QGD-20/25/30 & QGD-40/50 Direct Drive Rotary Screw Air Compressor Parts Manual This manual contains important safety information and should be made available to all personnel who operate and/or maintain this product. Carefully read this manual before attempting to operate or perform maintenance on this equipment. Manual No. 65112-1A May 2009 Edition Update: August 2010
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QGD-20/25/30 & QGD-40/50 - Industrial Equipment Sales ...QGD-20/25/30 & QGD-40/50 Direct Drive Rotary Screw Air Compressor Parts Manual This manual contains important safety information
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QGD-20/25/30& QGD-40/50
Direct Drive Rotary Screw Air Compressor
Parts Manual
This manual contains important safety information and should be made available to all personnel who operate and/or maintain this product. Carefully read this manual before attempting to operate or perform maintenance on this equipment.
Serial Number Identification ................................................................................................1
Shaft Seal Kit ...............................................................................................................4/6/8
Book Update: 05/01/09all groUps and part nUmBers verified and Updated.
added 50 hp data & receiver option.
Quincy Compressor® - QGD
Serial Number Identification
The serial number tag is located on the top flange of the unit frame just left of the control panel and in the upper right corner of the electrical control panel.
Ordering Replacement Parts
Prompt service can be rendered on replacement part orders if the following information is given:
1. The serial number must be given when ordering replacement parts. Part numbers should be verified per the bill of materials associated with the serial number to ensure that correct replacement parts are ordered.
2. State the exact part number needed. Do not order by index numbers, as index numbers are repeated throughout this manual and if used for ordering parts will necessitate time consuming correspondence.
3. State the exact quantity needed.
4. State the preferred type of transportation.
All replacement parts are to be ordered through an authorized distributor. Insist on Genuine Quincy Parts only! Failure to do so may void your warranty.
Quincy Compressor® - QGD 1
Fluid Specifications
Quincy Compressor® recommends that all Quincy Rotary Screw Products be filled with one of the following QuinSyn® Brand synthetic fluids:
HQuinSyn Plus™H HQuinSyn XP®H
HQuinSyn PG™H HQuinSyn F® (food grade)H
Synthetic fluids other than QuinSyn brand(s) may not be compatible with components used in Quincy Compressor products. If it is deemed necessary to convert a Quincy compressor or vacuum pump to a synthetic other than QuinSyn brand, please contact an authorized Quincy Compressor distributor. To locate your nearest distributor, contact Sales & Marketing in Quincy, Illinois:Phone 217-222-7700, FAX 217-222-4138 or visit our website:http://www.quincycompressor.com.
The following information will be required by the distributor when changing compressor fluid:
Model (circle configuration): ______________________________________________________________________
Serial no. _____________________________________ fluid originally uSed: ____________________________
fluid now uSed (if changed): _____________________ new fluid to Be uSed: ____________________________
Additional information regarding fluid specifications can be found in the Instruction Manual shipped with your unit.
• Fluid Analysis Kit
Quincy Compressor offers free fluid analysis to provide early detection of excessive parts wear, fluid breakdown, or a contaminated fluid system. Order the Fluid Analysis Kit (part no. 128515) from your local authorized Quincy Compressor distributor.
• Fluid Requirements
20, 25 & 30hp - 3.00 gallons 40 hp - 7.50 gallons
horSepower cooling pSiQGD 20 25 30 40 A/C 100 125
2 Quincy Compressor® - QGD
Warning
Guards must be fastened in place before startinG the machine and never removed before disconnectinG and lockinG out the main power supply.
Danger
air in the pipinG from this equipment will cause severe injury or death if used for breathinG air or food processinG (if non-food Grade fluid is used). air used for these processes must meet osha 29cfr1910.134 or fda 21cfr178.3570 standards.
Recommended Spare Parts
Qty. PartNumber DescriPtioN
1 140209 Shaft Seal kit 1 128849e362 aiR filteR element (QgD-20/25/30) 1 125420e200 aiR filteR element (QgD-40/50) 1 122880-232 temPeRatuRe Switch (230°f) (gauge control) 1 144981 temPeRatuRe PRobe-high vibRation, 0.50 nPt (microprocessor control) 1 129732-051 line filteR kit (includes bowl seal, filter element, Gasket) 1 146175-100 diffeRential Pilot valve kit (includes diaphraGm assembly & seat) 1 146914 aiR/fluid SePaRatoR element 1 147564k minimum PReSSuRe check valve kit (20/25/30 hp) 1 147565k minimum PReSSuRe check valve kit (40/50 hp) 1 128598 fluid filteR element 2 144046-005 fluid-QuinSyn PluS (5 Gallon container) 2 143808-005 fluid-QuinSyn Pg (5 Gallon container) 2 142784-005 fluid-QuinSyn XP (5 Gallon container) 2 110756-005 fluid-QuinSyn f (5 Gallon container) 1 128515-3 fluid analySiS kit (contains 3 individual sample kits)
added air filter element part number for 40/50 hp units (12/15/09).
