RAW MILL AREA OIL LUBRICATION SCHEDULE AS ON 26.01.2014 Location First Replacement Second Replacement Third Replacement Fourth Replacement Date Date Date Date BELT CONVEYORS 1 BC-1 PD-28 320 47 1520 23/10/2006 5738 6/9/2007 10150 10/5/2009 12800 25.01.2012 2 BC-2 PD-18 320 14 1520 23/10/2006 4600 3/7/2008 5700 10/5/2009 9200 02.07.2011 3 BC-3 PD-18- 320 14 150 05.08.2011 4 BC-4 PD-25 320 35 1520 23/10/2006 5500 14/8/2007 10400 10/5/2009 7200 15/12/2010 5 BC-5 PD-25 320 35 1400 14/10/2006 7150 18/11/2007 9150 8/5/2009 12000 08.11.2011 6 BC-6 PD-18 320 14 2700 26/06/2008 6200 8/5/2009 12000 08.11.2011 7 BC-7 PD-28 320 47 1425 15/10/2006 6600 14/10/2007 9800 8/5/2009 13000 03.01.2012 8 BC-9 10.5" SNU 320 21 700 15/10/2006 13000 13/12/2008 16000 05.09.2012 9 BC-10 10.5" SNU 320 21 700 15/10/2006 13000 13/12/2008 14.2.11 9700 22.09.2012 10 BC-11 10.5" SNU 320 21 4550 16/03/2008 11100 15/05/2010 11 BC-12 10.5" SNU 320 21 2200 20/07/2008 11500 22/05/2010 12 BC-13 PD-18 320 14 6500 14/05/2007 13500 5/8/2009 14/04/2010 7300 16.09.2011 13 BC-14 PD-18 320 14 6500 14/05/2007 13500 4/8/2009 13000 23.09.2011 WEIGH FEEDERS 14 S W Feeder KCN200 320 18 1460 20/10/2006 6800 2/11/2007 8500 10/5/2009 14500 27.09.2012 15 RM-1 H G W F SNU 7" 320 10 1200 5/10/2006 7700 24/11/2008 7100 14/04/2010 7500 14.09.2011 16 RM-1 LG W F SNU 4" 320 2.5 450 5/8/2006 7110 24/11/2008 7100 14/04/2010 7500 14.09.2011 17 RM-1 AW F SNU 4" 320 2.5 1200 5/10/2006 6800 24/11/2008 7100 14/04/2010 7500 14.09.2011 18 RM-2 H G W F SNU 7" 320 10 1600 5/11/2006 7150 25/11/2008 8200 22/05/2010 13000 03.10.2012 19 RM -2 LG W F SNU 4" 320 2.5 750 22/08/2006 8250 25/11/2008 8200 22/05/2010 13000 03.10.2012 20 RM -2 A W F SNU 4" 320 2.5 1600 5/11/2006 7150 25/11/2008 8200 22/05/2010 13000 03.10.2012 STACKER 21 Travel drive-1(yar PWD-22 320 41 2200 4/12/2006 1650 3/3/2007 15900 21/04/2010 9000 12.01.2012 22 Travel drive-2(pil PWD-22 320 41 2200 4/12/2006 1650 3/3/2007 15900 21/04/2010 12500 05.08.2012 23 Boom conveyor KCH 280 320 46 1800 17/11/2006 1950 3/3/2007 12500 1/1/2009,10/8/09 11000 19.01.2012 24 Hydrauic powerpack Hy power Ozolla 68 160 3360 4/3/2007 15900 22/04/2010 22.04.2010 25 PCRD NUR-6, 460 14 650 19/8/2006 Ten times replaced due to torque adjusted 8000 23.05.2011 BRIDGE RECLAIMER 26 Travel drive-1(BC- PWD-31 320 93 3460 10/3/2007 14720 18/04/2010 09.08.2013 27 Travel drive-1(BC- SDN 225 320 22 3460 10/3/2007 14720 18/04/2010 09.08.2013 SL. No Type of Gear Box Oil Grade Qty (Ltrs) Total Running Hrs Total Running Hrs Total Running Hrs Total Running Hrs
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RAW MILL AREA OIL LUBRICATION SCHEDULE AS ON 26.01.2014
Location
First Replacement Second Replacement Third Replacement Fourth Replacement
Date Date Date Date
BELT CONVEYORS1 BC-1 PD-28 320 47 1520 23/10/2006 5738 6/9/2007 10150 10/5/2009 12800 25.01.2012
2 BC-2 PD-18 320 14 1520 23/10/2006 4600 3/7/2008 5700 10/5/2009 9200 02.07.2011
3 BC-3 PD-18- 320 14 150 05.08.2011
4 BC-4 PD-25 320 35 1520 23/10/2006 5500 14/8/2007 10400 10/5/2009 7200 15/12/2010
5 BC-5 PD-25 320 35 1400 14/10/2006 7150 18/11/2007 9150 8/5/2009 12000 08.11.2011
6 BC-6 PD-18 320 14 2700 26/06/2008 6200 8/5/2009 12000 08.11.2011
7 BC-7 PD-28 320 47 1425 15/10/2006 6600 14/10/2007 9800 8/5/2009 13000 03.01.2012
8 BC-9 10.5" SNU 320 21 700 15/10/2006 13000 13/12/2008 16000 05.09.2012
9 BC-10 10.5" SNU 320 21 700 15/10/2006 13000 13/12/2008 14.2.11 9700 22.09.2012
10 BC-11 10.5" SNU 320 21 4550 16/03/2008 11100 15/05/2010
11 BC-12 10.5" SNU 320 21 2200 20/07/2008 11500 22/05/2010
12 BC-13 PD-18 320 14 6500 14/05/2007 13500 5/8/2009 14/04/2010 7300 16.09.2011
13 BC-14 PD-18 320 14 6500 14/05/2007 13500 4/8/2009 13000 23.09.2011
WEIGH FEEDERS14 S W Feeder KCN200 320 18 1460 20/10/2006 6800 2/11/2007 8500 10/5/2009 14500 27.09.2012
15 RM-1 H G W F SNU 7" 320 10 1200 5/10/2006 7700 24/11/2008 7100 14/04/2010 7500 14.09.2011
16 RM-1 LG W F SNU 4" 320 2.5 450 5/8/2006 7110 24/11/2008 7100 14/04/2010 7500 14.09.2011
17 RM-1 AW F SNU 4" 320 2.5 1200 5/10/2006 6800 24/11/2008 7100 14/04/2010 7500 14.09.2011
18 RM-2 H G W F SNU 7" 320 10 1600 5/11/2006 7150 25/11/2008 8200 22/05/2010 13000 03.10.2012
19 RM -2 LG W F SNU 4" 320 2.5 750 22/08/2006 8250 25/11/2008 8200 22/05/2010 13000 03.10.2012
20 RM -2 A W F SNU 4" 320 2.5 1600 5/11/2006 7150 25/11/2008 8200 22/05/2010 13000 03.10.2012
STACKER21 Travel drive-1(yard) PWD-22 320 41 2200 4/12/2006 1650 3/3/2007 15900 21/04/2010 9000 12.01.2012
