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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 1 PSCPL, KOLKATA
SHIVAM INDIA LIMITED
PRE FEASIBILITY REPORT
RATURIA, ANGADPUR INDUSTRIAL AREA, DIST: BURDWAN,
DURGAPUR, -713215, WEST BENGAL
Prepared by:
Pacific Scientific Consultancy Pvt. Ltd.
14/5, Dum Dum Cossipore Road, Kolkata – 700074
E-mail – [email protected]
Website – www.pscpl.env.com
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 2 PSCPL, KOLKATA
TABLE OF CONTENT
1 EXECUTIVE SUMMARY 4
2 INTRODUCTION OF THE PROJECT /BACKGROUND INFORMATION
2.1 Identification of the project and project proponent 5
2.2 Brief Description of Nature of Project. 7
2.3 Need for the Project & Importance to the Country 7
2.4 Demand and Supply gap 13
2.5 Imports Vs. Indigenous production 16
2.6 Export Possibility 16
2.7 Domestic/Export Markets 17
2.8 Employment Generation (Direct & Indirect) due to the project 18
3 PROJECT DESCRIPTION
3.1 Type of Project including Interlinked and Interdependent Projects, if any 19
3.2 Location (map showing general location, specific location and project
boundary & project site layout) with coordinates
19
3.3 Details of alternate sites considered and the basis of selecting the
proposed site, particularly the environmental consideration gone into should be highlighted.
22
3.4 Size and Magnitude of Operation 22
3.5 Project description with process details (a schematic diagram/flow chart showing the project layout, components of the project etc.
should be given)
23
3.6 Raw Material Required Along Estimated Quantity, Likely Source, and Marketing Area of Final Product/s Mode Of Transport Of Raw
Material And Finished Product.
24
3.7 Resource optimization/recycling and reuse envisaged in the project, if any, should be briefly outlined.
24
3.8 Availability of water its source, Energy/Power requirement and source
should be given.
25
3.9 Quantity of waste to be generated (liquid and solid) and scheme for
their management/disposal.
26
4 SITE ANALYSIS
4.1 Connectivity 26
4.2 Land form, Land use and Land ownership 28
4.3 Topography (along with map) 28
4.4 Existing land use pattern 29
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 3 PSCPL, KOLKATA
4.5 Existing Infrastructure 31
4.6 Soil Classification 32
4.7 Climatic data from secondary sources 32
4.8 Social Infrastructure available 32
5 PLANNING BRIEF
5.1 Planning concept 33
5.2 Population Projection 34
5.3 Land use planning 35
5.4 Assessment of Infrastructure Demand (Physical & Social) 36
5.5 Amenities/Facilities 36
6 PROPOSED INFRASTRUCTURE
6.1 Industrial Area (Processing Area) 37
6.2 Resident Area (Non Processing Area) 37
6.3 Green Belt 37
6.4 Social Infrastructure 38
6.5 Connectivity (Traffic and transportation Road/Rail/Metro/Water ways
etc)
38
6.6 Drinking Water Management (Source & supply of water) 39
6.7 Sewerage System 39
6.8 Industrial Waste Management 40
6.9 Solid waste Management 40
6.10 Power Requirement 41
7 REHABILITATION AND RESETTLEMENT(R&R PLAN) 41
8 PROJECT SCHEDULE AND COST ESTIMATES
8.1 (Likely date of start of construction and likely date of completion (time
schedule for the project to be given)
41
8.2 Estimated project cost and along with analysis in terms
of economic viability of the project.
42
9 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION) 43
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 4 PSCPL, KOLKATA
1. EXECUTIVE SUMMARY
Shivam India Limited is one of the distinguished manufacturers who are
engaged in offering a durable range of TMT Bars. The company has a suitable
steel making and continuous casting facilities for the production of billets. Key
activities of this group are manufacturing of sponge iron, steel billets, TMT bars
and trading in minerals like iron ore and manganese ore. Different
products manufactured by this company may comply with the international quality
standards. These highly durable and corrosion resistant products are ideal for
construction of Bridges, reinforcement, Industrial Structures, High-rise Buildings,
Dams, Thermal & Hydel Power Plants, Coastal Construction, Underground/Raised
Platforms, and Concrete Reinforcement. The registered office of this company is
situated at 3, Wood Street, 2nd Floor, Room No – 1, Kolkata - 700016.
The existing manufacturing unit is located at Raturia, Angadpur Industrial Area,
Dist: Burdwan, Durgapur – 713215, West Bengal, J.L. No. 90 on a Leased land of
6.61 acres (26749.72 sqm). Accordingly, realizing the demand of steel and allied
products, the management has taken decision for installing 4 x 15 Tonnes
Induction furnace with Ladle Refining Furnace, 180000 Tonnes/ Annum Rolling Mill
and Continuous Caster.
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 5 PSCPL, KOLKATA
2. INTRODUCTION OF THE PROJECT /BACKGROUND INFORMATION
2.1. Identification of the project and project proponent.
Consecutively to raise the production and for meeting the demand of billets, as
well as the significance of economy of scale, the management of Shivam India
Limited has made a decision to increase steel melting capacity by setting up
Induction Furnace unit.