Quincy compressor® - Qgd 3
Airend(s) (20/25/30 hp)
147325-TeC
NOTES - UNLESS OTHERWISE SPECIFIED: 1) ONLY EXTERNAL, REPLACEABLE ITEMS ARE SHOWN. INTERNAL AIREND COMPONENTS ARE NOT SHOWN. 2) NOT ALL REPLACEABLE ITEMS ARE SHOWN.
5
1
32
4
6
37
38
39
40
41
A
13
30
18
29
20
Shaft Seal Kit - 140209
itemNo. Qty. PartNumber DescriPtioN
1 1 129613 COMPReSSOR FluID SlINGeR2 1 129612 ShAFT SeAl3 1 129610 weAR RING SeAl
reference inStruction Manual to inStall coMpreSSor Shaft Seal. tool kit 140284 for Shaft Seal and wear ring inStallation can Be purchaSed froM quincy coMpreSSor.
* iteMS not Sold Separately, MuSt Be ordered aS a coMplete airend. ** quantity aS required. @ indicateS torque value in foot poundS (luBricated threadS).
NOTES - UNLESS OTHERWISE SPECIFIED: 1) ONLY EXTERNAL REPLACEABLE ITEMS ARE SHOWN. INTERNAL AIREND COMPONENTS ARE NOT SHOWN. 2) NOT ALL REPLACEABLE ITEMS ARE SHOWN.
20 C
24
16
20 C
20 C
27
22
25
20 C
C 20
2623
31
30
17
28
18 A
C 20 A 18
B 19
Shaft Seal Kit - 140209
itemNo. Qty. PartNumber DescriPtioN
1 1 129613 COMPReSSOR FluID SlINGeR2 1 129612 ShAFT SeAl3 1 129610 weAR RING SeAl
reference inStruction Manual to inStall coMpreSSor Shaft Seal. tool kit 140284 for Shaft Seal and wear ring inStallation can Be purchaSed froM quincy coMpreSSor.
* iteMS not Sold Separately, MuSt Be ordered aS a coMplete airend. ** quantity aS required. @ indicateS torque value in foot poundS (luBricated threadS).
Quincy Compressor® - QGD 7
Airend (50 hp, 100/125#) - 147250-001
146842-TC3
NOTES-UNLESS OTHERWISE SPECIFIED: 1) ONLY SOME REPLACEABLE ITEMS ARE SHOWN. NOT ALL REPLACEABLE ITEMS ARE SHOWN. INTERNAL COMPONENTS ARE NOT SHOWN. 2) ITEM A IS A MAINTENANCE PART.
5
41
20
30
3
1
38
2
4
6
39
40
22
28
29
19
21
42 A
42 A
Shaft Seal Kit - 140209
itemNo. Qty. PartNumber DescriPtioN
1 1 129613 COMPReSSOR FluID SlINGeR2 1 129612 ShAFT SeAl3 1 129610 weAR RING SeAl
reference inStruction Manual to inStall coMpreSSor Shaft Seal. tool kit 140284 for Shaft Seal and wear ring inStallation can Be purchaSed froM quincy coMpreSSor.
* iteMS not Sold Separately, MuSt Be ordered aS a coMplete airend. ** quantity aS required. @ indicateS torque value in foot poundS (luBricated threadS).
20/25/30 hp:A 1 128387-400 DRIve COuPlING eleMeNT (1 pair of halveS Sold aS a Matched Set only)B 1 128387-300 COuPlING huB-AIReND SIDe (includeS Set Screw)C 1 128387-200 COuPlING huB-MOTOR SIDe (includeS Set Screw)D 1 128387-500 DRIve COuPlING BOlT KIT (@ 22 ft-lBS, dry threadS)
40/50 hp:A 1 128387-412 DRIve COuPlING eleMeNT (1 pair of halveS Sold aS a Matched Set only)B 1 128387-301 COuPlING huB-AIReND SIDe (includeS Set Screw)C 1 128387-219 COuPlING huB-MOTOR SIDe (includeS Set Screw) (40 hp, oDp) 1 128387-203 COuPlING huB-MOTOR SIDe (includeS Set Screw) (40 hp, teFc/50 hp)D 1 128387-501 DRIve COuPlING BOlT KIT (@ 22 ft-lBS, dry threadS)
@ indicateS torque value in foot poundS (luBricated threadS).
Quincy Compressor® - QGD 11
Motor Mounting (20/25/30 hp) - 146904-001/-002
1
2
34
5
6
7
8
911
10
9
NOTES-UNLESS OTHERWISE SPECIFIED: 1) ITEMS 3 & 4 ARE USED TO ATTACH DRIVE MOTOR TO AIREND HOUSING. 2) SHIPPING SUPPORTS (ITEM 10) ARE TO BE REMOVED AFTER INSTALLATION.
ItemNo. Qty. PartNumber DescrIPtIoN
1 1 147334-02 Motor support (20 hp) 1 147334-01 Motor support (25 & 30 hp)2 2 142201-02 Motor Mount3 4 142578-n15 cap screw-zinc, 1/2-13 unc x 1.50, grade 5 (@ 23 ft-lbs)4 4 123115-08z lockwasher-zinc, 0.505 2 142578-n23 cap screw-zinc, 1/2-13 unc x 3.50, grade 5 (@ 23 ft-lbs)6 2 124370-n02 locknut-1/2-13 unc 7 6 129303r050 fender washer8 2 110428w050 flat washer-0.509 6 14654408020 lock screw-zinc, 8 MM x 20 MM10 2 146942-01 shipping support11 2 141631-n10 cap screw-1/2-13 unc x 0.75, grade 5 (@ 23 ft-lbs)
@ IndIcates torque value In foot pounds (lubrIcated threads).
updated part number for Item 5 (11/10/09).
