R150 parts

Pitney Bowesmodel R150 series

RAPIDMAILERPARTS LIST

PB Form SV 11309 Rev. 10/08/03

GENERALThe information contained within this publication identifiesfield replaceable parts and assemblies.

The parts list is arranged in two sections. Section 1 consistsof a series of illustrations covering specific areas of themachine together with the part numbers and descriptionsof the parts shown. Section 2 is a numerical listing of all theparts contained in the parts list in numerical order beginningwith Pitney Bowes standard part numbers.

ASSEMBLY LEVEL EXPLANATION

ASSEMBLY DESCRIPTION (order this for entire assembly). Indented replaceable part (order this for single part only). Sub Assembly Description (order this for entire sub assembly). . Indented replaceable part (Order this for single part only)

ILLUSTRATIONSItem numbers identify field replaceable parts and assembliesin the illustrations. These items numbers are converted topart numbers in the parts list. Item numbers in boxes denotean assembly with replaceable parts and/or sub assemblies.The single number in the box indicates the entire assembly.

For example: 47 48 – 50

Item numbers 48 to 50 inclusive are field replaceable partswithin assembly given by item 47.

A broken line points in the direction of a part not visible inan illustration.

HOW TO USE THIS PARTS LIST

2

3

Published by: Pitney Bowes, Stamford, CT

Printed in USA

The title, copyright and all other proprietary rights in this document are vested in Pitney Bowes,and no part of it may be reproduced in any form without the written permission of PitneyBowes.

The document is for the exclusive use of the person to whom it is issued; its contents areconfidential and must not be disclosed to any third party or used for any purpose other than inthe proper conduct of Pitney Bowes business and it must be returned to Pitney Bowes immediately upon the person ceasing to be associated with Pitney Bowes.

© Pitney Bowes, Document Messaging Technologies 2001

PAGEHOW TO USE THIS PARTS LIST ........................................................... 2

SECTION 1Figure 1 - Front Cover - Side and Rear Panel ........................................... 5

Figure 2 - Top Cover Assembly ................................................................. 7Figure 3 - Inker Assembly ......................................................................... 9Figure 4 - Inker Assembly (continued) ..................................................... 11Figure 5 - Transport Assembly ................................................................. 13Figure 6 - Transport Assembly (continued) .............................................. 15Figure 7 - Meter Clamp - Complete .......................................................... 17Figure 8 - Pedestal and Roller Assembly ................................................. 19Figure 9 - Meter Drive & Meter Table Assembly ...................................... 21Figure 10 - Meter Drive ............................................................................ 23Figure 11 - Cover Bracket & Keyboard Assemblies ................................ 25Figure 12 - Logic Board - Transport Motor - Fan ..................................... 27Figure 13 - Cable Assemblies .................................................................. 29Figure 14 - Kits - ZIP Code, Safety Cover ............................................... 31

Figure 15 - Cables ................................................................................... 31

SECTION 2Numerical Part Number Listing 32

TABLE OF CONTENTS

4

FIGURE 1 - FRONT COVER - SIDE AND REAR PANEL

26

27

2829

(Torque 4-6 in/lbs)

MODELCODEDESCRIPTION

Assy. Level1 2 3

5

FIGURE 1 - FRONT COVER - SIDE AND REAR PANEL

1* H180150 Assembly Front - Cover 2* E584018 . Assembly - Meter Lock 3 H180039 . Assembly - Lever Lock Plate 4 H180040 . Assembly - Lock Arm 5 20-0016 . Washer - .225 x .562 x .009 6 23-0025 . Clip - Retainer - 1/4 Spindle 7 5680608 . Assembly - Cover Plate 8 71-0003 . Nut - 6-32 x 5/16 - LW 9 72-0501 Screw - 6-32 x 3/8 - PSPN10 72-0613 Screw - 8-32 x 1/2 - PSPN11* H180126 Assembly - Side Panel - Left - Large12 72-0611 Screw - 8-32 x 3/8 - PSPN13 78-0611 Screw - 8-32 x 3/8 - PFUC14 71-0004 Nut - 8-32 x 3/8 - LW15* H180148 Assembly - Rear Panel16 72-0831 Screw - 10-32 x 3/8 - PSPN

26* H184022 Knob - Ink/Indicia

18 50-0017 Washer - .250 x .562 x .06619 H180113 Assembly - Front Cover Mounting Bracket20 H151078 Guide - Base Cover21 72-0833 Screw - 10-32 x 1/2 - PSPN22 H180004 Assembly - Table Bracket23* H180147 Assembly - Side Panel - Left - Small2425

5650540 Bracket

27* 213-0914 Nut Hex 3/8 - 32 UNS-2B28* 52-0200 Lockwasher Inside Star29* 315951 Spacer Washer

