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QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)
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QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

Dec 22, 2015

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Page 1: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

QUALITY MANAGEMENT

IN SCCL

By J. NAGAIAH,

AGM (QM)

Page 2: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

SCCL's QUALITY POLICY

SCCL, a century old Fossil fuel producer in the country, serving the nation's energy needs, is committed to a "clean energy policy" by producing qualitative, marketable coal, that meets customers' requirement, ensuring safety and sustainable environment, for a healthy and prosperous nation, with a determination for an all-round continuous improvement, in all related fields, from coal production to it's utility at consumer's end with satisfaction, through effective Quality Management System.

Page 3: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

Functions of the Dept.

Sampling

Analysis

Coal Gradation

Monitoring coal grades

Coal Linkages

Statutory Monitoring & Coal grades

Correspondence with CCO

a) Open Permission

b) Closing notices

c) Provisional grades

d) Final grades

e) Monitoring coal samples

Page 4: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

Definitions: - In this order, unless there is anything repugnant in the subject or context –

‘Coal’ includes anthracite, bituminous Coal, Lignite, Peat and any other form of carbonaceous matter sold or marketed as coal and also coke;

‘Coal Controller’ means the person appointed as such by the Central Government under the provisions of the Coal Controller’s Organisation (Group ‘A’ posts) recruitment Rules 1986;

‘Colliery’ means any mine or open working where winning or extraction of coal is the principal object of the mining, quarrying or any other operation carried on therein and includes a plant for the production of coke or for the washing of coal;

‘Disposal’ includes agreeing or offering to dispose of, and the disposal of ownership or any proprietary interest, the right of possession and possession whether or not accompanied by any disposal of ownership or of any proprietary interest or of the right to possession;

‘Agent’ ‘Manager’ and ‘Owner’ when used in relation to a colliery shall have the meanings respectively assigned to them in the Mines Act, 1952;

‘Size’ when used in relation to coal shall have the same specification as given from time to time, by the Bureau of Indian Standards in their specification number IS:437 – 1979

Page 5: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

DETAILS OF SOME ABBREVIATIONS

CHP- Coal Handling Plant

CSP- Coal screening Plant (Equivalent to CHP)

FSA- Fuel Supply Agreement

C.C.O- Colliery Control Order, 2000

C.C- Coal Controller

Sec: Section

Page 6: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

QUALITY

Quality thus defines a “high degree of men – material and thing” or goodness, worth or usefulness of the goods.

In this context, let us take high degree of the material which SCCL produces i.e. COAL. This chapter mainly deals about the “ COAL QUALITY”.

Quality play major role for industrial development. Marketing a product is mainly based on the quality of the product. Coal industry had already experienced the necessity of maintaining quality, since “ Sellers market has become buyers market”.

ROLE

1. Quality of coal virtually is a key for the survival of the coal industry as well as other organizations.

2. Quality attracts the customer as build the well as relations.

3. Quality makes the organization financially viable/ sound

IMPLICATIONS

Page 7: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

At face (UG): ► By working only rich section/ bands of the seams

► By segregating the shale / clay

► By separately loading and transporting of good coal

► By picking of stones and other extraneous material

► By commitment of face workmen and

► By Increasing inspection by officials.

Steps to Improve the Quality

By selective mining

By segregation of shale/stone

By proper blending

Page 8: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

At face (OCP) ► By elimination of contamination of OB ( over burden) with coal bench.

► By separation of inferior coal bands and transporting separately.

► By selective mining.

► By working seams as per the blending ratios.

► By arranging picking arrangements at coal benches as well as along the quarry belts.

At CSP/CHPs & Mine Elevators

► By picking shale / stone or any other extraneous material at crushers and from belt conveyors.

► By arranging crushers to break huge lumps to required

size. i.e. 200mm.

► By arranging magnetic separators.

► By regulating flow of different grade coal as per the blending ratios for dispatch.

► By arranging grade –wise coal stocks yards for easy blending purposes.

► By deputing supervisors at CSP/ CHP to check the coal being transported from the mines.

Page 9: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

Categorisation of coal: - The Central Government may, by Notification in the Official Gazette, prescribe the classes, grades and sizes into which coal may be categorised and the specifications for each such class, grade or size of coal.

