Quick Guide of PI8100 Operation6-7

My future ,drive and control

Quick guide of PI8100 operation

Service center in powtran technology company


1.Examples of connections between the Inverter

typical peripheral devices are shown.


The Red mark is

Not option equipment

Please refer to “APPLICATION OF

OPTIONAL EQUIPMENT ”.

My future ,drive and control2 :Trial Operation

START

installation

Wiring

Turn power on

Set motor

parameters

Set application

parameters

Operation with

Load connect

Make adjustments

and program

motor should auto turning

to get motor parameters

Precisely when employ the

Vector control


Overview of Trial Operation Procedure

Turn power on

Check operation

status

Perform basic

setting

No load

operation

Operation with

Load connect

and program

parameter settings

Check settings and

write them down

END


2.Keyboard operating instruction.

The operator interface provides a means for an operator to start and stop the

motor and adjust the operating speed.

1.Press key for parameter settings

2.Press key to finish and save the

changed values.


3.Press key to exit the programming

Mode and return to the display menu.

1.VFD stop running

2.Reset alarmPotentiometer key,

Change value and

set frequency

Should be programming.

MF1 program by A43 parameter.

set A43=0 means increasing key.

MF2 program by A44 parameter.

Set A44 par means reducing key.


F00: V/F control, Factory set to 0

F01: Keyboard Setting frequency , 50Hz

3.1 in common use parameters

B00 Motor rated frequency

B01 Motor rated current

Motor rated voltage

Motor pole-pairs

Motor rated speed

O15 use for programming DA1 analog output

O16 use for programming DA2 analog output

O21 use for programming SPA output signal

O22 use for programming SPB output signal

O23 use for programming contractor output signal 1

O24 use for programming contractor output signal 2

O36 stand for input terminal DI1,

O37 stand for input terminal DI2B.

1. Please configure the motor

parameter according the

Motor plate.


F01: Keyboard Setting frequency , 50Hz

F02: Use AI1(external analog setting) ,1

F05: Running mode ,set to (I/O terminal control) 3

F09: Accelerate Time ,set to 10sec.

F10: Decelerate Time, set to 10sec.

F11: % of Output Voltage, set to 100 %

F12: Maximum Frequency, set to 50Hz

F13: Minimum Speed ,set to 20Hz

F14: Maximum Speed ,set to 50Hz

F16: Carrier Freq. can be changed (1.0 to 16.0kHz)

to reduce Motor generated noise but will increase

temperature of motor.

3.The I/O parameters

should be configure

when employ the I/O

terminal interface !

2.Application

parameters should

be set by site

requirement .

My future ,drive and controlPerforming motor auto-turning to get the motor parameters

Automatically for vector control application .

Motor auto-turning

• Disconnect load from motor first.

• Configure the B00.B01,B02,B03,B04 parameters according the motor plate

• Configure the B11 to 3. motor turning will activate .

motor can be measure without load .

3.1 the B11 is set to 3, keyboard figures show the regional show “-run”:

Waiting to run the command, start the measurement.

3.2 press the “run” key ,the auto-turning will be activated .

3.3 don’t press any key when the motor processing auto-turning .


3.3 don’t press any key when the motor processing auto-turning .

3.4 all the parameters will be updated after the motor auto-turning

this is step must be carried before employ the vector controld mode .

If the load can’t disconnect from the motor .

Please configure B11 to 2, please make sure the motor in static status .

1. Set the value of B11 to 2

2. Please press “run”, the static measure will be carried until display

3. show “end”.

4. You can perfect some figures ,make the performance better.

We suggest the auto-turning first at any situation .

My future ,drive and control3. Operate the VFD over keyboard

controlling

1. Press “run” key will activate motor

running directly . Set the F02=4,the

frequency adjust from potentiometer.


Frequency setting by

Potentiometer :

F02=4

MF1,MF2 should be

programmed

MF1 is set by A43

MF2 is set by A44

2. FWD running and REV running control by keyboard

Setting .

F45=0100,F05=0/1

A43=3 ,FWD command will activate by pressing MF1

A44=4 ,REV command will activate by pressing MF2

My future ,drive and controlOperating Forward and reverse JOG running

By keyboard setting .

Code Description value

F33 Jog acceleration time 1.0

F34 Jog Deceleration time 1.0

F36 Jog frequency setting 6

Parameter setting as below table.