Now the company is operating a steel plant containing of 2 nos. Induction
furnaces of 12 MT each, 1 No. 2 strand continuous caster for production of Billets
and also a 7000 Tonnes/ Month Rolling mill for manufacturing TMT Bars and
rounds.
On the other hand, realizing the higher profitability the management comes to a
decision to go for the following addition:
Particulars Existing Subsequent
Modification/Addition
Induction Furnace 2 no 12 MT 4 no 15 MT
M.S. Billets 7500 Tonnes/Month 1,80,000 Tonnes/ Annum
Continuous Caster 1 Nos. 2 strand 1 Nos. 1 strand
Rolling mill 7000 Tonnes/ Month 1,80,000 Tonnes/ Annum
Ladle Refining
Furnace
- 2 x 15 MT
Coal Gasifire 2025600 m3 -
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 6 PSCPL, KOLKATA
ESTIMATION OF PROPOSED PLANT CAPACITY
No of Induction Furnace 4.00
Capacity (MT) MT 15.00
Total Production (MT) /heat MT/heat 60
No of Heats Per day 10
Number of days available Per annum 300
Total Liquid Metal Production MT 1,80,000
Actual Yield of Billets @ 99.5% MT 1,79,100
BACKGROUND OF THE PROMOTERS
The background of the promoters is given as follows:
Particulars Description
Name Shri Piyush Kumar Pandey
Father’s Name Shri Radhey Shyam Pandey
Educational
Qualification
B. Com
Age 52 Years
Address 12, Mayfair Road, Kolkata – 700019
Existing Activity He has more than two decades of experience in the iron
and steel sector. Mr. Pandey has been a guiding force
behind the Group and has played a key role in
envisioning the various business initiatives of the group.
He possesses expertise in financial matters and has
been an important contributor in all the financial
matters of the group.
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 7 PSCPL, KOLKATA
2.2. Brief Description of Nature of Project.
In a modernization drive, the management has decided to install 4 no. of 15 MT
Induction Furnace adjacent to the existing plant area.
Existing: 2 No. 12MT Induction Furnace, 1 Nos. 2 strand Continuous Casting
Machine, 1 Nos. 7000 Tonnes/ Month Rolling mill and 2025600 m3 Coal Gasifire
Expansion: Addition of 4 No. 15 MT Induction Furnace, 2 x 15 MT Ladle Refining
Furnace, 1 Nos. 1 strand Continuous Caster, 1 Nos. 180000 Tonnes/ Annum
Rolling mill.
Particulars Description
Name Shri Pankaj Kumar Pandey
Father’s Name Shri Radhey Shyam Pandey
Educational
Qualification
B. Com
Age 43 Years
Address 6/1/3, Queens Park, Ballygunge, Kolkata – 700019
Existing Activity He has over 15 years of experience in the iron and steel
sector. He is looking after marketing and purchasing
activities of the group.
Director other than
Shivam India Limited
He is also the director in Shivam Dhatu Udyog Pvt Ltd.
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 8 PSCPL, KOLKATA
2.3. Need for the Project & Importance to the Country
Steel is considered as the backbone of national economic development. Steel
industry is the second biggest industry in the world after oil and gas with an
estimated global turnover of USD 900 billion.
Steel is used in different industries like energy, construction, automotive and
transportation, infrastructure, packaging and machinery. It is also the key
material used for delivering renewable energy such as thermal, solar and tidal
power. Beside these, construction and housing sector is the biggest consumer of
steel today, using around 50% of steel produced. Steel industry is in the front line
in the liberalization of the industrial sector and has made fast steps since long. Per
capita consumption of steel is one of the significant index for measurement of
development of socioeconomic status and living standards of the people in any
country.
Steel demand has outpaced supply over the last five years:
In FY15, the consumption of finished steel grew to 76.99 MT although the CAGR
increased to 5.74 per cent during FY08-15.
Steel consumption is expected to reach 104 MT by 2017 due to rising
infrastructure development and growing demand for automotives.
It is expected that per capita consumption would rise supported by fast growth in
the industrial sector, and rising infra expenditure projects in railways, roads &
highways, etc.
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 9 PSCPL, KOLKATA
For FY15, per capita consumption of steel in India was 60 kg against the world
average of 222 kg.
Figure: 1: Steel Consumption
The domestic steel industry faces new challenges. The domestic demand too has
not improved to significant levels. The Indian steel industry is broadly categorised
into public sector and private sector players. These players are either integrated
producers or standalone producers of various steel products.
From assessment of secondary information, it is noted that
Public sector players like Steel Authority of India Limited (SAIL), and Rashtriya
Ispat Nigam Limited (RINL) as well as private players like Jindal Steel and Power
Limited JSPL, Jai Balaji Industries Limited, Tata Steel and JSW Steel are
integrated producers.
