Evolving Wallboard Recycling Closed Loop Pilot Project Presented by: Amanda Kaminsky, Founding Partner, Building Product Ecosystems Terry L. Weaver, President, USA Gypsum
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Evolving Wallboard RecyclingClosed Loop Pilot Project Presented by: Amanda Kaminsky, Founding Partner, Building Product EcosystemsTerry L. Weaver, President, USA Gypsum
Gypsum Wallboard Recycling
1996 U.S. start upsClose loop Fail. “upcycling”required
20 Years!
USA Gypsum 1998 – 4,000 Sq. Ft. 2,000 Tons per Year
U.S Policy Impact
Clean Air Act Requires SO2 Reductions Synthetic Gypsum Floods Market 2005-
2012 Recession Shrinks Demand Cheap Natural Gas
More Air Regulations Less Coal Burned = Less Gypsum Clean Air = Farmers Purchase Sulfur
Gypsum Transport
Photo Courtesy Of The United States Gypsum Company (USG)
Scraps Agriculture Cement Wallboard0
2,000,000
4,000,000
6,000,000
8,000,000
10,000,000
12,000,000
14,000,000
16,000,000
18,000,000
20,000,000
Increased Demand - Reduced Supply From A Waste to Resource
Single Stream Requires Manual “Presort”
New England Recycling, Taunton, MA
Pre Sort Is Being Done SuccessfullyNew England Recycling, Taunton, MA
Gypsum Market Owner Driven Changes
Educating construction industryChanges in Waste Management
Recycling Growth Barriers?Mining A Resource From Construction Waste
New USA Gypsum Drywall Recycle Plant – 100,000 Ton Capacity
New York City Generates 165,000* ton Year *Source NYS DEC, 2010
Multiple Attempts to Recycle – Limited Success
Policy efforts since 2003 Audit Recycling Rates Durst Initiates Building
Product Ecosystems Evolving Wallboard
Systems Work Group Established
One World Trade Center
One Bryant Park
Driver: Transparent Lifecycle + Content Accountability
Driver: Drywall Numbers in the U.S. ~9 million tons drywall waste generated/year ~400,000 tons recycled/year Millions of tons being landfilled each year
Driver: Availability of Synthetic Gypsum/Coal Byproduct
Driver: Comingled Packer Truck Loads = Mixed Fines
NYC BPE Evolving Wallboard SystemsClosed Loop RecyclingPilot Project Participants
Source Separation Sites
Durst Jobsite Source Separation
Lend Lease Jobsite Solutions
Hauler + Recycler, NJ
Received by Trailer @ USA Gypsum for Processing
Manufactures with Post-Consumer Gypsum
Gypsum Category No. of
Samples
Avg. Conc. (ppm)
Max Conc. (ppm)
< Detection Limit
(0.001 ppm)
Renovation board:
Demolition 30 0.05 0.3 40%
New trim scrap:
Natural-mined 6 0.04 0.1 50%
Synthetic 6 0.07 0.2 17%
Research Objective: Understand Content to Inform Reuse
Research Objective: Understand Content to Inform Reuse Gypsum Source Natural-Mined Synthetic
StudyThis
Study(2015)
Yost(2007)
Sanderson
(2008)
This Study(2015)
Yost (2007)
Sanderson
(2008)EPA*
(2009)Sample Size 6 - 10 6 - 12 20
Average Mercury (ppm) 0.04 0.024 - 0.07 0.38 - -
Maximum Mercury (ppm) 0.1 - 0.03 0.2 - 0.95 3.1
*Gypsum tested is pre-wallboard production. Other studies use post-wallboard production gypsum.
QUESTIONS?
Or Contact PresentersAmanda Kaminsky: (917) 816-6246, [email protected] Terry L Weaver: 717-335-0379, [email protected]
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