H161011 Decal - Hands Clear

* Updated part number

23

FIGURE 2 - TOP COVER ASSEMBLY

21

6


Assy. Level1 2 3

7

FIGURE 2 - TOP COVER ASSEMBLY

1* H180026 Assembly - Top Cover - Complete - OS (OBSOLETE Not Available) 2 H180120 Assembly - Top Cover - NS 3* 5680736 . Door - Top Cover - OS 4* 79-0832 . Screw - 10-32 x 7/16 - Hex. Head - OS 5* 20-0206 . Washer - .188" x .355" x .035" - OS 6* 589-0404 . Washer - Wave Spring - 203" ID - OS 7* 5671000 . Nut - Inker Adjusting Stop - OS 8 H151026 . Bracket - Cover - Top 9 71-0003 . Nut - 6-32 x 5/16 - LW10 50-0009 . Washer - .187" x .375" x .051"11 H162004 . Latch - Top Door.13 4265003 . Bumper - Top Cover

.15 50-0017 . Washer - .250" x .562" x .066"16* 71-0006 . NUT HEX & LK WASH 10-32 17 H184021 . Top Cover Switch Magnet18 50-0005 . Washer - .130" x .322" x .040"19 80-0006 . Nut - 4-40 x 1/4" x 3/32"20 244-0203 . Bumper - Grommet21 72-0507 . Screw - 6-32 x 75 - PSPN - NS22 73-0842 .

.Screw - 10-32 x 1/2 - PPN - NS

Obsolete - Not availableon present machines

23* 80-0016 Nut Hex 10-32

* Denotes Change/Update

8

FIGURE 3 – INKER ASSEMBLY

9

FIGURE 3 - INKER ASSEMBLY

1 H180056 Assembly - Inker 2 H180116 . Assembly - Inker Tank 3 5613010 . . Roller - Retracting 4 5611031 . . Stud - Roller - Tape Retracting 4.1 51-0074 . . Pin - Roll - 1/8" x 5/8" 5* 6284058 . Assembly - Ink Roller Transfer 6 H110005 . Spindle - Ink Roller Transfer 7 5662031 . Roller - Ink Feed 8 5662032 . Blade - Ink Wiper 9 66-0501 . Screw - 6-32 x 3/8" - Hex. Head10 5610026 . Shaft - Intermediate Ink Roller Bracket11 25-0015 . Clip - Retainer12 8050021 . Washer - Stud Printing Adjusting13 5680553 . Assembly - Intermediate Ink Roller14 5662518 . Assembly - Ink Roller Bracket15 5662027 . Cover - Inker Tank16 5662086 . Cover - Ink Filler17 66-0503 . Screw - Tapping - 6-32 x 1/2" - Hex. Head18 5616010 . Stud - Print Adjusting19 155017 . Washer - Plain - .127" x .250" x .033"20 23-0012 . Clip - Retainer - 1/8" Spindle21 23-0018 . Clip - Retainer - 3/16" - Spindle22 5615010 . Stop - Spring - Print Adjusting23 6120009 . Spring - Compression - Print Adjusting24 5615004 . Spacer - Print Adjusting25 5665021 . Bumper - Print Adjusting26 5671005 . Knob - Print Adjusting27 5671003 . Nut - Stop - Print Adjusting28 5671000 . Nut - Inker Adjusting Stop - OS29 72-0500 . Screw - 6-32 x 5/16" - PSPN

H190020 Kit - Inker - (Service Only)*


Assy. Level1 2 3 Description

MODELCODE

10

FIGURE 4 – INKER ASSEMBLY (CONTINUED)


Assy. Level1 2 3

11

FIGURE 4 – INKER ASSEMBLY (CONTINUED)

1 H180056 Assembly - Inker 2 H180117 . Assembly - Inker Solenoid - Complete 3 H151074 . . Bracket - Solenoid Mounting 4 H184014 . . Assembly - Inker Solenoid 5 52-0010 . . Washer - Lock 6 71-0002 . . Nut - 5-40 x 5/16 - LW 7 H150022 . . Retainer - Spring - Solenoid 8 72-0012 . . Screw - 2-56 x 3/4” - PSPN 9 H121001 . . Spring - Torsion - Solenoid Arm10 H180088 . . Solenoid Actuator Arm11 H115002 . . Cap - Solenoid Arm12 72-0005 . . Screw - 2-56 x 5/16” - PSPN13 H150027 . . Spacer - Solenoid

20

FIGURE 5 - TRANSPORT ASSEMBLY

12

H180156 Ref.