12 Quincy compressor® - Qgd
Motor Mounting (40/50 hp) - 146937-001/-002/-003
NOTES-UNLESS OTHERWISE SPECIFIED: 1) ITEMS 3 & 4 ARE USED TO ATTACH DRIVE MOTOR TO AIREND HOUSING. 2) ITEM 7 NOT USED IN THIS LOCATION ON 40 HP UNITS WITH ODP MOTORS (UNITS WITH SPACERS). 3) SHIPPING SUPPORT(S) (ITEM 10) TO BE REMOVED AFTER UNIT INSTALLATION. 4) 50 HP, 100 & 125# UNITS USE TWO (2) SUPPORTS, ALL 40 HP UNITS & 50 HP, 150# UNITS USE ONE (1). 4) ITEM 13 (SPACER) USED ONLY ON 40 HP UNITS WITH ODP MOTORS.
1
2
3
4
5
6
7
7
8
9
10 11
12
13
(NOTE 2)
(NOTES 3 & 4)
ItemNo. Qty. PartNumber DescrIPtIoN
1 1 147334-04 Motor support (all 40 hp/50 hp 150#) 1 147334-03 Motor support (50 hp, 100/125#)2 2 142201-02 Motor Mount3 4 142578-n15 cap screw-zinc, 1/2-13 unc x 1.50, grade 5 (@ 23 ft-lbs) (all 40 hp/50 hp 150#)
4 142578-Q15 cap screw-zinc, 5/8-11 unc x 1.50, grade 5 (@ 110 ft-lbs) (50 hp, 100/125#)4 4 123115-08z lockwasher-zinc, 0.50 (all 40 hp/50 hp 150#)
4 123115-10z lockwasher-zinc, 0.63 (50 hp, 100/125#)5 2 142578-n23 cap screw-zinc, 1/2-13 unc x 3.50, grade 5 (@ 23 ft-lbs) (TEFC) 2 142578-n25 cap screw-zinc, 1/2-13 unc x 4.00, grade 5 (@ 23 ft-lbs) (ODp)6 2 124370-n02 locknut-1/2-13 unc 7 * 129303r050 fender washer8 2 110428w050 flat washer-0.509 1 14654408020 lock screw-zinc, 8 MM x 20 MM10 1 146942-02 shipping support (all 40 hp/50 hp 150#)
2 146942-03 shipping support (50 hp, 100/125#)11 * 141631-n10 cap screw-1/2-13 unc x 0.75, grade 5 (@ 23 ft-lbs)12 4 14654412025 lock screw-zinc, 12 MM x 25 MM
4 14654412030 lock screw-zinc, 12 MM x 30 MM13 2 129059-3 Motor spacer (40 hp,ODp Only)
@ IndIcates torque value In foot pounds (lubrIcated threads). * quantIty varIes. reference drawIng notes.
updated part number for Item 5 (11/10/09).
Quincy compressor® - Qgd 13
Inlet valve (20/25/30* hp) - 128900-006/-007
NOTES-UNLESS OTHERWISE SPECIFIED: 1) APPLY LOCTITE 271 TO ITEM 12 AT ASSEMBLY WITH ITEM 13. 2) COAT PRESSURE SIDE OF ITEM 14 WITH E4 (MOLYDISULF) POWDER. 3) ITEM 25 (SPACER) NOT USED ON 25 HP UNITS. 4) COAT ENTIRE OUTSIDE WALL OF SLEEVE (ITEM 19) WITH LOCTITE 609. 5) APPLY TEFLON LUBRICANT TO SEAL (ITEM 14) PRIOR TO INSTALLATION IN CYLINDER. 6) MAKE SURE FLAT PORTION OF SEAL (ITEM 14) IS FACING AWAY FROM CYLINDER.
* ELECTRONIC DRAIN VALVE IS OPTIONAL. ** ITEM 20 (NIPPLE) USED ONLY WITH ELECTRONIC DRAIN VALVE. @ INDICATES TORQUE VALUE IN FOOT POUNDS (LUBRICATED THREADS).
