Top Banner
www.smthelp.com Components Radial Axial
35
Welcome message from author
This document is posted to help you gain knowledge. Please leave a comment to let me know what you think about it! Share it to your friends and learn new things together.
Transcript
Page 1: Radial inserter process

www.smthelp.com

ComponentsRadialAxial

Page 2: Radial inserter process

www.smthelp.com

Inline Sequencer Configuration

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Inserter

Sequencer

Sequencer Chain

Dispensingheads

Top View

Page 3: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

• Component is indexed by dispensing head from ammo box or reel• Component is cut from its ammo box or reel tape• Component is snapped into the carrier clip clamps

Ammo box/reels

Dispensing heads

Page 4: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 5: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 6: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 7: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 8: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 9: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 10: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 11: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 12: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 13: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 14: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 15: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 16: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 17: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 18: Radial inserter process

www.smthelp.com

827

28

Direction of chain travel

29 30 31

• The Cutter Station cuts the paper tape from the component leads

1 2 3 4 5 6 7

Cutter Station

Page 19: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 20: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 21: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 22: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 23: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

• The optional Component Verification (ERV) verifies component is correct: - Correct component - Correct polarity - Correct dispensing head location

+ -

Optional ERV(Expanded Range Verifier)

+ -

Page 24: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 25: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 26: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 27: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31• The component sensor examines the chain clip for a component and notifies the operator if a component is missing

Component Sensor

Page 28: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 29: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Page 30: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31•The Component Transfer Assembly (CTA) transfers the component from the chain clip to the insertion head

Component Transfer Assy

Insertion headCTA Upper Guide

CTA Lower Guide

Insertion head guide jaw

Page 31: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

• The Clinch raises to the bottom of the PCB• The Insertion head guides the leads into the holes in the PCB

Insertion head

Page 32: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

• The Insertion Head retracts at a 45 0 angle• The Pusher Tip pushes the component to the PCB and inserts the leads through the PCB and into the opening of the Clinch

Insertion head

Page 33: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31• The Clinch cuts the component leads and clinches them before returning to its lower position

Insertion head

Page 34: Radial inserter process

www.smthelp.com

1 2 3 4 5 6 7

827

28

Direction of chain travel

29 30 31

Insertion head

• The Clinch cuts the component leads and clinches them before returning to its lower position

Page 35: Radial inserter process

www.smthelp.com

End of Process