Assy. Level1 2 3

13

FIGURE 5 - TRANSPORT ASSEMBLY

1 72-0835 Screw - 10-32 x 5/8" - PSPN 2* 72-1218 SCREW & LK WASH PHILLIPS 1/4-20 x 1/2 3* H180169 Assembly - Transport (Order H190019 for replacement) 4* H180072 . Assembly - Transport Front Plate 5 H180077 . Assembly - Transport Rear Plate 6 H180074 . Assembly - Fan Mounting Bracket 7 72-0831 . Screw - 10-32 x 3/8" - PSPN 8* H184018* . Fan - 115 VAC - 60Hz (Old style) See 8* below 8a* 240-0211* . Fan - 240 VAC - 50Hz (Old style) See 8* below 9 73-0613 . Screw - 8-32 x 1/2" - PSPN10 71-0004 . Nut - 8-32 x 3/8" - LW11* H180061 . Assembly - Input Drive Roller Shaft12 H165006 . . Rubber - Drive Roller - Output13 51-0074 . . Pin - Roll - 1/8" x 5/8"14 51-0077 . . Pin - Roll - 1/8" x 13/16"15* H180062 . Assembly - Output Drive Roller Shaft16 H165005 . . Rubber - Drive Roller - Input17 51-0074 . . Pin - Roll - 1/8" x 5/8"18 51-0077 . . Pin - Roll - 1/8" x 13/16"19 15-0320 . Nut - Speed - Clip20 70-0149 . Screw - Self Tapping - 8-32 x 1/2"21 H150021 . Crossbrace - Frame22* H180063 . Block Assy Idler23 H180068 . Sprocket - Idler24 23-0025 . Clip - Retainer - 1/4" Spindle25 50-0017 . Washer - .250" x .562" x .066"26 72-0831 . Screw - 10-32 x 3/8" - PSPN27 H180058 . Assembly - Pivot Shaft28 51-0073 . . Pin - .125" x .562"29 23-0037 . Clip - Retainer - 3/8" Spindle30 H107003 . Bearing - Flanged31 H107005 . Bearing - Flanged32 H107004 . Bearing - Flanged33 H107006 . Bearing - Thrust - .630" x 1"34 565-0092 . Chain - Drive - Impression35* H180097 . Assembly - Entry Guide36 72-0831 . Screw - 10-32 x 3/8" - PSPN37* H151046 . Ramp - Deck--(Old Style-Not used w/H180156-Wide Deck)38 H184003 . Assembly - Speed Sensor39 74-0281 . Screw - 4-40 x 3/8" - PFN40 565-0093 Chain - Transport Drive41 244-0103 Strip - Edge42 H151076 Plate - Sensor Fixing43 8* H183057

* H190019 Service Kit - Transport Assembly

20-0204 SpacerFan - Transport - 24 VDC (Used only with NS Power Supply H184029.Replaces H184018 and 240-0211 which are Old Style and cannot be used with the New Style Power Supply.)


14

FIGURE 6 - TRANSPORT ASSEMBLY (CONTINUED)

17.4

17.3


Assy. Level1 2 3

15

FIGURE 6 - TRANSPORT ASSEMBLY (CONTINUED)

1* H180169 Assembly - Transport 2 H180047 . Assembly - Impression Roller and Frame 3 H181000 . . Assembly - Impression Roller Frame 4 H115000 . . Seat - Spring - Impression 5 72-0830 . . Screw - 10-32 x 5/16" - PSPN 6 H170001 . . Stud - Impression Arm 7 80-0025 . . Nut - 5/16 - 18 x 1/2" - Hex. 8 H180070 . . Assembly -Intermediate Gear 9 23-0025 . . Clip - Retainer - 1/4" Spindle10* H151085 . . Keeper - Bearing11* 81-0500 . . Screw - 6-32 x 5/16" HSC12 50-0007 . . Washer - .156" x .375" x .051"13 52-0110 . . Washer - Lock14 H180021 . . Assembly - Impression Roller - Complete15 H165000 . . . Rubber - Impression Roller16 26-0973 . . . Clip - Retainer - 1.5" Shaft17 23-0037 . . . Clip - Retainer - 3/8" Spindle17.1 H150012 . . . Retainer - Reaction Roller17.2 H150013 . . . Retainer - Impression Roller17.3 6115000 . . . Collar - Impression Bracket17.4 6170010 . . . Screw - Set18 H165003 . . . Core - Roller - Small19 H180035 . . . Assembly - Impression Roller Sprocket Drive20 H107001 . . . Bearing - Flanged21 H180036 . . . Assembly - Impression Roller22 74-0279 . . . Screw - 4-40 x 1/4"- PFN23 H165001 . . . Rubber - Impression Roller24 H165004 . . . Core - Roller - Large25 H180037 . . . Assembly - Impression Roller Hub26 H180043 . . Assembly - Exit Roller27 H180045 . . . Assembly - Exit Roller - Rear28 H165002 . . . Rubber - Exit Roller29 51-0054 . . . Pin - Roll - 3/32" x 3/4"30 51-0050 . . . Pin - Roll - 3/32" x 9/16"31 23-0025 . . Clip - Retainer - 1/4" Spindle32 H107002 . . Bearing - Flanged33 H120001 Spring - Compression - Impression34 H115000 Seat - Spring - Impression35 72-0839 Screw - 10-32 x 5/8" - PSPN36 H184013 Assembly - Impression Arm Dashpot3749

H114009H184008

SpacerRod - Swivel


16

FIGURE 7 - METER CLAMP - COMPLETE

4 (These are replaced by H180122)


Assy. Level1 2 3

17

FIGURE 7 - METER CLAMP - COMPLETE

1 H180087 Assembly - Meter Clamp - Complete 2 H170002 . Screw - Shoulder 3 589-0412 . Washer - Wave 4* H180122 . ADJ PLATE ASSEMBLY, must use with item 7 (Order item 1 for NS assy.) 5 72-0610 . Screw - 8-32 x .38 - PSPN 7* H150030 . LEVER CLAMP - NS (Must use H180122 to attach item 9) 8 H110015 . Arm - Cust Lock 9 H151069 . Lever - Intermediate10 H171000 . Nut - Lever Adjustment11* H107008 . Arm - Meter Lock12 H120004 . Spring - Compression13 H120003 . Spring - Compression14 35020 . Washer15 80-0071 . Nut - Self Locking - #10-3216 H180049 . Assembly - Lever Stop Bracket17* 5470081 . Assembly - Shutter Bumper Screw18 71-0007 . Nut - 1/4- 20 - LW19 H110004 Knob - Release - Lock20 78-0833 Screw - 1-32 x 1/2Ó - PFN21 H120005 Spring52* 72-0833 Screw Philips