Quincy Compressor® - QGD 45
Air Piping (40/50 hp) - 146933-001/-002
1
2
3
3
6
7
8 B C
C B 9
C 10
10 C
5
A
17
13
13
6
TO LINE FILTER
12
11
4
12
114
14
15
15 16
46 Quincy Compressor® - QGD
Air Piping (40/50 hp) - 146933-001/-002
itemNo. Qty. PartNumber DescriPtioN
1 1 146893-09 FORMeD TuBe ASSeMBly-PAR-FlANGeD, 1.50 O.D.2 1 146893-10 FORMeD TuBe ASSeMBly-PAR-FlANGeD, 1.50 O.D.3 1 121033-5 PIPe BuShING-BRASS, 0.50 NPT X 0.25 NPT4 2 124393-012 MAle CONNeCTOR-0.38 TuBe X 0.25 NPT5 1 147573-3550 MOISTuRe SePARATOR6 1 146395 MANuAl CONDeNSATe DRAIN 1 115698-125* eleCTRONIC DRAIN vAlve (optional)7 1 125868-021 PIPe BuShING-GAlvANIzeD, 1.50 NPT X 1.25 NPT8 1 140682-026 CONNeCTOR-1.50 TuBe X 1-7/8-12 (o-ring)9 1 140676-024 elBOw-1.50 TuBe X 1-7/8-12 (o-ring)10 2 140677-017 elBOw-1.50 TuBe X 1-1/2-11.5 NPTF (o-ring)11 2 129203-003 BulKheAD COuPlING-BRASS, 0.25 NPT12 2 124349-010 90° MAle elBOw-0.38 TuBe X 0.25 NPT13 2 140620-004 BlACK NylON TuBING-0.38 O.D.14 1 120806 u-BOlT, 5/16-18 uNC15 6 112272-K02 SelF-lOCKING heX NuT-zINC, 5/16-18 uNC16 4 141631-K10 CAP SCRew-5/16-18 uNC X 0.75, GRADe 5 (@ 23 ft-lBS)17** 1 142125-1 eXTRA STRONG BRASS NIPPle-0.25 NPT X ClOSe
coMponent Maintenance partS
A 1 145999-051 vITON O-RING B 2 140406-924 vITON O-RING-1.72 I.D.C 4 140675-008 vITON O-RING/FACe SeAl-1.49 I.D.
* electronic drain valve iS optional. ** iteM 11 (nipple) uSed only with electronic drain valve. @ indicateS torque value in foot poundS (luBricated threadS).
@ indicateS torque value in foot poundS (luBricated threadS). * quantity of 8 on 50 hp, 100/125#. quantity of 4 on all 40 hp & on 50 hp, 150#. ** iteM 26 not uSed on 50 hp, 100/125#. (reference drawing noteS.)
Quincy Compressor® - QGD 57
Cooler (20/25/30 hp) - 146901-002/-003
12
3
5
6
6
7
8
15
NOTES-UNLESS OTHERWISE SPECIFIED: 1) ITEM 10 (RUBBER SEAL) IS NOT SHOWN AND IS USED AROUND COOLER (AT ATTACHMENT TO SHROUD).
LESS CABINET
WITH CABINET
11
11
11
12
13
14
9
17 16
12
4
58 Quincy Compressor® - QGD
Cooler (20/25/30 hp) - 146901-002/-003
itemNo. Qty. PartNumber DescriPtioN
1 1 146917 COMBINATION COOleR 2 1 146447-01 FAN CONe3 1 147260-10 FAN wheel-18”4 1 147505 COOleR SuPPORT5 1 147506-01 COOleR BRACe6 1 147508-01 ACCeSS PANel COveR (less cabinet) 1 147508-02 ACCeSS PANel COveR (With cabinet)7 1 147059 FAN hOuSING COveR PlATe8 1 147510 COOleR ShROuD9 4 141631-l12 CAP SCRew-3/8-16 uNC X 1.00, GRADe 5 (@ 23 ft-lBS)10 4 141528 RuBBeR SeAl11 14 141631-K10 CAP SCRew-5/16-18 uNC X 0.75, GRADe 5 (@ 23 ft-lBS)12 10 110511-J07 heX heAD SCRew-zINC, 1/4-20 uNC X 0.5013 8 129303l025 FeNDeR wASheR14 2 14654408020 lOCK SCRew-zINC, 8 MM X 20 MM15* 1 147509 FAN GuARD16* 6 122151 heX heAD SCRew-1/4-20 uNC X 0.63, GRADe 5 (@ 6 ft-lBS)17* 6 22456z SPeeD NuT-GRIP, zINC, 1/4-20 uNC
@ indicateS torque value in foot poundS (luBricated threadS). * theSe iteMS not uSed on unitS with caBinet.
Quincy Compressor® - QGD 59
Cooler (40/50 hp) - 146926-001/-003
2
4
5
8
15
1
3
6
7
17
10
9
60 Quincy Compressor® - QGD
Cooler (40/50 hp) - 146926-001/-003
itemNo. Qty. PartNumber DescriPtioN
1 1 147530 COOleR ShROuD2 1 146927-01 COOleR SuPPORT3 1 147533-01 FAN MOTOR PANel4 1 146447-01 FAN CONe5 1 147260-01 FAN wheel-18”6 1 147529-01 ACCeSS PANel-COOleR ShROuD (less cabinet) 1 147529-02 ACCeSS PANel-COOleR ShROuD (With cabinet)7 1 147059 FAN hOuSING COveR PlATe8 1 147249-01 FluID COOleR9 1 147249-02 AFTeRCOOleR10 1 146703-07 veNT COveR PANel11* 4 14654412025 lOCK SCRew-zINC, 12 MM X 25 MM12* 16 110511-J07 heX heAD SCRew-zINC, 1/4-20 uNC X 0.5013* 12 141631-K10 CAP SCRew-5/16-18 uNC X 0.75, GRADe 5 (@ 23 ft-lBS)14* 4 141631-l12 CAP SCRew-3/8-16 uNC X 1.00, GRADe 5 (@ 23 ft-lBS)15 1 146927-03 PIPe SuPPORT BRACKeT16* 4 112272-K02 SelF-lOCKING heX NuT-zINC, 5/16-18 uNC17 1 147534-01 TOP PANel-COOleR ShROuD18* 6 141631-J10 CAP SCRew-1/4-20 uNC X 0.75, GRADe 5 (@ 23 ft-lBS)19* 6 22456z SPeeD NuT-GRIP, zINC, 1/4-20 uNC
@ indicateS torque value in foot poundS (luBricated threadS). * hardware iteMS not Shown.
