Rebar work at site Indian Scenario Indian Scenario Prepared by Service Masters
Oct 26, 2014
Rebar work at site
Indian ScenarioIndian Scenario
Prepared by
Service Masters
Site based Small Rebar Unit
- Site base unit set up with poor efficiency
- Requires huge amount of manual work
and lot of labour
Poor Inventory Control at site
- No control over the
inventory of row and
processed rebar
- Poor control leading
to lot of wastage
Poor Quality of Rebaring
- Poor quality of rebar generated and
with lot of manual work the final
product is of inferior quality
Huge Wastage and No Control
- With all manual work and
poor inventory control the
extend of actual wastage is
much higher than we
count
• It requires a team of 15-20 people to produce
2-3 tons rebar per day
• Minimum wastage is 5%
• Output per person=3000/20=150kg
Traditional working of Rebar
• Output per person=3000/20=150kg
These numbers are as we gathered from the working professional/ project
executioner in India.
Systematic Approach – Rebar Plant
• Centralized plant for Rebar processing catering to several
projects.
• As alternative, this plant can be site base also depending upon
the production requirement and project size.
• With plant set up, inventory control is very simple for row as • With plant set up, inventory control is very simple for row as
well processed rebars.
• With implementation of automation, achieve desired good
quality and would require very less amount of labour.
Systematic Approach – Rebar Plant
- Rebar plant with some
machinery and patented
MEP technology
Rebar Plant – Higher Quality
- Achieve Better Inventory
control, better working
and superior quality out
put with efficiency.
• For 1000 tons of rebar in a month, cost of rebar would be 450,00,000
Rs. + 5% wastage Rs. 22,50,000.
• Bigger size plant to cater large requirement of 15,000 to 25,000 tons of
rebar would require investment of INR 4-5 Cr.
• Smaller independent units can also be deployed for different
Rebar Plant – Fact Figures
• Smaller independent units can also be deployed for different
requirement, for instance stirrups, bend bar etc. This smaller units
would require INR 50-60 Lac.
• MEP machines can produce 4-5 tons of stirrups per day with two
workers.
• Work force requirement of 15 persons for plant of 1000 tons capacity.
• Output per person : 100,000/15 =6667 kg /person.
• Virtually Zero Wastage and 85% reduction in labour requirement.
• So plant cost can be recovered in 2-3 years.
Thank you!
For more information please feel free to contact us
Mr. Chander Dutta
Mr. Prakash Shah
Mr. Sandeep Sharma
Service Masters
F-26, 1st Floor, Bali Nagar, New Delhi – 110 015
Ph: 25979313-14
Fax: 25979315
Email : [email protected]
Web : www.servicemasters.in