38

FIGURE 8 - PEDESTAL AND ROLLER ASSEMBLY

18


Assy. Level1 2 3

19

FIGURE 8 - PEDESTAL AND ROLLER ASSEMBLY

1 72-1224 Screw - 1/4-20 - x 7/8" - PSPN 2 H181002 Assembly - Pedestal 3 23-0037 . Clip - Retainer - 3/8" Spindle 4 H180076 . Assembly - Drive Roller Arm 5 170-0033 . Bearing - .377" x .503" x .405" 6 H180073 . Assembly - Drive Roller 7 H165006 . . Rubber - Drive Roller - Output 8 23-0025 . Clip - Retainer - 1/4" Spindle 9 H121000 . Spring - Compression - Drive Roller10 H110012 . Shaft - Drive Roller11 H110011 . Shaft - Meter Drive12* H180127 . Assembly - Entry Jam Shaft13* H135008 . Gear - Roller Lock-up14 23-0031 . Clip - Retainer - 5/16" Spindle15 75-0361 . Screw - Set - 6-32 x 1/2" - Cup Point16 H100004 . Mount - Inker17 72-0833 . Screw - 10-32 x 1/2" - PSPN18 H151053 . Guide - Upper19 72-0499 . Screw - 6-32 x 1/4" - PSPN20 H180084 . Assembly - Pedestal Casting22 H184004 . Assembly - Trip Sensor23* 74-0281 . Screw - 4-40 x 3/8" - PFN24 H180079 . Assembly - Reaction Roller Arm25 H170000 . Screw - Arm Adjusting26 23-0018 . Clip - Retainer - 3/16" - spindle27 H180080 . Assembly - Reaction Roller28 H165007 . . Rubber - Roller - Reaction29* 78-0281 . . SCREW FLAT HD PH-UNDERCUT - 4-40 x 3/8" - PFN30 H150020 . . Retainer - Reaction Roller31 H165008 . . Core - Reaction Roller32 23-0037 . Clip - Retainer - 3/8" Spindle33* 72-0837 . Screw - 10-32 x 3/4" - PSPN34* 50-0009 . Washer - .196/.183" x .453/.433" x .065/.036"35*35a*

H180155H180156

Assembly - Feed Deck - Wide (New Style Wide Deck and Guide Assy - Complete (New Style)

36 70-0149 Screw - Self Tapping - 8-32 x 1/2"H151077 Cover - Trip Sensor (Not Illustrated)# *

38*NS H151109 Spring - Guide - Standard MeterNS 72-0611 ScrewNS H151097 Guide

72-1218 Screw + Lockwasher



Assy. Level1 2 3

21

FIGURE 9 - METER DRIVE & METER TABLE ASSEMBLY

1 H180006 Assembly - Meter Drive (Order H190018-Svc Kit- for replacement) 2 5551028 . Seal - Lead - Cup 3 5550025 . Washer - Meter Clamp Seal 4 5670012 . Screw - Meter Table Seal 5 H150003 . Spacer - Sensor 6 H184007 . Assembly - Shutter Sensor 7* 72-0006 . Screw - 2-56 x 3/8" - PSPN 8 80-0001 . Nut - 2-56 x 3/16" x 1/16" 9* 72-0835 . Screw - 10-32 x 5/8" - PSPN10 H180005 . Assembly - Meter Table - Complete11* H180130 . . Assembly - Meter Table12 5610033 . . Post - Inker Mounting13 H170003 . . Screw - Meter Lock14 H180017 . . Assembly - Meter Clamp Adjusting Nut15 5607020 . . Key - Base Lock16 5470004 . . Screw - Base Lock Key17 5607026 . . Pinion - Meter Clamp18 5407143 . . Cup - Lead Seal19 5400070 . . Screw - Base Lock Key20 5550025 . . Washer - Meter Clamp Seal21 5551028 . . Seal - Lead - Cup22 5651025 . . Bar - Lock - Meter Locating23 5653011 . . Spacer - .265" x .530" x .035"24* 5620030 . . Spring - Compression - Lock Bar25 H150002 . . Spacer - Meter Pins26 5612020 . . Pin - Meter - Locating - Right Front27 5612019 . . Pin - Meter - Locating - Left Front28 5653012 . . Washer - Meter Seal29 5551029 . . Seal - Meter Locating Pin - Aluminium30 H180118 . . Assembly - Operating Lever31 H180014 . . Assembly - Meter Drive Gear Lock Arm32 23-0021 . . Clip - Retainer - 7/32" Spindle33 26-0521 . . Clip - Retainer - External - .219"34 225098-C . . Washer - .2570" x .375" x .015"35 5607059 . . Sector - Gear - Operating Lever36 5670001

