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Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President Chief Science and Technology Officer GCEP October 11, 2012
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Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

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Page 1: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

Reducing our dependence on fossil

fuels: An industrial perspective on

energy research

Douglas Muzyka Senior Vice President

Chief Science and Technology Officer

GCEP

October 11, 2012

Page 2: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

DuPont’s perspective

2

• Challenges drive opportunity

• The key to solutions is science through collaboration

Copyright © 2012 DuPont. All rights reserved.

Page 3: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

DuPont vision

Our vision is to be the world’s most dynamic

science company, creating sustainable

solutions essential to a better, safer,

healthier life for people everywhere.

MARKET-DRIVEN SCIENCE

3 Copyright © 2012 DuPont. All rights reserved.

Page 4: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

DuPont is focused on 3 science domains

Agriculture and

Nutrition

Advanced Materials

Industrial Biosciences

Copyright © 2012 DuPont. All rights reserved. 4

Page 5: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

FEEDING

THE WORLD

REDUCING OUR DEPENDENCE

ON FOSSIL FUELS

KEEPING PEOPLE AND

THE ENVIRONMENT SAFE

DuPont applies science to develop solutions

for these major challenges

Copyright © 2012 DuPont. All rights reserved. © National Geographic images 5

Page 6: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

What does it take to be successful?

Great science

6 Copyright © 2012 DuPont. All rights reserved.

Page 7: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

DuPont core technologies

Engineering, Analytical Science, Scientific Computing, Modeling & Simulation,

Toxicology, Environmental Science, Regulatory Science, Application Development

Enabling Technologies Chemical Sciences Biological Sciences Materials Science

Copyright © 2012 DuPont. All rights reserved.

Fiber Science

& Engineering

Precision

Patterning

Coating

& Color

Science

Particle &

Dispersion

Science

Surface &

Colloidal

Science

Catalysis

Fluoro

Chemical &

Polymer

Synthesis

Inorganic /

Organic

Synthesis

Rheology

Control

Inorganic-

Organic

Composites

Polymer

Processing

Formulation

Science

Polymer

Synthesis

Fermentation

Engineering

Molecular

Biology

Conventional

Breeding

Microbiology

Molecular

Breeding

Plant

Genetics

Protein

Engineering

Bio-

informatics

Genomics

Cell / Tissue

Culture

Plant

Physiology/

Disease

Agronomy

Metabolic

Engineering

Gene

Recombination

& Regulation

Entomology

Biochemistry

Film

Fabrication

Chemical

Engineering

Nanoscience

Page 8: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

8

Coating

& Color

Science

Particle &

Dispersion

Science

Surface &

Colloidal

Science

Fluoro

Chemical &

Polymer

Synthesis Rheology

Control

Inorganic-

Organic

Composites

Polymer

Synthesis

Nanoscience

Oil and gas Protecting the environment and enhancing productivity

Copyright © 2012 DuPont. All rights reserved.

Page 9: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

Oil and gas Protecting the environment and enhancing productivity

9 Copyright © 2012 DuPont. All rights reserved.

Metal alternatives for

pump wear rings

DuPont™ Glycolic Acid

for cleaning & descaling

Pipe coatings for corrosion

protection, flow assurance

& cost effectiveness

Page 10: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

10

Fuel Efficiency Make planes and

Automobiles lighter

Copyright © 2012 DuPont. All rights reserved.

Catalysis

Inorganic /

Organic

Synthesis

Rheology

Control

Polymer

Processing

Formulation

Science

Polymer

Synthesis

Fermentation

Engineering

Molecular

Biology

Conventional

Breeding

Molecular

Breeding

Protein

Engineering

Bio-

informatics

Genomics

Metabolic

Engineering

Gene

Recombination

& Regulation

Biochemistry

Chemical

Engineering

Nanoscience

Page 11: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

11

Fuel Efficiency Make planes and

Automobiles lighter

Copyright © 2012 DuPont. All rights reserved.

Renewable materials Durable lightweight

materials

Metal-Like

Performance

Page 12: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

Solar energy Transform the

sun’s power

into clean,

efficient energy

Precision

Patterning

Particle &

Dispersion

Science Fluoro

Chemical &

Polymer

Synthesis

Inorganic /

Organic

Synthesis

Polymer

Processing

Formulation

Science

Polymer

Synthesis

Film

Fabrication Nanoscience

Copyright © 2012 DuPont. All rights reserved.

Page 13: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

Solar energy Transform the

sun’s power

into clean,

efficient energy

Copyright © 2012 DuPont. All rights reserved.