22 Travel drive-2(pile) PWD-22 320 41 2200 4/12/2006 1650 3/3/2007 15900 21/04/2010 12500 05.08.2012
23 Boom conveyor KCH 280 320 46 1800 17/11/2006 1950 3/3/2007 12500 1/1/2009,10/8/09 11000 19.01.2012
24 Hydrauic powerpackHy power Ozolla 68 160 3360 4/3/2007 15900 22/04/2010 22.04.2010
25 PCRD NUR-6, 460 14 650 19/8/2006 Ten times replaced due to torque adjusted 8000 23.05.2011
BRIDGE RECLAIMER26 Travel drive-1(BC-4)PWD-31 320 93 3460 10/3/2007 14720 18/04/2010 09.08.2013
27 Travel drive-1(BC-4)SDN 225 320 22 3460 10/3/2007 14720 18/04/2010 09.08.2013
28 Travel drive-2(BC-4)PWD-31 320 93 3460 10/3/2007 14720 18/04/2010 09.08.2013
SL.No
Type of Gear Box
Oil Grade
Qty (Ltrs)
Total Running
Hrs Till dt
Total Running
Hrs
Total Running
Hrs
Total Running
Hrs
Total Running
Hrs
Location
First Replacement Second Replacement Third Replacement Fourth Replacement
Date Date Date DateSL.No
Type of Gear Box
Oil Grade
Qty (Ltrs)
Total Running
Hrs Till dt
Total Running
Hrs
Total Running
Hrs
Total Running
Hrs
Total Running
Hrs
29 Travel drive-2(BC-4)SDN 225 320 22 3460 10/3/2007 14720 18/04/2010 09.08.2013
30 Scraper chain drive KDH-450 320 180 1400 13/10/2006 12100 26/08/2008 10000 19/11/2010 7300 24.01.2012
31 Harrow drive KDN-315 320 65 1400 13/10/2006 11600 24/07/2007 10000 10/5/2009 12500 24.01.2012
32 PCRD NUD-6, 460 25 2720 10/1/2007 Four times replaced due to torque adjusted
PYLON RECLAIMER33 PWD-28 320 91 2300 16/12/2006
34 PWD-28 91 2300 16/12/2006
35 Scraper chain drive KCH 355 320 90 1460 14/10/2006
36 Micro GB(hoist) SA337 grease&oil 2300 10/12/2006 9900 28/06/2008
37 PCRD NUR-6, 460 14 1000 17/12/2006 15000 16.10.2011
RAWMILL-138 Main Gearbox(LS) SBN-710 320 440 25/01/2011 550 28.02.2011 08.03.2013
39 Main Gearbox(PS) SBN-710 320 440 7870 14/11/2007 11786 1/12/2009 23.01.2014 Top up done every week 20lts
40 Aux drive SCN450 320 165 7870 14/11/2007
41 HLPC(inlet) HLPC 460 420 7870 31/10/2007 13650 22/03/2010 29.01.2013
42 HLPC(outlet) HLPC 460 420 7870 31/10/2007 13800 29/03/2010 18.08.2013
43 O-Sepa drive B2SV 8 460 38 7700 6/11/2006 8250 6/2/2008 12000 30/04/2010
44 O-Sepa shaft lub O-SEPA S L 150 112 2300 17/12/2006 12420 25/12/2008 6900 3/5/2010
45 RCBE PLC-35 320 45 6410 24/8/2007 15000 28/04/2010 10200 15.03.2012
RAWMILL-246 Main Gearbox(PS) SBN-710 320 440 7870 14/11/2007 25/02/2009 21.01.2014 Top up done every week 20lts
47 Main Gearbox(LS) SBN-710 320 440 7870 14/11/2007 25/02/2009 Top up done every week 20lts
48 Aux drive SCN450 320 165 7870 14/11/2007
49 HLPC(inlet) HLPC 460 420 7870 1/11/2007 14000 27/03/2010 9200 19.11.2011
50 HLPC(outlet) HLPC 460 420 7870 10/11/2007 14120 3/4/2010 9000 29.10.2011
51 O-Sepa shaft lub O-SEPA S L 150 112 3350 9/3/2007 11000 29/12/2008 6800 29/04/2010
52 O-Sepa drive B2SV 8 460 38 3620 9/3/2007 12650 6/2/2008 12100 29/04/2010 7000 21.06.11
53 RCBE PLC-35 320 45 6530 3/9/2007 15200 26/04/2010 9650 27.12.2011
54 Silo feed Elevator-1 PLC-40 320 130 7870 17/11/2007 4130 25/06/2008 9000 20/04/2010 01.05.2011
55 Silo feed Elevator-2 PLC-40 320 130 23.06.2012
56 D S B Elevator PLC-18 320 26 7870 18/11/2007 11000 13/07/2009 5500 20/11/2010 9000 07.07.2012
Travel drive-1(BC-6)Travel drive-1(BC-3)
RAW MILL AREA OIL LUBRICATION SCHEDULE AS ON 26.01.2014
Remarks
Emergency use
new gearbox
new gearbox
Remarks
Less running hours
Less running hours
Less running hours
Less running hours
new gearbox
Top up done every week 20lts
Top up done 2 times
Top up done every week 20lts
Top up done every week 20lts
Oil top up done
Carter 460 oil kept in operation
Page 5
RAW MILL SECTION GREASE LUBRICATION DATA(MILL AREA,BLENDINGSILO AREA AND R.A.B.H AREA) as on 26.01.2014
Equipment Grease type
RAWMILL-11 Mill Inlet Double flap valve
Top flap D.E EP-2 06.10.2012
Top Flap N.D.E EP-2 06.10.2012
Bottom Flap D.E EP-2 06.10.2012
Bottom Flap N.D.E EP-2 06.10.2012
2 Pinion BearingsPressing Side D.E brg 23256CAC/C3/W33 SKF LGEM-2 0.26-0.35 07.10.10 0.15 18.06.11 0.15 3/11/2012 08.12.2012 31.12.2013
Pressing Side N.D.E brg 23256CAC/C3/W33 SKF LGEM-2 0.26-0.35 07.10.10 0.15 18.06.11 0.15 3/11/2012 08.12.2012 31.12.2013
Lifting Side D.E brg 23256CAC/C3/W33 SKF LGEM-2 0.26-0.35 28.07.09 0.2 09.10.10 0.25 24.09.11 0.25 08.12.2012 07.01.2014
Lifting Side N.D.E brg 23256CAC/C3/W33 SKF LGEM-2 0.26-0.35 28.07.09 0.2 09.10.10 0.15 24.09.11 0.15 08.12.2012 07.01.2014
3 Torsion shaft CouplingsPressing Side BZGR 30000 Servogem HTXX 142mm 08.04.09 11.10.10 08.10.11 14.03.2013 14.01.2014