H166000 Pad-Cork-Meter Loc-16H162023 Caution Label

. . Screw - Operating Lever373839

72-0611 Screw - 8-32 x 3/8" - PSPN


48

FIGURE 10 - METER DRIVE

22

4950


Assy. Level1 2 3

23

FIGURE 10 - METER DRIVE

1 5551029 Seal - Meter Locating Pin - Aluminium 2 5653012 Washer - Meter Seal 3 72-1222 Screw - 1/4 - 20 x 5/8" - PSPN 4 H180006 Assembly - Meter Drive (Order H190018 for service replacement) 5 H180010 . Assembly - Meter Drive Support 6 H184000 . Motor - Stepping - Shutter 7* 72-0835 . Screw - 10-32 x 5/8" - PSPN 8* 74-0611 . Screw - 8-32 x 3/8" - PSPN 9 H111001 . Pin - Pivot - Shutter10 20-0016 . Washer - .225" x .562" x .009"11 23-0025 . Clip - Retainer - 1/4" Spindle12* H180019 . SHUTTER HUB ASSY13 H142000 . Link - Actuator - Shutter14 H168000 . Wick - Oil15 H180012 . Assembly - Shutter Crank16 23-0018 . Clip - Retainer - 3/16" - Spindle17* 81-0613 . SCREW CAP HEX SOCKET - 8-32 x 1/2" - PSPN18* H184032 . Motor - Stepping - Drum Drive19 H180022 . Assembly - Drive Support Casting20 58-0134 . . Pin - 3/16" x 3/4" Long21 H180009 . Assembly - Meter Drive Gear and Shaft22 20-0096 . Washer - .377" x 3/4" x .029"23 H137002 . Pulley - Belt Drive24* 185-0305 . Collar - Split - Belt Drive25 23-0037 . Clip - Retainer - 3/8" Spindle26 H180015 . Assembly - Take-up Bracket27 H120000 . Spring - Tension - Take Up28 H180020 . Assembly - Tension Roller29 566-2100 . Belt - Meter Drive30 50-0017 . Washer - .250" x .562" x .066"31 71-0006 . Nut - 10-32 x 3/9" - LW32* H151073 . Bracket - Switch Mounting33 72-0611 . Screw - 8-32 x 3/8" - PSPN34* 213-2488 . Switch - 125/250 VAC - 0.1 Amps - SPDT (Assy # H190062)35 72-0285 . Screw - 4-40 x 5/8" - PSPN36 71-0001 . Nut - 4-40 x 1/4" - LW37 H184006 . Assembly - Drum Sensor38* 72-0012 . Screw - 2-56 x 3/4" - PSPN39 H150003 . Spacer - Sensor40* 52-0001 . LK WASH HELICAL SPRING .094/.088 41 80-0001 . Nut - 2-56 x 3/16" x 1/16"42 H180115 . Assembly - Lever Stop43 5651307 . . Bracket - Mounting - Lever44 H110016 . . Shaft - Lever Release45 23-0012 . . Clip - Retainer - 1/8" Spindle46 5651306 . . Bracket - Mounting - Lever47*48*49* H111020 Stud - Pivot Link - NS50* 71-0004 .Nut Hex & Lk Wash

5420078H114008

. . Spring - Compression - ArmSpacer - Sensor

*Denotes Change/Update

24

FIGURE 11 - COVER BRACKET & KEYBOARD ASSEMBLIES

13c

&13a

32


Assy. Level1 2 3

25

FIGURE 11 - COVER BRACKET & KEYBOARD ASSEMBLIES

1 H180030 Assembly - Cover Bracket 2 H180038 . Assembly - Hinge Bracket Cover 3* H180142 . Assembly - Hinge Bracket 4* 72-0833 . Screw - 10-32 x 1/2" - PSPN 5 50-0017 . Washer - .250" x .562" x .066" 6 H184010 . Counterbalance 7 H150014 . Plate - Anchor Mounting 8* 72-0831 . Screw - 10-32 x 3/8" - PSPN 9 173-0016 . Bearing - Snap-in10 H184009 . Hinge - Cover11 78-0610 . Screw - 8-32 x 5/16" - PFUC12 H100005 . Assembly - Switch Bracket13 H183024 Top Cover Interlock Switch14* 50-0017 WASHER PLAIN- .265/.245 x .577/.557 x .065/.03615 71-0001 Nut - 4-40 x 1/4" - LW16 H180093 Assembly - Keyboard17 H182005 . Assembly - Indicia Board18 H180031 . Assembly - Keyboard Bracket19 H184005 . Assembly - Control Panel20 71-0001 . Nut - 4-40 x 1/4" - LW21 72-0503 Screw - 6-32 x 1/4 - PSPN22 50-0007 Washer - .156" x .375" x .051"23 72-0837 Screw - 10-32 x 3/4" - PSPN24 50-0017 Washer - .250" x .562" x .066"25* 217-0101 CNTR 7 DIGIT BATT PWR 26* H151063 Bracket - Counter Mounting27 72-0833 Screw - 10-32 x 1/2" - PSPN28 H161002 Insulator29 H182003 Interconnect P.C. Board30 H165009 Spacer31 71-0003 NUT HEX & LK WASH 6-3232 244-0103 Strip - Edge13a*13b*13c*

H18305920-026450-0005

Power Supply Switch Assy.-Proc. Sensor (N/I) (Mounts under Item 13)Spacer Plain (N/I) (Mounts on stud between Item 13 and 13a)Spacer-Plain


