Top Banner

of 26

Reducing the Clinker Factor in Cement Manufacture

Jun 04, 2018

Download

Documents

Hazem Diab
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    1/26

    !"#$%&'( *+" ,-&'."/ 01%*2/ &'

    ,"3"'* 41'$51%*$/"6 7 ,+2&%" 52/8"9"-2:&'( ,2$'*/&";

    !"#$% '"(()*"+),"$ *-%.--$ /012 )$3 45267 58*)

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    2/26

    0GG8H8"I%&* &' 522# :/29&;&2'J

    ?A7KL?H7@8MN 41-1/&1N 8"'($"J

    M?AKLA!HM-$3;N $/D1' (/2O*+J

    4GML B!PAQL R!GSKA4M LG MGKFA

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    3/26

    ./0123/#./4H@* O&-- %+1'(" 2$/ *2#1TU; %2'%":* 25

    -&9&'(J

    4GML B!PAQL R!GSKA4M LG MGKFA

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    4/26

    A1/*+V$1.";N +$//&%1'";N W22#;

    31." 32/" %23:-&%1*"# *+"

    ;&*$1>2'N 1D29" 1-- &' 29"/

    :2:$-1*"# 1/"1;===

    8@M7MLA!M XG!MAQ L?A M@LB7L@GQ

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    5/26

    561./6.%1' D" 1 ;$&*1D-" *22- *2 +"-: %+1'(" *+"%$//"'* ;&*$1>2'Y

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    6/26

    ,@8A4UM @QQGF7L@GQ 4G8AK

    7238964

    8.#:/8618.#

    !;%;?@%AB;2'

    .H@'%;?'(*$= 7%AC,+&A(>;( $ FA%I!;%$* $ ,(;B'%$* $ ,(;B'%F;*D $ =A+$= ?$+D;('@%AC,+'% ;( 6,J$

    !,(C;(KHM1-";J

    !,(C;(K

    H7%1#"3&%;:2';2/;J

    Q2

    [";

    @3:/29":1/13

    "*"/;

    4.6N/16:M 7:6O:P.H31%+&'"/T \ .'2O]+2OJ

    5;C'

    'Q'+*D$(CJAAI

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    7/26

    CONCRETE 600-800 MJ/ton

    WOOD

    Cut wood

    Multilayer board

    500 MJ/ton

    4000 MJ/ton

    GLASS 15700 MJ/ton

    STEEL

    (from scrap)

    21000 MJ/ton

    11000 MJ/ton

    ALUMINUM

    (recycled)

    164000 MJ/ton

    18000 MJ/ton

    PLASTICS

    HDPE 81000 MJ/ton

    Data taken from a lecture by Prof. K. Scrivener, EPFL,Switzerland, 2005

    L2 "'%2$/1(" 31;;&9" $;1(" 25 -2O "3D2#&"# "'"/(T

    :/2#$%*;Y S:6O 43 4N. 23345T

    R!@Q,@RKAM G0 GB! XG!^

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    8/26

    L2 1%+&"9" *+/2$(+ &''291>2' 1 /1#&%1- &'%/"1;" &'

    /";2$/%" $;" "_%&"'%TY >U$+*A% V A% !$+*A% WXTGY

    R!@Q,@RKAM G0 GB! XG!^

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    9/26

    Wilma, Octubre2005, cat 5, wind

    250 kph

    Rita, Septiembre2005, cat 5, wind 250

    k.p.h, No. 5

    Dennis, Julio 2005,cat. 4, wind 240 kph

    Ike, September 2008,cat. 4, wind 230 kph

    Gustav, August 2008,cat. 4, wind 240 kph

    R!@Q,@RKAM G0 GB! XG!^

    To design and builddisaster safe houses

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    10/26

    SKAQ8A8 ,A4AQL ,GQ,!ALA

    H2O ++

    +

    Normal concrete 15 35 MPa Up to 50% pozzolan

    Medium strengthconcrete

    35 60 MPa 15% - 35% pozzolan

    SECONDARY REACTION

    Since 1980 cement replacement materials have been used...