Lifting Side BZGR 30000 Servogem HTXX 142mm 08.04.09 25.01.11 26.06.2012 08.03.2013 19.01.2014
4 Main gearbox I/P couplingPressing Side ED 6200 Servogem HTXX 8mm 28.06.09 08.01.11 4.10.11 30.06.2012 4/10/2013 07.01.2014
Lifting Side ED 6200 Servogem HTXX 8mm 28.06.09 25.01.11 4.10.11 30.06.2012 08.03.2013 07.01.2014
5 O-Sepa FanD.E bearing 22228CCK/W33 0.16-0.2 15.01.11 0.15 13.06.11 0.15 09.06.2012 0.15 5/7/2013
N.D.E Bearing 22228CCK/W33 0.16-0.2 15.01.11 0.15 13.06.11 09.06.2012 0.15 5/7/2013
Coupling 120Y EP-2 12.12.08 15.01.11 2.15-2.35 08.10.11 2.0-2.25 5/7/2013
6 Vent Bagfilter FanD.E bearing 22222CCK/W33 EP-2 0.135-0.17 13.12.10 0.15 25.06.11 0.15 13.11.11 0.1 13.11.2012 7/11/2013
N.D.E Bearing 22222CCK/W33 EP-2 0.135-0.17 13.12.10 0.15 25.06.11 0.15 13.11.11 0.1 13.11.2012 7/11/2013
Coupling 111Z EP-2 13.12.10 25.06.11 13.11.2012 7/11/2013
7 O-Sepa SeparatorInput Coupling A 266 Bibby type coupling EP-2 3mm 23.01.11 17.9.11 1.9 11.02.12 8/25/2013
Output Coupling Geared coupling M108 EP-2 10mm 23.01.11 17.9.11 7.4 11.02.12 8/20/2013
8 Cyclone Discharge RALD.E bearing EP-2 25.01.09 12.03.11 0.1 11.12.2012
N.D.E Bearing EP-2 25.01.09 12.03.11 0.05 11.12.2012
9 Circulating Bucket Elevator
Sl.No
Bearing no/ coupling size
Theoritical clearance/
Gap Lubricated
on
Actual clearance/Gap
Lubricated on
Actual clearance/
Gap
Lubricated on
Actual clearanc
e/Gap
Lubricated on
Actual clearance/Gap
Lubricated on
Lubricated on
Extreme pressure grease with
Molybdenum
Page 6
Equipment Grease typeSl.No
Bearing no/ coupling size
Theoritical clearance/
Gap Lubricated
on
Actual clearance/Gap
Lubricated on
Actual clearance/
Gap
Lubricated on
Actual clearanc
e/Gap
Lubricated on
Actual clearance/Gap
Lubricated on
Lubricated on
D.E bearing 23144CCK/W33 EP-2 0.25-0.32 28.04.10 0.35 26.02.11 0.35 10.11.11 0.35 29.12.2012 0.35
N.D.E Bearing 23144CCK/W33 EP-2 0.25-0.32 28.04.10 0.25 26.02.11 0.3 10.11.11 0.3 29.12.2012 0.35
RAWMILL-21 Mill Inlet Double flap valve
Top flap D.E EP-2
Top Flap N.D.E EP-2
2 Pinion BearingsPressing Side D.E brg 23256CAC/C3/W33 SKF LGEM-2 0.26-0.35 13.02.10 0.25 07.03.11 0.25 06.03.2012 07.04.2013
Pressing Side N.D.E brg 23256CAC/C3/W33 SKF LGEM-2 0.26-0.35 21.08.09 0.15 02.03.11 0.15 06.03.2012 07.04.2013
Lifting Side D.E brg 23256CAC/C3/W33 SKF LGEM-2 0.26-0.35 15.02.10 0.25 09.03.11 0.25 11.03.2012 0.15 12.03.2013 0.15
Lifting Side N.D.E brg 23256CAC/C3/W33 SKF LGEM-2 0.26-0.35 30.07.09 0.2 09.03.11 0.2 11.03.2012 0.2 12.03.2013 0.2
3 Torsion shaft CouplingsPressing Side BZGR 30000 Servogem HTXX 142mm 28.03.11 20.03.2012 2.05.2013
Lifting Side BZGR 30000 Servogem HTXX 142mm 29.03.11 9/13/2011 17.04.2012 23.05.2013
4 Main gearbox I/P couplingPressing Side ED 6200 Servogem HTXX 8mm 19.01.10 19.04.11 04.10.11 15.05.2012 12.03.2013
Lifting Side ED 6200 Servogem HTXX 8mm 30.06.09 25.01.10 04.10.11 15.05.2012 12.03.2013
5 O-Sepa FanD.E bearing 22228CCK/W33 EP-2 0.16-0.2 16.11.09 20.01.11 0.15 05.06.2012 8/25/2013
N.D.E Bearing 22228CCK/W33 EP-2 0.16-0.2 16.11.09 20.01.11 0.15 05.06.2012 8/25/2013
Coupling 120Y EP-2 18.01.10 20.01.11 3.01-3.2624.12.2011 7/23/2013
6 Vent Bagfilter FanD.E bearing 22222CCK/W33 EP-2 0.135-0.17 19.03.09 0.05-0.1 28.01.11 0.1 18.10.11 0.1 23.10.2012 12.12.2013
N.D.E Bearing 22222CCK/W33 EP-2 0.135-0.17 19.03.09 0.05-0.1 28.01.11 0.1 18.10.11 0.1 23.10.2012 12.12.2013
Coupling 111Z EP-2 24.03.09 20.09.11 23.10.2012 12.12.2013
7 O-Sepa SeparatorInput Coupling A 266 Bibby type coupl EP-2 3mm 18.01.10 21.06.11 01.03.2012 24.11.2012 24.12.2013
Output Coupling Geared coupling M108 EP-2 10mm 01.05.10 12.05.11 01.03.2012 24.11.2012 24.12.2013
8 Cyclone Discharge RALD.E bearing EP-2 14.03.11 08.03.2012 12.12.2013
N.D.E Bearing EP-2 14.03.11 08.03.2012 12.12.2013
9 Circulating Bucket ElevatorD.E bearing 23144CCK/W33 EP-2 0.25-0.32 27.04.10 0.3 27.02.11 0.3 13.11.11 29.12.2012
N.D.E Bearing 23144CCK/W33 EP-2 0.25-0.32 27.04.10 0.3 28.04.11 0.3 13.11.11 29.12.2012
Page 7
Equipment Grease typeSl.No
Bearing no/ coupling size
Theoritical clearance/
Gap Lubricated
on
Actual clearance/Gap
Lubricated on
Actual clearance/
Gap
Lubricated on
Actual clearanc
e/Gap
Lubricated on
Actual clearance/Gap
Lubricated on
Lubricated on
Blending Silo Area1 Silo feed Elevator-1
Head pulley Bearing D.E 23044CCK/W33 EP-2 0.25-0.32 05.02.08 0.1 01.05.11 0.25
Head pulley Bearing N.D.E 23044CCK/W33 EP-2 0.25-0.32 05.02.08 0.15 01.05.11 0.2
