REDBOOK Full Download 01c5[1]

The Red Book

FIRE & ACOUSTIC DESIGN GUIDE

Including Green Building SystemsNovember 2011

You can be sure with CSRCSR is a leading diversified manufacturing company with operations throughout Australia as well as Asia and New Zealand. For more than 150 years, CSR has been famous for the certainty built in to the companys range of leading products and services. Gyprock plasterboard and Cemintel fibre cement sheet products are proudly made in Australia.

SustainabilityCSR produces a range of energy efficient building products and systems which have the potential to reduce heating and cooling costs of homes and buildings, essentially saving tonnes of greenhouse gases each year. Many of these products are also produced from recycled materials thus: Reducing the demand for raw materials Lowering emissions and pollution during manufacturing Saving land-fill space.

CSR GuaranteeCSR Building Products guarantees its Gyprock products to be free of defects in materials and manufacture. If a CSR product does not meet our standard, we will, at our option, replace or repair it, supply an equivalent product, or pay for doing one of these. CSR recommends that only products, components and systems recommended by it be used. If this is not done, CSR will need to be satisfied that any defect in its product is attributable to our failure to meet our standard (and not another cause) before this guarantee applies. This guarantee excludes all other guarantees and liability for damage or loss in connection with defects in CSR's product, other than those imposed by legislation.

A2

The Red Book

Introduction

A B C D E F G Z INA3

Steel Stud Wall Systems

Timber Stud Wall Systems

Masonry Wall Systems

Ceiling Systems

Services Systems

Flanking Path Systems

Junctions & Penetrations

Index

The Red Book

How to Use The Red BookSection Index Page A3 A section index is provided on page A3. The Red Book is divided into 9 sections with colour coded stripes at the side and bottom of each page. The section letter and section page number is provided at the bottom of each page.Introduction

System Index Inside back coverA B C D E F G Z INA3Steel Stud Wall Systems

Index to SystemsSystem N 005 010 015 025 032 035 039 040 043 044 045 046 050 055 060 061 062 075 080 089 090 091 092 093 110 121 122 123 125 126 127 128 129 131 135 150 152 155 165 167 168 170 171 175 178 179 180 185 186 192 193 194 195 196 197 198 206 207 208 212 216 217 218 222 223 225 Page N B10 B10 B10 B10 B10 B10 B11 B12 B14 B14 B14 B14 B12 B12 B27 B27 B27 B12 B12 B29 B29 B29 B29 B29 B22 B33 B33 B33 B22 B34 B34 B34 B34 B22 B22 B23 B23 B23 B36 B36 B36 B37 B37 B23 B37 B37 B23 B35 B35 B38 B38 B38 B38 B38 B38 B38 B15 B15 B15 B16 B16 B15 B15 B17 B17 B17 System N 226 230 231 235 240 241 243 244 248 249 250 255 275 280 290 291 292 293 294 295 296 297 298 305 310 315 320 325 330 335 350 352 354 355 375 380 390 391 392 393 403 410 411 415 419 425 430 450 455 475 480 493 494 495 496 497 498 500 501 502 503 506 507 508 509 510 Page N B17 B18 B18 B18 B19 B19 B19 B19 B31 B31 B15 B16 B16 B16 B24 B24 B24 B24 B25 B25 B26 B25 B26 C6 C6 C6 C6 C6 C6 C7 C7 C7 C7 C7 C8 C8 C16 C16 C16 C16 C15 C15 C15 C15 C15 C13 C13 C13 C13 C13 C13 C23 C23 C23 C23 C23 C23 C11 C11 C11 C11 C12 C12 C12 C12 B20 System N 512 513 515 516 520 521 522 523 526 527 528 530 531 532 533 534 535 540 541 542 543 544 545 548 549 550 551 555 575 580 582 600 601 605 606 610 611 613 614 630 631 632 652 653 654 660 661 662 663 664 665 670 671 672 674 675 677 678 680 681 682 690 693 694 695 696 Page N B20 B20 B20 B20 B21 B21 B21 B21 D12 D12 D12 D12 D12 D12 D12 D12 D12 D10 D10 D10 D10 D11 D11 D10 D11 C9 D11 C9 C9 C9 C9 B11 B11 B11 B11 B13 B13 B13 B13 B23 B22 B22 C7 C8 C8 C8 C14 C14 C14 C14 C8 C14 C14 C14 C10 C10 C9 C9 C10 C10 C10 C21 C21 C22 C22 C21 System N 697 698 722 723 724 730 731 732 737 738 739 760 761 762 763 764 765 766 767 768 769 774 775 776 777 778 779 780 781 783 784 787 788 795 796 797 798 801 803 804 805 806 807 808 809 810 811 812 813 814 815 816 817 818 819 820 821 822 823 824 825 826 827 829 831 832 Page N C22 C22 D16 D16 D16 D16 D16 D16 D6 D7 D7 D6 D6 D6 D6 D6 D6 D6 D7 D7 D7 D8 D8 D8 D8 D9 D9 D8 D8 D8 D8 D9 D9 D17 D17 D17 D17 E6 E6 E6 E6 E6 E6 E6 E6 E7 E7 E7 E7 E7 E7 E7 E7 E7 E7 E6 E8 E8 E8 E8 E8 E8 E8 E8 E9 E9 System Page N N 833 E9 834 E9 835 E9 836 E9 837 E9 838 E9 839 E9 841 E10 845 E10 846 E10 847 E10 848 E10 849 E10 851 E14 852 E14 853 E14 856 E14 857 E14 858 E14 859 E14 860 E15 862 E13 863 E13 864 E13 865 E16 866 E16 867 E13 868 E13 870 E12 871 E12 874 E13 875 E13 876 E13 877 E16 878 E16 890 E19 891 E15 892 E15 893 E15 894 E15 900 C17 901 C17 902 C17 903 C17 911 C18 912 C18 915 C18 916 C18 920 C20 921 C20 923 C20 924 C20 925 C20 927 C20 928 C20 940 B32 940+ B32 ExpressWall 941 B32 942 B32 945 B28 946 B28 947 B28 950 E12 951 E12 952 E12 System N 953 955 958 959 967 968 969 970 971 972 981 982 983 985 986 987 992 993 994 995 997 75PP 75PP-DC 75SS 75SS-DC Hebel Powerwall 001 Hebel Powerwall Hebel Powerwall PF-001 SS01 SS02 SS04 SS08 SS09 SS10 SS11 SS12 SS13 SS17 SS18 SS19 SS20 SS21 SS22 SS23 SS24 SS26 SS30 SS31 SS32 SS33 SS34 SS38 SS39 SS40 SS41 SS42 SS44 SS45 SS46 Page N E12 E12 E11 E11 B31 B31 B31 B30 B30 B30 E17 E17 E17 E17 E17 E18 E18 E18 E18 E18 E18 D13 D13 D14 D14 D15 B35 C19 E11 F4 F4 F4 F5 F5 F5 F5 F5 F5 F5 F6 F6 F6 F6 F6 F6 F6 F6 F7 F7 F7 F7 F7 F7 F7 F8 F8 F8 F4 F4 F4

