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RectangularTanks PCA

Apr 03, 2018

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César Orbe
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    Design of Rectangular Concrete Tanks

    The Islamic University of GazaDepartment of Civil Engineering

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    RECTANGULAR TANK DESIGN

    The cylindrical shape is structurally bestsuited for tank construction, but rectangulartanks are frequently preferred for specificpurposes

    Easy formwork and construction process Rectangular tanks are used where partitions or

    tanks with more than one cell are needed.

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    RECTANGULAR TANK DESIGN

    The behavior of rectangular tanks isdifferent from the behavior of circular tanks

    The behavior of circular tanks is axi-symmetric.

    That is the reason for the analysis to use onlyunit width of the tank

    The ring tension in circular tanks was uniform

    around the circumference

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    RECTANGULAR TANK DESIGN

    The design of rectangular tanks is verysimilar in concept to the design of circulartanks

    The loading combinations are the same. The

    modifications for the liquid pressure loadingfactor and the sanitary coefficient are the same.

    The major differences are the calculated

    moments, shears, and tensions in therectangular tank walls.

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    RECTANGULAR TANK DESIGN

    The requirements for durability are the same forrectangular and circular tanks.

    The requirements for reinforcement (minimumor otherwise) are very similar to those forcircular tanks.

    The loading conditions that must be consideredfor the design are similar to those for circulartanks.

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    RECTANGULAR TANK DESIGN

    The restraint condition at the base is needed todetermine deflection, shears and bending

    moments for loading conditions. Base restraint conditions considered in the publication

    include both hinged and fixed edges.

    However, in reality, neither of these two extremesactually exist.

    It is important that the designer understand the degreeof restraint provided by the reinforcing bars that

    extends into the footing from the tank wall. If the designer is unsure, both extremes should be

    investigated.

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    RECTANGULAR TANK DESIGN

    Buoyancy forces must be considered in the designprocess

    The lifting force of the water pressure is resisted by theweight of the tank and the weight of soil on top of theslab

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    RECTANGULAR TANK BEHAVIOR

    y

    x

    Y-axis is the horizontal axis

    X-axis is the vertical axis direction downwardMx moment per unit width stretching the fibers parallel to the x directionwhen the plate is in the x-y plane. This moment determines the steel inthe x (vertical direction).

    My moment per unit width stretching the fibers parallel to the y directionwhen the plate is in the x-y plane. This moment determines the steel inthe y (horizontal direction).

    The Subscript in Mx and My is not the axis of the moment

    The moments are not in a particular principal plane

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    Moment coefficient for Slabs with various edgeConditions

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    Moment coefficient for Slabs with various edgeConditions

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    Moment coefficient for Slabs with various edgeConditions

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    Moment coefficient for Slabs with various edgeConditions

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    Moment coefficient for Tanks with Walls Free atTop and Hinged at Bottom (Table 5)

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    Moment coefficient for Tanks with Walls Free atTop and Hinged at Bottom (Table 5)

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    Moment coefficient for Tanks with Walls Hingedat Top and Bottom (Table 6)

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    Moment coefficient for Tanks with Walls Hingedat Top and Bottom (Table 6)

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    Shear Coefficeient

    Along vertical edges, shear in one wall is also used as axial tensionin the adjacent wall and must be combined with bending moment todetermine tensile reinforcement

    Table 7. Shear at Edges of Slabs Hinged at Top and Bottom

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    Shear Coefficients

    The first five lines in Table 7 are shears per linear length in

    terms of wa2

    . The remaining four lines are total shears in kN depending on

    how w is given.

    Shears per linear foot are for ratios ofb/a = 1/2, 1,2, and

    infinity. The difference between the shear forb/a = 2and infinity is so

    small that there is no necessity for computing coefficients for

    intermediate values.

    When b/a is large, a vertical strip of the slab near midpoint of

    the b dimension will behave essentially as a simply supported

    one-way slab.

    Notes on Tables 7

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    Shear Coefficeient

    Total pressure on a strip 1 m wide is 0.50wa2, of which two-

    thirds or0.33wa2is the reaction at the bottom support and one-

    third or0.17wa2is the reaction at the top.

    The shear at midpoint of the bottom edge is 0.3290wa2forb/a

    = 2.0, the coefficient being very close to that of one third for

    infinity. In other words, maximum bottom shear is practically constant

    for all values of b/a greater than 2

    At the corner, shear at the bottom edge is negative and

    numerically greater than shear at midpoint.

    Notes on Tables 7

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    Shear Coefficients

    Unit shears at the fixed edge in

    Table 7 were used for plotting

    the curves in Fig. 1. Maximum value occurs at a

    depth below the top

    somewhere between 0.6aand

    0.8a. Fig. 1 is useful for

    determination of shear or axial

    tension for any ratio of b/a andat any point of a fixed side

    edge.

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    Shear Coefficients

    The curves in Figs. 1 and 2

    are nearly identical at the

    bottom. As the top is approached

    curves for the free top

    deviate more and more from

    those for the hinged top

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    Shear Coefficients

    In a comparison of Figs. 1 and 2. Whereas for b/a = 2.0 and

    3.0 total shear is increased 12% and 22%, respectively, whentop is free instead of hinged, maximum shear is increased but

    slightly, 2% at most. The reason is that most of the increase in

    shear is near the top where shears are relatively small.

    Notes on Tables 8 and Figure 2

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    MultiCell Tank

    Moment coefficients from Tables 5 and 6, designated as

    L coefficients, apply to outer or L shaped corners ofmulti-cell tanks.

    Corner of Multicell Tank:

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    MultiCell Tank

    Three wall forming T-Shape: If the continuous wall, or top of the T, is part of the long sides

    of two adjacent rectangular cells, the moment in the continuous

    wall at the intersection is maximum when both cells are filled. The intersection is then fixed and moment coefficients,

    designated as F coefficients, can be taken from Tables 1, 2, or 3

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    MultiCell Tank

    Three wall forming T-Shape: If the continuous wall is part of the short sides of two adjacent

    rectangular cells, moment at one side of the intersection is

    maximum, when the cell on that side is filled while the othercell is empty.

    For this loading condition the magnitude of moment will be

    somewherebetween the L coefficients and the F coefficients.

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    MultiCell Tank

    Three wall forming T-Shape:

    If the unloaded third wall of the unit is disregarded, orits

    stiffness considered negligible, moments in the loaded walls

    would be the same L coefficients. If the third wall is assumed to have infinite stiffness, the

    corner is fixed andthe F coefficients apply.

    The intermediate value representing more nearly the truecondition can be obtained by the formula.

    where n: number of adjacent unloaded walls

    2

    nEnd Moments L L F

    n

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    MultiCell Tank

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    MultiCell Tank

    Intersecting Walls:

    If intersecting walls are the walls of square cells,

    moments at the intersection are maximum when any

    two cells are filled and the F coefficients in Tables 1,

    2, or 3 applybecause there is no rotation of the joint.

    If the cells are rectangular, moments in the longer of

    the intersecting walls will be maximum when two

    cells on the same side of the wall under consideration

    are filled, and again the F coefficients apply.

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    MultiCell Tank

    Intersecting Walls:

    Maximum moments in the

    shorter walls adjacent to

    the intersection occur

    when diagonally opposite

    cells are filled, and for this

    condition the LCoefficients apply.

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    Example 1 (Open-Top Single-Cell Tank)

    A

    C

    E

    BFD

    The tank shown has a clear height of a = 4 m.

    horizontal inside dimensions are b = 10.0 m and

    c = 5.0 m. The tops of the walls are considered

    free and the bottom hinged.

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    Coefficients for moment and shear are selected from

    tables or diagrams for:

    b/a = 10/4.0 = 2.50 and c/a =5/4 = 1.25. Moments are in ton.m if coefficients are multiplied

    by wa3 = 1.0 x 64= 64

    Shears are in ton if coefficients are multiplied bywa2 = 16.

    Moment coefficients taken from Table 5 forb/a = 2.5

    andc/a = 1.25 are tabulated below.

    Example 1 (Open-Top Single-Cell Tank)

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    x/a y=0 y=b/4 y=b/2 z=c/4 z=0Mx My Mx My Mx My Mx Mz Mx Mz

    0 0 0.069 0 0.035 0 -0.092 0 -0.030 0 -0.010

    1/4 0.026 0.059 0.015 0.034 -0.016 -0.089 -0.006 -0.26 -0.002 -0.003

    1/2 0.045 0.048 0.031 0.031 -0.016 -0.062 0.003 -0.012 +0.008 +0.007

    3/4 0.044 0.029 0.034 0.020 -0.012 -0.059 0.011 -0.002 +0.018 +0.008

    Example 1 (Open-Top Single-Cell Tank)

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    The largest moment occurs in the horizontal direction at the

    top of the corner common to both walls (line AB) and equals

    MAB=-0.092wa3

    = -0.092 x 64 = -5.9 ton-m. The negative sign simply indicates that tension is on the inside

    of the wall.

    Maximum horizontal moment at midpoint of the longer wall

    (line CD) is: MCD= +0.069wa3 = 0.069 x 64 = +4.42 ton-m.

    The positive sign shows that tension is in the outside of the

    wall.

    There is also some axial tension on this section that can be

    taken equal to end shear at the top of the shorter wall.

    Example 1 (Open-Top Single-Cell Tank)

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    For use in connection with Fig. 2, ratio of b/a for the shorter

    wall is 5/4 = 1.25. The shear is 0.03wa2 = 0.03 x 16 =0.48

    ton.

    The effect of axial tension is negligible in this case and the

    steel area can be determined as for simple bending.

    Horizontally at x = a/2 the axial tension taken from Fig. 2 for

    b/a = 1.25 is equal to N = -0.30wa2 = -0.30 x 16 =-4.80 ton per

    linear meter, which is not negligible.

    Moment is M = 0.048wa3 = 0.048 x 64 = 3.06 ton-m

    Example 1 (Open-Top Single-Cell Tank)

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    In the shorter wall,positive moments are all relatively small.

    Maximum positive moment is vertical: 0.018wa3 = 0.018 x 64

    =1.15 ton-m.

    Maximum Mx in the vertical strip at midpoint oflonger panel

    0.045wa3 = 0.045 x 64 = 2.88 ton-m.

    Example 1 (Open-Top Single-Cell Tank)

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    A

    C

    E

    BFD

    The tank in this example differs from the preceding one

    only in that the tops of the walls are considered hinged

    rather than free.

    This condition exists when the tank is covered by aconcrete slab with dowels extending from the wall into

    the slab without moment reinforcement across the

    bearing surface.

    Example 2 (Closed Single-Cell Tank)

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    Coefficients for moment and shear are selected from tables or

    diagrams for:

    b/a = 10/4.0 = 2.50 andc/a =5/4 = 1.25.

    Moments are in ton-m if coefficients are multiplied by wa3 =

    1.0 x 64= 64

    Shears are in ton if coefficients are multiplied by wa2 = 16.

    Moment coefficients taken from Table 6 forb/a = 2.5 andc/a =

    1.25 are tabulated below.

    Example 2 (Closed Single-Cell Tank)

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    x/ay=0 y=b/4 y=b/2 z=c/4 z=0

    Mx My Mx My Mx My Mx Mz Mx Mz

    1/4 0.032 0.011 0.022 0.010 -0.006 -0.032 0.003 0.004 0.007 0.012

    1/2 0.052 0.018 0.038 0.017 -0.011 -0.053 0.008 0.007 0.018 0.019

    3/4 0.048 0.015 0.037 0.014 -0.010 -0.048 0.014 0.008 0.022 0.016

    Moment coefficients taken from Table 6 are given below. All

    coefficients for x = 0 (top edge) and x = a (bottom edge),

    being equal to zero, are omitted.

    Example 2 (Closed Single-Cell Tank)

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    With a free top, maximum Mx= +0.045wa3and maximum My

    = -0.092wa3.

    With a hinged top, maximum Mx=+0.052wa3and maximum

    My=-0.053wa3.

    It is to be expected that a wall with hinged top will carry more

    load vertically and less horizontally, but it is worth noting that

    maximum coefficient for vertical moment is only 13% less forwall with free top than with hinged top.

    The maximum My coefficient at y=0 is 0.069 for a free top but

    0.018 for a hinged top. Adding top support causes

    considerable reduction in horizontal moments, especially aty=0.

    Example 2 (Closed Single-Cell Tank)

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    Maximum moment is My=-0.053wa3=-0.053 x 64=-3.4 ton-m.

    Maximum moment in a vertical strip is Mx= 0.052wa3=0.052

    x 64 = 3.3 ton-m.

    Axial compression (N) on the section subject to this moment,and loads per linear meter can be taken as follows:

    4 meter high wall: 2 x 0.30 x 2.5 = 1.5 ton

    30 cm. top concrete slab: 0.30x 2.5 x5/2 = 1.9 ton 1-meter fill on top of slab: 1x1.75 x 5/2 = 4.4 ton

    Live load on top of fill: 0.50 x 5/2 = 1.25 ton

    _____________

    Total = 9.05 ton

    Example 2 (Closed Single-Cell Tank)

    T d B Sl b

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    The closed single-cell tank is covered with a concrete slab.

    Assume the slab is simply supported along all four sides and

    has a live load of 500 kg/m2 and an earthfill weighing 1.75

    t/m2.

    Estimating slab thickness as 30 cm. gives a total design load of

    0.50 + 1.75 + 2.5(0.3) = 3.0 t/m2.

    From Table 4, for a ratio of 10/5 = 2, select maximumcoefficient of 0.100, which gives maximum M=0.100wa2 =

    0.100 x 3.0 x 25 = 7.5 ton-m.

    Top and Base Slabs

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    Top and Base Slabs

    At the corners, a two-way slab tends to lift off the supports;

    and if this tendency is prevented by doweling slab to support,

    cracks may develop in the top of the slab across its corners.

    Nominal top reinforcement should therefore be supplied at the

    corners, say 0.005bd cm2 in each direction.

    Length of these bars can be taken as = a= x 5 = 1.25 m.

    d l b

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    Assume the closed single-cell tank has a base slab of reinforced

    concrete.

    Weight of base slab and liquid does not create any bending orshearing stresses in concrete provided the subsoil is uniformly

    well compacted.

    Weight transferred to the base through the bottom of the wall is:

    Top slab: 3.0 x 5.6 x 10.6 = 178.1 ton.

    Walls: 4x0.3x2.5(2x10.3 +2x5.3) = 93.6 ton

    ---------------

    Total = 271.7 ton

    Top and Base Slabs

    T d B Sl b

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    If the base slab extends 20 cm. outside the walls, its area is 11

    x 6 = 66 m2.

    The average load of w = 271.7/66 = 4.1 t/m2 is used for design

    of the base slab just as w = 3.0 t/m2 was used for design of thetop slab.

    Total average load on the subsoil is water weight (4 x 1.0) +

    4.1 + weight of base slab, say 4.0 + 4.1+1 = 9.1 ton/m2

    , whichthe subsoil must be able to carry.

    If there is an appreciable upward hydrostatic pressure on the

    base slab, the slab should also be investigated for this pressure

    when the tank is considered empty

    Top and Base Slabs

    Two Cell Tank Long Center Wall

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    Two-Cell Tank, Long Center Wall

    The tank in Figure consists of two adjacent cells, each with

    the same inside dimensions as the open-top single cell tank

    (a clear height of a = 4 m. Horizontal inside dimensions are

    b = 10.0 m and c = 5.0 m). The top is considered free.

    Two Cell Tank Long Center Wall

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    The tank consists of four L-shaped and two T-shaped units.

    L coefficients from Table 5 for b/a = 2.50 and c/a = 1.25, and

    F coefficients from Table 2, for b/a = 2.50 and 1.25, are

    tabulated in the following tables:

    Two-Cell Tank, Long Center Wall

    Two Cell Tank Long Center Wall

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    Two-Cell Tank, Long Center Wall

    Two-Cell Tank Long Center Wall

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    Note that F coefficients in this tabulation are used only for

    calculation of coefficients L-(L-F)/3 that are to be used for

    design at the intersection of the center and outer walls as

    shown.

    Two-Cell Tank, Long Center Wall

    Two-Cell Tank Long Center Wall

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    Coefficients for the center wall are for one cell filled, the

    negative sign indicating tension on the loaded side. All signs

    must be reversed when the other cell is filled.

    Shear coefficients in Tables 7 and 8 as well as in Figs. 1 and 2(in PCA report) can be applied both to center and outer walls.

    Two-Cell Tank, Long Center Wall

    Two-Cell Tank Short Center Wall

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    Two Cell Tank, Short Center Wall

    The tank in Figure consists of two cells with the same

    inside dimensions as the cells in the two-cell tank with

    the long center wall. The center wall is 5 m wide in this

    example.

    Two-Cell Tank Short Center Wall

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    Two Cell Tank, Short Center Wall

    Design procedure is identical for both two-cell tanks, but

    the schedule of coefficients is different because the

    longer side of the cell in this example is continuous

    instead of the shorter side. Note from the following tabulation that the long wall

    must be designed for a maximum My coefficient that

    occurs at the center wall of -0.138 instead of -0.092 at

    the corner in the tank in previous example.

    Maximum moment is My=-0.1 38wa3 = -0.138 x 64 = -

    8.83 ton-m.

    Two-Cell Tank Short Center Wall

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    Two Cell Tank, Short Center Wall

    Two-Cell Tank, Short Center Wall

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    Two Cell Tank, Short Center Wall

    Two-Cell Tank, Short Center Wall

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    Two Cell Tank, Short Center Wall

    6m8m

    Counterforted Tank Walls

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    Counterforted Tank Walls

    In a tank or reservoir with large horizontal dimensions, say

    three or four times the height, and without a reinforced

    concrete cover slab, it becomes necessary to design walls as

    cantilevers or, when they are quite high, as counterfortedwalls.

    The slab shown in Figure is free at

    the top and may be considered fixedat the bottom.

    If counterforts are spaced

    equidistantly, the slab may also be

    taken as fixed at counterforts.

    For this type of construction,

    coefficients in Table 3 apply.

    Counterforted Tank Walls

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    Cou e o ed a a s

    Consider for illustration a wall panel of a counterforted wall in

    which spacing of counterforts is b=10m and height is a = 5 m.

    From Table 3, for b/a = 10/5 = 2, select the following

    coefficients Procedure for using these coefficients to determine moments

    and design of the wall is similar to that illustrated for the open-

    top single-cell tank.

    Details at Bottom Edge

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    g

    All tables except one are based on the assumption that the bottom

    edge is hinged. It is believed that this assumption in general is

    closer to the actual condition than that of a fixed edge.

    Consider first the detail in Fig. 9, which shows the wallsupported on a relatively narrow continuous wall footing,

    Details at Bottom Edge

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    g

    In Fig. 9 the condition of restraint at the bottom of the footing

    is somewhere between hinged and fixed but much closer to

    hinged than to fixed.

    The base slab in Fig. 9 is placed on top of the wall footing andthe bearing surface is brushed with a heavy coat of asphalt to

    break the adhesion and reduce friction between slab and

    footing.

    The vertical joint between slab and wall should be made

    watertight. A joint width of 2.5 cm at the bottom is considered

    adequate.

    A waterstop may not be needed in the construction joints whenthe vertical joint is made watertight

    Details at Bottom Edge

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    g

    In Fig. 10 a continuous concrete base slab is provided either

    for transmitting the load coming down through the wall or for

    upward hydrostatic pressure.

    In either case, the slab deflects upward in the middle and tendsto rotate the wall base in Fig. 10 in a counterclockwrse

    direction.

    Details at Bottom Edge

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    g

    The wall therefore is not fixed at the bottom edge and it is

    difficult to predict the degree of restraint

    The waterstop must then be placed off center as indicated.

    Provision for transmitting shear through direct bearing can bemade by inserting a key as in Fig. 9 or by a shear ledge as in

    Fig. 10.

    At top of wall the detail in Fig. 10 may be applied except thatthe waterstop and the shear key are not essential. The main

    thing is to prevent moments from being transmitted from the

    top of the slab into the wall because the wall is not designed

    for such moments.