Realize - ELTRON

RealizeCCS - a company that is meeting needs.

Like the changing times, there is no limit to the challenges CCS undertakes.

Parts for the semiconductor industry, parts which are growing continuously smaller, require the use of image processing at various stages of the automatic manufacturing line. Numerous illumination systems are used in these processes.

Today, LCD plates are used in virtually all types of home electronics, from computers to cellular telephones. CCS LED illumination systems are being used in the manufacturing and control of these types of transparent plates.

The full advantages of LED illumination systems can be realized in the high-speed, reliable inspection processes required for the mass production of cans, plastic drink bottles, etc.

LED illumination systems are being used for damage inspection and external inspection as part of the manufacturing processes of O-rings and bearings used to manufacture automobile and machine parts.

Chipping and scratching can occur during the manufacturing of clear objects such as glass sheets, bottles and lenses. Many objects that could not be accurately inspected visually can now be inspected using LED illumination and image processing.

The stable, color-selectable output of LED illumination systems makes them ideal for use in the inspection processes required by the strict quality controls used in food and pharmaceutical product manufacturing.

Direct Lighting Ring Lights Indirect Lighting Coaxial LightsDirect illumination from high-density LED arrays.

Indirect Lighting Flat-ring LightsDiffused illumination with LED light passing through a light guide.

Indirect Lighting Flat LightsBrings out silhouettes by illuminating the work piece from behind.

Shines light perpendicular to the work piece using a half mirror.

7 8

Semiconductors and Electronic Parts LCD Plates Cans and Plastics Automobile

and Machine PartsGlass Sheets,

Bottles and LensesFood Products

and Pharmaceuticals

Utilizing CCS light

guiding system.

Aluminum housing.

Utilizing FFC (Flexible board,

Folded Conic) system.

Special heat dissipating architecture is utilized.

Utilizing original CCS light

guidance technology.

Realizing a smooth, even light surface.

Model with a specially

coated half mirror.

Eliminate hot-spots on reflective pieces.

D i r e c t LightingD i r e c t Lighting

IndirectLightingIndirectLighting



The Unique Technologies and Development Capacities of CCS

Ring Lights Low-angle Ring Lights Bar Lights

Low-angle Ring/Square LightsRing Lights Dome Lights

Flat Lights

Using CCS original flexible board, a high-density LED array is arranged in an umbrella configuration, creating an extremely bright concentration of light at the center of the illumination area. This is the "standard model" for LED illumination systems. This configuration is being used in a wide range of applications.

Using CCS original flexible board, we are able to create an optimum inclination angle. Low-angle illumination is ideally suited for edge detection and for inspecting metal surfaces for printing, damage, etc.

9 10

Low-angle ring illumination. An even and uniform illuminating surface is created. Diffuse light from low angle illuminates the workpiece evenly.

"Brighter" "More uniform" "Easy to use" High-Power Ring Lights

Slim-type LDL-TP Series using chip LEDs, and the LDL Series using round-type LEDs

CCS's unique light guiding system realizes an even, uniform light-emitting surface. Power-saving compact type.

"Brighter" "More uniform" "Easy to use" High-Power Dome Lights

The FPQ Series is also available, offering ultra-thin illumination systems in a rectangular array.

Ultra-high-intensity LEDs in a bar-shaped, high-density array.The illumination angle can be freely set to almost any angle. Our bar systems are being used in a wide range of applications.

LDR2 Series

FPR Series

FPQ Series

The SE-16 and SE-18 Series offer high performance at a low price and coaxial spot light mounting option with HLV Series sources.

LDR2-LA Series

Ultra-thin design with a thickness of just 10 mm. These are super-low-angle models.

LDR-LA-1 Series

LDL Series

With this Series, the angles of each of the four sides can be set independently.

LDQ Series

High-density light output produces fresh, vivid images.

Ideal for work piece edge detection and for detecting scratches on glossy surfaces.

High-density LED arrays in compact, rectangular oblique light illumination units.

Even, diffused side lighting.Even, diffused top lighting.For inspection of workpiece with curved and glossy surface.

Used in work silhouette inspection.

Macro LensUnique macro lens and spot lights

SQR Series

SE-16/SE-18 Series

Flat-Dome LightsUnique lighting technology achieves uniform, �shadowless diffused illumination.

A unique pattern of dots on the light surface controls light diffusion and transmission, to achieve a highly uniform, shadow-less diffused light pattern for typical dome light applications, but in a much smaller package and lower cost.

LFX Series

CreateThe answers to all types of needs can be found in our creativeness.




Coaxial Lights/Line Lights with Coaxial System

This Series provides coaxial drop illumination. The illumination system is placed in coaxial alignment with the lens. This system is used with work pieces that have highly-reflective mirrored surfaces. An extensive product lineup means we can offer the best illumination systems for the application needs.