Timber Stud Wall Systems

Masonry Wall Systems

Ceiling Systems

Service Systems

An index of all systems is provided on the inside back cover and adjacent page. Here all systems are listed in numerical order with a page number reference.

Flanking Path Systems

Junctions & Penetrations

Index

The Red Book

IN1

The Red Book

System Tables Sections B, C, d, e & F System number and icon illustration. Check for appropriate fire rating (FRL) if required. Check for appropriate acoustic performance (Rw/Rw+Ctr) if required. Acoustic performance values are provided via a matrix of options. Check System Lining details. Check System Specifications for elements common to the systems. Check the typical layout illustration for the basic system format. Acoustic Opinion or Test references information. Check for alternative systems on the same and adjacent pages. Relevant selection and design information is provided at the beginning of each section. Installation layouts are shown at the back of sections (where applicable).

Steel Frame Internal Wall Systems Single StudSYSTEM SPECIFICATION TYPICAL LAYOUT (CSR 010a shown) ACOUSTIC OPINION PKA-052

Lining material as per system table. Steel Studs at 600mm maximum centres. Lining material as per system table. NOTES:

STUD DEPTH mm WALL LININGS CAVITY INFILL(Refer to Section A)

51 64 76 92 150

Acoustic performance valid for studs 0.50 BMT.

FRLReport/Opinion

SYSTEM N

Rw / Rw+Ctr 31/23 32/24 33/26 35/28 38/31 36/26 37/27 38/29 40/31 42/33 71 39/29 39/30 41/32 43/34 38/27 39/29 41/31 43/33 84 96 112 170 36/28 36/28 37/30 39/32 41/34

CSR 005BOTH SIDES

(a) Nil (b) 50 GW Partition 11kg (c) 75 GW Partition 11kg (d) TSB3/ASB3 Polyester (e) 60 Soundscreen 1.6 WALL THICKNESS mm

//

1 x 10mm GYPROCK Plasterboard CD.

CSR 010

(a) Nil (b) 50 GW Partition 11kg BOTH SIDES (c) 75 GW Partition 11kg (d) TSB3/ASB3 Polyester (e) 60 Soundscreen 1.6 WALL THICKNESS mm

34/26 35/28 36/29 37/30 40/33 39/29 40/31 41/32 42/33 44/35 77 42/33 42/33 43/34 45/36 41/31 42/32 43/33 45/35 90 102 118 176 39/31 39/32 40/33 41/34 43/36

// //

CSR 011

1 x 13mm GYPROCK Plasterboard CD.

SIDE ONE 1 x 13mm GYPROCK AQUACHEK Plasterboard. SIDE TWO 1 x 13mm GYPROCK Plasterboard CD.

(a) Nil (b) 50 GW Partition 11kg (c) 75 GW Partition 14kg (d) TSB3/ASB3 Polyester (e) 60 Soundscreen 1.6 WALL THICKNESS mm (a) Nil (b) 50 GW Partition 11kg (c) 75 GW Partition 14kg (d) TSB3/ASB3 Polyester (e) 60 Soundscreen 1.6 WALL THICKNESS mm (a) Nil (b) 50 GW Partition 11kg (c) 75 GW Partition 11kg TYPICAL LAYOUT (d) TSB3/ASB3 Polyester (e) 60 Soundscreen 1.6

35/27 37/30 37/30 38/31 41/34 39/29 41/32 42/33 43/34 45/36 77 44/35 44/35 45/36 47/38 42/32 43/33 44/34 46/36 90 102 118 176 39/31 40/33 41/34 42/35 44/37

CSR 015

SIDE ONE 1 x 13mm GYPROCK Plasterboard CD. SIDE TWO 2 x 13mm GYPROCK Plasterboard CD.

38/30 39/32 40/33 42/35 45/38 43/33 44/35 45/36 47/38 49/40 90 46/37 46/37 48/39 50/41 45/35 46/36 48/38 50/40 103 115 131 189 43/35 43/36 44/37 46/39 48/41

// CSR 025SYSTEM SPECIFICATION

Flanking Paths via Ceiling//

35/28 37/30 38/31 40/33 43/37 40/31 42/33 43/34 45/36 47/39 44/35 44/35 ACOUSTIC 46/37 48/40 OPINION 40/33 41/34 42/35 44/37 46/40 43/33 44/34 46/36 48/39 PKAA031

BOTH SIDES 1 x 10mm GYPROCK SUPERCHEK plasterboard.