Quincy Compressor® - QGD 61
Cabinet (20/25/30 hp) - 147514-001/-002
1
1
1
1
2
2
3
3
4
4
5
6
7
8
9
10
11
12
13
14
15
19
20
62 Quincy Compressor® - QGD
Cabinet (20/25/30 hp) - 147514-001/-002
itemNo. Qty. PartNumber DescriPtioN
1 4 147514-01 CORNeR POST PANel2 2 147514-02 eND RAIl PANel3 2 147514-03 SIDe RAIl PANel4 2 147514-04 ReveAl POST PANel5 1 147514-05 veNTeD TOP PANel6 1 147514-06 COOleR DOOR PANel7 1 147514-07 SIDe DOOR PANel8 1 147514-08 SIDe DOOR PANel9 1 147514-09 FRONT DOOR PANel10 1 147514-10 FRONT DOOR PANel11 1 147514-11 ReveAl POST PANel12 1 147514-12 PANel ASSeMBly13 1 146939-13 eNClOSuRe DOOR eXTeNSION PANel14 10 128954-3 QuARTeR TuRN DOOR lATCh15 10 146682 DOOR SuPPORT16* 20 14654405012 lOCK SCRew-zINC, 5 MM X 12 MM17* 16 14654408020 lOCK SCRew-zINC, 8 MM X 20 MM18* 41 110511-J07 heX heAD SCRew-zINC, 1/4-20 uNC X 0.5019 3 146021-2 DeCAl-Q/QuINCy, whITe (15 inch)20 1 147514-15 COveR PANel (electronic control unit)
* hardware iteMS not Shown.
Quincy Compressor® - QGD 63
Cabinet (40/50 hp) - 146939-001/-002
1
1
2
3
3
4
4
5
6
7
7
7
7
8
9
10
11
12
13
14
15
19
20
64 Quincy Compressor® - QGD
Cabinet (40/50 hp) - 146939-001/-002
itemNo. Qty. PartNumber DescriPtioN
1 2 146939-01 ReveAl POST PANel2 1 146939-02 SIDe DOOR PANel3 2 146939-03 SIDe RAIl PANel4 2 146939-04 eND RAIl PANel5 1 146939-05 ReveAl POST PANel6 1 146939-06 veNTeD TOP PANel7 4 146939-07 CORNeR POST PANel8 1 146939-08 AIR INTAKe PANel9 1 146939-09 FRONT DOOR PANel10 1 146939-10 SIDe DOOR PANel11 1 146939-11 FRONT DOOR PANel12 1 146939-12 COOleR DOOR PANel13 1 146939-13 eNClOSuRe DOOR eXTeNSION PANel14 10 128954-3 QuARTeR TuRN DOOR lATCh15 10 146682 DOOR SuPPORT16 20 14654405012 lOCK SCRew-zINC, 5 MM X 12 MM17 16 14654408020 lOCK SCRew-zINC, 8 MM X 20 MM18 41 110511-J07 heX heAD SCRew-zINC, 1/4-20 uNC X 0.5019 3 146021-2 DeCAl-Q/QuINCy, whITe (15 INCh)20 1 146939-16 COveR PANel (electronic control unit)
@ indicateS torque value in foot poundS (luBricated threadS).
Quincy Compressor® - QGD 65
Decals - 146955-020/-025/-030/-040/-050
NOTES-UNLESS OTHERWISE SPECIFIED: 1) UNIT WITH MICROPROCESSOR CONTROL AND CABINET (PHANTOM) SHOWN. DECAL LOCATIONS ARE GENERAL AND WILL BE ADJUSTED AS NECESSARY FOR UNITS WITH GAUGE CONTROLS AND UNITS LESS CABINET. 2) ITEMS 5 & 6 ARE WIRE TIED TO THE E-STOP BUTTON. 3) ITEM 9 IS WIRE TIED TO THE SHIPPING SUPPORT BRACKET.
electrical Control Diagram (full voltage, auto dual)
wP2072A
NOTES1) AT INSTALLATION THE CUSTOMER IS TO PROVIDE DISCONNECT AND BRANCH CIRCUIT OVERCURRENT PROTECTION IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND/OR ANY LOCAL CODES HAVING PRECEDENCE.2) UNLESS OTHERWISE SPECIFIED ALL WIRES ARE RED EXCEPT "N" WIRES ARE WHITE AND "G" WIRES ARE GREEN.3) TR1 TO BE SET TO OFF-DELAY AND HAVE A TIME SETTING OF 10-15 MINUTES.
