Quick Install Manual Xaar382

quick install manual

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Quick install manual （Xaar382）


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Notice:

All rights reserved. No part of this manual may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of TEC CORPORATION.

The contents of this manual are subject to change without notice.

All effort have been made to ensure the accuracy of the contents of this manual. However, should

any errors be detected, TEC would greatly appreciate being informed of them.

The above not withstanding TEC CORPORATION can assume no responsibility for any errors in this manual or the consequences thereof.

General Notice: Other product names used herein are for identification purpose only and may be

trademarks or registered trademarks of their respective owners.


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1. Product list

√ MotherBoard

√ CarriageBoard


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√ Connector plugs 3Pin x14 units（MotherBoard x 5，CarriageBoard x 9）

√ Stepper Motor Driver connector plug 5Pin x1 unit

√ Linear Encoder connector plug. 4Pin x 1 unit

√ D type Servo Motor Driver connector plug x1 unit

√ MotherBoard power connector plug. 4pin x1 unit

√ CarriagerBoard power connector plug. 4pin x1 unit


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√ Pump power connector plug. 7Pin x1 unit

√ Data cable : Connect MotherBoard and CarriageBoard

√ Head connect cable x8 unit

√ Connector Plugs needle

★ If above lists any item of fitting has the damage perhaps the short situation, please as soon as possible contact us.


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2. PowerSupply

CarriageBoard 24V and MainBoard 5V powersupply’ s GND connect

MotherBoard

CarriageBoard

V1:24V/5A

-V1 +V1

V1:5V/5A V2:24V/5A

-V1 +V1 -V2 +V2


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3. Hardware Installation

description Printer Control System include three parts: MotherBoard; CarriageBoard and Control software. Use USB2.0 port connects to PC.

3.1 System each parts’ guise and connector plugs

3.1.1．MotherBoard

3.1.2 MotherBoard connector plugs and connect define CN16:To Servo Motor Control：


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MotherBoard Servo Motor Dirver 1(A+)――――――――――――21(OA+) 3(B-)――――――――――――49(OB-) 4(Servo PULS+)――――――――3(PULS1) 5(Servo SIGN+)――――――――5(SIGN1) 7(24V)――――――――――――7(COM+) 8(Servo On)―――――――――29(SRV-ON) 9(A-)――――――――――――－22(OA-) 10(B+)――――――――――――48(OB+) 11(GND)―――――――――――13（GND） 12(Servo PULS－)―――――――4(PULS2) 13(Servo SIGN－)―――――――6(SIGN2) 15(24V-GND)―――――――――41(COM-) Coherer’s shell―――――――――STP Detailed info，see figure：

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5

6

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9

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CN16

D Connector 15

A+A-

B+B-

24V24V-GNDServo On

Servo SIGN-

Servo SIGN+

Servo PULS+

Servo PULS-

GND

GND

Servo Motor Driver’s parameter setting ： Pr02=0 Pr03=1 Pr04=1 Pr41=0 Pr42=3 Pr44=432 Pr45=0 Pr46=0 Pr48=0 Pr4A=0 Pr4B=432 Pr5E=100 Pr70=100


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CN17/18: Right&Left Limit

Connect define：

CN4/5: OrignPos&PurgePos

Connect define：

CN7: Vacuum

Connect define：

CN3: Power

Connect define：

!!! Starting before, please first test the CN3 power supply is correctly CN20: Pump

Connect define：

CN8: Y Motor(Step)

Connect define：


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3.1.3 CarriageBoard

3.1.4 CarriageBoard connector plugs and defines To Linear Encoder

Connect define：

To Ink Sensor

Connect define：

Power Supply

Connect define：

!!! Starting before, please test the CN3 power supply connected correctly!


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Connect Cable:Connect HeadBoard to Head Adapter

3.2 CarriageBoard and Head connect define


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4. Printer Manager Software

About the Printer Manager Printer Manager Software provided has set the machine parameter, the calibration printer head, update the firmware and clean the printer head functions. 4.1 Software Installation According to following step install Printer Manager software： 1. Run Setup.exe 2. Install software according to the screen prompt. The software needed the system to install Dotnetfx.1.1 or above the version, In the installation process to be able to install this software automatically. Software interface


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4.2 Hardware Setting The hardware setting provided the system use flexibility; you can according to your machine set the different printer head type; the color number and the print head group number in the software, but don’t need different firmware and control software. Step1：Printer Hardware setting After the software installed, first step must do hardware setting, otherwise the machine can’t start, enter the setting menu hardware setting function and setting the printer hardware option： Run C:\Program Files\PrinterManager\FactoryWrite.exe

Select FactoryData:

Step2：Select Encoder Select use linear encoder or servo encoder, choose directly in the software. Step3：Select Color (Color NO） Select color number：6 or 4 Step4：Select Group: Select printer head group number:1；2；3；4 Step5：Color Space Setting color space in accordance with the head installer position, the unit is centimeter. Step6：Group Space Setting Group space in accordance with the head installer position, the unit is centimeter.