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 10 PSCPL, KOLKATA
Integrated Producers are players whose value chain extends from iron ore
processing to finished steel production at a single location or at a combination of
locations.
These players mostly adopt the primary route for manufacturing steel.
The major charecteristics of the integrated producers are,
Integrated players are big in size with facility starting from BF to rolling mills, that
is they operate in the entire value chain.
Some of the integrated players also have iron ore mining facility of their own or
through their subsidiary companies.
Overall, many of these players have been the pioneers in the industry in India.
These players generate better margin because of their presence in the entire value
chain.
Standalone Producers are referred to those players, who may not be operating in
the entire value chain, rather they operate in one or two intermediates/ products
lines only. These include players like Essar Steel, Lloyds Steel and Ispat Industries.
These players mostly adopt the secondary route for manufacturing of steel.
The charecteristics of the standalone producers are,
They does not operate across the value chain.
A large number of small players exists in the secondary producers segment.
While large players among the standalone producers enjoy economics of scale,
small players strive for survival.
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 11 PSCPL, KOLKATA
India is the first country using Induction Melting Furnaces for making mild steel.
The bulk of structural quality mild steel for long products is manufactured by
Induction Melting Furnaces. During 2001-2002 period, over 4.5 million tonnes of
steel were produced by Induction Furnaces.
There are economic advantages in making steel through Induction Furnaces route.
The only snag is that at present bulk quantity steel cannot be produced through
Induction Furnace route.
Overview of Steel Sector:
Automobile sector to drive domestic demand for steel consumption in the near
term, however cheaper imports to be a major concern for Indian steel producers.
After the enactment of the Mines And Mineral (Development &
Regulation) Amendment Act , 2015 (MMDR Act 2015), mining leases which
expired after their first renewal stand automatically extended till 31 March
2020 (for merchant miners) and up to 31 March 2030 (for captive miners).
Contribution to District Mineral Foundation, as per the MMDR Act is estimated to
raise the cost of steel production in India. As per the MMDRA Act 2015, for
leases signed before January 2015 the Government has recommended up to
100% of the royalty payment to be shared by the miners with the District
Mineral Foundation (DMF) which will be used for development activities in areas
affected by mining.
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 12 PSCPL, KOLKATA
World steel capacity utilization declined to 76.7% in FY14 from 78.4% in FY13
as a result of surplus capacity and weak demand conditions globally. As per the
World Steel Association (WSA), crude steel production growth stood at 1.2%
in FY15. Slowing economic growth and clampdown on pollution by the
government in China reporting lowest production growth since 1981.
The global steel sector remains under pressure: Excess capacity to put pressure
on the global steel sector particularly in light of the uneven economic growth and
weak steel demand. Globally several rapid growth markets have not performed
up to the expectations in creating demand during the past two years.
Indian steel industry : Production for Sale (in million tonnes)
Category 2010-11 2011-12 2012-13 2013-14 2014-15
Pig Iron 5.68 5.371 6.870 7.950 9.694
Sponge Iron 25.08 19.63 14.33 18.20 20.38
Total Finished Steel (alloy +
non alloy)
68.62 75.70 81.68 87.67 91.46
Source: Joint Plant Committee
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 13 PSCPL, KOLKATA
2.4. Demand and Supply gap
Demand - Availability Projection
Demand – availability of iron and steel in the country is projected by Ministry of Steel
in its Five Yearly Plan documents.
Gaps in availability are met mostly through imports.
Interface with consumers by way of a Steel Consumers’ Council exists, which is
conducted on regular basis.
Interface helps in redressing availability problems, complaints related to quality.
Demand Supply Gap
Domestic Steel Demand Supply Gap (in MMT)
Description FY-08 FY-09 FY-10 FY-11 FY-12
Demand 58.03 58.57 64.76 69.35 71.82
Supply 56.08 57.16 60.62 66.01 69.24
Gap 1.95 1.40 4.13 3.34 2.57
Source: Ministry of Steel (GOI) and MM Analysis
Demand supply gap exists in the domestic steel market which can be attributed from
the fact that imports have been always more than exports during FY08-12. Hence the
excess demand has been met by imports.
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 14 PSCPL, KOLKATA
Demand
Figure - 1 represents the domestic demand for finished steel. The domestic
apparent consumption have been considered has historic demand for India. It is
observed that:
Domestic demand for steel has registered a CAGR of 6.58% during the period
2007-12.
The demand shrunk in FY 09 influenced by the slow down in the industrial and
infrastructure activity due to global recessionary impacts.
The same rebounded in FY10 due to increased infrastructure investment. The Y-o-
Y growth over FY09 has been attractive at 10.6%.
Figure: 2: Domestic Demand of Steel
Source: MOS and MM Analysis
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
Page No. 15 PSCPL, KOLKATA
Supply
The production trend for steel have been indicated. It is inferred from the analysis
of the that:
Domestic production registered a CAGR of 5.7% during 2007-12.