    MAIN REACTION

    Lime Pozzolan

    (admixture)

    CSH

    CSH Portlandite (lime )Portland cement

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    11/26

    A`74RKA6 RGaaGK7QM GBL G0 7P!@]X7MLAM

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    12/26

    G$/ 1::/21%+ *2 :/2#$%"

    1 C(/""'E %2'%/"*"

    !"#$%" &3:1%* 25

    GR, $;"@3:/29" %2'%/"*" :/2:"/>"; b

    "'9&/2'3"'*1- :/2I-"

    B;" (22# M,4;

    H1%>9" :2cc2-1';J

    B;" 25 1%>9"

    I--"/; H,,]4^J

    !"#$%" %-&'."/

    51%*2/ &' %"3"'*

    7-*"/'1>9" %"3"'*

    %+"3&;*/T

    @3:/29" *+/2$(+

    (/&'#&'(

    @3:/29"

    ;*/"'(*+ 1'#

    #$/1D&-&*T

    ,2'*/2-

    &'*"/1%>2'

    D"*O""' I'";

    @'%/"1;"

    31*/&d

    :1%.&'(

    A,G],GQ,!ALA

    B;" "_%&"'*

    :-1;>%&c"/;

    !"#$%" Xe,

    /1>2

    !"#$%"

    /";2$/%"

    &'*"';&*T $;"

    K2%1-

    :/2#$%>2'

    1((/"(1*";

    H/"%T%-"#J

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    13/26

    YZ [Z

    30 min 60 min 90 min

    600 C 63 66 69

    800 C 83 86 89

    925 C 93 96 99

    fgh GR, \ igh ,1-%&'"# ,-1TN 1e%jgNk

    ,K7[ 7,L@F7L@GQ6 @Q0KBAQ,A G0 LA4RA!7LB!A

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    14/26

    6A?@%'

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    15/26

    G$/ 1::/21%+ *2 :/2#$%"

    1 C(/""'E %2'%/"*"

    !"#$%" &3:1%* 25

    GR, $;"@3:/29" %2'%/"*" :/2:"/>"; b

    "'9&/2'3"'*1- :/2I-"

    B;" (22# M,4;

    H1%>9" :2cc2-1';J

    B;" 25 1%>9"

    I--"/; H,,]4^J

    !"#$%" %-&'."/

    51%*2/ &' %"3"'*

    7-*"/'1>9" %"3"'*

    %+"3&;*/T

    @3:/29" *+/2$(+

    (/&'#&'(

    @3:/29"

    ;*/"'(*+ 1'#

    #$/1D&-&*T

    ,2'*/2-

    &'*"/1%>2'

    D"*O""' I'";

    @'%/"1;"

    31*/&d

    :1%.&'(

    A,G],GQ,!ALA

    B;" "_%&"'*

    :-1;>%&c"/;

    !"#$%" Xe,

    /1>2

    !"#$%"

    /";2$/%"

    &'*"';&*T $;"

    K2%1-

    :/2#$%>2'

    1((/"(1*";

    H/"%T%-"#J

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    16/26

    ,K7[ 7,L@F7L@GQ6 P!@Q8@QP

    P/&'#&'( "r"%*

    ,21/;"'&'(

    "r"%*

    R"/52/31'%" 1* f #1T;

    R"/52/31'%" 1* np #1T;

    P/2$'# 31*"/&1-

    Hqgg 2,J

    G/&(&'1- 31*"/&1-

    Hqgg 2,J

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    17/26

    G$/ 1::/21%+ *2 :/2#$%"

    1 C(/""'E %2'%/"*"

    !"#$%" &3:1%* 25

    GR, $;"@3:/29" %2'%/"*" :/2:"/>"; b

    "'9&/2'3"'*1- :/2I-"

    B;" (22# M,4;

    H1%>9" :2cc2-1';J

    B;" 25 1%>9"

    I--"/; H,,]4^J

    !"#$%" %-&'."/

    51%*2/ &' %"3"'*

    7-*"/'1>9" %"3"'*

    %+"3&;*/T

    @3:/29" *+/2$(+

    (/&'#&'(

    @3:/29"