Press MF1

Button for

FWD JOG

Running

Press MF2

Button for

REV JOG

Running

F36 Jog frequency setting 6

A43 MF1 definition of forward JOG 5

A44 MF2 definition of reverse JOG 6

My future ,drive and control4.Operating VFD by I/O terminals board.(I/O) terminals for connecting pushbuttons, switches

and other operator interface devices or control signals.

D

VFD

Control

cabinet


cabinet

Operate VFD by operating panel


The wiring of I/O interface terminal .


external potentiometer

for giving 0-10V input signal

Push button

+10V

GND

My future ,drive and control4.1. FWD and REV running controlled by

I/O terminal .

F05=3 ,terminal control

F45=0100 ,REV direction available

O35=0000,terminal control mode

O36=1, DI1 input terminal function

selection . 1 for Forward running


1. Wring

selection . 1 for Forward running

O37=2 ,DI2 input terminal function

selection ,for reverse running

O38=33,DI3 select for fault reset .

2.Parameter setting

My future ,drive and control4.2. JOG for FWD and REV running controlled

by I/O terminal .

F05=3 ,terminal control

F45=0100 ,REV direction available

O35=0000,terminal control mode

O36=34, DI1 input terminal function


Wring

selection . 34 for Forward JOG

command

O37=35 , DI2 input terminal

function selection . 35 for REV

JOG command

Parameter setting

My future ,drive and control4.3 : Frequency setting by external

potentiometer (Variable resistor)

1.operating VFD run/stop by keyboard


Potentiometer

Or VR

F02=1 (AI1 the external analog setting)

F05=0 ( Keyboard +Rs485/CAN)


2.operating VFD run/stop by I/O terminal

F02=1

F05=3 , F45=0100 (REV direction is available)

O36=1 (FWD)

O37=2 (REV ) please refer paragraph 2.1

My future ,drive and control4.3 : Frequency setting by external

potentiometer (Variable resistor)


JP5 cut/JP3 1-2: -10V~+10V

JP5 cut/JP3 2-3: 0~10V

JP5 connect: 0~20mA can be

regulated

o00/o01 Set the input voltage / current

range

o06/o07 Set the input signal

corresponding to set value


Potentiometer

Or VR

F02=1 (AI1 the external analog setting)

F05=0 ( Keyboard +Rs485/CAN)


2.operating VFD run/stop by I/O terminal

F02=1

F05=3 , F45=0100 (REV direction is available)

O36=1 (FWD)

O37=2 (REV ) please refer paragraph 2.1

My future ,drive and control4.4 : Frequency setting by mixing

analog signal input ( main plus auxiliary )

PotentiometerParameter setting :


Potentiometer

Or VR

0～～～～20mA

signal input

Parameter setting :

F02=1 ,(for 0～～～～10V analog signal

input )

F03=2 , (for 0～～～～20mA analog signal

input )

F04=2,(main+auxiliary )

F05=1,( run and stop controlled by

Keyboard)

Please refer to paragraph 2.1 “FWD and REV running controlled by

I/O terminal ”manual if you want using I/O terminal interface.


4.5 :Employ output analog signal

for monitoring current ,frequency ,speed etc.

0～～～～10V

is available

connecting external

frequency meter for

displaying 0-10V output


Parameter setting:

F05=3, F45=0100, O15=3( for Actual current ) ,O16=2( for Actual frequency)

O36=1( for forward),O37=2 (for reversing) .O37=33.(for alarm reset )

wiring

0～～～～20mA is

available

displaying 0-10V output

signal

connecting external ampere

meter for displaying 0-20mA

output signal


4.6 Multi-speed applying with I/O

interface terminal

Code Description Value

F05 Running by terminal 3


F05 Running by terminal 3

O36 DI1 for FWD running 1

O37 DI2 for multi-speed 1 4

O38 （DI2 for multi-speed 2 5

O39 （DI2 for multi-speed 3 6

H03 Fre. of Multi-speed 1X 10



Example for 3 segment speed available.S1 for FWD running .

S2 for getting speed 1,program Fre.byH03 ,10Hz

S3 for getting speed 2,program Fre. by H04,30Hz

S4 for getting speed 3, program Fre.by H05,50Hz

15 segments speed is available !


4.7 Frequency UP and Down controlled by

I/O interface terminal board

3.Parameter setting:

F05=3, F45=0100

O35=03 A41=0.01

O36=1 A42=0.01

O37=3

O38=21.Wiring

2.Please make “


What is function ?