CSR 032 Floor or roof structure. 200mm minimum cavity.BOTH SIDES

WALL THICKNESS mm 84 112 170 Rondo71 DUO Two-way 96 Steel angle to Steel Grid Ceiling support ceiling gridNil (a) 37/30 38/31 40/33 41/34 44/38 System 100mm min 42/33 43/34 System insulation (b) 50 GW Partition 11kg System insulation 45/36 46/37 48/40 (c) 75 GW Partition 11kg (d) TSB3/ASB3 Polyester (e) 60 Soundscreen 1.6 WALL THICKNESS mm 77 45/36 46/37 47/38 49/41 44/34 46/36 47/37 49/40 90 102 118 176 42/35 42/35 44/37 45/38 47/41

50mm / / Bradford Glasswool Partition batts1x 13mm GYPROCK SOUNDCHEK 11kg/m3 to extent specified in table.

Ceiling lining as per system table. Wall with required sound rating.

plasterboard.

GYPROCK Panel Ceiling System

The Red

BookEXTENT OF INSULATION

B9Nil 1200mm each side of the wall Rw Entire Ceiling

SYSTEM N

CEILING LININGS

(a) Gyprock plasterboard panel 10mm (b) Ecophon 20mm Focus A, Ds or E 20mm CSR FP01 (c) Ecophon 20mm Focus Glasswool Panels + plasterboard panels 10mm (d) Ecophon Master A 40mm (ef) USG Radar, Impressions, Olympia Micro 15mm (f) USG Mars, Millenia 19mm

38 21 42 30 30-35 35

44 24 48 31 30-36 35-36

45 25 49 31 30-36 35-36

Flanking Path Systems Section G System number details. Check the typical layout illustration for the appropriate system format. Check for appropriate acoustic performance (Rw/Rw+Ctr if required). Acoustic performance values are provided via a matrix of options. Check System Lining details.Head & Base DetailsNon-Fire Rated ApplicationsNote: Wall/ceiling intersection details require engineers approval where seismic loads are expected.FIG Z001: FRICTION FIT HEAD FIG Z004: HEAD FOR SUSPENDED TEE-LOCK CEILINGFix track at each main runner Main Runner

SYSTEM SPECIFICATION

TYPICAL LAYOUT

ACOUSTIC OPINION PKAA031

Floor or roof structure. 200mm minimum cavity. 50mm Bradford Glasswool Partition batts 11kg/m3 to extent specified in table. Ceiling lining as per system table. Wall with required sound rating.

System insulationCeiling Framing

100mm min

System insulation

Tape and set or cornice finish

GYPROCK plasterboard ceiling

Nil 41/32 43/34 46/38J-Track fixed to studs

EXTENT OF BUILDING BLANKET SYSTEM N CEILING LININGS 1200mm each side of the wall Rw / Rw+Ctr Entire Ceiling

FIG Z027: INSTALLATION DETAIL FOR FIRE DAMPER IN SHAFT WALL SYSTEM APPRAISAL: CSIRO FCO 2109

(a) 1 x 10mm GYPROCK Plasterboard panel.

CSR FP02

(b) 1 x 13mm GYPROCK Plasterboard panel. (c) 1 x 13mm GYPROCK FYRCHECK Plasterboard (d) 1 x 13mm + 1 x 16mm GYPROCK FYRCHECK Plasterboard (e) 2 x 13mm GYPROCK FYRCHECK Plasterboard (f) 2 x 16mm GYPROCK FYRCHECK Plasterboard1500mm max.

49/40 52/44 59/51 59/51

47/38

48/39

50/41 53/45 60/52 59/51 60/52

55/47rod 20% larger diameter than gap (gap 15-30mm)

Promaseal IBS backing 54/46 58/50

Check System Specifications for elements common to the systems. Acoustic Opinion or Test references information.100mm max. to first fastener (Do not fix through track) 6 10mm clearance to GYPROCK plasterboard Fill gap with CSR Gyprock Sealant for acoustic integrity Track section with 32mm flange fastened to soffit at 600mm centres max. Stud 6mm clear of soffit

55/47

The Red BookMechanical fire damper tested and approved for AS1530.4 1400mm max. RONDO P50 or P60 Shadowline Stopping Bead (finish as required)

J-Track

G3

10mm dia. MS rod fixed to slab and support angle

NOTE: Junction may be finished square, with stopping bead or with cornice. Do not rigidly fix cornice to walls where friction joints are used

Fix wall sheets at 10 to15mm below head track flanges

Damper seal angles 75mm x 50mm x 1.2mm MS

Stud

NOTE: This method of construction is not recommended for studs adjacent to windows or doors or studs carrying loads greater than 0.25kPa.

Support angle 50mm x 50mm x 5mm MS 1 or 2 layers GYPROCK FYRCHEK Plasterboard as per FRL GYPROCK Shaft Liner Panel

Junctions & Penetrations Section Z Refer to typical wall and ceiling junction details. Refer to typical penetration details.

FIG Z002: DEFLECTION HEAD

FIG Z005: HEAD FOR SUSPENDED CEILINGAdditional Furring Channel where wall runs parallel to setout Suspended Ceiling Top Cross Rail

FIG Z028: TYPICAL INTUMESCENT FIRE DAMPERRefer to manufacturer for assessment number and installation details.20mm gap 100mm max. (do not fix through track) NOTE: Stopping bead or cornice finish as required. Do not rigidly fix cornice to walls where friction joints are used Fix cornice to ceiling only with Gyprock Cornice Cement Flexible Mastic Deflection Head Track fastened at 600mm centres max. Fix wall sheets at 10 to15mm below head track flanges Stud Steel studs at 600mm centres

Furring Channel in normal setout position

Finish as required

Rondo angles mechanically fixed to studs

Stud

Fix Head Track to Furring Channel at 600mm max. centres Where wall runs perpendicular to furring channel fix track to furring at each intersection

GYPROCK FYRCHEK plasterboard

Steel studs at 600mm centres

FIG Z003: HEAD USING ALUMINIUM HEAD TRACKFurring Channel Fix extruded track at each furring channel