2 Silo feed Elevator-2Head pulley Bearing D.E 23044CCK/W33 EP-2 0.25-0.32 10.7.11 0.05
Head pulley Bearing N.D.E 23044CCK/W33 EP-2 0.25-0.32 10.7.11 0.15
R.A.B.H & Dust Silo Area
1 R.A.B.H FanD.E bearing 22236CC/C3 T100 OIL 0.18-0.24 10.05.09 0.1-0.15 10.11.10 0.15 12.10.11 18.02.2012 05.03.2013 09.08.2013
N.D.E Bearing 22236CC/C3 T100 OIL 0.18-0.24 10.05.09 0.15-0.2 10.11.10 0.15 12.10.11 18.02.2012 05.03.2013 09.08.2013
Coupling 122Y EP-2 10.05.09 10.11.10 12.10.11 19.09.2012 05.03.2013 09.08.2013
2 Reverse Air Fan
D.E bearing 22218CCK/W33 EP-2 0.11-0.14 04.03.10 0.05 12.04.11 0.05-0.1 18.02.11 07.07.2012 01.03.2013 09.08.2013
N.D.E Bearing 22218CCK/W33 EP-2 0.11-0.14 04.03.10 0.05 12.04.11 0.05-0.1 18.02.11 07.07.2012 01.03.2013 09.08.2013
3 Dust Silo ElevatorHead pulley Bearing D.E 22228CCK/W33 EP-2 0.16-0.2 04.03.10 0.2 20.11.10 0.2 12.10.11 0.25 07.07.2012 01.03.2013 09.08.2013
Head pulley Bearing N.D.E 22228CCK/W33 EP-2 0.16-0.2 04.03.10 0.2 20.11.10 0.2 12.10.11 0.25 07.07.2012 01.03.2013 09.08.2013
4 Dust Silo Top Screw Conveyor
D.E.Bearing 22220CK EP-2 0.11-0.14 07.07.09 20.04.2012 29.04.2013
N.D.E.Bearing 22220CK EP-2 0.11-0.14 07.07.09 20.04.2012 29.04.2013
5 Dust Silo Top RAL
D.E.Bearing EP-2 26.05.11 09.01.12 08.07.2012 03.03.2013
N.D.E.Bearing EP-2 26.05.11 09.01.12 08.07.2012 03.03.2013
6 Dust Silo Bottom Screw Conveyor
D.E.Bearing 22220CK EP-2 0.11-0.14 18.11.10 02.03.2013
N.D.E.Bearing 22220CK EP-2 0.11-0.14 18.11.10 02.03.2013
7 Dust Silo bottom RAL
D.E.Bearing EP-2 20.11.10 03.03.2013
N.D.E.Bearing EP-2 20.11.10 03.03.2013
Page 8
RAW MILL SECTION GREASE LUBRICATION DATA(MILL AREA,BLENDINGSILO AREA AND R.A.B.H AREA) as on 26.01.2014
Remarks
RAWMILL-1
new ED6200 coupling
Grease changed from EP-2 to OMEGA75 grease
Page 9
Remarks
Top up done
Top up done
RAWMILL-2
Top up done
Top up done
Top up done
Top up done
Top up done
Top up done
Top up done
Top up done
Top up done
Top up done
Page 10
Remarks
Blending Silo Area
Top up done
Top up done
Top up done
Top up done
R.A.B.H & Dust Silo Area
Less running hours
Less running hours
Top up done
Top up done
Less running hours
Less running hours
Less running hours
Less running hours
Page 11
Equipment RemarksD.E N.D.E D.E N.D.E D.E N.D.E
1 B.C-1Output Coupling ED4500 Servogem HTXX 8mm 11.04.10 21.11.10 04.08.11 8.05 12.07.2012 13.10.2013
Head Pulley 22228CCK/W33 EP-2 0.12-0.16 11.04.10 21.11.10 0.2 0.2 04.08.11 0.1 0.05 12.07.2012 13.10.2013
Snub Pulley 22222CCK/W33 EP-2 0.1-0.135 21.11.10 0.15 0.1 04.08.11 0.2 0.1 12.07.2012 13.10.2013
Bend Pulleys 22222CCK/W33 EP-2 0.1-0.135 21.11.10 0.15 0.15 12.07.2012 13.10.2013
Counter wt. Pulley 22222CCK/W33 EP-2 0.1-0.135 11.04.10 21.11.10 0.15 0.15 12.07.2012 13.10.2013
Tail Pulley 22222CCK/W33 EP-2 0.1-0.135 11.04.10 21.11.10 0.15 0.15 04.08.11 0.05 0.1-0.1512.07.2012 13.10.2013
2 B.C-2Output Coupling ED2200 Servogem HTXX 6mm 22.04.10 2.7.11 06.11.2012 9.05.2013 Top up done
Head Pulley 22228CCK/W33 EP-2 0.12-0.16 22.04.10 27.10.10 0.15 0.15 05.10.11 0.1 0.1 09.05.2013
Snub Pulley 22222CCK/W33 EP-2 0.1-0.135 22.04.10 27.10.10 0.1 0.1 05.10.11 0.1 0.1 19.05.2013
Tail Pulley 22222CCK/W33 EP-2 0.1-0.135 22.04.10 27.10.10 0.1 0.1 05.10.11 0.05 0.1 19.05.2013
3 B.C-3Output Coupling ED2200 Servogem HTXX 6mm 18.12.11 Less running hours
Head Pulley 22228CCK/W33 EP-2 0.12-0.16 22.12.11
Snub Pulley 22222CCK/W33 EP-2 0.1-0.135 22.12.11
Tail Pulley 22222CCK/W33 EP-2 0.1-0.135 18.12.11
4 B.C-4Output Coupling ED3200 Servogem HTXX 6mm 20.01.09 15.12.10 4.6 06.11.2012 10.07.2013
Head Pulley 22228CCK/W33 EP-2 0.12-0.16 19.04.10 25.6.11 0.1 0.05 28.08.2012 10.07.2013
Snub Pulley 22222CCK/W33 EP-2 0.1-0.135 29.10.10 25.6.11 0.1 0.1 28.08.2012 10.07.2013
Tail Pulley 22222CCK/W33 EP-2 0.1-0.135 19.04.10 25.6.11 0.05 0.05 28.08.2012 10.07.2013
5 B.C-5Output Coupling ED3200 Servogem HTXX 6mm 29.10.10 5.75 20.08.11 03.01.2013 9.08.13
Head Pulley 22222CCK/W33 EP-2 0.1-0.135 19.04.10 29.10.10 20.08.11 03.01.2013 9.08.13
Snub Pulley 22220CCK/W33 EP-2 0.08-0.11 29.10.10 20.08.11 03.01.2013 9.08.13
Tail Pulley 22220CCK/W33 EP-2 0.08-0.11 19.04.10 20.08.11 03.01.2013 9.08.13
6 B.C-6Output Coupling ED2200 Servogem HTXX 6mm 15.04.10 25.10.10 20.08.11 25.12.2012 9.08.13
Head Pulley 22222CCK/W33 EP-2 0.1-0.135 06.05.09 25.10.10 20.08.11 11.7.13
Snub Pulley 22220CCK/W33 EP-2 0.08-0.11 06.05.09 25.10.10 20.08.11 11.7.13
Tail Pulley 22220CCK/W33 EP-2 0.08-0.11 06.05.09 25.10.10 20.08.11