Coaxial drop illumination for line sensors.

LFV/LFV2/LFV2-CP/LFV2-5 Series

LNV Series

Evenly illuminates mirrored work surfaces.

Indirect LightingIndirect Lighting

Line Lights

These Series provides even illumination using chip LEDs. Two types are available, the standard A Series and the high-intensity H Series with more than double the standard light intensity.

LND Series

Ideal for use in line sensors.

For various inspections by using differences in scattering rates

For various inspections by means of the property of transmission through objects


Ultraviolet Lighting

I n f r a r e d Lighting

Line LightsLine shaped, Convergent-beam lighting.

Convergent-beamLight ing

Long working distance, wash down high-intensity focused spotlight.

HSL Series

High Intensity Wash-Down SpotlightsSpecialSpecial

High Intensity Compact Spotlights

High-intensity spotlight Series in a compact package designed to be used in typical halogen applications but with longer life and lower power consumption.

Ultraviolet lighting Series using UV light LEDs with CCS's unique spark prevention structure.Since ultraviolet light with its shorter wavelength has a higher scattering rate and is likely to cause fluorescent scattering, it can be effectively used for various inspections that cannot be performed well by means of visible light.

Infrared lighting Series using infrared light LEDs with peak wavelengths of 850nm and 940nm.Since infrared light with its longer wavelengths has a lower scattering rate and higher transmittance, it can be optimally used for various inspections by means of its property of transmission through objects.

HLV-14-PJ/HLV-24/HLV-24-3W Series

SpecialSpecial SpecialSpecial SpecialSpecial

P13

P15P13

Coaxial Lights

This Series is ideally suited for inspecting mirrored surfaces for dimples, scratches and dents. Parallel rays are generated using special lenses.

MSU Series

MFU Series

Used to detect scratches, indentations and dirt on mirrored work surfaces.

Parallel light suppresses diffraction of light and enables high-precision dimension measuring and visual inspections.

Collimated-Lighting

P44

LDL-TP/LDL Series

LFL Series

P29

P31 HLV-24-NR/NR-3W Series

HLV-3M-RGB-3W

P54

P55

HFR/HFS Series P53

Ultraviolet Lights Infrared lights

IR Series P47UV Series P45

Ultraviolet Lighting

I n f r a r e d Lighting

General Purpose Spot Lights

Next-generation lighting system using the combined advantages of LEDs and fibers

Dedicated light source for micro-fiber heads

Realization of desired radiation colors by mixing light sources

LSP Series/LV Series





P15

P17

P17

P35

P35

Next-generation LED light for line scan sensors that achieves unprecedented luminosity and uniformity.

HLND Series

P37

P39

Used in combination with cylindrical lenses, these illumination systems can create high-intensity linear line rays.

LN Series P41

Thin ring illumination systems just 12 mm thick. With the LFR Series, a top illumination surface provides even illumination. With the LKR Series, a conical illumination surface makes it possible to illuminate a work piece from almost any angle.

LFR/LKR Series P21

P23

P23HPR Series P19

Even light is emanating from all directions. Even lighting is available for workpieces with a curved surface.

LDM2 Series P27

P25


P33

P43

P51P57

P59

P49HPD Series

Micro Fiber-heads/Light Sources for Micro Fiber-heads

Power Supply units for LED lightsOptional LED Illumination AccessoriesOptional CablesOverview of CCD Intensity and Brightness DistributionTechnology OverviewCCS Worldwide Support

Contents

Index

P61P67P68P69P71P77

11 12

Ring Lights LDR2/SQR SeriesHigh-density light output produces fresh, vivid images.

Low-angle Ring Lights LDR2-LA/LDR-LA-1 SeriesIdeal for work piece edge detection and for detecting scratches on glossy surfaces.

Bar Lights LDL/LDQ SeriesHigh-density but compact bar illumination.

Ring Lights HPR Series "Brighter" "More uniform" "Easy to use" High-Power Ring Lights

Flat-ring Lights LFR/LKR Series Even, diffused top lighting.

Low-angle Ring Lights FPR Series / Low-angle Square Lights FPQ SeriesEven, diffused side lighting.

Dome Lights HPD Series"Brighter" "More uniform" "Easy to use" High-Power Dome Lights

Dome Lights LDM2 SeriesFor inspection of workpiece with curved and glossy surface.

Flat Lights LDL-TP/LDL SeriesSilhouette inspection using high-Iuminosity light.

Flat Lights LFL SeriesInspection of work by silhouette using uniform light.

Flat-Dome Lights LFX SeriesUnique lighting technology achieves uniform omni directional diffused light.