Although the domestic steel industry have been growing steadily to pace up with
the demand, it is noted that the growth rate in production have been lagging
behind the growth rate in demand.
The decline in growth during FY12 can be attributed to the fact that the industry
faced raw material constraint in the form of shortage of iron ore.
The demand supply gap may be as follows:
(Figure in MnT)
Products 2017 (Phase -1) 2021 (Phase 2) 2027 (Phase 3)
Projected Demand 117.52 152.24 200.84
Supply from Domestic
producers
111.76 143.16 184.80
Demand supply Gap 5.76 9.08 16.04
The demand supply gap is met through imports. However the domestic suppliers
have the option to narrow down the gap. The Indian steel industry is expected
to turn around with a sizable growth in years to come.
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
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2.5. Imports Vs. Indigenous production
The state and pattern of growth of the economy determine the steel requirement.
The requirements of steel may be fulfilled either through indigenous production
and/or through imports. It is not possible for a developing country to import huge
quantities of steel because of foreign exchange constraints where as it is better for
a country to be self-sufficient in its steel requirements.
Indian Steel Industry: Imports (in million Tons)
Category 2009-10 2010-11 2011-12 2012-13 2013-14
Total finished
Steel
7.38 6.66 6.86 7.93 5.45
Source: www.steel.gov.in/ Joint Plant Committee (JPC)
2.6. Export Possibility
In 2014, the world crude steel production reached 1665 million tonnes (mt) and
showed a growth of 1% over 2013. India remained at the 3rd position as the
world’s crude steel producer in 2015. There may be large opportunities to become
a global supplier of quality steel. Also there exists ample market opportunities in
the neighboring regions of Asia, Africa and the Middle East.
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal
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Page No. 17 PSCPL, KOLKATA
Indian Steel Industry: Emports (in million Tons)
Category 2009-10 2010-11 2011-12 2012-13 2013-14
Total finished
Steel
3.25 3.64 4.59 5.37 5.98
Source: www.steel.gov.in/ Joint Plant Committee (JPC)
2.7. Domestic/Export Markets
Import Export Trend
The domestic import export trend of steel during FY08-12 is indicated in Figure 3.
Figure 3 : Steel Imports Exports Trend
Source : MoS and DGFT
It is observed that, import has been in an increasing trend, while export is
declining. To be specific, while import has increased at a CAGR of 6.1% during
FY08-12, export has registered a negative CAGR of 5.1% during the same period.
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal
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Import Export trend of steel during 2013-14 & 2014-15 are given below:
2.8. Employment Generation (Direct & Indirect) due to the project
The manpower for additional project is given as per the Table below.
Personnel & Employment
Sl.
No.
Item No Per
Shift
Total
Induction
1. Furnace operator (Highly Skilled) 4 12
2. Assistant furnace operator (SK) 4 12
3. Gas Cutter/ Welder (SK) 12 36
4. Helper (SSK) 8 24
5. Mechanical Fitter (SK) 6 18
6. Electrician (SK) 4 12
7. Helper (SSK) 8 24
8. Pump/ Comp Attendant Attendant (SSK) 4 12
Workmen in Concast and LRF
9. Skilled Workmen 15 45
10. SSK 20 60
Total Finished Steel (Alloy + Non Alloy) (In Million Tonnes)
Year 2013-14 2014-15
Imports 5.45 9.32
Exports 5.98 5.59
Source: Joint Plant Committee
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal
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Rolling Mill
11. Operator 5 15
12. Skilled Manpower 10 30
13. Unskilled 15 45
14. Electrician 5 15
15. Laboratory 3 9
16. Maintenance 5 15
3. PROJECT DESCRIPTION
3.1. Type of Project including Interlinked and Interdependent Projects, if
any
TMT bars available in Shivam India Limited are varied in sizes like 8mm, 10mm,
12mm, 16mm, 20mm, and 22-32mm. They even make custom made products
according to customer requirements.
3.2. Location (map showing general location, specific location and project
boundary & project site layout) with coordinates.
The factory is located at Raturia, Angadpur Industrial Area, Dist: Burdwan,
Durgapur – 713215, J.L. No. 90 situated adjacent to the bye-pass of Kolkata-Delhi
National Highway No. 2 at a distance of 3.5 Km. The distance of site from
Durgapur railway station is about 3.5 Km.
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Total land area is around 6.61 acres. The latitude and longitude of the project site
is 23°30'27"N, 87°17'13"E respectively.
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Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
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Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal __________________________________________________________________________
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3.3. Details of alternate sites considered and the basis of selecting the
proposed site, particularly the environmental consideration gone into
should be highlighted.
At a suitable distance from forest cover
Far from nearest habitation
Near a convenient perennial water source
Proximity of NH2
3.4. Size and Magnitude of Operation
Raw material required for production of TMT Bar/ Rounds is Ingot/ Billet which are
manufactured through Induction Furnace. Sponge iron, Steel scrap, Pig iron and
other Ferro Alloys are required for manufacturing Ingot/ Billet.