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Step7：Width Select printer width：1.8m；2.5m；3.2m；3.3m Step 8：Head Select printer head type: M is 14pl and L is 42pl. The color spacing and the group spacing can act according to the color and the group number which you choose, you also may own change. After all setting complete, click create, the parameter will store in the motherboard. 4.3 Real Setting After hardware setting, user should get the real setting. See figure:

In this step, you can the set the V Trim and read the heads’ temperature and PWM, apply to the board. V Trim used to adjust the TC Curve offset which results in a shift to the actuator voltage in order to tune the drop velocity. Range -128 to +127. You can change it higher or lower to raise the quality of the print. 4.4 Quickly printing a high quality job Step1：Head nozzle check Click button, check the test pattern, see figure： OK

NG(need clean)


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Step2：Cleaning the printer head Cleans the nozzle have two types: one is automatic cleaning and the other one for manual cleaning. Automatic cleaning：first setting auto cleaning times in the setting menu，see figure:

The cleaning times more, the clean time is longer, setting cleaning times according to the nozzle broken status, then perform automatic cleaning button. Manual cleaning: Perform manual cleaning button, pop-up the manual cleaning dialog box, see figure:

Click the color button and cleaning the corresponding head, and then print the pattern again to check. Step3：Setting print origin Click the move button，Move carriage to the propriety position，perform the

button setting the print origin.


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Step4：Calibration print head Run tool menu---calibration wizard function.

Angle Check, check the printed pattern, see figure: OK The first group head The second group head NG: The print head installment hasn’t level, needs to do the physical position adjustment ： The first group head

The second group head


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Vertical check, check the printed pattern, see figure: OK:

NG: The print head installment hasn’t verticality, need to do the physical position adjustment： M of the first group and M of the second group appear

overlap, vertical direction adjustment head. Click next:


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Choice speed: High speed; Medium speed or low speed The horizontal left calibration, perform the print, check the printed pattern, take M as an Example, see figure:

This position M and K completely to uneven The choice pattern to the uneven position, and input correspondence numeral, the method is adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement.

Click next, the horizontal right calibration, perform print, check the pattern, take M asan example, see figure:

This position M and K completely to uneven The choice pattern to the uneven position, and input correspondence numeral, the method is adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, the Bidirection calibration, perform print, check the pattern, see figure:

This position K completely to uneven The choice pattern to the uneven position, and input correspondence numeral, the method is adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, step calibration, choice the pass first, perform print ,check pattern, see figure:


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The choice pattern to the uneven position, and input correspondence numeral, the methodis adds together in the original foundation. Duplication this step, is most uneven until 0 position arrangement. Click next, complete the calibration Step5：Printing already RIP job Click add job, the support format is .prn and .prt. Click ，printing is start.


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5. Error code information and solution

04020008 Time-limit password input mistake, contains the forbidden character. The password is ignored, please input again.

Re-input correct password

04020009 Illegal time-limit password. The password is ignored, please input again.


0402000A Time-limit password and manufacturer ID mismatch. The password is ignored, please input again.


0402000B Time-limit password and board ID mismatch. The password is ignored, please input again.


0402000C First warning: 100 hours left against current time-limit password, please request a new password from the producer.

please request a new password from the producer.

0402000D Second warning: 50 hours left against current time-limit password, please request a new password from the producer.

please request a new password from the producer.

0402000E Last warning: After 1 hour, any printing will be stopped! Request a new password from the producer immediately!

Request a new password from the producer immediately!

40020011 EEPROM read failed. Re-update the FW.if the problem is still,replacement the mainboard

40020012 EEPROM write failed. Re-update the FW.if the problem is still,replacement the mainboard

40020013 Not initialized by factory. Re-setting the factorywrite 40020014 Head board is reset. Check the carriageboard

powersupply and the data cable 40020016 Head board mismatch with factory data set.

Please reset factory data or change a new head board.

Re-setting the factorywrite

40020017 Board manufactory ID mismatch with FW. Please update FW.

Re-update or replacement the mainboard

40020018 Serious Error: Exceeds the time against the time-limit password, please input a new password.

Time password expiration

4002000E LVDS error. Check the datacable and powersupply 20020002 CoreBoard_Err_UART1_TXTIMEOUT Motion COM timeout.re-update 20020003 CoreBoard_Err_UART2_TXTIMEOUT Head board COM timeout.check the

datacable and powersupply 20020005 CoreBoard_Err_FPGA_LESSDATA Check the encoder and encoder reader

positon 20020006 CoreBoard_Err_FPGA_ULTRADATA Print data is more than fire number.


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Quick Install Manual Xaar382

Documents

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