Spigot to terminate with break joint Proprietary intumescent damper

FIG Z006: WALL BASE DETAIL STEEL STUD WALL SYSTEM

GYPROCK plasterboard ceiling fixed to furring channel at appropriate centres

Proprietary extruded aluminium track

Fix track at 600mm max. centres. With 150mm width track, use 2 fixings approximately 20mm in from each side of track Fill gap with CSR Gyprock Sealant for acoustic integrity

Stud

GYPROCK plasterboard Studs bottomed in track 10mm max. gap at bottom of sheet Perimeter gaps sealed Steel studs at 600mm centres

Stud

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Z22

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A4

The Red Book

Section AIntroduction

ContentsAn Introduction to The Red Book Components Product Properties Material & Construction Standards Fire Testing Lining Design Building Acoustics Building Acoustics in Practice Definitions A6 A6 A15 A15 A16 A16 A17 A18 A20 A21 A22 A23 A24

The Red Book

A5

Introduction to The Red BookThe Red Book Fire & Acoustic Design Guide provides a ready reference to the performance of an extensive range of CSR Gyprock and Cemintel fire and acoustic systems. Over the last 60 years, CSR has developed effective, practical and cost effective fire and acoustic systems for most applications. Fire, acoustic and structural testing has been carried out for all plasterboard and fibre cement products, as well as those of CSR Bradford Insulation, CSR Hebel and Rondo Building Products. To complement this extensive testing program, CSR has obtained certified assessments from appropriate authorities on the likely performance of some systems. These assessments are based on test results and expert opinion. CSR Gyprock and Cemintel fire rated systems have been tested or assessed to AS1530.4 : 1997 or 2005 at approved testing laboratories. CSR has developed systems with Fire Resistance Levels (FRL) up to /180/180 (3 hours). The systems and performance specifications detailed in this manual are guaranteed only for the construction specified. Any variation or substitution of materials or assembly requirements, or any compromise in assembly may result in failure under critical conditions. It is recommended that only accredited plasterboard fixers install fire rated systems. CSR Gyprock and Cemintel are continuously developing products, which may result in changes to product specifications, range and performance. The systems and products in this Fire and Acoustic Design Guide are current at the publication date. Gyprock plasterboard lining products are manufactured to AS2588 - Gypsum Plasterboard, and Cemintel fibre cement products are made to AS2908.2 - Cellulose Cement Products.

ComponentsCSR manufactures and supplies a diverse range of plasterboard and fibre cement sheets, acoustic panels and accessories to suit a multitude of wall, ceiling and encasement applications. Gyprock Plasterboard Cd is composed of a gypsum core encased in a heavy duty linerboard. Available with long edges recessed (RE) to assist in producing a smooth, even and continuous surface once jointed, in square edge (SE), and in combination RE/SE. Gyprock Plasterboard CD incorporates Controlled Density (CD) technology. Gyprock Plasterboard CD is suitable for internal walls and ceilings. Gyprock Supaceil is a 10mm thick sheet designed to span up to 600mm in ceiling applications. Gyprock Supaceil is composed of a gypsum core encased in a heavy duty linerboard. Long edges are recessed for flush jointing. Gyprock Supaceil incorporates CD (Controlled Density) technology. Gyprock Soundchek has been designed to provide increased acoustic resistance in wall and ceiling systems. Gyprock Soundchek is composed of a high density gypsum core encased in a heavy duty linerboard. Long edges are recessed to assist in producing a smooth, even and continuous surface once jointed. Gyprock Soundchek is suitable for internal walls and ceilings. Gyprock Impactchek is high strength plasterboard designed for impact areas. It is composed of a glass fibre reinforced gypsum core plus a fibreglass mesh bonded to the inside of the back face. 13mm IMPACTCHEK is encased in a violet linerboard and has equivalent fire and acoustic performance to 13mm Fyrchek. The long edges of both are recessed for flush jointing. Gyprock Aquachek is designed for use in lining the walls of wet areas of residential and commercial buildings. It is a gypsum plasterboard with a core treated to make it resistant to moisture and humidity. It is manufactured to satisfy the requirements of AS2588 Gypsum Plasterboard. It is encased with light blue linerboard and the long edges are recessed. Gyprock Fyrchek can be used in wall and ceiling systems where an FRL is to be achieved, or where acoustic performance is required. Gyprock Fyrchek is composed of a specially processed glass fibre reinforced gypsum core encased in a heavy duty pink liner board. Gyprock FyrchekMR is primarily intended for walls and ceilings in wet area rooms and for soffits and external walls that must achieve fire resistance. Gyprock Fyrchek MR is composed of a specially processed glass fibre reinforced gypsum core which is treated in manufacture to withstand the effects of moisture, and encased in a heavy duty light blue liner board.

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Gyprock Shaft Liner Panel is a 25mm thick sheet composed of a glass fibre reinforced gypsum core encased in a heavy duty linerboard. Gyprock Shaft Liner Panel is used to enclose lift shafts, stairwells and service shafts in multistorey construction. Gyprock Shaft Liner Panel can be used to achieve fire resistance in wall and ceiling systems. Superchek Gyprock Superchek is 10mm plasterboard with a very dense core and heavy duty facing. It has an impact resistance designed to withstand the knocks typical of residential buildings, and has excellent sound resistance. It spans 600mm on ceilings and has a white paper face to assist paint coverage. eC08 Range EC08 Partition is an economical, non-fire rated board for general areas where acoustic requirements are not high. EC08 Fire is the original GECA certified EC08 board with fire and acoustic rating for party walls and meeting rooms. EC08 Impact is fire and acoustic rated with impact resistance for high traffic areas such as hallways and stairs in education and health facilities. All products in the range have been certified by GECA as meeting the requirements of their environmental standard for Panel Boards. Gyprock Flexible Plasterboard has been designed for curved wall and ceiling systems and has an enhanced core to enable bending to a small radius. It is composed of a gypsum core encased in a heavy duty linerboard. Long edges are recessed to assist in producing a smooth, even and continuous surface once jointed. Gyprock Flexible Plasterboard is 6.5mm thick and is installed in two layers. CeminSeal Wallboard is an autoclaved, cellulose fibre reinforced cement sheet that is immune to permanent water damage and has high impact resistance. Ceminseal Wallboard is suitable for internal walls as well as internal and external ceiling applications. It has a recess on both long edges so that sheets may be flush jointed, using CSR jointing materials. Gyprock Perforated Plasterboard has been designed for use on walls and ceilings where additional sound absorption is required. It is composed of a gypsum core encased in a heavy duty linerboard and incorporates CD technology. Long edges are recessed for flush jointing. Perforations total 8.2% of the sheet area. For detailed pattern information, refer to Section E.FIG A1: PeRFoRATIoN PATTeRN