7 B.C-7Output Coupling ED3200 Servogem HTXX 6mm 13.04.10 10.11.10 5.8 19.02.12 04.08.2012 11.6.13
Head Pulley 22222CCK/W33 EP-2 0.1-0.135 10.11.10 19.02.12 9.08.13
Snub Pulley 22220CCK/W33 EP-2 0.08-0.11 10.11.10 19.02.12 9.08.13
Bend Pulleys 22220CCK/W33 EP-2 0.08-0.11 10.11.10 19.02.12 9.08.13
RAW MILL SECTION GREASE LUBRICATION DATA(BELT CONVEYORS,WEIGH FEEDERS,EN-MASS CONVEYORS,UNIT BAGFILTER FANS ) as on 26.01.2014
Sl.No
Bearing no/ coupling size
Grease type
Theoritical clearance/
Gap Lubricated
on
Actual clearance/Gap Lubricated
on
Actual clearance/Gap Lubricated
on
Actual clearance/Gap Lubricated
onLubricated
on
Page 12
Equipment RemarksD.E N.D.E D.E N.D.E D.E N.D.ESl.No
Bearing no/ coupling size
Grease type
Theoritical clearance/
Gap Lubricated
on
Actual clearance/Gap Lubricated
on
Actual clearance/Gap Lubricated
on
Actual clearance/Gap Lubricated
onLubricated
on
Counter wt. Pulley 22220CCK/W33 EP-2 0.08-0.11 10.11.10 19.02.12 9.08.13
Tail Pulley 22220CCK/W33 EP-2 0.08-0.11 10.11.10 19.02.12 11.6.13
8 B.C-9Output Coupling ED1600 Servogem HTXX 5mm 13.04.10 14.5.11 15.10.11 05.09.2012 9.08.13 pulley coupling half rep
Head Pulley 22222CCK/W33 EP-2 0.1-0.135 10.05.09 14.5.11 9.08.13 headpulley nde brg balance
Snub Pulley 22220CCK/W33 EP-2 0.08-0.11 10.05.09 14.5.11 9.08.13
Tail Pulley 22220CCK/W33 EP-2 0.08-0.11 10.05.09 18.9.11 9.08.13
Shuttle drive boghie wheels EP-2 10.05.09
9 B.C-10Output Coupling ED1600 Servogem HTXX 5mm 13.04.10 9.5.11 22.09.2012 9.08.13
Head Pulley 22222CCK/W33 EP-2 0.1-0.135 10.05.09 27.2.11 0.15 0.1 28.01.2012 9.08.13
Snub Pulley 22220CCK/W33 EP-2 0.08-0.11 10.05.09 4.5.11 0.05 0.2 28.01.2012 9.08.13
Tail Pulley 22220CCK/W33 EP-2 0.08-0.11 10.05.09 4.5.11 0.05 0.1 28.01.2012 9.08.13
Shuttle drive boghie wheels EP-2 10.05.09
10 B.C-11Output Coupling ED1600 Servogem HTXX 5mm 13/12/09 28.05.11 10.4.13
Head Pulley 22222CCK/W33 EP-2 0.1-0.135 10.05.09 9/7/2011 0.1 0.1 10.4.13
Snub Pulley 22220CCK/W33 EP-2 0.08-0.11 10.05.09 9/7/2011 0.05 0.05 10.4.13
Tail Pulley 22220CCK/W33 EP-2 0.08-0.11 10.05.09 9/7/2011 0.05 0.05 10.4.13
11 B.C-12Output Coupling ED1600 Servogem HTXX 5mm 11.02.09 14.04.10 21.07.2012 17.12.2013
Head Pulley 22222CCK/W33 EP-2 0.1-0.135 4.7.11 21.07.2012 17.12.2013
Snub Pulley 22220CCK/W33 EP-2 0.08-0.11 4.7.11 21.07.2012 17.12.2013
Tail Pulley 22220CCK/W33 EP-2 0.08-0.11 21.07.2012 17.12.2013
12 B.C-13Output Coupling ED1600 Servogem HTXX 5mm 14/04/10 20.11.10 20.5.11 27.11.2012 Top up done
Head Pulley 22222CCK/W33 EP-2 0.1-0.135 07.05.09 20.11.10 20.5.11 27.11.2012
Snub Pulley 22220CCK/W33 EP-2 0.08-0.11 07.05.09 20.5.11 27.11.2012
Bend Pulleys 22220CCK/W33 EP-2 0.08-0.11 07.05.09 20.5.11 27.11.2012
Counter wt. Pulley 22220CCK/W33 EP-2 0.08-0.11 9.7.11 0.05 0.05 27.11.2012
Tail Pulley 22220CCK/W33 EP-2 0.08-0.11 06.05.09 20.5.11 27.11.2012
13 B.C-14Output Coupling ED1600 Servogem HTXX 5mm 11.07.09 14.04.10 31.01.2013 05.01.2014 New coupling fixed
Head Pulley 22222CCK/W33 EP-2 0.1-0.135 06.05.09 19.9.11 0.05 0.1 22.01.2013 05.01.2014 DE side brg replaced
Snub Pulley 22220CCK/W33 EP-2 0.08-0.11 06.05.09 22.09.11 22.01.2013 05.01.2014
Bend Pulleys 22220CCK/W33 EP-2 0.08-0.11 06.05.09 22.09.11 22.01.2013 05.01.2014
Counter wt. Pulley 22220CCK/W33 EP-2 0.08-0.11 09.05.09 22.09.11 22.01.2013 05.01.2014
Tail Pulley 22220CCK/W33 EP-2 0.08-0.11 06.05.09 22.09.11 22.01.2013 05.01.2014 NDE brg replaced
Page 13
Equipment RemarksD.E N.D.E D.E N.D.E D.E N.D.ESl.No
Bearing no/ coupling size
Grease type
Theoritical clearance/
Gap Lubricated
on
Actual clearance/Gap Lubricated
on
Actual clearance/Gap Lubricated
on
Actual clearance/Gap Lubricated
onLubricated
on
Weigh Feeders1 Storage Hopper Weigh feeder
Head Pulley D.E:UC324/N.D.E:UK324 EP-2 20.04.10 01.06.10 08.03.11 10.01.2013 Top up done
Tail Pulley D.E:UC324/N.D.E:UK324 EP-2 20.04.10 08.03.11 10.01.2013 Top up done
2 RM-1 H/G Weigh feeder
Head Pulley D.E:UC215/N.D.E:UK215 EP-2 16.06.09 9.3.11 30.10.2012 26.12.2013
Tail Pulley D.E:UC215/N.D.E:UK215 EP-2 16.06.09 6.08.10 9.3.11 30.10.2012 26.12.201317.5.11 nde brg changed
3 RM-1 L/G weigh feeder
Head Pulley D.E:UC215/N.D.E:UK215 EP-2 19.06.09 9.3.11 27.11.2012 26.12.2013
Tail Pulley D.E:UC215/N.D.E:UK215 EP-2 19.06.09 6.08.10 21.07.11 27.11.2012 26.12.2013
4 RM-1 Additive weigh feeder-1
Head Pulley D.E:UC210/N.D.E:UK210 EP-2 19.06.09 15.3.11 01.12.2012 26.12.2013
Tail Pulley D.E:UC210/N.D.E:UK210 EP-2 19.06.09 15.3.11 01.12.2012 26.12.2013