Size and Magnitude of operation of the existing and proposed projects include:
1. Two Sets 12MT Induction Furnace - Consent to operate obtained from (WBPCB)
2. Four Sets of 15 MT Induction Furnaces (Proposed Addition)
3. 1 Nos. 2 strand Continuous Caster- Consent to operate obtained from (WBPCB)
4. 1 Nos. 1strand Continuous Caster (Proposed Addition)
5. Rolling mill - 7000 Tonnes/ Month - Consent to operate obtained from (WBPCB)
6. Rolling mill-1,80,000 Tonnes/ Annum (Proposed Addition)
7. Coal Gasifire- 20,25,600 m3 - Consent to operate obtained from (WBPCB)
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Shivam India Limited
Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal
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8. Ladle Refining Furnace- 2x15MT (Proposed Addition)
3.5. Project description with process details (a schematic diagram/flow chart
showing the project layout, components of the project etc. should be
given)
FLOW SHEET OF MANUFACTURING PROCESS AS A WHOLE
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Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal
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3.6. Raw Material Required Along Estimated Quantity, Likely Source, and
Marketing Area of Final Product/s Mode Of Transport Of Raw Material
And Finished Product.
Raw Material Requirement at 100 % Capacity
Induction
Sponge Iron MT 157500
Pig Iron MT 45000
Scrap MT 22500
Ferro Manganese MT 2340
Ferro Silicon MT 180
Induction (per MT of liquid metal)
Sponge Iron MT 0.875
Pig Iron MT 0.250
Scrap MT 0.125
Ferro Manganese MT 0.013
Ferro Silicon MT 0.001
3.7. Resource optimization/recycling and reuse envisaged in the project, if
any, should be briefly outlined.
The installation will comprise of Four Units of Induction Steel Melting equipment,
each consists of Two number of Furnace Crucibles to function alternately in
running or standby mode and powered by One No. Solid State Power Supply, with
One No. Hydraulic Power Unit remote controlled through an operating console to
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Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal
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facilitate Furnace Tilting / Metal Pouring. One Operator’s Control Desk shall be
provided to facilitate start-up, shut-down, power control, metering and
annunciation; while lever operated switches shall be provided with each Furnace
Crucible for quick selection and changeover.
3.8. Availability of water its source, Energy/Power requirement and source
should be given.
Electricity: 15 MVA power is already available in the factory with the help of DVC.
Power (approx. 20MVA for new project) can be enhance with the help of them
(DVC) because they have surplus power in that region.
Water: Water requirement in the plant is for cooling (make-up) and domestic &
other purposes. The required water will be sourced from Durgapur Municipal
Corporation. The total water requirement is given below:
Particulars Requirement (KLD)
Cooling Water (Make up) 200
Domestic purposes & Others 50
Total 250
PLANT COOLING SYSTEM
The Ground Water Reservoir of suitable capacity is filled with properly treated
water with desired level of softness. The Cooling system shall have two Cooling
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Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal
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Towers and four sets of Pumps. The heat absorbed by the soft water from the
Furnace Coil, cables & the Heat Exchanger Primary is effectively cooled by the
Cooling Tower from a maximum of 460C down to 320C.
3.9. Quantity of waste to be generated (liquid and solid) and scheme for their
management/disposal.
Furnace slag will be generated as solid wastes. In the proposed unit there will be
one number of crusher cum magnetic separator. The slag will be crushed into
coarse and segregated into metallic and non-metallic contents. Metallic parts will
be recycled back as raw material for captive utilization where as non-metallic parts
will be disposed off for land filling or road construction. From Induction furnace
ore slag will be generated. The quantity of slag will be 1200 Tonnes/month
(approx) which will be disposed for land filling and road construction. Generation
of dust from Air pollution control system will be approx. 40 Tonnes /month which
will be utilized in making the fly ash bricks. Scrap (Approx. 30 Tonnes /month)
from Induction furnace will be reused. Mill scale from rolling 30 Tonnes/month
(approx) will be recycled in Induction furnace.
4. SITE ANALYSIS
4.1 Connectivity
The area is well connected by road to Durgapur town as well as to other industrial
town like Asansol, Raniganj, Dhanbad and other the adjoining areas by recently
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Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal
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developed Durgapur Expressway (NH-2). The place is connected to railway station
(Easter Railway) and towns by bus, jeeps, taxi and rickshaw. All the civic amenities
like market, bus stand, hospital, school, college, hotel, restaurant etc. all are
available in the town which is about 5-7 km from the site. Distance of important
steel consumption center is given below.
Kolkata – 150 KM Asansol – 40 KM Burdwan – 66 KM
Raniganj – 20 KM Dhandbad – 94 KM Suri – 52 KM
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4.2. Land form, Land use and Land ownership.
The existing freehold land area is 6.61 acres i.e. 26749.72 sqm and is occupied
with the existing facilities. The site is falling at Raturia, Angadpur Industrial Area,
Dist: Burdwan, Durgapur – 713215, West Bengal.
4.3. Topography (along with map)
The area has been marked on Survey of India Topo Map No. 73 M/6 and 73 M/7.