Coaxial Lights LFV/LFV2/LFV2-CP/LFV2-5 Series / Line Lights with Coaxial System LNV SeriesUniform illumination for highly reflective surfaces.

Line Lights LND SeriesIdeal for use in line sensors.

Line Lights HLND Series Next-generation light for line scan applications featuring unprecedented intensity and uniformity.

DirectLighting


Indirect Lighting


Blue

Information

Label tags that show the risk classification of the products are attached to our LED illuminators. Please refer to them when you handle the products and do not remove the labels as they contain important information. LED illuminators falls under the category of laser product that is defined by International Electrotechnical Commission (IEC) and Japanese Industrial Standards (JIS). Classification of risks and overview are shown below:

Indication of Label Tag

The following codes are used to indicate options in the product selection tables:

DPA

L

Diffuser (DF)

Polarizer (PL)

Adapter (AD)

Light Control Film (LC)

LED illuminators are applicable to laser products defined by IEC. The explanation of each class is shown below.

Outline

Laser Safty Standard (IEC60825-1 Amd.2)

Green

LED RADIATIONDO NOT STARE INTO BEAM

MAX POWER:67mWWAVE LENGTH:660nm

CLASS 2 LED PRODUCT

Front

Back

Close-up



CLASS 2 LED PRODUCTLDR2-32RD0035320007

12V=1.5WMADE IN JAPAN

Some of the products in the Series listed above do not conform to CE standards. Please contact CCS for additional information.

CE Certified Low Voltage Directive EMC DirectiveEMS EMI

Pow

er

Supp

ly PD, PD2, PDS-30, PTU2, PB-2430, PSB, PSB2, PJ, PHLPS-3012-D24,STU-3000 EN61010-1 EN61000-6-2 EN61000-6-4

EN61000-6-4

Illum

inat

ors

Part Number

EN61000-6-2EN60825-1

List of CE certified power supply with compatible LED Illuminators

LDR2, SQR, LDR2-LA, LDR-LA-1, LDL, LDQ, HPR, LFR, LKR, FPR, FPQ, HPD, LDM2, LDL-TP, LFL, LFX, LFV, LFV2, LFV2-CP, LFV2-5, LNV, LND, HLND, LN, MSU, UV, IR, HSL, HLV-14-PJ, HLV-24, HLV-24-3W, HLV-24-NR, HLV-24-NR-3W, HLV-3M-RGB-3W, LV

Please contact us for details on Series that are not shown above.

Series Names and Model NamesClass

Class 2

Class 3

Class 1

UV

IR

Classification of LED illuminators described in this catalog (IEC60825-1 Amd.2)

LDR2, SQR, LDR2-LA, LDR-LA-1, LDL(Bar Lights), LDQ, HPR, LFR, LKR, FPR, FPQ, HPD, LDM2, LDL-TP, LDL(Flat Lights), LFL, LFX, LFV, LFV2, LFV2-CP, LFV2-5, LNV, LND, HLND, LN, MSU, HSL, HLV-14-PJ, HLV-24, HLV-24-3W, HLV-24-NR, HLV-24-NR-3W, HLV-3M-RGB-3W, LV

About EU Directive ...In accordance with EU machinery directive, EMC directive, and low voltage directive, machines and electronic devices not marked with the CE logo are subject to distribution restrictions within the EU.All CCS LED illumination system products and illumination system power supply units conform to corresponding EN regulations.These products will maintain the EU mandate compatibility of our customers' machinery and electronic devices.

WhiteRed

Safe under reasonably foreseeable conditions of operation.

Safe under reasonably foreseeable conditions of operation, but may be hazardous if the user employs optics within the beam.

Emit visible radiation (400nm ~ 700nm) where eye protection is normally afforded by aversion responses, including the blink reflex.

Emit visible radiation (400nm ~ 700nm) where eye protection is normally afforded by aversion responses, including the blink reflex. However, viewing of output may be more hazardous if the user employs optics within the beam.

Potentially hazardous with direct intrabeam viewing, but the risk is lower than for Class 3B lasers.Normally hazardous when direct intrabeam exposure occurs.

Possibly produce hazardous diffuse reflections. They may cause skin injuries and could also constitute a fire hazard. Their use requires extreme caution.

Used to eliminate glare etc. that can be a problem when imaging glossy objects.

Used in combination with a polarizing filter to eliminate surface reflection

Used when attaching a diffuser or polarizer to an illuminators.

Plastic film with fine louvers. Suppresses diffusion of light and improves parallelism. Prevents leakage and diffraction of light that may occur when the distance of illumination and the workpiece is close.

LIGHTING SOLUTION P1~10

P37

P39

Convergent-beam Lighting

Convergent-beamL i g h t i n gConvergent-beamL i g h t i n g

Line Lights LN Series Line shaped, convergent-beam lighting.