26

FIGURE 12 LOGIC BOARD - TRANSPORT MOTOR - FAN

9 (3)8

H180000 - Power SupplyNo Longer Available; Use H180429

This Power Supply is adirect replacement forH180000

Previous editions of this manual had a drawing in this space that showed the power switch and location of fuses. The new power supply is not serviceable and does not have fuses. The power supply MUST be replacedas a unit if faulty

5a


Assy. Level1 2 3

27

FIGURE 12 - LOGIC BOARD - TRANSPORT MOTOR - FAN

1 H180002 Assembly - Logic Housing 2 74-0281 . Screw - 4-40 x 3/8" PFN 3 244-0251 . Bumper - Seat - PCB 4 5

72-0835 Screw - 10-32 x 5/8"- PSPNH182001 NLA Assembly - Logic Board (Order H190100AAA for service replacement)

6 H182000 Assembly - Drive Board 7* 228-0105 . FUSE FAST 4A 250V 8* H190101 Kit - Power Supply - Replacement

9 72-0837 Screw - 10-32 x 3/4"- PSPN10 565-0093 Chain - Transport Drive11 72-0841 Screw - 10-32 x 1"- PSPN12 H180094 Assembly - Transport Motor and Mount13 H146001 . Bracket - Mount - Motor14 72-0835 . Screw - 10-32 x 5/8"- PSPN15* H184033 . Assembly - Transport Motor 16 74-0833 Screw - 1-32 x 1/2"- PFN17* H180053 Assembly - Driver Board Fan - 115V (Old Style)17a* H180133 Assembly - Driver Board Fan - 240V (Old Style) 18* 240-0208 . Fan - 115VAC - 60Hz (Old Style) 18a* 240-0210 . Fan - 240VAC - 50Hz (Old Style) 19 H150016 . Plate - Mounting - Fan20 74-0503 . Screw - 6-32 x 1/4 - PSPN21 71-0003 . Nut - Hex. 6-32 x 7/64"

H180167 Fan Assembly - 24 VDC w/Plate H150016 (For use with H184029-PS; Cannot be used with old style power supply - H180000)

17-18a*

*Denotes Changes/Updates

H183055 . Fan -24 VDC (New Style) (For use with H184029-PS; Cannot be used with old style power supply - H180000)

8a H184029 . Power Supply - 115/240 V

*

* 275-0109 Power Cord - MOS to R150 (Not Illustrated)

5a* 200-0609 Battery - Logic Board Memory

28

FIGURE 13 – CABLE ASSEMBLIES


Assy. Level1 2 3

29

FIGURE 13 - CABLE ASSEMBLIES

1* H183054 Assembly - Inserter Link Cable 2 H183002 Assembly - Logic Drive Cable (J3/P1) 3 H183003 Assembly - Logic Drive Cable (J2/P1) 4 H183004 Assembly - Logic Drive Cable (J1/P1) 5* Not Used Assembly - Jumper Cable 6* Not Used Assembly - CRT Interface Cable 7 H183007 Assembly - Drum Cable 8 H183008 Assembly - Shutter Cable 9 H183009 Assembly - Transport Cable10 H183010 Assembly - Ink Density Cable11 H183013 Assembly - Cover Switch Harness12* H183034 Assembly - PC. COUNT/INK SOL HAR. ASSY.13 H183015 Assembly - Power/Logic Cable (36V)14 H183016 Assembly - Power/Logic Cable (+5V)15* H183034 Assembly - PC. COUNT/INK SOL HAR. ASSY.16 H183018 Assembly - Edge Mark Solenoid Cable17* H183056 Assembly - FAN POWER SUPPLY, HARNESS (New Style P/S to 24vdc Fans)18 227-0225 Clamp - Cable19 227-0226 Clip - Cable20 227-0233 Clip - Cord Retainer


H183053

H183026

Cable, AC Fan - Power (New style PS to 110vac fans (OS) - See TSB #NProvided with Power Supply Replacement/Upgrade Kit-H190101)CABLE ASSY-R150/INSERTER INTERFACE (Date added 4/3/02)

17os*

N/I

30

FIGURE 14 – KITS - ZIP CODE, SAFETY COVER

FIGURE 14 - KITS - ZIP CODE, SAFETY COVER

1 H190000 Kit - Zip Code Marker Complete 2 H180098 . Assembly - Zip Code Marker - Complete 3 H180092 . . Assembly - Zip Code Marker Cover 4 73-0500 . . Screw - 6-32 x 5/16" - PPN 5 50-0007 . . Washer - .156" x .375" x .051" 6 H180091 . . Assembly- Zip Code Marker Support 7 72-0499 . . Screw - 6-32 x 1/4" - PSPN 8 20-0010 . . Spacer - Plain 9* H183028 . Assembly - Solenoid Harness10 5610533 . Shaft - Drive H & M11 23-0012 . Clip - Retainer - 1/8" Spindle12 5680639 . Assembly - Drive Arm13 75-0547 . Screw - 10-32 x 3/16" - Cup Point14* 23-0031 . Clip - Retainer - 7/32" Spindle15 5680602 . Assembly - Ink Roller Spindle16 75-0439 . Screw - 8-32 x 3/16" Cup Point17 H180095 . Assembly - Zip Code Marker Arm18* 6284058 . Assembly - Transfer Ink Roller19 5680606 . Assembly - Ink Roller Cover20 H120002 . Spring - Zip Marker21* H190004 Kit - Receptical Enclosure22 H151061 . Cover - Enclosure Receptical23 H190002 Kit - Safety Cover - (6 x 12)24 H180099 . Assembly - Safety Cover - (6 x 12)25 H190003 Kit - Safety Cover - (9 x 12)26 H180100 . Assembly - Safety Cover - (9 x 12)