G
POWERON
CR2
TR1
CPT1
2FU
1FU
N3FU
2
STARTSTOP
PB1PB2
3
17
CR1
1
PL1
G
CR2
1TS17 5
7
H.A.T.
RPL2
CR2
8
CR1
N9TR1
CR2 OL1
10 11M1
HM
17 N
15 16
M1
PS1
SV1UNLOAD
COMPRESSORMOTOR
MOTOR CIRCUITOVERCURRENTPROTECTIONSEE NOTE 1
POWERSUPPLY
L1 L2 L3
M1
OL1
PPR
*
18
J2
17 12
SEE TABLE
A2A1
SEE NOTE 3
6
15 18
FU FUSEPB PUSH BUTTONSS SELECTOR SWITCHCR CONTROL RELAYCPT CONTROL POWER TRANSTS TEMP. SWITCHHAT HIGH AIR TEMP.PL PANEL LIGHTTR TIMING RELAY
OL OVERLOAD RELAYM CONTACTORSV SOLENOID VALVEVS VACUUM SWITCH SCREW TERMINAL OCTAL SOCKET NUMBER OPTIONALSHM HOUR METERJ JUMPERS
NOMENCLATURE
N
*
OL4 M4
A
B
C
PHASEPROTECTION
RELAY
FU7
FU8
FU9
J1
****
INSIDE ELECTRICAL ENCLOSURE
OUTSIDE ELECTRICAL ENCLOSURE
SS1
CONTINOUSRUN
AUTODUAL
FAN MOTOR
M4
OL4
76 Quincy Compressor® - QGD
electrical Control Diagram (wye-delta, auto dual)
wP2072A1
NOTES1) AT INSTALLATION THE CUSTOMER IS TO PROVIDE DISCONNECT AND BRANCH CIRCUIT OVERCURRENT PROTECTION IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND/OR ANY LOCAL CODES HAVING PRECEDENCE.2) UNLESS OTHERWISE SPECIFIED ALL WIRES ARE RED EXCEPT "N" WIRES ARE WHITE AND "G" WIRES ARE GREEN.3) TR1 TO BE SET TO OFF-DELAY AND HAVE A TIME SETTING OF 10-15 MINUTES.4) TR2 TO BE SET TO ON-DELAY AND HAVE A TIME SETTING OF 6 SECONDS.
POWERON
CR2
TR1
CPT1
2FU
1FU
N3FU
2
STARTSTOP
PB1PB2
3
17
CR1
1
PL1
G
CR2
1TS17 5
7
H.A.T.
RPL2
CR2
8
CR1
N9TR1
CR2 OL1
10 11
HM
17 N
15 16
M2
PS1
SV1UNLOAD
MOTOR CIRCUITOVERCURRENTPROTECTIONSEE NOTE 1
POWERSUPPLY
L1 L2 L3
PPR
*
18
J2
17 12
SEE TABLE
A2A1
SEE NOTE 3
6
15 18
FU FUSEPB PUSH BUTTONSS SELECTOR SWITCHCR CONTROL RELAYCPT CONTROL POWER TRANSTS TEMP. SWITCHHAT HIGH AIR TEMP.PL PANEL LIGHTTR TIMING RELAYOL OVERLOAD RELAYM CONTACTORSV SOLENOID VALVEVS VACUUM SWITCH SCREW TERMINAL OCTAL SOCKET NUMBER OPTIONALSHM HOUR METER
NOMENCLATURE
N
*
OL4 M4
*A
B
C
PHASEPROTECTION
RELAY
FU7
FU8
FU9
J1
*
**
INSIDE ELECTRICAL ENCLOSURE
OUTSIDE ELECTRICAL ENCLOSURE
M3M2
COMPRESSORMOTOR
OL1
M2
M2M3M2
TR2
TR2
TR2
22
24
24
25
A1 A2
SEE NOTE 4
15
15
16
18
M323
SS1
CONTINOUSRUN
AUTODUAL
FAN MOTOR
M4
OL4
G
Quincy Compressor® - QGD 77
electrical Control Diagram (microprocessor control, full voltage)
wP2073A
FU1
FU2
CPT
E-STOP
MOTOR CIRCUITOVERCURRENTPROTECTION(NOTE 1)
POWERSUPPLY
L1 L2 L3
*PHASE
PROTECTIONRELAY
A
B
C
1M
N
I0.0
L1
18
15M4
FUPBSSCRCPTTSHATPLCCTOLMSVPSX2*HMI
NOMENCLATURE
PLC
9
5
T3 T2 T1
OL1
BLACK
BLACK
BLACK
WHITE
WHITE
WHITECT1
CT2
CT3
*THIS CONFIGURATION USED ONLY WITH DRIVE MOTOR OVERLOAD THAT USES CT'S
FUSEPUSH BUTTONSELECTOR SWITCHCONTROL RELAYCONTROL POWER TRANSFORMERTEMPERATURE SENSORHIGH AIR TEMPERATUREPROGRAMMABLE LOGIC CONTROLLERCURRENT TRANSFORMEROVERLOAD RELAYCONTACTORSOLENOID VALVEPRESSURE SENSORSCREW TERMINALNUMBER DESIGNATOR ON DEVICEOPTIONALHUMAN MACHINE INTERFACE
M1
COMPRESSORMOTOR
FU3 N4
N
Q0.0
NOTES-UNLESS OTHERWISE SPECIFIED:1) AT INSTALLATION, CUSTOMER IS TO PROVIDE DISCONNECT AND BRANCH CIRCUIT OVERLOAD PROTECTION IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND/OR ANY LOCAL CODES HAVING PRECEDENCE.2) TO ENABLE REMOTE START REMOVE J2 . UNIT MUST BE LOCALLY STARTED BEFORE REMOTE INPUT WILL WORK. WHEN CONTACT BETWEEN 17 AND 7 IS CLOSED THE UNIT WILL START.3) TO ENABLE REMOTE UNLOAD REMOVE J3. WHEN CONTACT BETWEEN 17 AND 16 IS CLOSED THE UNIT WILL LOAD.