P41

P43Coaxial Lights MSU/MFU SeriesUsed to detect scratches, indentations and dirt on mirrored work surfaces.

Collimated-Lighting

Collimated-L i g h t i n gCollimated-L i g h t i n g

UltravioletLighting

UltravioletL i g h t i n gUltravioletL i g h t i n g Ultraviolet Lights UV Series

For various inspections by using differences in scattering ratesP45

InfraredLighting

I n f r a r e dL i g h t i n gI n f r a r e dL i g h t i n g Infrared Lights IR Series

For various inspections by means of the property of transmission through objectsP47

Spot Lights HSL SeriesLong working distance, wash down (IP 67) high-intensity focused spotlight.

High-luminosity spotlight system HLV-14-PJ/HLV-24/HLV-24-3W SeriesHigh-luminance spot illumination gives greater chances.

Micro Fiber-heads HFR/HFS Series / Light Sources for Micro Fiber-heads HLV-24-NR/HLV-24-NR-3W SeriesNew proposal! LED fiber illumination Series.

Light Sources for Micro Fiber-heads HLV-3M-RGB-3W / Power supplies for HLV Series PJ SeriesSpecial light sources and power supplies allow users to tailor the best illumination color for each object.

Macro Lenses SE-16/SE-18 SeriesCCS macro lens, high performance at a low price.

Spot Lights LSP Series/LV Series/ Lens MAC-13XAFor special applications

SpecialSpecialSpecial

P13

P15�

P17

P19

P21

P23�

P25�

P27�

P29�

P31

P33

P35

P49�

P51�

P53

P55

P57

P59

*Custom order lighting is not available.



CLASS 1 LED PRODUCTEN60825-1:1994+A1:2002+A2:2001

LED RADIATIONAVOID EXPOSURE TO BEAM


CLASS 3B LED PRODUCTEN60825-1:1994+A1:2002+A2:2001







LED RADIATIONDO NOT STARE INTO BEAMMAX POWER:67mWWAVE LENGTH:400-700nmCLASS 2 LED PRODUCTEN60825-1:1994+A1:2002+A2:2001




Ultraviolet Infrared

Class

Class 1Class 1MClass 2

Class 2M

Class 3R Class 3B

Class 4

Accessories listed in the Product lineup tables

Product Lineup Table

13 14

CCD Sensitivity Chart and Brightness Distribution LDR2-90

100

80

60

40

20

00 25 50 75

LWD mm (Light Working Distance)

CCD intensity vs LWD LWD: 50mm LWD: 100mm LWD: 150mm

100 125 150

CC

D in

tens

ity %

(max

: 100

)

The highest intensity is achieved at the range of LWD 50-100 mm. Avoid using the light closer to the object, otherwise it will result in a dark area at the center of the illumination field.

Brig

htne

ss le

vel

100

10

Maximum output of CCD camera: 1.44V

10mm 10mm 10mm

Dimensions (Unit: mm)

1. 2. 3. 4.

8.7.6.5.

11. 12.9. 10.

LDR2

1�

2

3

4

5

6

7

8��

Model NameSeries Power Consumption

D P AD P AD P AD P AD P AD P AD P AD P*D P*D P*

D P AD P AD P A--

D P AD P A

OptionColor DimensionLDR2-32RDLDR2-32SW/GR/BLLDR2-42RDLDR2-42SW/GR/BLLDR2-50RDLDR2-50RD-WDLDR2-50SW/GR/BLLDR2-70RDLDR2-70RD-WDLDR2-70SW/GR/BLLDR2-90RDLDR2-90RD-WDLDR2-90SW/GR/BLLDR2-90-30RDLDR2-90-30SW/GR/BLLDR2-120RD-WDLDR2-120SW/GR/BL

12V/1.5W24V/2.0W12V/2.1W24V/2.9W12V/3.0W12V/3.0W24V/4.1W12V/6.0W12V/6.0W24V/8.2W12V/9.5W12V/9.5W24V/15W12V/14W24V/18W12V/24W24V/28W

SQR9

101112

Model NameSeries Power Consumption

D PD PD P--

OptionColor DimensionSQR-56SQR-56-NSQR-56-SW/-GR/-BLSQR-TP-28-ORSQR-TP-34-OR

12V/3.0W12V/3.0W24V/4.1W12V/0.5W12V/0.8W

Ø32

Ø10

16

300

4-M3 depth 445

P.C.D.20

18

Ø42

Ø18

300

P.C.D.284-M3 depth 4

45

16

Ø28

Ø50

300


45

22

Ø70

Ø35

3004-M3 depth 5P.C.D.50

45

Ø70

Ø35

27

4-M3 depth 5

30045

P.C.D.50

20

Ø50

Ø90

4-M3 depth 4

300

P.C.D.70

45

Ø90

Ø30

20

4-M3 depth 4

300

P.C.D.70

45

Ø60

Ø12

0

31.5

4-M3 depth 5

300

P.C.D.90

45

34

3428

28 Ø20

6.5

300

4-M3 depth 2

4-M3 depth 4 Ø30

300

5638

56 3818

4-M3 depth 4

300

5638

56 38

Ø30

22

4- 2.5/Ø4.3 Counterbore,�thread depth 2

Ø11

4

2328

2328

300

CCS has established a manufacturing method using the FFC (Flexible board, Folded Conic) system. Using a flexible board makes it possible to improve product quality and increase manufacturing speed.