Assy. Level1 2 3

31

DESCRIPTIONAssy. Level1 2 3

FIGURE 15 - CABLES (not illustrated)

H183011 Assembly - Power Supply Cable (Old Style-not for new P/S)H183012 Assembly - Power Jumper Cable (Old Style-not for new P/S)H190009 Kit - 3100/R150 InterfaceH190010 Kit - 8300/R150 InterfaceNo LongerAvailable

Kit - Preventative Maintenance

MODELCODE


H183034

H183056H183058

H184029

H183007

H182003

H183059

H183024

217-0101

H180094

H184000 H184032

H184007

H184006

H183008

H183009

H183013

H183004H183002 H183003

H183015

H183054

H182005

H184005

H183010

H182001(P/0 H190100 OPTO-INTERFACEPWA WITH SOFTWARE)

CCH182050

H183052H183051

H183018

R15X Mailing Machine

H183016

This schematic for reference only

(P/O H190101-Service ReplacementKit)

SECTION 2 – NUMERICAL PART NUMBER LISTING

15-0320 5-19170-0033 8- 5173-0016 11- 9185-1305 10-2420-0002 7- 620-0010 14- 8

20-0016 1- 5, 10-1020-0096 10-2220-0204 5-4320-0206 2- 5213-2373 10-34217-0096 11-25

227-0225 13-18227-0226 13-19227-0233 13-20228-0054 12-23a228-0092 12-23228-0105 12- 7

228-2109 12-26228-2110 12-25228-2111 12-2423-0012 3-20, 10-45, 14-1123-0018 3-21, 8-26, 10-1623-0021 9-32, 14-14

23-0025 1- 6, 5-24, 6- 9, 6-31,8- 8, 10-11

23-0031 8-1423-0037 5-29, 6-17, 8- 3, 8-32,

10-25240-0208 12-18

240-0210 12-18a240-0211 5- 8a244-0103 5-41, 11-32244-0203 2-20244-0251 12- 325-0015 3-11

26-0521 9-3326-0973 6-1650-0003 10-4050-0005 2-18, 11-1450-0007 6-12, 11-22, 14- 550-0009 2-10

Part No. Figure – Item Part No. Figure – Item

50-0017 1-18, 2-15, 5-25, 8-34,10-30, 11- 5, 11-24

51-0050 6-3051-0054 6-2951-0073 5-2851-0074 3- 4.1, 5-13, 5-17

51-0077 5-14, 5-1851-0096 2-1252-0010 4- 5, 6-13565-0092 5-34565-0093 5-40, 12-10566-2100 10-29

58-0134 10-20589-0404 2- 6589-0412 7- 366-0501 3- 966-0503 3-1770-0149 5-20

70-0149 8-3671-0001 10-36, 11-15, 11-2071-0002 4- 671-0003 1- 8, 2- 9, 11-31,

12-2171-0004 1-14, 5-10

71-0006 10-3171-0007 7-1872-0005 4-12, 9- 772-0010 10-3872-0012 4- 872-0285 10-35

72-0499 8-19, 14- 772-0500 3-2972-0501 1- 972-0503 11-2172-0507 2-2172-0610 7- 5

72-0611 1-12, 9-37, 10-3372-0613 1-10, 10-1772-0830 6- 572-0831 1-16, 5- 7, 5-26, 5-36,

7- 4, 8-33, 10- 872-0833 1-21, 5- 2, 8-17, 9- 9,

10- 7

32

SECTION 2 – NUMERICAL PART NUMBER LISTING (CONTINUED)

Part No. Figure – Item Part No. Figure – Item

72-0835 5- 1, 11- 4, 11- 8,11-27, 12- 4, 12-14

72-0837 11-23, 12- 972-0839 6-3572-0841 12-1172-1222 10- 3

72-1224 8- 173-0500 14- 473-0613 5- 973-0841 2-1473-0842 2-2274-0279 6-22, 8-23

74-0281 5-39, 8-29, 12- 274-0503 12-2074-0833 12-1675-0361 8-1575-0439 14-1675-0547 14-13

78-0610 11-1178-0611 1-1378-0833 7-2079-0832 2- 480-0001 9- 8, 10-4180-0006 2-19

80-0016 2-1680-0025 6- 780-0071 7-1581-0501 6-11H180134 5- 4155017 3-19

225098-C 9-3435020 7-144265003 2-135400070 9-195407143 9-185420030 9-24

5420078 10-475470004 9-165484160 7-175550025 9- 3, 9-205551028 9- 2, 9-215551029 9-29, 10- 1