X3
X2
X1
Q0.1
Q0.2
Q0.3
Q0.4
Q0.5
1417
I0.1
I0.2
I0.3
I0.4
I0.5
I0.6
I0.7
OL1
2
2M
1L
2L
8 M111
24
120VAC
24VAC
19FU4
120VAC
24VDC
120VAC
M
L+17
B+
A+
M
HMI
STARTSTOP
24 17
23
20 PRESSURE SENSOR4-20Ma
0-300 PSI
TEMPERATURE SENSOR4-20Ma0-300 F
1
J2
16
717
17J3
SEE NOTE 2
SEE NOTE 3
230VSINGLE PHASEPOWER SUPPLY
L1 L2
*DRYER
20/25/30HORSE POWER
UNITS
MOTOR CIRCUITOVERCURRENTPROTECTION(NOTE 1)
2
1
WHITE
RED
3
4
25
I1.0
Q0.6
X7 CR1 X6CR1
*GENERAL FAULT CONTACT
X5
*CR1GENERAL FAULT
29
Q0.7
Q1.0
Q1.1
3L24VAC
PACKAGE DRAIN
SV2
N
2
499 OHM, 1% METALFILM, 1/4 WATT
1 2
UNLOAD
3SV1
499 OHM, 1% METALFILM, 1/4 WATT
28M124
31DRYER FAULT
I1.1
I1.2
I1.3
I1.4
I1.5
PORT 0
PORT 1
J4
COMPRESSORMOTOR
HOURMETER
PB1E-STOP
*PPR
J1
J5
OL4 OL11017
DRYER RUNNING
22
30M1
13
M4
FAN MOTOR
M4
OL4
J6
78 Quincy Compressor® - QGD
electrical Control Diagram (microprocessor control, wye-delta)
wP2073B
M2M3
FU1
FU2
CPT
MOTOR CIRCUITOVERCURRENTPROTECTION(NOTE 1)
POWERSUPPLY
L1 L2 L3
*PHASE
PROTECTIONRELAY
A
B
C
1M
N
I0.0
L1
18
15M4
FUPBSSCRCPTTSHATPLCCTOLMSVPSX2*HMI
NOMENCLATURE
PLC
9
5
OL1OL4 10
COMPRESSORMOTOR
T3 T2 T1
OL1
BLACK
BLACK
BLACK
WHITE
WHITE
WHITE
CT1
CT2
CT3
*THIS CONFIGURATION USED ONLY WITH DRIVE MOTOR OVERLOAD THAT USES CT'S
FUSEPUSH BUTTONSELECTOR SWITCHCONTROL RELAYCONTROL POWER TRANSFORMERTEMPERATURE SENSORHIGH AIR TEMPERATUREPROGRAMMABLE LOGIC CONTROLLERCURRENT TRANSFORMEROVERLOAD RELAYCONTACTORSOLENOID VALVEPRESSURE SENSORSCREW TERMINALNUMBER DESIGNATOR ON DEVICEOPTIONALHUMAN MACHINE INTERFACE
M3 M2
COMPRESSORMOTOR
FU3 N4
N
Q0.0
NOTES-UNLESS OTHERWISE SPECIFIED:1) AT INSTALLATION, CUSTOMER IS TO PROVIDE DISCONNECT AND BRANCH CIRCUIT OVERLOAD PROTECTION IN ACCORDANCE WITH THE NATIONAL ELECTRICAL CODE AND/OR ANY LOCAL CODES HAVING PRECEDENCE.2) TO ENABLE REMOTE START REMOVE J2 . UNIT MUST BE LOCALLY STARTED BEFORE REMOTE INPUT WILL WORK. WHEN CONTACT BETWEEN 17 AND 7 IS CLOSED THE UNIT WILL START.3) TO ENABLE REMOTE UNLOAD REMOVE J3. WHEN CONTACT BETWEEN 17 AND 16 IS CLOSED THE UNIT WILL LOAD.4) DRYERS FOR THE 20-30HP UNITS WILL BE 220V SINGLE PHASE. DRYERS FOR THE 40-60HP UNITS WILL BE THE SAME THREE PHASE VOLTAGE AS THE UNIT.
