This tutorial will guide you through the steps to draw the following map using the Quick Processing stencil. Quick Processing Tutorial Hr 31.50 15 Day Hr 5 Week Day Takt Rate Kg Hr 666.67 Hay Demand Demand LOQ Day 20 Weight Per LOQ Kg LOQ 500 LOQ = Bale Z0005 Takt Rate Kg Hr 125.00 Whole Grain Demand Demand LOQ Day 75 Weight Per LOQ Kg LOQ 25 LOQ = Bag Z0140 Takt Rate Kg Hr 83.33 Mixed Grain Demand Demand LOQ Day 50 Weight Per LOQ Kg LOQ 25 LOQ = Bag Z0150 Inventory LO Q 20 LOQ = Bale Weight Per LOQ Kg LOQ 500 A0040 Hay Hr 15.00 Comp. Inventory Requirement Kg Day 1000 0.00 Days of Inventory Day 1.00 Grain Farm A0050 Supplier Lead Time Day 3 Comp. Supplier Requirement Kg Day 19449.8 7 Inventory LO Q 25 LOQ = Tons Weight Per LOQ Kg LOQ 1000 A0060 Raw Hr 19.28 Comp. Inventory Requirement Kg Day 1944 9.87 Days of Inventory Day 1.29 Grain Separator 1 C LOQ (Local Output) = Tons LOQ Cycle Rate LOQ Hr 1 Weight Per LOQ Kg LOQ 1000 A0070 Step Yield % 80 Min 55.00 Whole Grain Process Lead Time Min 55 Inventory LO Q 5 LOQ = Tons Weight Per LOQ Kg LOQ 1000 A0080 Hr 24.10 Comp. Inventory Requirement Kg Day 3111. 98 Days of Inventory Day 1.61 Inventory LO Q 1 LOQ = Tor Weight Per LOQ Kg LOQ 1000 A0090 Quinoa Grain Hr 230.40 Comp. Inventory Requirement Kg Day 65.10 Days of Inventory Day 15.36 Refining and Mixing 1 LOQ (Local Output) = Bags LOQ Cycle Rate LOQ Hr 15 Weight Per LOQ Kg LOQ 25 A0100 Step Yield % 100 Min 25.00 Process Lead Time Min 25 Inventory LO Q 105 LOQ = Bag Weight Per LOQ Kg LOQ 25 A0110 Mixed Grain Comp. Inventory Requirement Kg Day 1250. 00 Days of Inventory Day 2.10 eVSM Data QuickProces sing 6.23.0051.2 DIW% % 100 DIW% % 100 DIW% % 100 DIW% % 100 DIW% % 100 DIW% % 95 DIW% % 100 DIW% % 100 DIW% % 100 DIW% % 5 UOW% % 80 Excess Takeoff Kg Day 2448 Cost Allocation % 4 UOW% % 20 Excess Takeoff Kg Day 0 Cost Allocation % 96 1 1 1 1 1 2 2 2 2 2 3 3 3 3 3 3 3 4 4 4 4 Setup Time Min Day 40 Scrap % 4 3
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Quick Processing Tutorial - evsmhelp.com · Quick Processing Tutorial 15 31.50 Hr y Hr 5 k y e Kg Hr 666.67 d d Q y 20 Q Kg Q 500 = e Z 0005 e Kg Hr 125.00 d d Q y 75 Q Kg Q 25 =
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Transcript
This tutorial will guide you through the steps to draw the
following map using the Quick Processing stencil.
