Jul 06, 2015
OUTLINEINTRODUCTION
RADIO TRACERHEAT EXCHANGER
TYPES OF HEAT EXCHANGERPRINCIPLE OF RADIOTRACER TECHNIQUE ON HEAT
EXCHANGERSCOPE OF RADIOTRACER TECHNIQUERISK INVOVLVEDRADIATION SAFETY ASPECTSSELECTION OF RADIOTRACERADVANTAGESCONCLUSION
What are Heat Exchangers
DAMAGES IN HEAT EXCHANGERS
NDT TECHNIQUES INVOLVE IN INSPECTION OF HEAT EXCHANGER
Radiotracer Technique
Acoustic Emission Test
Eddy Current Testing
Ultrasound Testing
Sampling Testing
Chemical Tracer Testing
PRINCIPLE OF RADIOTRACER TECHNIQUE ON HEAT EXCHANGER
• Radioisotopes is injected as a sharp pulse into the higher pressure process stream entering the heat exchanger.
• The inlet detector mounted at the tube side inlet (high pressure) monitors the injection peak and time.
• The leak detector (output detector) mounted at the shell outlet (low pressure) detects radiotracer infiltrated into the lower pressure from higher pressure side showing the presence of a leak (if any).
• Any leakage throughout the high pressure tube side could be indicated by a subsidiary peak (so called bypass peak ) preceding the main peak.
• The main peak represents the flow pattern of the fluid flowing from inlet to outlet in normal way, while the subsidiary peak represents the leak because it goes in abnormal way by passing the normal flow.
SCOPE OF RADIOTRACER TECHNIQUE
• The procedure shall be
applicable to the inspection
of all types of Heat Exchanger
and Pipeline systems in
industrial process plants
using radiotracer techniques.
The scope of radiotracers is
expanding because it is relatively easy and can
detect faults while the plant is still online.
RISK INVOVLVED USING RADIOTRACER TECHNIQUE ON HEAT EXCHANGER
• Thyroid cancer
• Damages DNA
• Birth defects
• Bone marrow cancer
RADIATION SAFETY ASPECTSAll necessary radiation protection
aspects were taken into account during
all stages of the experiment (radioisotope
production, transportation, injection, etc )
Nobody except PINSTECH personnel
was allowed to stay within 10 meters
diameter around the injection port
during tracer injection till the area
was checked at the end of
experiment.
SELECTION OF RADIOTRACER
Selection of a suitable radiotracer is very important for the success of the leak detection test.
Most of the radiotracers used in industral tracers experiments are gamma emitting tracers. The energy of the gamma radiation should be sufficiently high to penetrate through the wall of pipes or vessels.
SELECTION OF RADIOTRACER
The following parameters should be considered in the selection of a radiotracer.
The tracer should be the same as the fluid being traced.
The half life of the radioisotope should be comparable to the duration of the experiment .
ADVANTAGES
• High Sensitivity
• Quick Analysis
• Availability of wide range of Compatible Radiotracer
• Use for Leak Detection and for Blockage Detection
• Corrosion Monitoring
• Port Management
CONCLUSIONFrom the forgoing it is evident that radiotracer techniques are well established and widely used for detection of blockages and leaks in different systems, residence lime distribution investigation, mixing studies, corrosion measurement, efficient
management of oil wells, and management of ports.
In most of the situation they do not have any equivalent and competing alternatives. High economic benefits are achieved from the application of the radiotracer techniques to leak detection and location.
COMPILED BY
BILAL AHMED
REG # 2012086
Material Sciences And Engineering (Manufacturing)
GIK Institute Of Engineering And Sciences Topi, Pakistan
REFERENCES
• IAEA, 1990, “Guidebook on Radioisotope Tracers in Industry”, TECH. Report Series No 316, Vienna.
• CHARLTON, J.S; (Ed), 1986, “Radioisotope Techniques for Problem-Solving in Industrial Process Plants”.
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