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Reactor Design CHE 304 Spring 2013 LCYMEV
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Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Dec 23, 2015

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Alexandra Miles
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Page 1: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Reactor Design

CHE 304

Spring 2013LCYMEV

Page 2: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

4 Types of Reactors

• 1.. Batch Reactors

• 2..Continuous Stirred Tank Reactors (CSTR)

• 3..Tubular Reactors (PFR)

• 4..Packed Bed Reactors (PBR)

Page 3: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Batch

Page 4: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Batch (Anim.)

• http://www.youtube.com/watch?v=TIMXE5FeAy0

Page 5: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

CSTR

Page 6: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

CSTR

Page 7: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

CSTR

Page 8: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

PFR

Page 9: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

PFR

Page 10: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

PFR (Anim.)

• http://www.youtube.com/watch?v=RFhd2062hq4

• http://www.youtube.com/watch?v=I241zL4vJ7A

Page 11: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Packed Bed Reactor

Page 12: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Design Equations

Page 13: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Batch Reactors

Page 14: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Design equation for batch:

X

AA Vr

dXNt

0

0

Conversion

Volume (ft3)Moles of A (t=0)

Rate of reaction (lbmol A)/[(h)*(ft3)]

Reaction time (h)

Page 15: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Continuous stirred tank reactors

Page 16: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Design equation for CSTR:(continuous stirred tank reactors)

A

A

r

XFV

0

ConversionMolar flow of A (t=0)

Rate of reaction (lbmol A)/[(h)*(ft3)]

Page 17: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Plug Flow Reactors

Page 18: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Design equation for PFR:

X

AA r

dXFV

0

0

Conversion

Molar flow of A (t=0)

Rate of reaction (lbmol A)/[(h)*(ft3)]

Volume of reactor (ft3)

Page 19: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Packed Bed Reactors

Page 20: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

Design equation for PBR:

X

AA r

dXFW

0

0 '

Conversion

Molar flow of A (t=0)

Rate of reaction

(lbmol A)/[(h)*(lb of catalyst)]

Weight of catalyst (lb)

Page 21: Reactor Design CHE 304 Spring 2013 LCYMEV. 4 Types of Reactors 1.. Batch Reactors 2..Continuous Stirred Tank Reactors (CSTR) 3..Tubular Reactors (PFR)

URL’s + Links• Batch• http://www.youtube.com/watch?v=TIMXE5FeAy0• UColor Lecture• http://www.youtube.com/watch?v=TIMXE5FeAy0• Lab Rtr (Engld)• http://www.youtube.com/watch?v=UB1EvUfDoUo• Soft CSTR• http://reactor.software.informer.com/download-reactor-cstr-animation/• Plug Flow (29 s)• Normal• http://www.youtube.com/watch?v=RFhd2062hq4• w ReACTION• http://www.youtube.com/watch?v=I241zL4vJ7A• Plug (NiTech)• http://www.youtube.com/watch?v=Vk5mIr90mpY• Babu Class• http://www.slideshare.net/suchendrakuchipudi/4ideal-reactors• UColor (Design Rtrs)• http://www.youtube.com/watch?v=2yPwvRcQb-E&playnext=1&list=PLWK5hXwoNYtE0686o3PkbF89i03QKAY4t&feature=results_main• PDC Rtrs• http://www.youtube.com/watch?v=wqQJC56gT5M• Reichhold Rtrs (Industrial)• http://www.youtube.com/watch?feature=endscreen&v=hEXBGqmoE1w&NR=1• Batch (Beaker) Rtr• http://www.youtube.com/watch?v=9ygm2NfKEB4• Lab Rtr• http://www.youtube.com/watch?feature=endscreen&v=2sZVIweZtnA&NR=1• ATLAS Glass TRtrs• http://www.youtube.com/watch?feature=endscreen&v=Ee5tK8ie9O8&NR=1