5 RM-1 Additive weigh feeder-2
Head Pulley D.E:UC210/N.D.E:UK210 EP-2 15.3.11 01.12.2012 26.12.2013
Tail Pulley D.E:UC210/N.D.E:UK210 EP-2 15.3.11 01.12.2012 26.12.2013
6 RM-2 H/G Weigh feeder
Head Pulley D.E:UC215/N.D.E:UK215 EP-2 06.08.10 9.3.11 5/29/2012 19.12.2012 Top up done
Tail Pulley D.E:UC215/N.D.E:UK215 EP-2 06.08.10 9.3.11 5/29/2012 19.12.2012 17.5.11 NDE brg replaced
7 RM-2 L/G weigh feeder
Head Pulley D.E:UC215/N.D.E:UK215 EP-2 06.08.10 5/29/2012 Top up done
Tail Pulley D.E:UC215/N.D.E:UK215 EP-2 06.08.10 5/29/2012 Top up done
8 RM-2 Additive weigh feeder-1
Head Pulley D.E:UC210/N.D.E:UK210 EP-2 06.08.10 5/29/2012 Top up done
Tail Pulley D.E:UC210/N.D.E:UK210 EP-2 06.08.10 5/29/2012 Top up done
9 RM-2 Additive weigh feeder-2
Head Pulley D.E:UC210/N.D.E:UK210 EP-2 5/29/2012 Top up done
Tail Pulley D.E:UC210/N.D.E:UK210 EP-2 5/12/2012 Top up done
En-Mass Conveyors
1 En-Mass Conveyor-1
Head Sprocket 22218EK EP-2 0.11-0.14 05.03.10 29.11.10 07.07.2012 01.03.2013 09.08.2013
Tail Sprocket 22213EK EP-2 0.075-0.095 05.03.10 29.11.10 07.07.2012 01.03.2013 09.08.2013
Idler wheel 22213EK EP-2 0.075-0.095 05.03.10 29.11.10 07.07.2012 01.03.2013 09.08.2013
2 En-Mass Conveyor-2
Head Sprocket 22218EK EP-2 0.11-0.14 05.03.10 29.11.10 07.07.2012 02.03.2013 09.08.2013
Tail Sprocket 22213EK EP-2 0.075-0.095 05.03.10 29.11.10 07.07.2012 02.03.2013 09.08.2013
Idler wheel 22213EK EP-2 0.075-0.095 05.03.10 29.11.10 07.07.2012 02.03.2013 09.08.2013
3 En-Mass Conveyor-3
Page 14
Equipment RemarksD.E N.D.E D.E N.D.E D.E N.D.ESl.No
Bearing no/ coupling size
Grease type
Theoritical clearance/
Gap Lubricated
on
Actual clearance/Gap Lubricated
on
Actual clearance/Gap Lubricated
on
Actual clearance/Gap Lubricated
onLubricated
on
Head Sprocket 22218EK EP-2 0.11-0.14 18.05.09 29.10.10 10.07.2012 01.03.2013 09.08.2013
Tail Sprocket 22213EK EP-2 0.075-0.095 18.05.09 29.10.10 10.07.2012 01.03.2013 09.08.2013
Idler wheel 22213EK EP-2 0.075-0.095 18.05.09 29.10.10 10.07.2012 01.03.2013 09.08.2013
3 En-Mass Conveyor-7
Head Sprocket 22220EK EP-2 0.11-0.14 30.11.10 08.07.2012 09.08.2013
Tail Sprocket 22216EK EP-2 0.095-0.12 30.11.10 08.07.2012 09.08.2013
Idler wheel 22216EK EP-2 0.095-0.12 30.11.10 08.07.2012 09.08.2013
Unit Bag Filter Fans1 Dump Hopper area
Bearings 22215EK EP-2 0.07-0.95 12.10.2012 25.12.2013
2 Storage hopper top
Bearings 22215EK EP-2 0.07-0.95 12.10.2012 25.12.2013
3 T.P-1
Bearings 22215EK EP-2 0.07-0.95 29.10.10 12.10.2012 25.12.2013
4 T.P-3
Bearings 22215EK EP-2 0.07-0.95 10.11.10 12.10.2012 25.12.2013
5 T.P-4
Bearings 22215EK EP-2 0.07-0.95 10.11.10 12.10.2012 25.12.2013
6 RM-1 Hopper top
Bearings 22215EK EP-2 0.07-0.95 12.10.2012 25.12.2013
7 RM-2 Hopper top
Coupling GBM 104-Z EP-2 12.10.2012
Bearings 22215EK EP-2 0.07-0.95 12.10.2012 25.12.2013
8 RM-1 weigh feeders area
Bearings 22215EK EP-2 0.07-0.95 01.04.2011 10.12.2013
9 RM-2 weigh feeders area
Bearings 22215EK EP-2 0.07-0.95 9.5.11 0.05 0.05 12.12.2013
10 Blending silo Top
Coupling GBM 104-Z EP-2 12.05.09 29.11.10 11.03.2012 3.4.13
Bearings 22215EK EP-2 0.07-0.95 12.05.09 0.05 0.05 29.11.10 0.05 0.05 11.03.2012 3.4.13
RAW MILL SECTION GREASE LUBRICATION DATA(STACKER,BRIDGE RECLAIMER & PYLON RECLAIMER ) as on 26.01.2014
Equipment Grease type RemarksD.E N.D.E
BRIDGE RECLAIMER
1 Travel drive(BC-5 side)
a Boghie wheel(Drive) 22232CC/W33 SKF LGEM-2 23.12.2010 18.09.2012 06.03.2013
b Guide rollers(drive side) 20222MB SKF LGEM-2 23.12.2010 18.09.2012
c Boghie wheel(non-drive) 22232CC/W33 SKF LGEM-2 23.12.2010 18.09.2012 06.03.2013
d 20222MB SKF LGEM-2 23.12.2010 18.09.2012
2 Travel drive(BC-4 side)
a Boghie wheel(Drive) 22232CC/W33 SKF LGEM-2 23.12.2010 19.09.2012 06.03.2013
b Guide rollers(drive side) 20222MB SKF LGEM-2 23.12.2010 19.09.2012
c Boghie wheel(non-drive) 22232CC/W33 SKF LGEM-2 23.12.2010 19.09.2012 06.03.2013
d 20222MB SKF LGEM-2 23.12.2010 19.09.2012
3 Scraper chain conveyora Head sprocket 23048CC/W33 EP-2 08.07.09 23.04.2010 08.09.2012 09.08.2013
b Tail sprocket 22220CC/W33 EP-2 08.07.09 23.04.2010 08.09.2012 09.08.2013
4 HarrowNORTH SIDE(BC-1)
a Face carriage roller(BC-5 side) 22226CC/W33 SKF LGEM-2 23.04.2010 20.09.2012 09.08.2013
b Face carriage roller(BC-4 side) 22226CC/W33 SKF LGEM-2 23.04.2010 20.09.2012 09.08.2013
c Travel roller(BC-5 side) 22226CC/W33 SKF LGEM-2 23.04.2010 20.09.2012 02.03.2013
d Travel roller(BC-4 side) 22226CC/W33 SKF LGEM-2 23.04.2010 20.09.2012 09.08.2013