The latitude and longitude of the project site is 23°30'27"N, 87°17'13"E
respectively.
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4.4. Existing land use pattern (Agriculture, on-agriculture, forest, water
bodies (including area under CRZ), shortest distances from the periphery
of the project to the periphery of the forests, national park, wild life
sanctuary, eco sensitive areas, water bodies (distance from the HFL of
the river), CRZ in case of notified industrial area, a copy of the Gazette
notification should be industrial area, a copy of the Gazette notification
should be given.
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Existing General land use
Agriculture land is a main category of land use analysis which occupies about 47%
of the total area, of which single cropped occupied most of the area to about
44.2% followed by double cropped only about 1%. Fallow land occupies of about
2.4% of the total.
Forest vegetation found in this study area is dry deciduous in nature. About 18.5%
of the study area is under forest. About 15.7% is under degraded forest where
canopy cover is less than 10%. Moderate forest occupies of about 3% followed by
mod dense forest of about 2.8%.
Only about 2.5% of study area is under plantation. But there is enough scope for
plantation (both forest as well as horticulture) in such a Industrial belt for eco-
restoration. About 3.2% of the study area is under scrub land.
About 5.6% of the area is under water as surface water bodies of which, 0.5% is
under tank / pond etc. River sand occupies about 23% and river water is 1.7%.
About 20.4% comes under settlements both urban and normal, about 16.3% area
under urban and 4.1% area is under rural settlements. Industrial area occupies
about 2.6% of the total.
Shortest Distance From Following Particulars:
Periphery of the project to periphery of the forests - Within 10 km
Wild Life Sanctuary: - None (within 10 km)
Eco sensitive area: - None (within 10 km)
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Water bodies (distance from the HFL of the river)-1. Damodar river (within 10 km)
Notified industrial area: - None (within 10 Km)
4.5. Existing Infrastructure
Shivam India Limited is manufacturing MS Billets, TMT Bars and Rounds at the
existing land.
The present status of statutory clearances is given as follows:
Particulars Current Status
Land Conversion Existing
Sanction plan for new
project
In Progress
NOC from Pollution
Control board
Induction Furnace
Rolling Mill
Continuous Caster
Coal Gasifire
2 × 12 MT - Consent to Operate obtained from
(WBPCB)
7000 Tonnes/ Month - Consent to Operate obtained
from (WBPCB)
1 Nos. 2 strand Continuous Caster - Consent to Operate
obtained from (WBPCB)
2025600 m3 Consent to Operate obtained from
(WBPCB)
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4.6. Soil Classification
Durgapur area of Bardhaman district in West Bengal is overlain by a thin alluvial
cover and forms a transition zone between hard rock and flat gently sloping
alluvial terrain. The alluvial area extends eastwards beyond Durgapur to the rest of
the district. Alluvial cover thickness of the Durgapur area is raised towards the
eastward direction.
4.7. Climatic data from secondary sources
Usually a mixed climate is seen in Durgapur area throughout the year. Average
temperature during summer season is 32°C whereas at the cold season,
temperature is generally 20°C. Maximum temperature during summer may rise up
to 45 °C while minimum temperature during winter comes down to 6°C. Average
rainfall is 1350 millimetres with the bulk of rainfall occurring around the July-
September period. March to May is dry summer intervened by tropical cyclonic
storms. June to September is wet summer while October is autumn. Winter season
starts from about the middle of November and continues till the end of February.
4.8. Social Infrastructure available
The situation that prevails around the plant is showed here: Around the proposed
plant site in Raturia-Angadpur Industrial Area, there are several villages (Mouza),
viz. Angadpur, Raturia, Palashdia, Faridpur, Piala, Birbarnpur etc. Which are under
Durgapur Municipal Corporation. Surrounding proposed project site, the study area
is Industrial area. DPL colony is near by the project site. Durgapur city is governed
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by Municipal Corporation which comes under Durgapur Metropolitan Region. As
per provisional reports of Census India 2011, population of Durgapur is 566,517;
whereas male and female are 294,255 and 272,262 respectively. Although
Durgapur city has population of 566,517; its urban / metropolitan population is
580,990 of which 301,607 are males and 279,383 are females.
Details of Durgapur City Population are given below:
Total Male Female
City
Population
566,517 294,255 272,262
Literates 439,225 240,985 198,240
Children (0-6) 55,906 28,878 27,028
Average
Literacy (%)
86.02 % 90.81 % 80.84 %
Sex ratio 925
Child Sex ratio 936
As per Durgapur religion data, 2011, 91.63% of people are Hindu, 6.34% are
Muslims, 0.33% are Christians.
5. PLANNING BRIEF
5.1. Planning concept (type of industries, facilities, transportation etc) town and
country planning/Development authority Classification.
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The site is falling at Raturia, Angadpur Industrial Area, Dist: Burdwan, Durgapur –
713215, West Bengal. Necessary development will be made with the help of local
panchayet.