Gyprock Plasterboard PanelsGyprock Plasterboard Panels have a gypsum core and various face treatments. Gyprock Panels are produced to fit metric grid specifications of (600 x 1200mm nominal). Perforated Panel has a white vinyl face finish, and a regular grid of 6mm full depth holes. Perforations are approximately 10% of the panel area, and combined with suitable insulation, provide a medium level of acoustic absorption.FIG A2: GYPRoCk PeRFoRATed PANeL dIMeNSIoNS.

530mm 1130mm 1191mm

Supatone is a paper faced white ceiling tile suited to basic commercial ceilings. A low maintenance bright white panel, it can be wiped clean with a damp cloth. Freshtone diamond White has a lightly textured vinyl surface which resists fading and mould growth. With a white finish, it is suitable for shopping centres, factories and offices. Acoustic Wall and Ceiling Panels CSR provides a range of acoustic ceiling and wall products through the Fricker Comprador division. The range includes mineral fibre and glasswool ceiling panels, metal pan ceiling panels, and glasswool wall panels. Brands include Ecophon, USG, Daiken, Fricker and Comprador. The products have a variety of physical properties to assist in their specification, including Noise Reduction Coefficient (NRC), Ceiling Attenuation Class (CAC), Light Reflectance (LR), colour and edge profile. These and other properties are listed in Section E. CSR Fricker Comprador supplies fully integrated ceiling solutions including suspension systems, ceiling tiles, lights, diffusers and perimeter trims. For more information call 1300 374 253.

3600mm

1200mm

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A7

590mm

Gyprock Corniceeclipse ClimaPlus 19mm thick mineral fibre panels with three edge options. CSR Gyprock manufactures six popular machine made cornice profiles to cater for many styles and applications. Please refer to Table A1 in this section for general product information.

GYPRoCk CoVe CoRNICe

GYPRoCk JAZZ CoRNICe

Impressions ClimaPlus 15mm thick mineral fibre panels with three edge options.

GYPRoCk SYMPhoNY CoRNICe

GYPRoCk CoNCeRTo CoRNICe

Mars ClimaPlus 19mm thick mineral fibre/glasswool panels with three edge options.

GYPRoCk TeMPo CoRNICe

GYPRoCk CLASSIC CoRNICe

olympia Micro ClimaPlus 15mm thick mineral fibre panels with three edge options.GYPRoCk ShAdoWSeT

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The Red Book

Gyprock Plasterboard RangeTABLe A1: GYPRoCk PRoduCT WeIGhTS

CeminSeal Wallboard RangeTABLe A2: CeMINSeAL WALLBoARd PRoduCTIoN SIZeS ANd ToLeRANCeS

Colour shading behind each product approximates the colour of the product face liner sheets. For detailed sheet sizes and availability, contact the CSR Gyprock Sales Centre in your region.Gyprock Lining Products CD RECESSED EDGE CD SQUARE EDGE CD RECESSED EDGE/SQUARE EDGE SUPACEIL SOUNDCHEK AQUACHEK IMPACTCHEK SUPERCHEK EC08 PARTITION EC08 FIRE EC08 IMPACT FLEXIBLE FYRCHEK FYRCHEK MR PERFORATED SHEET SHAFT LINER PANEL Thickness mm 10 13 10 13 10 10 13 10 13 13 10 13 13 13 6.5 13 16 13 16 13 25 Mass kg/m2 6.5 8.5 6.5 8.5 6.5 7.2 13.0 8.0 10.4 10.3 10.4 9.3 10.5 12.1 4.25 10.5 12.5 10.7 13.5 10.0 19.8 Mass kg/m2 0.7kg/m 0.9kg/m 1.3kg/m 1.2kg/m 1.8kg/m 0.9kg/m 1.6kg/m 1.8kg/m 1.0kg/m

CeminSeal Wallboard is manufactured in the following sizes and available in all states. CeminSeal Wallboard has two long edges recessed to allow seamless jointing.Thickness (6mm RE = ) (9mm RE = ) (12mm RE = ) Length (mm) 1800 2400 2700 3000 3600 4200 Mass 6mm thickness (nominal) Mass 9mm thickness (nominal) Mass 12mm thickness (nominal) Length Width Thickness Diagonals Difference (max) 900 Width (mm) 1200 9.7kg/m2 14.3kg/m2 18.8kg/m2 +0 to -4mm +0 to -3mm +0.25 to -0.25mm 3mm 1350

Gyprock Cornice Products

Size 55

COVE CORNICE CLASSIC CORNICE TEMPO CORNICE SYMPHONY CORNICE CONCERTO CORNICE JAZZ CORNICE SHADOWSET

70 90 90 90 75 90 75 105

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A9

Steel ComponentsCSR recommends steel building elements manufactured by Rondo Building Services Pty Ltd, for our systems. General information on Rondo steel building components is provided throughout this manual. Additional information can be obtained from the Rondo Building Services Pty Ltd office in your state, or telephone 1300 367 663.

Stud AdhesiveGyprock Acrylic Stud Adhesive is coloured blue for easy identification. It can be used on both timber and steel in temperatures not less than 5C. Contact surfaces must be free of oil, grease or other foreign materials before application. The adhesive is applied with a broad knife to form 25mm diameter by 15mm high walnuts. T h i s p ro d u c t is suitable for use with prepainted metal battens and some treated t i m b e r s . Always follow directions on packaging when using CSR stud adhesive.