e Guide rollers(BC-5 side) 22220CC/W33 SKF LGEM-2 23.04.2010 20.09.2012 09.08.2013
f Guide rollers(BC-4 side) 22220CC/W33 SKF LGEM-2 23.04.2010 20.09.2012 09.08.2013
SOUTH SIDE(BC-6)g Face carriage roller(BC-5 side) 22226CC/W33 SKF LGEM-2 23.04.2010 20.09.2012 09.08.2013
h Face carriage roller(BC-4 side) 22226CC/W33 SKF LGEM-2 23.04.2010 20.09.2012 09.08.2013
i Travel roller(BC-5 side) 22226CC/W33 SKF LGEM-2 23.04.2010 20.09.2012 02.03.2013
j Travel roller(BC-4 side) 22226CC/W33 SKF LGEM-2 23.04.2010 20.09.2012 02.03.2013
k Idler sprocket(BC-5 side) 22220CC/W33 SKF LGEM-2 23.04.2010 20.09.2012 09.08.2013
l Idler sprocket(BC-4 side) 22220CC/W33 SKF LGEM-2 23.04.2010 20.09.2012 09.08.2013
Sl.No
Bearing no/ coupling size
Theoritical clearance/
Gap Lubricated
on
Actual clearance/Gap Lubricated
onLubricated
onLubricated
on
All brgs top up done in August-
2013
Guide rollers(non-drive side)
All brgs top up done in August-
2013
Guide rollers(non-drive side)
Equipment Grease type RemarksD.E N.D.ESl.No
Bearing no/ coupling size
Theoritical clearance/
Gap Lubricated
on
Actual clearance/Gap Lubricated
onLubricated
onLubricated
on
PYLON RECLAIMER
1 23226CC/W33 SKF LGEM-2 20.05.2010 01.11.2011 Less Running Hours
2 Boghie wheel(Idle-north side) 23226CC/W33 SKF LGEM-2 20.05.2010 01.11.2011
3 23226CC/W33 SKF LGEM-2 20.05.2010 01.11.2011
4 Boghie wheel(Idle-south side) 23226CC/W33 SKF LGEM-2 20.05.2010 01.11.2011
5 Boghie wheel-1(idle-east side) 23226CC/W33 SKF LGEM-2 20.05.2010 01.11.2011
6 Boghie wheel-2(idle-east side) 23226CC/W33 SKF LGEM-2 20.05.2010 01.11.2011
Scraper chain conveyor7 Head sprocket 22240CCK/W33 EP-2 20.05.2010 16.10.2011 10.03.2013
8 Tail sprocket 22220CC/W33 EP-2 20.05.2010 15.01.2012 06.03.2013
STACKER
1 Boghie wheels(North side)Powered wheels 23224CC/W33 SKF LGEM-2 23.04.2010 03.08.2010 09.10.2012 09.12.2013
Idler wheel-1 23224CC/W33 SKF LGEM-2 23.04.2010 03.08.2010 22.12.2012 2.12.2013
Idler wheel-2 23224CC/W33 SKF LGEM-2 23.04.2010 03.08.2010 22.12.2012 2.12.2013
Idler wheel-3 23224CC/W33 SKF LGEM-2 23.04.2010 03.08.2010 22.12.2012 2.12.2013
2 Boghie wheels(South side)Powered wheels 23224CC/W33 SKF LGEM-2 06.07.2009 04.08.2010 09.12.2013
Idler wheel-1 23224CC/W33 SKF LGEM-2 06.07.2009 04.08.2010 2.12.2013
Idler wheel-2 23224CC/W33 SKF LGEM-2 06.07.2009 04.08.2010 2.12.2013
Idler wheel-3 23224CC/W33 SKF LGEM-2 06.07.2009 04.08.2010 2.12.2013
3 Tippler conveyorHead Pulley EP-2 04.08.2010 24.8.11 06.12.2012 Top up done
Bend pulley-1 EP-2 04.08.2010 23.8.11 06.12.2012 Top up done
Bend pulley-2 EP-2 04.08.2010 24.8.11 06.12.2012 Top up done
Pressing pulley EP-2 04.08.2010 24.8.11 06.12.2012 Top up done
4 Boom ConveyorHead pulley 23038BD1 EP-2 22.04.2010 13.4.11 06.11.2012 09.07.2013 Top up done
Tail pulley EP-2 22.04.2010 13.4.11 06.11.2012 09.07.2013 Top up done
Snub pulley EP-2 22.04.2010 13.4.11 06.11.2012 27.11.2013 d.e brg replaced wit new
Boghie wheel(powered-north side)
Boghie wheel(powered-south side)
RAW MILL AREA OIL LUBRICATION SCHEDULE AS ON 26.01.2014
Equipment Location Type of Gear Box KW RPM Ratio
BELT CONVEYORS1 BC-1 Raw material Dump hopper discharge PD-28 -R1-1-V-32-25-ZO with Holdback 90 1450 25:1 320 47 10000 hours
2 BC-2 Raw material hopper W.F discharge PD-18-R11-V-31-25/1-ZO with Holdback 22 1450 25:1 320 14 10000 hours
3 BC-3 Raw material Bypass conveyor PD-18-R11-V-32-25/1-ZO with Holdback 22 1450 25:1 320 14 10000 hours
4 BC-4 Stacking conveyor PD-25-R1-1-V-32-25-ZO with Holdback 75 1450 25:1 320 35 10000 hours
5 BC-5 Reclaimer conveyor PD-25-R1-1-V-32-25-ZO with Holdback 75 1450 25:1 320 35 10000 hours
6 BC-6 Conveyor from TP-2 to TP-4 PD-18-R11-V-31-25/1-ZO with Holdback 30 1450 25:1 320 14 10000 hours
7 BC-7 RM hoppers feeding conveyor PD-28 -R1-1-V-32-25-ZO with Holdback 90 1450 25:1 320 47 10000 hours
8 BC-9 RM hopper-1 top reversible shuttle conveyor10.5" SNU 15 1450 25:1 320 21 10000 hours
9 BC-10 RM hopper-2 top reversible shuttle conveyor10.5" SNU 15 1450 25:1 320 21 10000 hours
10 BC-11 RM- 1 Weighfeeders discharge 10.5" SNU 15 1450 25:1 320 21 10000 hours
11 BC-12 RM- 2 Weighfeeders discharge 10.5" SNU 15 1450 25:1 320 21 10000 hours
12 BC-13 Crusher-1 to RM-1 feeding conveyor PD-18-R11-V-31-25/1-ZO with Holdback 22 1450 25:1 320 14 10000 hours
13 BC-14 Crusher-2 to RM-2 feeding conveyor PD-18-R11-V-31-25/1-ZO with Holdback 22 1450 25:1 320 14 10000 hours
WEIGH FEEDERS14 S W Feeder Lime Stone Dump Hoppers Weigh Feeder KCN200 9.3 960 100:1 320 18 10000 hours