Illumination Structure of LDR2-90 Examples of Ring Illumination Images

The CCS Original FFC System Significantly suppressing the temperature rise of LED

With conventional construction, LED lights are not able to dissipate heat with total efficiency due to the gap between the PCB and aluminum housing. By employing a special heat dissipating enclosure between the PCB and the housing in CCS' new construction, there is substantial absorption of heat generation from LED, and efficient heat conductivity into the housing. This new design suppresses the temperature rise of LED sharply, providing stable images for a long period of time.

The flexible board is formed to the desired shape and a high-density LED array placed on the substrate. The light is concentrated at the center of the illumination system.

Lead Frame Inspection

This model

Special heat dissipating enclosure

LED

Object

CCD camera

High-density LED arrays are arranged in an umbrella configuration, creating an extremely bright concentration of light at the center of the illumination area.

Patent Pending Patent Pending

New heat dissipating construction

The LDR2 Series uses a special heat dissipating casing for warm environments and heat sensitive applications. This prevents the heat from building up in the LEDs, and increases both the life expectancy and the uniformity of the unit.

LDR2/SQR Series

High-Density Arrayon Substrate

Flexible Board

LED Arrays form

LED glare in the top half of the image distorts the image.Using a polarizing plate and filter can eliminate this glare, as shown in the bottom half of the image.

Image comparisons utilizing a polarizer

Using a flexible board makes it possible to create an illumination system optimized to the outer diameter, inner diameter, illumination angle, etc., for the object to be illuminated.

The whole frame is illuminated from above using an LDR2 Series.

Standard Illumination

Ring Lights

Flexible Board

High-intensity light output, creating crisp vivid image

By decreasing the working distance of the illuminator, the silver plated sections of the lead frame become much more clear.Using an LDR2 Series

Structure of LDR2

Aluminum Housing

Heat Dissipation Material

PCB

Radiation Fin

LED

LDR2 Series has heat dissipating fins. Difference between CCS products and competitors' products is obvious.

With a polarizer

Without a polarizer

With a polarizer

Without a polarizer

/ /

/ /

/ /

/ /

/ /

/ /

/ /

/ /

Notes:-WD in the model name represents LED cone angle (±) 40 (refer to P.72).-N in the model name represents LED cone angle (±) 20 (refer to P. 72).-OR in the model name represents orange color LED lighting with a peak wavelength of 612 nm.-Items marked with an asterisk under 'Options' are items with an adapter used for installation.

*1: LDR2 Series includes "SW2", white light with higher light intensity than "SW (white)". Please contact us for more details.


*1


1. 2.

9.

3. 4.

8.7.

11.

6.5.

10.

15 16

LWD: 6mm LWD: 8mm LWD: 10mm

LWD: 10mm LWD: 15mm LWD: 20mm

10mm 10mm 10mm

10mm 10mm 10mm

100

80

60

40

20

00 25 50 75 100 125 150

100

80

60

40

20

00 25 50 75 100 125 150

LDR2-LA

1�

2

3

4

5

6��

DDDDDDDDDDDD

LDR2-48RD-LALDR2-48SW-LA/GR-LA/BL-LALDR2-74RD-LALDR2-74SW-LA/GR-LA/BL-LALDR2-100RD-LALDR2-100SW-LA/GR-LA/BL-LALDR2-132RD-LALDR2-132SW-LA/GR-LA/BL-LALDR2-170RD-LALDR2-170SW-LA/GR-LA/BL-LALDR2-208RD-LALDR2-208SW-LA/GR-LA/BL-LA

12V/2.4W24V/3.1W12V/4.5W24V/6.1W12V/9.0W24V/12W12V/13W24V/17W12V/18W24V/23W12V/22W24V/28W

LDR-LA-1

7

8

9

10

11

----------

LDR-75LA-1LDR-75LA-1-SW /-GR/-BLLDR-96LA-1LDR-96LA-1-SW /-GR/-BLLDR-146LA-1LDR-146LA-1-SW /-GR/-BLLDR-176LA-1LDR-176LA-1-SW /-GR/-BLLDR-206LA-1LDR-206LA-1-SW /-GR/-BL