CSR Gyprock Resilient MountThe CSR Gyprock Resilient Mount is a proprietary component used in conjunction with Rondo steel sections for fastening Gyprock plasterboard to a supporting structure while simultaneously i s o l a t i n g i t f ro m structure bor ne vibration. This significantly reduces the amount of impact noise, speech and low frequency sound filtering through to rooms above, below or alongside the noise generating room. The resilient mount has been design for use on ceilings and can be used on walls provided plasterboard with minimum mass of 12.5kg/m2 is fixed on the resilient mount side of the wall. The mount can be used in fire rated and non-fire rated systems.

Masonry AdhesiveGyprock Masonry Adhesive is used to adhere Gyprock plasterboards to concrete and all masonry substrates.

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The Red Book

Jointing Accessories & CompoundsCSR has a wide range of compounds, cements and accessories for finishing plasterboard installations. Refer to the Gyprock Residential Installation Guide, NGYP547 for detailed jointing and finishing information.

Mastics & SealantsGyprock Fire Mastic must be used in fire rated systems where caulking is indicated and is recommended for caulking acoustic systems. Gyprock Wet Area Acrylic Sealant is recommended for sealing non-fire rated wet area systems.

FastenersCSR Gyprock distributes a comprehensive range of ring shank nails, hot-dip galvanised clouts, and screws for use with timber and steel framing to accommodate most installation applications. For exterior applications, refer to the appropriate installation guide.

The Red Book

A11

TABLe A3: FIxING PLASTeRBoARd To SoFTWoodPlasterboard Thickness 6.5mm Plasterboard 1st Layer 2.8x40mm Gal Clout or 2.8x25mm Ring Shank Nail or Type S #6-18 x 25mm NP Screw 2.8x40mm Gal Clout or 2.8x30mm Ring Shank Nail or Type S #6-18 x 25mm NP Screw (on wall) Type S #6-18 x 30mm NP Screw (on ceiling) 2.8x40mm Gal Clout or 2.8x30mm Ring Shank Nail or Type S #6-18 x 32mm NP Screw 2.8x50mm Gal Clout or Type S #6-18 x 32mm NP Screw 2.8x40mm Gal Clout or 2.8x30mm Ring Shank Nail or Type S #6-18 x 32mm NP Screw 2nd Layer 2.8x40mm Gal Clout or 2.8x30mm Ring Shank Nail or Type S #6-18 x 32mm NP Screw 2.8x50mm Gal Clout or Type S #6-18 x 40mm NP Screw 2.8x50mm Gal Clout or Type S #6-18 x 45mm NP Screw 3.15x65mm Gal Clout or Type S #6-18 x 50mm NP Screw 2.8x50mm Gal Clout or Type S #6-18 x 45mm NP Screw 3.75x75mm Gal Clout or Type S #8-15 x 65mm NP Screw or #10x40mm Laminating Screw 3.75x75mm Gal Clout or Type S #8-15 x 65mm NP Screw or #10x40mm Laminating Screw 3rd Layer

10mm Plasterboard

13mm Plasterboard 16mm Plasterboard 13mm + 16mm Plasterboard

TABLe A4: FIxING PLASTeRBoARd To hARdWoodPlasterboard Thickness 6.5mm Plasterboard 1st Layer 2.8x30mm Gal Clout or 2.8x25mm Ring Shank Nail or Type S #6-18 x 25mm NP Screw 2.8x30mm Gal Clout or 2.8x25mm Ring Shank Nail or Type S #6-18 x 25mm NP Screw (on wall) Type S #6-18 x 30mm NP Screw (on ceiling) 2.8x30mm Gal Clout or 2.8x25mm Ring Shank Nail or Type S #6-18 x 32mm NP Screw 2.8x40mm Gal Clout or Type S #6-18 x 32mm NP Screw 2.8x30mm Gal Clout or 2.8x25mm Ring Shank Nail or Type S #6-18 x 32mm NP Screw 2nd Layer 2.8x30mm Gal Clout or 2.8x25mm Ring Shank Nail or Type S #6-18 x 32mm NP Screw 2.8x40mm Gal Clout or Type S #6-18 x 32mm NP Screw 2.8x40mm Gal Clout or Type S #6-18 x 45mm NP Screw 2.8x50mm Gal Clout or Type S #6-18 x 45mm NP Screw 2.8x50mm Gal Clout or Type S #6-18 x 45mm NP Screw 3.15x65mm Gal Clout or Type S #8-15 x 65mm NP Screw or #10x40mm Laminating Screw 3.15x65mm Gal Clout or Type S #8-15 x 65mm NP Screw or #10x40mm Laminating Screw 3rd Layer

10mm Plasterboard

13mm Plasterboard 16mm Plasterboard 13mm + 16mm Plasterboard

TABLe A5: FIxING FIBRe CeMeNT ANd PLASTeRBoARd To TIMBeRLining Thickness 6mm Wallboard 9mm Wallboard 13mm Plasterboard + 6/9mm Wallboard over 16mm Plasterboard + 6/9mm Wallboard over 6mm Wallboard + 13/16mm Plasterboard over 9mm Wallboard + 13/16mm Plasterboard over 1st Layer 2.8x40mm Gal Clout or Type S #8-15 x 20mm NP Screw 2.8x40mm Gal Clout or Type S #8-15 x 30mm NP Screw 2.8x40mm Gal Clout or 2.8x30mm Ring Shank Nail or Type S #6-18 x 32mm NP Screw 2.8x50mm Gal Clout or Type S #6-18 x 32mm NP Screw 2.8x40mm Gal Clout or Type S #8-15 x 20mm NP Screw 2.8x40mm Gal Clout or Type S #8-15 x 30mm NP Screw 2.8x50mm Gal Clout or Type S #8-15 x 40mm NP Screw 2.8x50mm Gal Clout or Type S #8-15 x 40mm NP Screw 2.8x50mm Gal Clout or Type S #6-18 x 45mm NP Screw 2.8x50mm Gal Clout or Type S #6-18 x 45mm NP Screw 2nd Layer

NOTES: Type 'W' screws of equivalent length may be used as an alternative to Type S NP when fixing to timber only. Predrill 9mm and 12mm Wallboard for easier fixing. Fixings are suitable for internal applications only. NP = Needle Point Screws. DP = Drill Point Screws. GAL = Galvanised.