Procedure for categorisation of coal: - (1) On the basis of the categorisation notified by the Central Government under clause 3, the CoalController shall lay down the procedure and method of sampling and analysis of coal for the purpose of declaration and maintenance of grades of coal mined in a colliery.The owner, agent or manager of a colliery shall declare the classes, grades or sizes of the coal of any seam or section of a seam in a colliery in accordance with the procedure specified in sub-clause (1).The owner, agent or manager of the colliery shall allow the inspection of the colliery undertaken by the coal controller or any officer authorised by him in this regard so as to ensure the correctness of the class, grade or size declared. During inspection of the Coal Controller or the officer authorised by him decides to draw samples, the owner, agent or manager of the colliery shall provide all reasonable facilities and assistance for drawing such sample.If after the inspection or from the sample drawn, the Coal Controller is satisfied that the grade as declared by the owner, agent or the manager of the colliery does not conform to the grade notified under clause 3, the owner, agent or manager of the colliery shall be bound to revise the grade as per the directions issued by the Coal Controller. If any dispute arises between a consumer and a owner of a colliery regarding the declaration of grades of coal, the same may be referred to the Coal Controller whose decision shall be binding on the owner of the colliery. A memorandum of reference to the Coal Controller regarding such dispute shall be accompanied by a fee of rupees two thousand and five hundred and in such manner as may be specified by the Coal Controller, from time to time.

Page 10: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

QUALITY MONITORING: Collecting samples form mines / CSPs/ CHPs – Analysing them at regular intervells to the status of grades of coal is called the

quality monitoring system.

SAMPLING SYSTEM–GRADATION OF COAL :

There are two types of sampling systems .

1. Channel sampling system: For gradation of coal seams/ bands and to finalize the grades of seam/ section or bands of seam.

1. Statutory sampling system: For regular monitoring of coal grades

Page 11: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

Mode of channel samples:

1. These samples are collected form coal seams by cutting channels with 30cms width and 10 cm thick to a height of working section of the seam or of required to the full height of the seam.

2. Before taking the channel samples, the concerned mine authorities should devide the areas of the sample spot which normally cover the working area of the year thus it represents the tentative quality of coal to be mines in that area.

3. Before starting the channel cutting the side of the seam neatly dressed down and floor also should be kept clean.

4. The width of the channel should be clearly marked by colour bands

5. Each layor chipped by a chessel and collected separately in gunny bags marked distringctly. All such samples collected in gunny bags should be sent for analysis where layor wise analysis will be done and seam wise grade are thus declared.

Page 12: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

Mode of monitoring samples: These samples are collected from coal streams from conveyor belts or form moving trucks / wagons.

- Auto sampling systems

- Conventional sampling system

Conventional sampling:

- Samples from stock piles

- Samples from trucks/ tubs

- Samples from wagons

- Samples from ships

- Samples form conveyor belts Basis of samples:

- Time basis

- Moss basis

Mode of collection of samples.

Samples of coal collected by increments. No. of increments depends up on the quality of coal to be sampled and quality of coal in an increment.

Page 13: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

All the coal thus collected through increments in three shifts is piled and crushed to 200 mm and taken ¼ of it by coning and quartering and crushed to 50/ 25 mm again coning and quartering and crushed to 3 mm. This 3 mm size powder is made in to 3 bags each 2 Kg as below.

One 2 Kg pocket for seller

One 2 Kg pocket for buyer

One 2 Kg pocket for Referee

and sent it laboratory.

ANALYSIS: At laboratory 3 mm size powder is again pulverized to -212 micron size.

3 samples each 2 to 3 grams is taken and analyzed for

a) External moisture

b) Equilibrated moisture and

c) Ash content.

All the above are calculated to percentages and by applying the following formulation the UHV of the coal is calculated. Thus arrived coal grades.

Page 14: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

Coal gradesHEAT VALUE RANGES - GRADE WISE ( GCV vis-a vis UHV Grading)

  G.C.V Grading   U.H.V Grading

S. (A+M) GCV Grade   (A+M) UHV Grade

No at M=6% in K.clas/Kg       in K.clas/Kg  

1 15.30 >6800 A1        

2 17.50 6600 - 6800 A2        

3 19.60 6400 - 6600 A3   19.50 >6200 A

4 21.70 6200 - 6400 B1        

5 23.80 6000 - 6200 B2        

6 26.00 5800 - 6000 B3   23.90 5600 B

7 28.10 5600 - 5800 C1        

8 30.20 5400 - 5600 C2   28.60 4940 C

9 32.30 5200 -5400 D1        

10 34.50 5000 -5200 D2        

11 36.60 4800 -5000 D3   34.00 4200 D

12 38.70 4600 -4800 E1        

13 40.80 4400 - 4600 E2        

14 43.00 4200 -4400 E3   40.10 3360 E

15 45.10 4000 -4200 F1        

16 47.20 3800 -4000 F2        

17 49.30 3600 -3800 F3   47.10 2400 F

18 51.50 3400-3600 G1        

19 53.60 3200 - 3400 G2   55.10 >1300 G

Page 15: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

Emperical Formulaes

1. GCV = 85.56X [100 - {(1.1A) + M}] - 60M K.cals/Kg

2. UHV = 8900- 138 X (A +M) K Cals/Kg

Where A= Ash% and M= moiture% dtermined at 60% RH and 400C.