5.2. Population Projection
As per Census of India 2011, among total population, 39.89 percent lives in urban
regions of Barddhaman district. In total 3,078,299 people lives in urban areas,
among which males are 1,593,102 and females are 1,485,197. In Barddhaman
District, a decline in Child Sex Ratio (CSR) from 956 in 2001 Census to 951 in 2011
Census has been noticed. Child population (0-6) in urban region was 320,064 of
which males and females were 165,390 and 154,674. This child population figure
of Barddhaman district is 10.38 % of total urban population. Literacy Rate of the
Barddhaman district is 76.2% thereby making its rank 9th in the State. Male and
female literacy Rates are 87.31 % and 75.34 % respectively. In actual number
2,248,931 people are literate in urban region of which males and females are
1,246,484 and 1,002,447 respectively. As per Barddhaman religion data, 2011,
77.85% of people are Hindu, 20.73% are Muslims, 0.27% are Christians. The
Work Participation Rate (WPR) of that district has improved from 35.5 (in 2001
Census) to 37.7 (in 2011 Census). Barddhaman District is following a decreasing
trend in percentage of Main Workers to Total Workers from 77.6 in 2001 Census to
74.4 in 2011 Census. Cultivators and Agricultural Labours are 11.8% and 33.4% of
the Total Workers respectively.
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5.3. Land use planning (breakup along with green belt etc.)
Shivam India Limited occupies about 6.61 acre (26749.72 sqm) of land at Raturia,
Angadpur Industrial Area, Dist: Burdwan, Durgapur – 713215, West Bengal.
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5.4. Assessment of Infrastructure Demand (Physical & Social)
Physical & Social Infrastructure
For assessment of socio-economic condition, sample survey for some villages in
the study area was conducted. Selected Parameters were medical facilities,
electricity, drinking water facility, educational facility, public transport, post and
telegraph office, bank and entertainment facilities etc. Secondary survey has
revealed that drinking water facility is a satisfactory to the local people as all the
villages are having either well or tube well as source of drinking water. Under
medical facilities all the system such as allopathic, homeopathic and ayurvedic
medicines are available at Durgapur or local area at a distance of 2-3 kms. There
is higher educational facility in the area. There is electricity in most of the villages.
This project is providing employment directly/ indirectly.
5.5. Amenities/Facilities
Greenbelt area may be developed in the surrounding project site.
Power is available at nearby villages.
Drinking water is available by the water tankers from nearby area.
First aid box with all necessary materials will kept all time in the office
building for use as and when required.
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6. PROPOSED INFRASTRUCTURE
6.1. Industrial Area (Processing Area)
Developing of Greenbelt area inside the plant and surrounding the area.
6.2. Resident Area (Non Processing Area)
No residential area is proposed.
6.3. Green Belt
An extensive plantation within the boundary limits of the plant is considered during
expansion project work by planting about 2300 saplings making a two row deep
green belt along the periphery (spacing 2.0 m x 2.0 m) and all along internal roads
iron ore storage areas, ground hoppers and dumps leaving only adequate truck
access. The total land area covered for greenbelt will be 33% of the total area i.e.,
8827.41 sq. mt.
LIT OF BIG TREES FOR PROPOSED PLANTATION IS GIVEN BELOW
No. Common name Scientific name Family
01 Debdaru Polyalthia longifolia anonaceae
02. Radhachura Delonix regia Caesalpinaceae
03. Arjun, Arjuna Terminalia arjuna Combretaceae
04. Chatim Alstonia scholaris Apocynaceae
05. Jhaun Casuarina equisetifolia Casuarinaceae
06. Bot Ficus benghalensis Moraceae
07. Nim Azadirachta indica Meliaceae
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08. Ghoranim Melia azedarch
Meliaceae
09. Akashmoni Acacia moniliformis
Mimosaceae
10. Aam Mangifera indica
Anacardiaceae
11. Sirish Albizia Lebbeck Mimosaceae
12. Jarul Lagerstroemia speciosa Lythraceae
13. Karanj Derris indica Fabaceae
14. Ashwatha Ficus religiosa Moraceae
15. Tantul, Tentuli Tamarindus indica Caesal pinaceae
16. Krishnachura Caesalpinia pulcherrima Caesalpinaceae
17. Sisso Dalbergia sissoo Papilionaceae
18. Pakur Ficus infectoria Moraceae
6.4. Social Infrastructure
See section 4viii.
6.5. Connectivity (Traffic and transportation Road/Rail/Metro/Water ways
etc)
The area is well connected by road to Durgapur town as well as to other industrial
town like Asansol, Raniganj, Dhanbad and other the adjoining areas by recently
developed Durgapur Expressway (NH-2). The place is connected to railway station
(Easter Railway) and towns by bus, jeeps, taxi and rickshaw. All the civic amenities
like market, bus stand, hospital, school, college, hotel, restaurant etc. all are
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available in the town which is about 5-7 km from the site. Distance of important
steel consumption center is given below.