A12

The Red Book

TABLe A6: FIxING PLASTeRBoARd To STeeL 0.5 0.8mm BMTPlasterboard Thickness 6.5mm Plasterboard 10mm Plasterboard 13mm Plasterboard 16mm Plasterboard 13mm + 16mm Plasterboard 1st Layer Type S #6-18 x 25mm NP Screw Type S #6-18 x 25mm NP Screw Type S #6-18 x 25mm NP Screw Type S #6-18 x 30mm NP Screw Type S #6-18 x 25mm NP Screw 2nd Layer Type S #6-18 x 25mm NP Screw Type S #6-18 x 40mm NP Screw Type S #6-18 x 40mm NP Screw Type S #6-18 x 45mm NP Screw Type S #6-18 x 45mm NP Screw Type S #8-15 x 65mm NP Screw or #10x40mm Laminating Screw Type S #8-15 x 65mm NP Screw or #10x40mm Laminating Screw 3rd Layer

TABLe A7: FIxING PLASTeRBoARd To STeeL 0.8 2.4mm BMTPlasterboard Thickness 6.5mm Plasterboard 10mm Plasterboard 13mm Plasterboard 16mm Plasterboard 13mm + 16mm Plasterboard 1st Layer Type S #6-18 x 25mm DP Screw Type S #6-18 x 25mm DP Screw Type S #6-18 x 25mm DP Screw Type S #6-18 x 30mm DP Screw Type S #6-18 x 25mm DP Screw 2nd Layer Type S #6-18 x 25mm DP Screw Type S #6-18 x 40mm DP Screw Type S #6-18 x 40mm DP Screw Type S #6-18 x 45mm DP Screw Type S #6-18 x 45mm DP Screw #10x40mm Laminating Screw #10x40mm Laminating Screw 3rd Layer

TABLe A8: FIxING FIBRe CeMeNT ANd PLASTeRBoARd To STeeL 0.5 0.8mm BMTLining Thickness 6mm Wallboard 9mm Wallboard 6mm Wallboard + 13/16mm Plasterboard over 9mm Wallboard + 13/16mm Plasterboard over 13mm Plasterboard + 6/9mm Wallboard over 16mm Plasterboard + 6/9mm Wallboard over 1st Layer Type S #8-15 x 20mm NP Screw or FibreZIPS M5-18 x 20mm Type S #8-15 x 30mm NP Screw or FibreZIPS M5-18 x 30mm Type S #8-15 x 20mm NP Screw or FibreZIPS M5-18 x 20mm Type S #8-15 x 30mm NP Screw or FibreZIPS M5-18 x 30mm Type S #6-18 x 25mm NP Screw Type S #6-18 x 30mm NP Screw Type S #6-18 x 40mm NP Screw Type S #6-18 x 40mm NP Screw Type S #8-15 x 40mm NP Screw Type S #8-15 x 40mm NP Screw 2nd Layer

TABLe A9: FIxING FIBRe CeMeNT ANd PLASTeRBoARd To STeeL 0.8 2.4mm BMTLining Thickness 6mm Wallboard 9mm Wallboard 6mm Wallboard + 13/16mm Plasterboard over 9mm Wallboard + 13/16mm Plasterboard over 13mm Plasterboard + 6/9mm Wallboard over 16mm Plasterboard + 6/9mm Wallboard over 1st Layer Type S #8-15 x 20mm DP Screw Type S #8-15 x 30mm DP Screw Type S #8-15 x 20mm DP Screw Type S #8-15 x 30mm DP Screw Type S #6-18 x 25mm DP Screw Type S #6-18 x 30mm DP Screw Type S #6-18 x 40mm DP Screw Type S #6-18 x 40mm DP Screw Type S #8-15 x 40mm DP Screw Type S #8-15 x 40mm DP Screw 2nd Layer

NOTES: Predrill 9mm and 12mm Wallboard for easier fixing. Fixings are suitable for internal applications only. NP = Needle Point Screws. DP = Drill Point Screws. GAL = Hot-Dip Galvanised.

The Red Book

A13

Insulation MaterialsCSR Fire and Acoustic Systems incorporate CSR Bradford glasswool and rockwool insulation. These products have undergone significant acoustic testing and have a proven track record of performance and durability in service. Additional information on CSR Bradford Insulation materials is available by telephoning CSR Bradford on 1300 850 305. Although insulation materials are often specified for thermal resistance, they can contribute significantly to the acoustic performance of wall and ceiling systems. CSR only recommends materials that have been tested for fire and acoustic applications, have proven durability, and are supported by their manufacturer for these applications. Should other insulation materials be used, the manufacturer of those materials must verify the performance of the complete system, CSR will not support the performance of substitute materials. Acoustic Polyester insulation manufactured by Tontine and Autex have been tested in acoustic applications by the manufacturer and are specifically made for that purpose. CSR accepts the use of Tontine and Autex Polyester insulation.TABLe A10: SPeCIFIed INSuLATIoN ANd ABBReVIATIoNS(Abbreviated names have been used in system tables). Product 25mm Bradford Fibertex 450 80kg/m3 45mm Bradford Rockwool Partition batts 38kg/m3 60mm Bradford 88mm Bradford Soundscreen Soundscreen R1.6 wall batts (Rockwool) R2.5 wall batts (Rockwool) 35kg/m3 40kg/m3 75mm Bradford Soundscreen R2.0 wall batts (Rockwool) 32.5kg/m3

Wall System Thermal PerformanceTimber and steel stud external walls in this manual include thermal ratings expressed as Rt(win) and Rt(sum), to represent Total R-values for the Winter and Summer design conditions as required by the BCA. The Total R-values presented are based on assessments c a r r i e d o u t i n a c c o rd a n c e w i t h t h e m e t h o d s o f AS/NZS4859.1 amdt 1:2006 (Materials for thermal insulation of buildings - Part 1: General criteria and technical provisions). Any included bulk insulation is a CSR Bradford product that has a material R-Value compliant with the standard, and building elements have thermal values sourced from the AIRAH handbook. No allowance has been made for thermal bridging from the structural members. Thermal performances quoted are based on an assessment through the insulation path. The contribution to Total R-values depends on installation, workmanship and environmental conditions and it is assumed that cavities that are ventilated.