12V/3.0W24V/4.1W12V/3.0W24V/4.1W12V/4.8W24V/6.5W12V/6.0W24V/8.2W12V/7.2W24V/9.8W

Ø48

Ø74

19

4-M3 depth 5 45°P.C.D.60

300

Ø10

0

Ø70

22

3004-M3 depth 5 45°P.C.D.84

Ø96

Ø13

2

22

4-M3 depth 5

30045°P.C.D.116

22

Ø13

4 Ø

170

4-M3 depth 545°

P.C.D.154

300

Ø20

8 Ø

172

22

4-M3 depth 5 45°P.C.D.186

300

Ø11

0 Ø

146

10

30045°


Ø60

Ø96

300

10


45°

Ø46

Ø75

10

300

Ø56

4-M3 depth 4

P.C.D.160

Ø14

0 Ø

176

30045°

10

4-M3 depth 4

Ø17

0 Ø

206

10

300


45°

300

Ø48

Ø22

18.5

4-M3 depth 4P.C.D.38

45°

Aluminum is used as the outer material for nearly all of the image processing LEDs systems produced by CCS. Aluminum is a good heat conductor and acts as a heat sink to keep the internal temperature of the illumination system from rising. Heat can be a major problem for LED illumination systems, decreasing light intensity and reducing the life of the LEDs. The use of an aluminum body helps minimize these problems.

The LDR-LA-1 is an ultra-low-angle illumination system with an ultra-thin design of just 10 mm. The thin design means that only minimal space is required for installation. At a working distance of 5 to 10 mm, the system can emphasize edges and height variations, as shown in the photograph below.

Compatible with Diffusion Rings and Plates

Optional diffusion rings and plates are available for many CCS lights.

Using a diffusion ring or panel suppresses glare and LED reflections that may be a problem when capturing images of glossy applications.

Aluminum Body Also Acts As a Highly-Effective Heat Sink

Illumination structure of LDR-132LAA flexible board is fixed at the desired angle to illuminate the work piece from a low angle.

Examples of Low-Angle Type Images

This model

Special heat dissipating enclosure

LED

CCD camera

Object

DF-LDR-132LA

Sample Edge Detection Using a 1-Yen Coin

10m

m

LED

Vertical Substrate Aluminum Body

Installation Screw Hole

Cross-Sectional Illustration of the LA-1 Series

Ideal for edge detection and highlighting scratches on glossy surfacesLow-angle illumination is ideally suited for edge detection and for emphasizing printing, damage, etc., on metal surfaces.

LDR2-LA/LDR-LA-1 SeriesLow-angle Ring Lights

Inspection of Disposable Camera Lenses for DamageLow-angle illumination emphasizes scratches on the lens surface.

Light used: LDR-132LA

Inspection of CD-ROM for Inner Ring CrackingLow-angle illumination emphasizes cracks while preventing LED reflections from appearing in the photographed image.Light used: LDR-74LA

Inspection of Cans for Dents (Effect of Using a Diffusion Panel)

Inspection of Printed Characters on the Bottom of a BatteryA WD of 15 mm emphasizes printed characters.

Light used: LDR-75LA-1

ON OFF


Model NameSeries Power Consumption OptionColor Dimension

/ /

/ /

/ /

/ /

/ /

/ /

/ /

/ /

/ /

/ /

/ /

Model NameSeries Power Consumption OptionColor Dimension

CCD Sensitivity Chart and Brightness Distribution LDR-146LA-1

CCD intensity vs LWD

Allows illuminating even closer to the object.

CCD Sensitivity Chart and Brightness Distribution LDR2-132LA


At the range of LWD 5-30mm, the oblique lighting is concentrated at the center.


CC

D in

tens

ity %

(max

: 100

)



CC

D in

tens

ity %

(max

: 100

)


Brig

htne

ss le

vel

Brig

htne

ss le

vel


New heat dissipating construction

Low-angle illumination can clearly emphasize things that could not be seen before (LA-1).

*1: LDR2-LA Series includes "SW2", white light with higher light intensity than "SW (white)". Please contact us for more details.

*1

3.

17 18

A

A

B

B

LWD: 15mm (15 ) LWD: 30mm (30 ) LWD: 50mm (45 )

100

80

60

40

20

00 25 50 75 100 125 150

10mm 10mm 10mm

100

10

2. 4.

6. 7.5.

9.

13.

11.10.

8.

12.

0

+80

+60

+40 -20 -30 -10 0 0 +20 +30 +10

20

40

60

80

20

40

60

80

-80

-70

-90

-60

-50

-40

0

+80

+60

+40 -20 -30 -10 +20 +10 +30

20

40

60

80

20

40

60

80

-80 +90 -90

-60

+70 -70

-40

+50 -50

+90

+70

+50

1.