Page 16: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

Coal beneficiation

S.No

Details of admitted coal Details of dispatched coalAdd.

Realisation

Rs.CrType Grade Qty

%Qty (LT)

SaleValue

Type GradeQty (LT)

Salevalue

1 ROM E 27.58 45.75 225.33 Cr ROM D 60.28 708.29 112.86

2 ROM D 32.30 53.58 364.99

3 ROM C 0.40 0.67 5.11

4 Total 60.28 100.00 595.43 60.28 708.29 112.86

GDK OCI CHP60.28 LT

UHV: 4296 K.Cals/kg

Cr. ROM-D

GDK 2A, RG I

1.80 LT ROM-D

UHV: 4606

GDK 5A, RG I

1.00 LT ROM-D

UHV: 4710

GDK 6A, RG I

1.50LT ROM-D

UHV: 4453

GDK 7 LEP RG I

0.20 LT ROM-D

UHV: 4409

GDK 6BRG I

3.40 LT ROM-D

UHV: 4401

GDK 8A, RG 2

2.38 LT ROM-E

UHV: 3611

GDK 10, RG 2

0.40LT SLACK-D

UHV: 4892

GDK. OCP2 RG-4

20.00LT ROM-D

UHV: 4579

GDK. OCP1 RG-4

24.00LT ROM-E

UHV: 4031

Med. OCP, RG-34.00LT ROM-D

UHV: 4507

GDK 10A, RG 2

0.10LT ROM-E

UHV: 3385

GDK 9, RG 2

1.10LT ROM-E

UHV: 3689

GDK 8, RG 2

0.40 LT ROM-C

UHV: 5276

Linkage summary and revenue Projections:

Linkage

Page 17: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

METHOD OF TECHNOLOGY TARGETMINING DETAILS in LT B C D E F G TOTAL

OPEN CAST 273.92 56.75 39.00 81.35 89.54 7.28 273.92

HS 52.61 6.55 7.20 17.42 14.44 7.00 52.61LW 11.00 7.00 4.00 11.00BG 13.20 3.00 4.20 3.00 3.00 13.20LHD 14.77 6.75 3.30 2.40 2.32 14.77SDL 36.15 6.10 7.89 13.48 7.46 1.22 36.15RH 1.35 0.45 0.90 1.35CM 2.00 2.00 2.00

TOTAL UG 131.08 6.55 23.05 34.81 40.77 24.68 1.22 131.08S C C L GRAND TOTAL 405.00 6.55 79.80 73.81 122.12 114.22 8.50 405.00

GRADE-WISE OUTPUT PROPOSED IN LT

UNDER GROUND

GRAD

GRADE-WISE PRODUCTION FOR 2007-08

Page 18: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

SCCL LINKAGE PLAN FOR 2007-08

DETAILS SALES Variance in ASR PT VARIANCE REALISATION SR (IN Rs.) IN ASR PT

(In Crs.) (In Crs.) (IN Rs)

As per Production Plan 6.55 84.42 69.89 122.12 113.52 8.50 405.00 3773.10 931.63

Despatch Plan 8.17 85.4 114.4 93.13 98.17 5.78 405.00 4142.05 368.95 1022.73 91.10

B C D

GRADE

E F G TOTAL

Page 19: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

5.2 REVISION OF COAL PRICES W.E.F 08.9.2007Sl UHV RANGEGRADE GRADENo STEAM SLACK ROM CR.ROM

1 5600-6200 B Basic Price 1882.8 1714.8 1702.8 1756.8ROYALTY 215.14 215.14 215.14 215.14

2 4940-5600 C Basic Price 1712.4 1544.4 1532.4 1586.4ROYALTY 166.62 166.62 166.62 166.62

3 4200-4940 D Basic Price 1408 1254 1243 1292.5ROYALTY 132.15 132.15 132.15 132.15

4 3360-4200 E Basic Price 967 827 817 862ROYALTY 110.85 110.85 110.85 110.85

5 2400-3360 F Basic Price 831 691 681 726ROYALTY 89.05 89.05 89.05 89.05

6 1300-2400 G Basic Price 653 513 503 548ROYALTY 80.15 80.15 80.15 80.15

Forest Land Adjustment CostRs 10/-

Stowing Ex. Duty Rs 10/-

Sales Tax at 4%

Surface Transport charges & sales tax thereon are at the following rates

BASIC PRICE PER TONNE (Rs.)