Abbreviation 25 Fibertex 450 45 Rockwool Partition batts 60 Soundscreen 1.6 75 Soundscreen 2.0 88 Soundscreen 2.5 120 Soundscreen 3.0 50 GW Partition 11kg 75 GW Partition 11kg 110 GW Partition 11kg 165 GW Partition 11kg 50 GW Partition 14kg 75 GW Partition 14kg 100 GW Partition 14kg 75 Gold Batts 1.5 75 Gold Batts 2.0 90 Gold Batts 2.0 90 Gold Batts 2.7 140 Gold Batts 2.5 165 Gold Batts 3.0 215 Gold Batts 4.0 TSB2/ASB2 Polyester TSB3/ASB3 Polyester TSB4/ASB4 Polyester TSB5 Polyester TBL/1025 Polyester Masonry Wall Blanket R1.2

120mm Bradford Soundscreen R3.0 floor / ceiling batts (Rockwool) 30kg/m3 50mm Bradford Glasswool Partition batts 11kg/m3 75mm Bradford Glasswool Partition batts 11kg/m3 110mm Bradford Glasswool Partition batts 11kg/m3 165mm Bradford Glasswool Partition batts 75mm Bradford Glasswool Partition batts 11kg/m3 50mm Bradford Glasswool Partition batts 14kg/m3 14kg/m3 100mm Bradford Glasswool Partition batts 14kg/m3 75mm Bradford Gold Batt R1.5 wall batts (Glasswool) 8.8kg/m3 75mm Bradford Gold Batt R2.0 wall batts (Glasswool) 18.0kg/m3 90mm Bradford Gold Batt R2.0 wall batts (Glasswool 10.5kg/m3 90mm Bradford Gold Batt R2.7 wall batts (Glasswool) Batt R3.0 (Glasswool) 34.0kg/m3 140mm Bradford ceiling Gold Batt R2.5 (Glasswool) 6.4kg/m3 165mm Bradford ceiling Gold 6.7kg/m3 215mm Bradford ceiling Gold Batt R4.0 (Glasswool) 6.9kg/m3 Tontine TSB 2 (50mm) / Autex ASB 2 (50mm) Polyester Insulation Tontine TSB 3 (65mm) / Autex ASB 3 (60mm) Polyester Insulation Tontine TSB 4 (75mm) / Autex ASB 4 (70mm) Polyester Insulation Tontine TSB 5 (85mm) Polyester Insulation Tontine Blanket (25mm) 10kg/m3 Polyester Insulation 38mm Bradford Masonry Wall Blanket (HP Glasswool)

A14

The Red Book

TYPICAL BRAdFoRd INSuLATIoN PRoduCTS

For wet area walls and external ceilings subject to intermittent high humidity where plasterboard is specified, Gyprock Aquachek or Gyprock FyrchekMR or CeminSeal Wallboard are recommended. In all cases follow product installation brochures.

Thermal PerformanceGyprock and Cemintel products have been tested to ASTM C518 for thermal performance. The R values for Gyprock plasterboards are: 10mm plasterboard = 0.04 0.05 m2K/W. 13mm plasterboard = 0.05 0.07 m2K/W. 16mm plasterboard = 0.07 0.09 m2K/W. The R values for Cemintel products are: 6mm fibre cement = 0.02 m2K/W. 7.5mm fibre cement = 0.03 m2K/W. 9mm fibre cement = 0.03 m2K/W.

Product PropertiesThermal & Moisture StabilityGyprock plasterboard and Cemintel fibre cement products are stable building materials when subjected to the normal range of interior temperature and humidity conditions. Thermal coefficient of Linear Expansion (). Plasterboard: =16.2 x 10 -6 mm (mm/C) in the temperature range 4C to 38C. Fibre cement: = 7.5 x 10-6/C. Final length is calculated as follows: Lf = Li (1 + T). The hygrometric coefficient of expansion (). P l a s t e r b o a rd : = 7 . 2 x 1 0 -6 m m / m m / % R . H . (5% 90% R.H.). Final length is calculated as follows: Lf = Li (1 + RH). Fibre cement: = 0.18% (expansion from equilibrium to saturated). Final length is calculated Lf = Li x x (% of saturation).

Internal MoistureGyprock plasterboard must not be used where it will be in contact with liquid water or an atmosphere of constant relative humidity above 90%. Gyprock Plasterboard CD, Gyprock Supaceil and Gyprock Soundchek are designed for use in dry areas only.

The Red Book

A15

Fire hazard PropertiesThe BCA limits the materials used in Class 2 to 9 buildings by controlling the Fire Hazard properties of linings. These properties are assessed using AS/NZS3837 cone calorimeter test. Please refer to Table A11 for Gyprock plasterboard and Cemintel product performance details. Contact Fricker Comprador for properties of other acoustic wall and ceiling products. TABLe A11: FIRe hAZARd PRoPeRTIeSCSR Product 10 13mm Plasterboard CD 10mm SUPACEIL 10 13mm SOUNDCHEK 10 13mm AQUACHEK 6.5mm FLEXIBLE 13mm Perforated Sheet 13 16mm FYRCHEK 13 16mm FYRCHEK MR ASEA m2/kg