1�

2

3

4

5��

6

78

D PD PD PD PD PD PD PD PD PD P*D P*D P*D P*D P*D P*

LDL-34x8LDL-34x8-SW/-GR/-BLLDL-42x15LDL-42x15-SW/-GR/-BLLDL-74x27-NLDL-74x27-WLDL-74x27-SW/-GR/-BLLDL-82x15LDL-82x15-SW/-GR/-BLLDL-130x15LDL-130x15-SW/-GR/-BLLDL-180x16LDL-180x16-SW/-GR/-BLLDL-247x16LDL-247x16-SW/-GR/-BL

12V/1.2W24V/1.4W12V/1.5W24V/2.0W12V/5.4W12V/5.4W24V/7.3W12V/3.0W24V/4.1W12V/4.8W24V/6.5W12V/6.6W24V/9.0W12V/9.0W24V/12W

LDQ

9

10

11

12

13

--

D PD PD PD PD PD PD P*D P*

LDQ-60-25LDQ-60-25-SW/-GR/-BLLDQ-78LDQ-78-SW/-GR/-BLLDQ-100ALDQ-100A-SW/-GR/-BLLDQ-150ALDQ-150A-SW/-GR/-BLLDQ-200ALDQ-200A-SW/-GR/-BL

12V/1.2W24V/1.4W12V/4.8W24V/5.8W12V/6.0W24V/8.2W12V/12W24V/16W12V/20W24V/26W

LDL/LDQ Series

74(Emitting surface)27.2

(Emitting surface)

28.8

2-M3 depth 450

18

86

300

4-M2.6 depth 3

30

58

58 302512

25

30

30

300

42(Em

itting s

urface)

90°

15(Emitting surface)3.2

108

108 60

60

30.270

70

300

4-M44-M4

110

110

100

100

148

148

90°

30.2

82(Emitting surface)

3.2

15(E

mittin

g surf

ace)

300

2-M2 depth 5

2-M3 depth 4

10.444

815

2030

0


49

7

2X2-M2 depth 5

20

52

17


10

300 30

0


2X2-M2 depth 5


49

7

20

92

17

10

49

2x2-M2 depth 5

140

17


10


21

8

300

34(Emitting surface) 8.

4(Em

itting s

urface

)

78

7817

46

4236

36 42300

4-M3

181.4(Emitting surface) 16(Emitting surface)

2X2-M2 depth 5

18

191.45 181.4 5

10 492121 8

300

200

200 15

0


31.290°

100

175

8-M4 depth 4

100

3.2

15(Em

itting s

urface) 30

0

2X2-M2 depth 5

247(Emitting surface)16

(Emitting surface)

10 49

9

2218

.2

2575 247 5


2X2-M2 depth 5

2575 247 5


18.2

49

5

18

300

Selectable focus angle characteristicsIndependently Adjustable Axes

High-density arrays using high-intensity LEDs create optimum oblique lighting conditions for LCD character inspection, label inspection, and other inspection applications.

High-intensity LED arrays in a rectangular oblique illumination unit

The angle of the LED arrays can be adjusted independently for use in a wide range of different situations. The angle and direction of lighting can completely alter the image obtained. Each application differs in its reflectivity and the presence of any surface characteristics. Using the LDQ Series, the lighting can be adjusted accordingly to use direct light, reflected light, or diffused reflected light to obtain the best possible image.

The focus angle characteristics of the LEDs can be selected to match the distance to the work and the field of view. LDL-74x27-W (±40 ) and LDL-74x27-N (±20 ). The W type is for uniform viewing of a wide field and the N type is for bright viewing of a narrow range.

Bar Lights

Single-unit (LDQ) with 4-channel independent control

Lighting direction A Lighting direction B

When the light shines in direction A, the light strikes the surface at right angles and causes the surface to shine. When the light shines in direction B, the light reflects in the opposite direction and is not caught, causing the creation of a dark field of view that sets off the characters.

Focus Angle characteristics of W-type LED Focus Angle characteristics of N-type LED

Rel

ativ

e lu

min

ous

inte

nsity

(%)

Rel

ativ

e lu

min

ous

inte

nsity

(%)

Illumination structure of LDL-74x27LEDs are arranged at high-density on a single flat circuit board and the work can be illuminated fromany angle as desired. Only the characters stand out clearly.

Light used: LDL-74×27

The top half of the image shows glare created when using directreflection such as a ring light. The lower half shows clear image produced by using an LDL Series.

Examples of Bar Illumination ImagesInspecting characters engraved on a wafer

Reading two-dimensional bar code

CCD camera

This model

LEDObject Bar LightsBar Lights

Ring Lights

A clear image is produced of two-dimensional bar code on a glass circuit board.