Kolkata – 150 KM Asansol – 40 KM Burdwan – 66 KM
Raniganj – 20 KM Dhandbad – 94 KM Suri – 52 KM
6.6. Drinking Water Management (Source & supply of water)
Water: Water requirement for the proposed project will be for cooling (make-up)
and domestic & other purposes. The required water will be sourced from Durgapur
Municipal Corporation. The total water requirement is given below:
The water will also be available from Rain Water Harvesting (RWH) system.
6.7. Sewerage System
There will not be any process waste water (or) cooling water blow down from the
SMS as closed circuit cooling system will be adopted. As the steel melting shop
and rolling mill will be operated on the dry process, water is used in the process is
only for the cooling. Closed circuit cooling system will be adopted in cooling of
Billets and TMT Bars/Structural steel/MS Rounds/Strips. Hence there will not be
Particulars KL/Day
Proposed
Water for cooling (Make up) 200
Domestic purposes & other uses 50
Total 250
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any waste water generation from process and cooling in the steel plant. Sanitary
waste water will be treated in septic tank followed by soak pit as per PHE norms.
6.8. Industrial Waste Management
In the proposed unit there will be one no. of crusher cum magnetic separator
which will be used for separating metal from furnace slag before its disposal for
land filling or road construction. During operation, Induction furnaces will generate
slag and for this, the slag handling and disposal system will be maintained. In
Induction furnace ore slag will be generated. The dust will be generated from Air
pollution control system which will be utilized in making the fly ash bricks.
6.9. Solid waste Management
The solid waste generation from the company after expansion project is proposed
to be disposed off as follows:
Type of Solid
Waste
Estimated
Generation
(MT/Month)
Process of Disposal
Slag from SMS (new
project)
1200 Slag will be crushed and after
recovery of iron, the inert material will
be used in road construction and
remaining amount will be planned to
dump in an environmental friendly
manner in a separate area.
Scrap 30 Re-melted in the process.
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Type of Solid
Waste
Estimated
Generation
(MT/Month)
Process of Disposal
Mill scale from
rolling
30 Will be recycled in Induction furnace.
6.10. Power Requirement
15 MVA power is already available in the factory with the help of DVC. Power
(approx. 20MVA for new project) can be enhance with the help of them (DVC)
because they have surplus power in that region.
7. REHABILITATION AND RESETTLEMENT(R&R PLAN)
(Policy to adopted (Central State) in respect of the project affected
person including home oustees, land oustee and landless labour (A brief
outline to be given).
No, R&R Plan is proposed.
8. PROJECT SCHEDULE AND COST ESTIMATES
8.1. (Likely date of start of construction and likely date of completion (time
schedule for the project to be given)
The Schedule Of Implementation For The Proposed Project Is Given Below
Activity Commencement Completion
Land acquisition and development Acquired and developed land
Civil works, Buildings, Foundation of October2016 December 2016
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Machineries
Structural fabrication and erection of
technological structures
November 2016 December 2016
Placement of Orders of Plant and Machinery July 2016 October 2016
Erection of Equipments November 2016 January 2017
Trial Run and Commissioning March 2017
Commercial Operation Date March 2017
8.2. Estimated project cost and along with analysis in terms of economic
viability of the project.
The cost of the project and means of finance is proposed to be as follows:
Sl.
No.
Item Cost
(Rs Lacs)
1. Land & Land Development 100.00
2. Factory Building & Other Civil Cost 800.00
3. Plant & Machinery 2000.00
4. Miscellaneous Fixed Assets 800.00
5. Security Deposit- Power Connection 300.00
6. Contingency Provision for Cost
Escalation
300.00
7. Interest During Construction 1280.00
8. Margin for Working Capital 500.00
Total 6080.00
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The project cost is reasonable and comparable as per our opinion in the current
date of assessment. We have also made sample checks from the market and also
discussed with the industry experts on similar field.
Means of Finance
The means of finance for the proposed project is as follows:
Particulars Rs lacs
Promoter's Contribution 3760.00
Term Loan 2320.00
Total 6080.00
D/E Ratio 0.62:1
9. ANALYSIS OF PROPOSAL (FINAL RECOMMENDATION)
CONCLUSION
The technical feasibility and financial viability of the project has been reviewed
with reference to the new project with reference to overall company as a whole.
Our review has been done on the basis of the current scenario and documents
made available to us by the company. We have made the assessment over and
made the changes in assumptions wherever felt required.
Based on our analysis it may be inferred that
a) The project is technically feasible and financially viable.
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b) The overall financial liquidity and profitability parameters of the project appeared
to reasonable and satisfactory.
c) The promoters are likely to honour the commitment towards repayment of term
loan barring any unforeseen adversities.
d) We conclude the capital expenditure of the company as a viable option subject
to the weakness and threats associated with a business venture.
The operation of plant has significant positive impact on the socio-economic
environment of the area which helps to sustain the development of this area
including further development of physical infrastructure facilities. In the interest of
mineral development and improve the social conditions of the local habitants this
project should be allowed after considering all the environment aspects.