Page 20: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

FINANCIAL IMPLICATIONS ON SLIPPAGE OF COAL GRADES

One grade slippage Rs. = Ps

B C 170.40

C D 293.90

D E 430.50

E F 136=00

F G 178=00

Page 21: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

Quality - Responsibility

• Planning stage – Selective Mining – Agt/ Mgr

• Execution - Drills / Districts - Asst.Mgr/ U/Mgr

• Supervision - Separation of - Overman/ Sirdar

Shale/Stone

• Work - Picking of - Workmen

Shale/Stone

Page 22: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

COAL

COALCLAY

COAL

Previous working Section Grade “E”

Present working Section Grade “D”

- 2 M

Quality Improved at GDK-3 Inc

► Instead of taking coal – clay and coal with 3.4 Mts. The working height is restricted to 1.8 to 2 M along the floor/ roof to maintain quality of coal ‘D’ than E

Some of the case studies

Page 23: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

COAL

CLAY

COAL

Previous working Section Including Clay Grade “E”

Present working Section Clay + Coal separately blasted and lifted Grade “D”

3.6 M

Quality Improved at GDK-2A Inc

Page 24: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

COAL

COAL

CLAY

COAL

Previous working Section with clay Grade “F”

Present working Section above clay leaving coal band Grade “D”

- 2 M

Quality Improved at GDK- 5A Inc

► Revenue gain = Rs. 2,37,60,000-00 only 2 Mtrs. Thick coal band above clay is worked and improved grade from “F” to ‘D’

Page 25: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

Quality Improved at GDK- 8A Inc

C

O

A

L

CLAY

2.8 Mtrs Coal

0.4 Mtrs. Clay

1. Clay is first blasted and shifted

2. After removing clay coal is blasted and lifted.

“ Selective Mining” Where top clay is present Thus grade improved to “D” form E/F.

Revenue gain = Rs. 2.6 crores

Page 26: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

COALCLAY

COAL

Previous working Section 3.5 Mtrs. with clay Grade “F” Present working

Section below the clay leaving coal band as support to clay band Grade “D”

Quality Improved at GDK- 10A Inc

CLAY

COAL

A 30Cms. Coal lays below clay is left as support against clay and only coal up to 3 Mtrs. Worked thus improved coal grade from ‘F’ to ‘E’

Page 27: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

COAL

CLAY Previous working Section with clay Grade “F”

No Customer Only coal loaded separately Grade Improved “ F ” to “ E ”

Quality Improved at KTK-2A Inc

Clay separately blasted &lifted

Page 28: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

QUALITY MUST

1.

Page 29: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

CLARITY MIGHTY

QUALITY IS

ABILITY

QUALITYIS

STRENGTH

CUSTOMEROURYOUR

2.

Page 30: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

3. QUALITY IS

YOUR CUSTOMEROUR

STRENGTH

Page 31: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

4. QUALITY IS

CLARITY

ABILITY

MIGHTY

Page 32: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

SLOGANS ON QUALITY1. Safety first.

Production best.

Quality must

2. SINGARENI

Runs for quality.

Mines for quality and

Wins quality

3. Aim for quality

Act for quality and

Achieve quality.

Page 33: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

4. S - Strives for quality

I - Inculcate awareness for quality

N - Name for quality.