Light used: LDL custom light

Inspecting printed characters on a reflective curved surface (stamp case).

Product Lineup TableModel NameSeries Power Consumption Options DimensionColor

/ /

/ /

/ /

/ /

/ /

/ /

/ /

/ /

/ /

/ /

/ /

/ /

Model NameSeries Power Consumption OptionsColor Dimension

* Indicates the polarizing plate is supplied with a clear acrylic panel used for installation.

* To order diffuser plates (D) for the LDQ Series please order four (4) diffuser plates for the LDL Series of the appropriate size (See page 67)



8.4(Emitting surface)


An adjustable angle of the LED arrays allows use in a wide range of applications. Direct light makes it possible to obtain high light intensity.


CC

D in

tens

ity %

(max

: 100

)


Brig

htne

ss le

vel

CCD Sensitivity Chart and Brightness Distribution LDQ-150A


LDL*1

*1: LDL Series includes "SW2", white light with higher light intensity than "SW (white)". Please contact us for more details.

The LDQ Series with four independently adjustable angles is also available. This Series supports 4-channel independent control to enable high-precision lighting settings. The angle of incidence can be set from 0 to 90 .

The use of power LEDs markedly enhances light intensity compared with conventional diffusion ring lights. The unique illumination structure achieves a uniform area with higher flexibility.

The unique illumination structure effectively diffuses and irradiates light from the LED. Since there is little change in the uniform area even if the distance from a workpiece to a light is changed, this series can be used in a wide variety of environments and for diverse applications.

Macroscopic image Light intensity is not adequate at a shutter speed of 1/10000 with the LED diffusion ring light.Light used: LED diffusion ring light

Light intensity is not adequate at a shutter speed of 1/10000 with the LED diffusion ring lightLight used: LED diffusion ring light

The surface of a workpiece is imaged evenly and brightly with the high-power ring light.Light used: HPR-150RD

The surface of a workpiece is imaged evenly and brightly with the high-power ring light.Light used: HPR-100SW

Image of date on food product

19 20

HPR Series

1. 2.

Workpiece

Power LED

Diffuser panel

This product

CCD camera

(25.5)26.4

300

4-M4 depth 5

45

26.4

(25.5)

300

4-M4 depth 5

45

* This shows the relative brightness distribution when the brightest area is set at 100. The data given here is intended for reference purposes only and is not intended to assure the quality of the product.

Camera

Lens

Macro ring

WD

Field (Y direction)

Lighting

LWD

1/2CCD

f25mm

2mm

230mm

40mm

HPR-100SW

50,100,200mm

Measuring conditions

230mm

LWD : 200mm

LWD : 100mm

LWD : 50mm

Cross section structure of HPR Series Uniformity data of HPR-100SW

Power LED

Diffuser panel

Radiation fin

Mounted substrate

Aluminium enclosure

* HPR Series cannot be used in combination with our strobe light (PTU2 Series, etc.). (Lighting ON/OFF control by an ambient light source is possible.) The peak wavelength of red light is 625mm. Use R60 (optional) for use with a sharp-cut filter (See pg. 67).

Ring LightsIndirect LightingIndirect Lighting



Radiation of high-intensity diffusion light Achievement of larger uniform areas

Enhanced light intensity and larger uniform area allows for use in more diversified applications."Brighter" "More uniform" "Easy to use" High-Power Ring Lights

Illumination structure of HPR-100 Example of surface-emitting ring light imagesImage of letters on can bottom

Light intensity is not adequate at a shutter speed of 1/10000 with the fluor ring lamp.Light used: Fluor ring lamp

The surface of a workpiece is imaged evenly and brightly with the high-power ring light.Light used: HPR-100RD

Image of letters on package bottomExample of surface-emitting ring light images

The use of power LEDs significantly enhances the light intensity compared with conventional lights. The unique illumination structure achieves a uniform area with higher flexibility.

Ø108Ø158

Ø 6

6

Ø11

6

Ø11

6

Ø16

6

HPR

1

2

3

4

--------

Model NameSeries Power Consumption OptionsColor Dimension

HPR-100RDHPR-100SW/BLHPR-150RDHPR-150SW/BLHPR-250RDHPR-250SW/BLHPR-400RDHPR-400SW/BL

24V/9.0W24V/14W24V/16W24V/20W24V/25W24V/37W24V/25W24V/41W

Model Name

3. 4.4-M4 depth 6

Ø258

Ø26

6

Ø21

0

Ø18

0

(18)18.9

45 °

45 °

300 300

4-M6 depth 6Ø412

Ø42

4

Ø36

0

Ø33

0

(18)19.2

Realize - ELTRON

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