15 RM-1 H G W F RM-1 High grade weigh feeder SNU 7" 5.5 1450 70:1 320 10 10000 hours
16 RM-1 LG W F RM-1 Low greade weigh feeder KAD88-M90L4 1.5 1450 111.37:1 320 2.5 10000 hours
17 RM-1 AW F-1 RM-1 Addditive weigh feeder-1 SNU 4" 0.37 1450 40:1 320 2.5 10000 hours
18 RM-1 AW F-2 RM-1 Addditive weigh feeder-2 SNU 4" 0.37 1450 40:1 320 2.5 10000 hours
19 RM-2 H G W F RM-2 High grade weigh feeder SNU 7" 5.5 1450 70:1 320 10 10000 hours
20 RM -2 LG W F RM-2 Low greade weigh feeder SNU 4" 1.5 1450 40:1 320 2.5 10000 hours
21 RM -2 A W F-1 RM-2 Addditive weigh feeder-1 SNU 4" 0.37 1450 40:1 320 2.5 10000 hours
22 RM -2 A W F-2 RM-2 Addditive weigh feeder-2 SNU 4" 0.37 1450 40:1 320 2.5 10000 hours
STACKER
21 Travel drive-1(yard) Stacker 7.5 1500 90:1 320 41 10000 hours
22 Travel drive-2(pile) Stacker 7.5 1500 90:1 320 41 10000 hours
23 Boom conveyor Stacker KCH 280 37 1500 40:1 320 46 10000 hours
24 Hydrauic powerpack Stacker Hy power Ozolla 68 160 10000 hours
25 PCRD Stacker NUR-6, 1.1 1500 31.78:1 460 14 10000 hours
SL.No
Oil Grade
Qty (Ltrs)
Oil replacement Frequency
PWD-22-S51-G-52-90/1-Z0 Bevel helical ( hallow out put shaft)
PWD-22-S51-G-52-90/1-Z0 Bevel helical ( hallow out put shaft)
Equipment Location Type of Gear Box KW RPM RatioSL.No
Oil Grade
Qty (Ltrs)
Oil replacement Frequency
BRIDGE RECLAIMER
26 Travel drive-1(BC-4) Bridge Reclaimer 5.5 1500 355:1 320 93 10000 hours
27 Travel drive-1(BC-4) Bridge Reclaimer SDN 225 0.5 150-500 160:1 320 22 10000 hours
28 Travel drive-2(BC-4) Bridge Reclaimer 5.5 1500 355:1 320 93 10000 hours
29 Travel drive-2(BC-4) Bridge Reclaimer SDN 225 0.5 150-500 160:1 320 22 10000 hours
30 Scraper chain drive Bridge Reclaimer KDH-450 90 1500 100:1 320 180 10000 hours
31 Harrow drive Bridge Reclaimer KDN-315 18.5 1500 112:1 320 65 10000 hours
32 PCRD Bridge Reclaimer NUD-6, 460 25 10000 hours
PYLON RECLAIMER
33 Travel drive-1(BC-6) Pylon Reclaimer 7.5 150-1500 280:1 320 91 10000 hours
34 Travel drive-1(BC-3) Pylon Reclaimer 7.5 150-1500 280:1 91 10000 hours
35 Scraper chain drive Pylon Reclaimer KCH 355 55 1500 71:1 320 90 10000 hours
36 Micro GB(hoist) Pylon Reclaimer SA337 1.5 1400 20:1 grease&oil 10000 hours
37 PCRD Pylon Reclaimer NUR-6, 460 14 10000 hours
RAWMILL-138 Main Gearbox(LS) Main drive,Lifting Side SBN-710 1800 990 8.588:1 320 440 10000 hours
39 Main Gearbox(PS) Main drive,Pressing Side SBN-710 1800 990 8.588:1 320 440 10000 hours
40 Aux drive Aux. drive SCN450 55 1000 90:1 320 165 10000 hours
41 HLPC(inlet) Mill intlet Slide shoe bearings area HLPC 460 420 10000 hours
42 HLPC(outlet) Mill outlet Slide shoe bearings area HLPC 460 420 10000 hours
43 O-Sepa drive O-sepa separator drive B2SV 8 250 1490 7.825:1 460 38 10000 hours
44 O-Sepa shaft lub O-sepa separator shaft lub system O-SEPA S L 150 112 10000 hours
45 RCBE Mill discharge PLC-35 with hold back & Shrink Disc 90 1486 50:1 320 45 10000 hours
RAWMILL-246 Main Gearbox(PS) Main drive,Lifting Side SBN-710 1800 990 8.588:1 320 440 10000 hours
47 Main Gearbox(LS) Main drive,Pressing Side SBN-710 1800 990 8.588:1 320 440 10000 hours
48 Aux drive Aux. drive SCN450 55 1000 90:1 320 165 10000 hours
49 HLPC(inlet) Mill intlet Slide shoe bearings area HLPC 460 420 10000 hours
50 HLPC(outlet) Mill outlet Slide shoe bearings area HLPC 460 420 10000 hours
51 O-Sepa shaft lub O-sepa separator drive B2SV 8 250 1490 7.825:1 150 112 10000 hours
52 O-Sepa drive O-sepa separator shaft lub system O-SEPA S L 460 38 10000 hours
PWD-31-S51-G-51-355-Z0 Bevel helical (hollow output shaft)
PWD-31-S51-G-51-355-Z0 Bevel helical (hollow output shaft)
PWD-28-S51-G51-280-Z0 bevel Helical ( Hollow output shaft
PWD-28-S51-G51-280-Z0 bevel Helical ( Hollow output shaft
Equipment Location Type of Gear Box KW RPM RatioSL.No
Oil Grade
Qty (Ltrs)
Oil replacement Frequency
53 RCBE Mill discharge PLC-35 with hold back & Shrink Disc 90 1486 50:1 320 45 10000 hours
54 Silo feed Elevator-1 Rawmill silo feeding elevator110 1435 50:1
320 130 10000 hours
55 Silo feed Elevator-2 Rawmill silo feeding stand by elevator110 1435 50:1
320 130 10000 hours
56 D S B Elevator Dust silo feed bucket elevator PLC-18 with hold back & Shrink Disc 15 1500 45:1 320 26 10000 hours
PLC-40-R11-G-44-50-ZO with hold back & Shrink Disc
PLC-40-R11-G-44-50-ZO with hold back & Shrink Disc
RAW MILL AREA OIL LUBRICATION SCHEDULE AS ON 26.01.2014
Remarks
Remarks
Remarks
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