G - Gives quality

A - Assures quality

R - Runs for quality

E - Eyes for quality

N - Never looses quality

I - Inspire for Quality

Page 34: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

5. Q - Qualify yourself in quality

U - Unanimously maintain quality

A - Assure quality and achieve quality

L - Look for quality

I - Improve quality

T - Thirst for quality

Y - Yield quality all the time

Page 35: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

6. Quality is our strength

7. Qualitative quantity of coal is our priority

8. Question for quantity and quality

9. Introduce new technology for high quality

10. Quality and quantity should go hand in hand.

11. Aim for NO impurity and achieve quality

12. Quality is our motto

13. Quality is only the way for sellers and buyers

Page 36: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

5.7. PROJECTED SALE VALUE OF COAL ON DESPATCH GRADE BASIS FOR 2007-08SALE VALUE ASR

ROM-B Steam B STEAM-C SLACK-C ROM-C Cr.ROM-C STEAM-D SLACK-D ROM-D Cr.ROM-D ROM-E Cr.ROM-E STEAM-E SLACK-E ROM-F Cr.ROM-F Cr.ROM-G TOTAL in Rs.Crores Rs per TKGM 3.00 0.28 0.50 2.79 45.73 52.30 403.06 770.68YLD 0.59 24.34 5.78 30.71 213.20 694.25MNGR 1.14 50.83 23.00 74.97 855.22 1140.75

Col. Con. 1.00 1.00 12.87 1287.00KGM RGN 4.14 1.28 50.83 0.50 0.59 2.79 93.07 5.78 158.98 1484.36 933.68

RG-I 1.54 15.13 1.10 0.30 1.50 12.60 12.00 44.17 505.62 1144.72RG-II 1.62 5.18 1.30 0.30 44.06 0.77 53.23 497.01 933.70RG-III 1.80 1.30 0.20 42.20 8.17 53.67 611.34 1139.07BHPL 6.55 3.82 4.30 14.67 174.90 1192.20Col. Con. 1.00 1.00 12.87 1287.00RGM RGN 6.55 1.62 1.80 1.30 1.54 20.51 1.10 0.30 1.50 59.92 0.30 68.53 0.77 166.74 1801.74 1080.57BPA 0.38 10.63 0.50 11.50 1.54 24.55 242.90 989.40MM 1.00 5.90 1.08 10.63 18.61 181.08 973.02SRP & chnr 3.00 33.12 36.12 431.97 1195.93BPA RGN 3.00 1.38 49.65 1.58 22.13 1.54 79.28 855.95 1079.65SCCL 6.55 1.62 8.94 2.58 1.54 71.34 1.10 0.30 3.38 109.57 2.47 90.66 4.33 93.84 5.78 405.00 4142.04 1022.73

AREAAREA-WISE, GRADE-WISE PROPOSED DESPATCHES IN LT

Page 37: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

5.57. PROJECTED SALE VALUE OF COAL AS PRODUCED FOR THE YEAR 2007-08Sl SALE VALUE ASRNo ROM-B ROM-C ROM-D ROM-E ROM-F ROM-G TOTAL in Rs.Crores Rs per T

1 KGM 4.42 0.50 48.38 53.30 391.56 734.64

2 YLD 23.43 7.28 30.71 196.18 638.80

3 MNGR 51.97 23.00 74.97 820.29 1094.15

KGM RGN 56.39 0.50 94.81 7.28 158.98 1408.02 885.66

4 RG-I 15.57 12.20 17.40 45.17 478.85 1060.10

5 RG-II 6.80 42.46 3.97 53.23 460.77 865.62

6 RG-III 30.00 23.67 53.67 532.38 991.96

8 BHPL 6.55 3.62 4.50 14.67 153.16 1044.07

RGM RGN 6.55 22.37 42.20 87.15 8.47 166.74 1625.17 974.67

9 BPA 5.66 14.35 4.54 24.55 212.11 864.01

10 MM 3.28 10.78 3.33 1.22 18.61 153.95 827.25

11 SRP & chnr 5.46 18.25 9.84 2.57 36.12 373.84 1035.00

BPA RGN 5.46 27.19 34.97 10.44 1.22 79.28 739.91 933.29

SCCL 6.55 84.22 69.89 122.12 113.72 8.50 405.00 3773.10 931.63

1419 1277 1130 817 681 503

AREAAREA-WISE, GRADE-WISE PROPOSED DESPATCHES IN LT

Page 38: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

Sl. Avg.UHV QTY.No. CODE NAME TYPE Grade (K.Cal/Kg) (LT)