High Efficiency

Metallization Pastes

Ionomer Encapsulant

Films

Polyvinyl Fluoride

Films

Lifetime Cost

Efficiency

Page 14: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

14

Energy storage Material solutions

for longer life and

greater efficiency

Copyright © 2012 DuPont. All rights reserved.

Fiber Science

& Engineering

Particle &

Dispersion

Science

Surface &

Colloidal

Science

Fluoro

Chemical &

Polymer

Synthesis

Inorganic /

Organic

Synthesis

Rheology

Control

Inorganic-

Organic

Composites

Polymer

Processing

Formulation

Science

Polymer

Synthesis

Film

Fabrication

Chemical

Engineering

Nanoscience

Page 15: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

15 Copyright © 2012 DuPont. All rights reserved.

Energy storage Material solutions

for longer life and

greater efficiency

Nomex insulation

for transformers

Voltatex® resin insulates,

improves energy transfer

Energain™ separators for high-

performance lithium ion batteries

Page 16: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

16

Sorona Renewably sourced fiber

Copyright © 2012 DuPont. All rights reserved.

Bio-

informatics

Genomics

Entomology

Fiber Science

& Engineering

Precision

Patterning

Rheology

Control

Catalysis Formulation

Science

Polymer

Synthesis

Fermentation

Engineering

Molecular

Biology

Microbiology

Bio-

informatics

Gene

Recombination

& Regulation

Metabolic

Engineering

Biochemistry

Polymer

Processing

Chemical

Engineering

Page 17: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

Sorona Renewably sourced fiber

17 Copyright © 2012 DuPont. All rights reserved.

Apparel Automotive - carpet,

fabric and plastic parts Carpet

Page 18: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

What does it take to be successful?

Great science & Great collaborations

18 Copyright © 2012 DuPont. All rights reserved.

Page 19: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

Particle &

Dispersion

Science

Formulation

Science

Fermentation

Engineering

Molecular

Biology

Conventional

Breeding

Microbiology

Protein

Engineering

Bio-

informatics

Genomics Agronomy

Metabolic

Engineering

Gene

Recombination

& Regulation

Biochemistry

Chemical

Engineering

Advanced biofuels

Low carbon,

scalable,

sustainable

Copyright © 2012 DuPont. All rights reserved.

Page 20: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

DuPont cellulosic ethanol conversion process

• Minimal

capital

• Facilitate

enzymes

• Minimize

inhibitors

• Mild process

• High solids

• High sugar yield

• High sugar titers

• Low enzyme

loading

• Minimize

inhibitors

• C5/C6

utilization

• High ethanol

yield

• High ethanol

titer

Integrated Science is Key to Low Cost

Separation Fermentation Saccharification Milling &

Pretreatment Feedstock

20 Copyright © 2012 DuPont. All rights reserved.

• Large-scale

test harvest

• Commercial

equipment

• Agronomic

understanding

• Multi-year

grower

involvement

• Recover

product

• Recover lignin

• Recycle water

Page 21: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

Z. Mobilis maximizes efficiency Biocatalyst approach to robust C5/C6 sugar consuming ethanologen

• Process flexible - performs well on a variety of hydrolysates

• Performance enhancing - capability for higher rates, titers, and yields vs.

alternative choices

Glucose

Fructose

Sucrose

EthanolNatural

Substrates

• Natural fermentative microbe

• High ethanol yield (>0.48 g/g)

• High ethanol tolerance (>100 g/L)

• High productivity

• Tolerant to high sugar concentrations

• Higher yield & productivity than yeast

Xylose

Arabinose

21 Copyright © 2012 DuPont. All rights reserved.

Page 22: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

DuPont cellulosic ethanol nearing commercialization

Separation Fermentation Saccharification Milling &

Pretreatment Feedstock

Integrated science and engineering allows optimization of the entire process, leading to lower-cost, lower-capital production technology

Demonstration Facility: Vonore, TN (2009) Commercial Facility: Nevada, IA (2014)

Copyright © 2012 DuPont. All rights reserved. 22

Page 23: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

Cellulosic ethanol project approach Originated through a government collaboration

Copyright © 2012 DuPont. All rights reserved.

DOE 1435-04-03-CA-70224

Feedstock

Harvest

Feedstock

Conversion Feedstock

Transport Fermentation

Production Ethanol &

Chemicals

Downstream

Markets

Separation

Chemicals

Biofuels

Feedstock

Production

23

Page 24: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President

INNOVATION

COLLABORATION

INVESTMENT

ENGAGEMENT

Together we can accomplish

what no one can do alone.

Page 25: Reducing our dependence on fossil fuels: An industrial ... · Reducing our dependence on fossil fuels: An industrial perspective on energy research Douglas Muzyka Senior Vice President