Quick Processing Tutorial
Hr31.5015
Day
Hr
5
Week
Day
Takt RateKgHr
666.67
Hay Demand
DemandLOQDay
20
Weight Per LOQ
KgLOQ
500
LOQ = Bale
Z0005
Takt RateKgHr
125.00
Whole Grain Demand
DemandLOQDay
75
Weight Per LOQ
KgLOQ
25
LOQ = Bag
Z0140
Takt RateKgHr
83.33
Mixed Grain Demand
DemandLOQDay
50
Weight Per LOQ
KgLOQ
25
LOQ = Bag
Z0150
InventoryLOQ
20
LOQ = Bale
Weight Per LOQ
KgLOQ500
A0040
Hay
Hr15.00
Comp. Inventory
Requirement
KgDay
10000.00
Days of Inventory
Day1.00
Grain Farm
A0050
Supplier Lead Time
Day3
Comp. Supplier Requirement
KgDay
19449.87
InventoryLOQ
25
LOQ = Tons
Weight Per LOQ
KgLOQ1000
A0060
Raw
Hr19.28
Comp. Inventory
Requirement
KgDay
19449.87
Days of Inventory
Day1.29
Grain Separator
1
C
LOQ (Local Output) = Tons
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
KgLOQ
1000
A0070
Step Yield %80
Min55.00
Whole Grain
Process Lead Time
Min55
InventoryLOQ
5
LOQ = Tons
Weight Per LOQ
KgLOQ1000
A0080
Hr24.10
Comp. Inventory
Requirement
KgDay
3111.98
Days of Inventory
Day1.61
InventoryLOQ
1
LOQ = Tor
Weight Per LOQ
KgLOQ1000
A0090
Quinoa Grain
Hr230.40
Comp. Inventory
Requirement
KgDay
65.10
Days of Inventory
Day15.36
Refining and Mixing
1
LOQ (Local Output) = Bags
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
KgLOQ
25
A0100
Step Yield %100
Min25.00
Process Lead Time
Min25
InventoryLOQ
105
LOQ = Bag
Weight Per LOQ
KgLOQ25
A0110
Mixed Grain
Comp. Inventory
Requirement
KgDay
1250.00
Days of Inventory
Day2.10
eVSM Data
QuickProces
sing
6.23.0051.2
DIW% %100
DIW% %100
DIW% %100
DIW% %100
DIW% %100
DIW% %95
DIW% %100
DIW% %100
DIW% %100
DIW% %5
UOW% %80
Excess Takeoff
KgDay2448
Cost Allocation
%4
UOW% %20
Excess Takeoff
KgDay0
Cost Allocation
%96
1
1
1
1
1
2
2
2
2 2
3
3
3
3
3
3
3
4
4
4
4
Setup TimeMinDay
40
Scrap %4
3
On your Desktop, click
the “Start eVSM” icon.
1
Click to enable
macros.Click “Trust all from
publisher” to avoid the
security notice in future.
3
4
If you see a message like this,
you must “Enable” macros.
2
Start eVSMStep 1:
4
5
Quick_eVSM
Learn eVSM BasicsStep 2:
Avoid re-sizing eVSM shapes. Instead
grow the drawing page when needed.
To resize the page, hold down the “Ctrl”
key, and then drag any page edge to the
required size. This method works on all
four edges of the page.
2
VSM
Save your Visio file and then
insert a new page via the right-
mouse menus on the page-tabs.
5
6
Learn eVSM Basics
eVSM Help resources are available
here. Try clicking each help button
and learn what it does.
1
Blue icons in the main stencil
represent families of shapes. Drag
out the Transport icon.
3
Use the shape’s
right-mouse menus
to turn it into a car
4
7
Initiate the map for Quick ProcessingStep 3:
Time and Unit Center
Customer Center
Drag out the red icons from
the Quick Processing
Stencil first. This is very
important!
Enter the
available hours
per day and
days per week.
5
Click the Open button
and select the Quick
Processing Stencil and
click OK.
1
2
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
8
Initiate the map for Quick Processing
Align all shapes
to the grid as you
drop them.
3
Enter the
demand
weight.
4
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
9
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2 Draw the Flow for Raw GrainsStep 4:
Supplier Center
Activity Center
Inventory Center
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
Green icons in the Quick
eVSM stencils are called
“Centers.” Use these to create
the flow.
1
Fill in the data as shown
for all shapes. Double-
click the unit to change
from Week to Day.
2
Do not change any blue
“Auto” values. These
will get calculated
automatically later.
