr%


+A*0:

SGNA*4R0:



60/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA",$ '0,

1&&1& Spre Cpcit% Chec>

NA#

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% the re 7R00M0MN


+A*0:

SGNA*4R0:



61/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA",1 '0,

1810 !800 !ontroller Loo( !)e&k

1&1&1 An!o= nput

Analo5 4n(ut Loo( !)e&k

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% tht ech An!o= input i" con$i=ured ndwor>in= proper!%&

$re-reuisite *he Sttion mu"t be (pen& Contrctor to provide =" detector nd $our wiretrn"mitter $or !oop" veri$ictionSpre point" wi!! be con$i=ured temporri!% $or thi" te"t

/eeren&e o&ument ( A""i=nment Eirin= deti!" Mr"h!!in= Cbinet +rwin="



1 1&1 (pen Contro! modu!e point deti! di"p!% $or de"ired An!o= nputin the "ttion&

1&2 Connect the "i=n! "imu!tor to the An!o= input mr"h!!in=termin!" " per the wirin= di=rm" # deti!"Note: Spre point" wi!! be chec>ed $rom the R*, !oction

1& Supp!% mA "i=n! input with the "i=n! "imu!tor to "imu!tethe v!ue o$ the input rn=e& -eri$% tht the point v!ue i"e


62/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA",) '0,

1&1&2 An!o= (utput

Analo5 "ut(ut Loo( !)e&k

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% tht ech An!o= output i" con$i=ured ndwor>in= proper!%&

$re-reuisite *he Sttion mu"t be (pen&Spre point" wi!! be con$i=ured temporri!% $or thi" te"t




1 1&1 Set the @oop C!ibrtor to the current "c!e&1&2 Connect the @oop C!ibrtor to the "e!ectedAn!o= output point $ie!d cb!e *B termin!" in themr"h!!in= cbinetNote: Spre point" wi!! be chec>ed $rom the R*,!oction&

1& (pen the Contro! Modu!e point deti! di"p!% o$the de"ired An!o= output point&7orce the output "i=n! to v!ue o$ theoutput rn=e& -eri$% tht the ob"erved v!ue i"e


63/96


64/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA",2 '0,

1&1&: +i=it! (utput

i5ital "ut(ut Loo( !)e&k

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% tht ech +i=it! output i" con$i=ured ndwor>in= proper!%&

$re-reuisite *he Sttion mu"t be (pen&Spre point" wi!! be con$i=ured temporri!% $or thi" te"t




1 1&1 Set the di=it! Mu!ti.meter to the -o!t=e "c!e&1&2 Connect the Mu!ti.meter to the $ie!d cb!e *Btermin!" in the mr"h!!in= cbinet $or the "e!ecteddi=it! (utput point&Note: Spre point" wi!! be chec>ed $rom the R*,!oction&

1& (pen the corre"pondin= Contro! Modu!e point deti!di"p!% $or the "e!ected +i=it! output point&

1& 7orce the output "i=n! to (N& -eri$% tht theob"erved v!ue i" 2- +C& Record the v!uedi"p!%ed on the di=it! Mu!ti.meter on the $orm&

1&5 Repet bove "tep with output "i=n! " (77& -eri$%tht the ob"erved v!ue i" - +C& Record the v!ue

di"p!%ed on the di=it! Mu!ti.meter on the $orm&1&6 Repet the bove "tep" $or !! the +i=it! output"


+A*0:

SGNA*4R0:



65/96





HWL DOC. NO.: $1$&&%13%.C/%0AT

.C/ 0ACT'RYACCEPTA"CETE/TPLA",& '0,

1811 !800 $oint !oni5uration !)e&k

!800 $oint !oni5uration !)e&k

$ur(ose *he purpo"e o$ thi" te"t i" to veri$% tht the point" con$i=ured in the "%"tem i" "per the dtb"e provided b% the Contrctor nd =reed de$u!t prmeter" inthe 7+S&

$re-reuisite *he Sttion mu"t be (pen&

/eeren&e o&ument So$twre dtb"e provided b% the Contrctor



1 1&1 0Fport" prmeter" $or *= nme +e"cription 0n=&4nit A""et @ow Rn=e )i=h Rn=e A!rm *rippoint" A!rm ,riorit% Stte *eFt" Contro! Actionnput +irection $rom "%"tem in to cce"" dtb"e

1&2 mport the Contrctor provided dtb"e in to thebove cce"" dtb"e&

1& Compre the two dtb"e" nd =enerte report $orthe di"crepncie" i$ n%&

,urpo"e: (ver!! cceptnce o$ thi" modu

Reference Doc 01055 XX DCS FAT Rev00A

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