    ;*/"'(*+ 1'#

    #$/1D&-&*T

    ,2'*/2-

    &'*"/1%>2'

    D"*O""' I'";

    @'%/"1;"

    31*/&d

    :1%.&'(

    A,G],GQ,!ALA

    B;" "_%&"'*

    :-1;>%&c"/;

    !"#$%" Xe,

    /1>2

    !"#$%"

    /";2$/%"

    &'*"';&*T $;"

    K2%1-

    :/2#$%>2'

    1((/"(1*";

    H/"%T%-"#J

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    18/26

    #'+D$(;+$= @%A@'%&'2'

    :/2#$%*; 1; :2;;&D-"

    G:>31- :1;*"

    92-$3"

    G:>31- GR,

    /":-1%"3"'* /1*"

    H#":"'#&'( 2'

    *1/("* :/2:"/>";J

    4D'A%'&+$=M*2&%+&23"*/&%

    AV$1>2';

    .H@'%;?'(*$=,? %2';$3:>2'N MA4

    2D;"/91>2' b 31::&'(

    .+A(A?Eb.+A=AKE]K2O"/ GR, H$;" M,4J]7s1&' #$/1D&-&*T H-&3&*

    GR, /":-1%"3"'*J

    S;(C'%A@&?;L;(K

    ML!7LAP[ 0G! GRL@4@a@QP ,GQ,!ALA

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    19/26

    ]4&'&3$3 92-$3" 92 j noi=p -&*"/;]!1>2 I'"e%21/;" 1((/"(1*" kfh6lih

    @Q,!A7MA R7,^@QP6 47,!G

    c"c" 8A@;+AR *'

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    20/26

    R!7,L@,7K !AMBKLM @Q A,G]

    ,GQ,!ALA

    L+" 3&d"; 31#"

    O&*+ F:1;*"eF2-

    O1*"/ %2';*1'*

    +19" *+" ;13";-$3: Hmntm%3JN

    1'# *+" D";* /";$-*;

    1/" 2D*1&'"# 52/ 1

    92-$3"*/&%

    :/2:2/>2' %"3"'*e

    1#3&&d*$/"j kgh N

    O+&%+ %2//";:2'#;

    *2 igh 31;;

    /":-1%"3"'*

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    21/26

    A,GQG4[ 7Q8 A,GKGP[

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    22/26

    ,2'%/"*" $;"# &' D/(";

    2r];+2/" ,$D1

    H1:/2d&331*"J

    G$/ :/2:2;1- 52/

    C2:>3&c"#E %2'%/"*"

    52/ *+" ;13" $;"

    H1::/2d=J

    "; b

    "'9&/2'3"'*1- :/2I-"

    B;" (22# M,4;

    H1%>9" :2cc2-1';J

    B;" 25 1%>9"

    I--"/; H,,]4^J

    !"#$%" %-&'."/

    51%*2/ &' %"3"'*

    7-*"/'1>9" %"3"'*

    %+"3&;*/T

    @3:/29" *+/2$(+

    (/&'#&'(

    @3:/29"

    ;*/"'(*+ 1'#

    #$/1D&-&*T

    ,2'*/2-

    &'*"/1%>2'

    D"*O""' I'";

    @'%/"1;"

    31*/&d

    :1%.&'(

    A,G],GQ,!ALA

    B;" "_%&"'*

    :-1;>%&c"/;

    !"#$%" Xe,

    /1>2

    !"#$%"

    /";2$/%"

    &'*"';&*T $;"

    K2%1-

    :/2#$%>2'

    1((/"(1*";

    H/"%T%-"#J

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    25/26

    L?A MA,GQ8 R?7MA nggq]ngmn

    7 '"O ;*$#T &; $'#"/*1."' *2-22. 52/ O1T; *2 :/2#$%" 9"/T

    /"1%>9" :2cc2-1'&% 31*"/&1-;

    %23D&'"# O&*+ "'"/(T %2]

    ("'"/1>2'Y

  • 8/13/2019 Reducing the Clinker Factor in Cement Manufacture

    26/26

    #.261e