1 071 GDK I CSP Rail Cr.ROM C 5118 10.51

2 072 GDK I CSP Road Cr.ROM C 5118 4.00

3 087 GDK 5 Inc Road Steam C 5346 1.54

4 099 GDK 7 LEP Road ROM D 4342 1.50

5 105 GDK 11A Inc Road Steam D 4228 1.10

6 106 GDK 11A Inc Road Slack D 4228 0.30

7 145 Med OCP Road Cr.ROM E 3411 4.00

8 146 Med OCP Road Cr.ROM D 4783 0.10

9 147 Med OCP Road Cr.ROM C 5165 6.00

10 135 RG OCP-III Rail/MGR Cr.ROM E 3487 42.56

11 136 RG OCP-III Road Cr.ROM E 3402 8.00

12 137 GDK 6/ Mini Road Cr.ROM E 3448 13.23

13 114 GDK 8 Inc Road Steam B 5620 1.62

GDK 8 A Inc Road ROM E 3409 0.30

Goleti 1A Inc Road ROM D 4657 0.38

14 207 BPA OC-II Extn Road ROM F 3242 1.54

15 210 Khiraguda OCP Road Cr.ROM E 3503 1.00

16 211 Khiraguda OCP Road cum Rail Cr.ROM E 3503 4.00

17 213 Dorli OCP Road ROM E 4052 0.50

18 225 SK CHP Rail Cr.ROM D 4235 16.53

19 226 RKP CHP Rail Cr.ROM E 3386 17.13

20 242 KK 5 (3A Sec) Road ROM E 3390 0.84

KK 2 Road ROM E 4035 0.24

21 255 MK 4A Inc Road ROM D 4806 1.00

22 257 SRP CHP Rail Cr.ROM D 4230 33.12

23 267 RK 7 Inc Road Steam C 5006 3.00

TOTAL 174.04COL.CON 1.00GRAND TOTAL 175.04

DESPATCH POINTMODE

COAL

GRADE-WISE AND DESPATCH POINT-WISE QUANTITY PROJECTED FOR THE YEAR 2007-08

UNDER JURISDICTION OF DIRECOTR (P&P)

Page 39: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

GRADE-WISE AND DESPATCH POINT-WISE QUANTITY PROJECTED FOR THE YEAR 2007-08

Sl. Avg.UHV QTY.No. CODE NAME TYPE Grade (K.Cal/Kg) (LT)

1 001 R.CHP Rail Cr.ROM F 2944 45.73

2 002 5B Inc Road ROM F 2545 0.29

3 008 VK -7 Inc Road Steam C 5010 3.00

4 009 VK -7 Inc Road Slack D 4378 0.28

5 014 STPL Road ROM F 3248 2.50

6 015 STPL Road 0 D 4226 0.50

7 026 Y.CHP Rail Cr.ROM F 2586 14.34

8 027 No.21 INC Road ROM E 4058 0.59

9 033 JK OCP Road Cr.ROM G 1323 5.78

10 039 Koya.OCP-1 Road Cr.ROM F 2756 10.00

11 051 PK 1 Inc. Road Steam C 4964 1.14

12 055 K.CHP II Ln. Rail Cr.ROM F 2717 20.00

13 056 K.CHP IV Ln. Rail Cr.ROM C 5074 34.83

14 057 K.CHP Rope Cr.ROM C 5074 5.00

15 058 K.CHP Road Cr.ROM C 5074 11.00

16 062 COC & OC IV Road Cr.ROM F 2717 3.00

17 149 RG OCP - I CHP Rail Cr.ROM D 4264 59.82

18 120 GDK 9 Inc. Road Cr.ROM F 2621 0.77

19 123 GDK 10 Inc. Road Steam C 5382 1.80

20 124 GDK 10 Inc. Road Slack C 4992 1.30

21 126 GDK 10 A Inc. Road Cr.ROM E 3433 0.74

22 161 KTK 1 Inc Road ROM B 5960 1.50

23 167 KTK 2 Inc Road ROM B 5791 1.40

24 173 KTK 3 Inc Road ROM B 5623 0.10

25 179 KTK 5 Inc Road ROM B 5807 1.50

26 185 KTK 6 Inc Road ROM B 5659 1.00

27 194 KTK 8 Inc Road ROM B 6187 1.05

TOTAL 228.96

COL.CON 1.00

GRAND TOTAL 229.96

DESPATCH POINTMODE

COAL

UNDERJURISDICTION OF DIRECTOR (OPERATIONS)

Page 40: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)

QUALITY PLEDGE

(For SCCL Employees only for its use during the annual quality assurance week)We solemnly take oath that we make our best efforts and strive hard to produce qualitative coal by segregating it from clay, stone, shale etc.., in a cost effective manner.We are happy to share our responsibility in qualitative coal production and dispatch to the best satisfaction of the customers in the national interest. We trust that this pledge is a first step in our quality march, which finally results in the over all development of us, as individuals, as a company and finally our motherland.

Page 41: QUALITY MANAGEMENT IN SCCL By J. NAGAIAH, AGM (QM)