5607020 9-155607026 9-175607059 9-355610026 3-105610033 9-125610533 14-10

5611031 3- 45612019 9-275612020 9-265613010 3- 35615004 3-245615010 3-22

5616010 3-185650540 1-245651025 9-225651306 10-465651307 10-435653011 9-23

5653012 9-28, 10- 25662027 3-155662031 3- 75662032 3- 85662086 3-165662518 3-14

5665021 3-255670001 9-365670012 9- 45671000 2- 7, 3-285671003 3-275671005 3-26

5680365 3- 55680552 14-185680553 3-135680602 14-155680606 14-195680608 1- 7

5680639 14-125680736 2- 36115000 6-17.36120009 3-236170010 6-17.48050021 3-12

33

34

SECTION 2 - NUMERICAL PART NUMBER LISTING

Part No. Figure - Item Part No. Figure - Item

H100004 8-16H100005 11-12H107001 6-20H107002 6-32H107003 5-30H107004 5-32

H107005 5-31H107006 5-33H110004 7-19H110005 3- 6H110011 8-11H110012 8-10

H110015 7- 8H110016 10-44H111001 10- 9H114009 6-37H115000 6- 4, 6-34H115002 4-11

H120000 10-27H120001 6-33H120002 14-20H120003 7-13H120004 7-12H120005 7-21

H121000 8- 9H121001 4- 9H131000 8-13H137002 10-23H142000 10-13H144000 6-10

H144001 7-11H146001 12-13H150002 9-25H150003 9- 5, 10-39H150012 6-17.1H150013 6-17.2

H150014 11- 7H150016 12-19H150020 8-30H150021 5-21H150022 4- 7H150027 4-13

H150030 7- 7H151008 10-32H151026 2- 8H151046 5-37H151053 8-18H151061 14-22

H151063 11-26H151069 7- 9H151074 4- 3H151076 5-42H151078 1-20H161002 11-28

H161011 1-25H162004 2-11H165000 6-15H165001 6-23H165002 6-28H165003 6-18

H165004 6-24H165005 5-16H165006 5-12, 8- 7H165007 8-28H165008 8-31H165009 11-30

H168000 10-14H170000 8-25H170001 6- 6H170002 7- 2H170003 9-13H171000 7-10

H172002 1-17H184029 12- 8H180002 12- 1H180004 1-22H180005 9-10H180006 9- 1, 10- 4

H180007 10-12H180008 5-35H180009 10-21H180010 10- 5H180012 10-15H180014 9-31

SECTION 2 - NUMERICAL PART NUMBER LISTING (CONTINUED)


H180015 10-26H180017 9-14H180020 10-28H180021 6-14H180022 10-19*H180148 1-15

H180026 2- 1*H180150 1- 1H180030 11- 1H180031 11-18H180032 11- 3H180035 6-19

H180036 6-21H180037 6-25H180038 11- 2H180039 1- 3H180040 1- 4H180041 1- 2

H180043 6-26H180045 6-27H180047 6- 2H180049 7-16H180053 12-17H180056 3- 1, 4- 1

H180058 5-27H180061 5-15H180062 5-11H180063 5-22H180067 5- 3, 6- 1H180068 5-23

H180070 6- 8H180071 8-12H180073 8- 6H180074 5- 6H180076 8- 4H180077 5- 5

H180079 8-24H180080 8-27H180082 12-22H180084 8-20*H180155 8-35H180087 7- 1

H180088 4-10H180091 14- 6H180092 14- 3H180093 11-16H180094 12-12H180095 14-17

H180098 14- 2H180099 14-24H180100 14-26H180147 1-23H180113 1-19H180115 10-42

H180116 3- 2H180117 4- 2H180118 9-30H180120 2- 2H180132 12- 8aH180133 12-17a

H180135 12-22aH180139 1-11H181000 6- 3H181002 8- 2H182000 12- 6H182001 12- 5

H182003 11-29H182005 11-17H183001 13- 1H183002 13- 2H183003 13- 3H183004 13- 4

H183005 13- 5H183006 13- 6H183007 13- 7H183008 13- 8H183009 13- 9H183010 13-10

H183011 15- 1*H183012 15- 2*H183013 13-11H183014 13-12H183015 13-13H183016 13-14

35

SECTION 2 - NUMERICAL PART NUMBER LISTING


36

H183017 13-15H183018 13-16H183024 11-13H183031 13-17H184000 10- 6H184001 10-18H184002 12-15

H184003 5-38H184004 8-22H184005 11-19H184006 10-37H184007 9- 6H184009 11-10H184010 11- 6

H184012 9-11H184013 6-36H184014 4- 4H184016 14- 9H184018 5- 8H184021 2-17H190000 14- 1

H190002 14-23H190003 14-25, 15- 3*H190004 15- 4*H190005 15- 7*H190006 14-21H190009 15- 5*H190010 15- 6*

The following part numbers are new.

�

72-1218 8-38H114008 10-48H151077 8-#H180147 1-23H180148 1-15H180150 1-1H180155 8-35H180156 8-35aH183034 13-1H184008 6-49H184029 12-8�

PB Form SV 11309-PL Rev. 10/08/03 © 2003 Pitney Bowes Inc. All rights reserved. Printed in USA

37 Executive DriveCommerce ParkDanbury, Connecticut 06810-4182

R150 parts

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