Press Switch 1 ,FWD running

Press Switch 2,emergency stop

Press Switch 3,REV running

Press Switch 4,frequecny go up

Press switch 5,frequency go

down

O38=2

O39=40

O40=41

Fre. Speed of up and

down determined by

A38,A39,A40,A41,A42

group parameters

setting .please set

according manual.

2.Please make “

PLC” and “24V”

Short-circuit first.

Control panel


4.8.Instruction of the proportional linkage function

1. Install the RS485 comnu. card to VFD.

2. Wiring according the electrical diagram

3.parameters setting on hosting and slave

VFD individually.

Function of proportional linkage.

1. Synchronizing speed between two or two

more motor is available .

2.Master VFD set main frequency .

3.Thin adjusting on the slave VFD is available.

Parameter setting on hosting VFD:


Parameter setting on hosting VFD:

F02=1 fre. setting with AI1

A28=128,host commn. adress

A29=3 baud rate 3.9600bps ; A30=0 (commu.format)

F05=1 run/stop by I/O interface terminal.

O36=1 ,forward ;o37=reverse running

Parameters setting on slave VFD

F02=0 ,fre. Setting from or Rs485

F03=1 ,Auxiliary fre.setting from AI1 for thin adjusting fre.

F04=2 relationship between main and auxiliary fre.

F05=4 ,proportional linkage control

A28=(1-127) ,A29=3 (same as host VFD) , A30=0;

O36=39 ,DI1 for free stop,O37=40 (DI2 for fre. UP.)

O38=41 ( DI3 for Fre. Down) A43=8,A44=9,

A55=1( linkage factor)


4.9 :Application of multi-function output 1.

Multi-function of transistor

switch 1 output.. t ‘s

programmed by O21

parameter

Multi-function of transistor

switch 2 output..

It ‘s programmed by O22


It ‘s programmed by O22

parameter

Multi-function of contact output 2.

It ‘s programmed by O24 parameter.

Multi-function of contact output 1.

It ‘s programmed by O23 parameter.

Powtran PI8100 VFD has designed

34 kinds of function for output signal .



Using the normal

Open of contactor

output .when any

happens ,pilot let turn

on. set O23=1


VFD

Control

cabinet

Alarm

indicator

Ready

status

Using the normal

closed of contactor output. Once

the inverter starts ,this light will

turn on ,any alarm happens ,light

will turn off.

Set o24=1.



feed hopper

Conveyor belt Wheel

gear

VFD will start once the fre. of VF2 arriving at 30Hz,stop when fre. of VF2 limit 25Hz.

Start

stop


Parameters setting :

O21=14 ,( arrival of FDT setting frequency 1 )

O29=30Hz,( FDT frequency setting )

O31=5, range of FDT inspection range


Receiving

feedback

signal

4.10 . PID control for constant pressure water supply (1)

Setting

signal

P04=1.2/2.0x100%

=60%


Feedback signal

0-10V

Pressure Sensor

negative action, when ∆＞0 is

positive, frequency rises and

when ∆＜0 is negative,

frequency falls. For constant

Pressure water supply.

wiring


4.10 . PID control for constant pressure water supply (2)

CODE Description /LCD Function description value

F03 Auxiliary setting mode of frequency PID regulation mode 7

F04 The relationship between F02 and F03 Only F03 1

F05 Running control Mode Keyboard+terminal+RS485/CAN 1

F09 Accelerate time 0.0 to 3200.0 10

F10 Decelerate time 0.0 to 3200.0 10

P02 Feedback signal selection AI1 external analogy giving 1

P03 Setting signal selection Keyboard or RS485 0

P04 Keyboard signal 0.0 to 100.0 60


P04 Keyboard signal 0.0 to 100.0 60

P09 Deviation limit 0.0 to 20.0 0

E00 Type of load Constant water supply 9

E03 Stop frequency 0.0 to 50.00 30

E04 Stop delay time 0.0-3200.00 5

O36 DI1 terminal function selection FWD command 1

O37 DI2 terminal function selection Fault reset 33

Note. 1.Check the direction of running . Press “FWD” for 1 sec ,if the direction .

If it is wrong ,please make the input power supply phase changing .

2. If the multi-pump application ,please refer to appendix IV ‘converter water supply

Controller instruction” of the manual .

Quick Guide of PI8100 Operation6-7

Documents

motor plate

temperature of motor

controlperforming motor

factory set

motor generated noise

voltage motor polepairsmotor

speedo15 use

programming mode