3
10
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Draw the Flow for Raw Grains
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
11
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
Draw the Flow for HayStep 5:
Inventory Center
Customer Center
Drag out a Customer
Center and Inventory
Center for the Hay flow.
1
12
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Draw the Flow for Hay
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Fill in the data as
shown for all
shapes.
2
13
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
Draw the Flow for Mixed GrainStep 6:
Inventory Center
Customer Center
Activity Center
Drag out a Customer
Center, Activity Center,
and two Inventory Centers
for the Mixed Grains flow.
1
14
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Draw the Flow for Mixed Grain
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z00801
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00901
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A01001
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A01101
Fill in the data as
shown for all
shapes.
2
15
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
Add ArrowsStep 7:
Drag out arrows from the
Main Stencil as shown to
visualize the flow.
1
16
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z00801
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00901
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A01001
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A01101
Add Arrows
17
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
Sequence Path 1Step 8:
Hold down the Shift key
and select the green
shapes in the order shown.
This will be path 1.
1
Click the Sequence button.
2
A
B C
18
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z00801
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00901
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A01001
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A01101
Sequence Path 1
D
E
19
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
Sequence Path 2Step 9:
DIW% %100
DIW% %100
DIW% %100
Again, hold down the Shift key,
select the shapes in order for Path
2, then click the Sequence button.
2
These sequence arrows
show the first path with the
data attached.
1
A
20
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z00801
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00901
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A01001
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A01101
Sequence Path 2
DIW% %100
B
C
DE
21
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
DIW% %100
DIW% %100
DIW% %100
Sequence Path 3Step 10:
Again, hold down the Shift key,
select the shapes in order for Path
3, then click the Sequence button.
2
DIW% %100
22
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z00801
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00901
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A01001
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A01101
DIW% %100
Sequence Path 3
A
B
The sequence arrows with
data attached are now
shown for paths 1 and 2.
1
DIW% %100
DIW% %100
DIW% %100
23
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0020
1
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00301
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A00401
DIW% %100
DIW% %100
DIW% %100
DIW% %100
Again, hold down the Shift key,
select the shapes in order for Path
4, then click the Sequence button.
2
Sequence Path 4Step 11:
24
Grain Customer
Takt RateLbHr
Auto
Demand Weight
LbDay
1875
Z00051
Grains
LOQ = Ton
InventoryLOQ
5
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00501
Hay Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
10000
Z00601
Hay
LOQ = Bale
InventoryLOQ
20
Weight Per LOQ
LbLOQ500
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00701
Mixed Grain
Customers
Takt RateLbHr
Auto
Demand Weight
LbDay
1250
Z00801
Mixed Grain
LOQ = Bag
InventoryLOQ
105
Weight Per LOQ
LbLOQ25
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A00901
Mixing
1
LOQ (Local Output) = Bag
Utilization %Auto
LOQ Cycle Rate
LOQHr
15
Weight Per LOQ
LbLOQ
25
Step Yield %100
Process Lead Time
Min25
A01001
Quinoa
LOQ = Ton
InventoryLOQ
1
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A01101
DIW% %100
A
B
DIW% %100
DIW% %100
DIW% %100
DIW% %100
The sequence arrows with
data attached are now
shown for paths 1, 2, and 3.
1
Sequence Path 4
25
5
Week
Day
15
Day
Hr
eVSM Data
QuickProces
sing
7.03.0127.2
Grain Farm
Supplier Lead Time
Day2
A0010
Raw Grains
LOQ = Ton
InventoryLOQ
25
Weight Per LOQ
LbLOQ1000
Inventory Requirement
LbWeekAuto
Days of Inventory
DayAuto
A0020
Separator
1
LOQ (Local Output) = Ton
Utilization %Auto
LOQ Cycle Rate
LOQHr
1
Weight Per LOQ
LbLOQ
1000
Step Yield %80
Process Lead Time
Min55
A0030
DIW% %100
DIW% %100
DIW% %100
DIW% %100
Create Path Numbers Based on Sequence ArrowsStep 12: