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Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics
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Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Nov 03, 2019

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Page 1: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Rebuilding the Super Auto Eject

By Thomas NugentKussmaul Electronics

Page 2: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Rebuilding the Auto Eject

Page 3: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Tools needed

Page 4: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Arm Adjustment Spacer

1.200

0.750 0.50

A091-55-142Arm Adjustment Spacer

Arm Adjustment Dimension

Power Switch Adjustment Dimension

Page 5: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Ejecting Bracket Spacer

0.700

0.031

2.250

0.700

A091-55-141Ejecting Bracket Spacer

Page 6: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Disassembling the unit

Page 7: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Remove the rear cover

Page 8: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Remove solenoid wires

Page 9: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Remove ejecting arm and micro switch assy.

Page 10: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Remove the springs and bumpers

Page 11: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Remove solenoid

Page 12: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Remove spring and plunger

Page 13: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Move pull down out of the way

Page 14: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Remove the receptacle

Page 15: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Reassembling the unit

Page 16: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Install new receptacle

Page 17: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

New receptacle Installed

Page 18: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Install solenoid and spring

Page 19: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Screw in solenoid with loctite

Page 20: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Install ejecting pin

Page 21: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Install new springs and bumpers

Yellow spring this side

Page 22: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Attach springs to ejecting arm

Page 23: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Reattach micro switch wires

Page 24: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Micro switch wiring

Page 25: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Install ejecting arm loosely to solenoid

Page 26: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Insert gauge to set spacing

Page 27: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Place shim as shown

Page 28: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Adjustment, Ejecting Bracket Mount

Page 29: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Tighten screw to ejecting arm bracket

Page 30: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Adjustment of micro switch screw. Turn the Micro switch adjustment screw clockwise until the LED on the test power box goes out, stop. Then turn the adjustment screw clockwise until the light goes back on, them give it one more ¼ turn and add loctite.

Page 31: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Final adjustment after trigger is tripped 1 full turn of screw

Page 32: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

Install back cover

Page 33: Rebuilding the Super Auto Eject - kussmaul.com the super auto eject.pdf · Rebuilding the Super Auto Eject By Thomas Nugent Kussmaul Electronics . Rebuilding the Auto Eject. Tools

The end