X3
X2
X1
Q0.1
Q0.2
Q0.3
Q0.4
Q0.5
I0.1
I0.2
I0.3
I0.4
I0.5
I0.6
I0.7
OL1
2
2M
1L
2L
8M2
11
M312
24
120VAC
24VAC
19FU4
120VAC
24VDC
120VAC
M
L+17
B+
A+
M
HMI
STARTSTOP
24 17
23
20 PRESSURE SENSOR4-20Ma
0-300 PSI
TEMPERATURE SENSOR4-20Ma0-300 F
1
PB1E-STOP
J2
16
717
17J3
SEE NOTE 2
SEE NOTE 3
230VSINGLE PHASEPOWER SUPPLY
L1 L2
*DRYER
20/25/30HORSE POWER
UNITS
MOTOR CIRCUITOVERCURRENTPROTECTION(NOTE 1)
2
1
WHITE
RED
3
4
25DRYER RUNNING
I1.0
Q0.6
X7 CR1 X6CR1
GENERAL FAULT CONTACT
X5
*CR1GENERAL FAULT
29
Q0.7
Q1.0
Q1.1
3L24VAC
PACKAGE DRAIN
SV2
N
2
499 OHM, 1% METALFILM, 1/4 WATT
1 2
UNLOAD
3SV1
M3
26M2
499 OHM, 1% METALFILM, 1/4 WATT
28M224
31DRYER FAULT
I1.1
I1.2
I1.3
I1.4
I1.5
PORT 0
PORT 1
HOURMETER
J5
22
30M1
E-STOP1417 *PPR
J1
13
M4
FAN MOTOR
M4
OL4
J6
Quincy Compressor® - QGD 79
Standard Terms and Conditions
Quincy Compressor and Ortman Fluid Power Divisions
TITle & lIeN RIGhTS: The equipment shall remain personal property, regardless of how affixed to any realty or structure. until the price (including any notes given therefore) of the equipment has been fully paid in cash, Seller shall, in the event of Buyer’s default, have the right to repossess such equipment.PATeNT INFRINGMeNT: If properly notified and given an opportunity to do so with friendly assistance, Seller will defend Buyer and the ultimate user of the equipment from any actual or alleged infringement of any published united States patent by the equipment or any part thereof furnished pursuant hereto (other than parts of special design, construction, or manufacture specified by and originating with Buyer), and will pay all damages and costs awarded by competent court in any suit thus defended or of which it may have had notice and opportunity to defend as aforesaid.
STANDARD wARRANTy: Seller warrants that products of its own manufacture will be free from defects in workmanship and materials under normal use and service for the period specified in the product instruction manual. warranty for service parts will be ninety (90) days from date of factory shipment. electric Motors, gasoline and diesel engines, electrical apparatus and all other accessories, components and parts not manufactured by Seller are warranted only to the extent of the original manufacturer’s warranty.
Notice of the alleged defect must be given to the Seller, in writing with all identifying details including serial number, type of equipment and date of purchase within thirty (30) days of the discovery of the same during the warranty period.
Seller’s sole obligation on this warranty shall be, at its option, to repair or replace or refund the purchase price of any product or part thereof which proves to be defective. If requested by Seller, such product or part thereof must be promptly returned to seller, freight prepaid, for inspection.
Seller warrants repaired or replaced parts of its own manufacture against defects in materials and workmanship under normal use and service for ninety (90) days or for the remainder of the warranty on the product being repaired.
This warranty shall not apply and Seller shall not be responsible or liable for:
(a) Consequential, collateral or special losses or damages;
(b) equipment conditions caused by fair wear and tear, abnormal conditions of use, accident, neglect or misuse of equipment, improper storage or damage resulting during shipping;
(c) Deviation from operating instructions, specifications or other special terms of sale;
(d) labor charges, loss or damage resulting from improper operation, maintenance or repairs made by person(s) other than Seller or Seller’s authorized service station.
In no event shall Seller be liable for any claims whether arising from breach of contract or warranty or claims of negligence or negligent manufacture in excess of the purchase price.
ThIS wARRANTy IS The SOle wARRANTy OF SelleRS AND ANy OTheR wARRANTIeS, wheTheR eXPReSS OR IMPlIeD IN lAw OR IMPlIeD IN FACT, INCluDING ANy wARRANTIeS OF MeRChANTABIlITy AND FITNeSS FOR PARTICulAR uSe ARe heReBy SPeCIFICAlly eXCluDeD.
lIABIlITy lIMITATIONS: under no circumstances shall the Seller have any liability for liquidated damages or for collateral, consequential or special damages or for loss of profits, or for actual losses or for loss of production or progress of construction, whether resulting from delays in delivery or performance, breach of warranty, negligent manufacture or otherwise.
eNvIROMeNTAl AND OShA ReQuIReMeNTS: At the time of shipment of the equipment from the factory, Quincy Compressor / Ortman Fluid Power will comply with the various Federal, State and local laws and regulations concerning occupational health and safety and pollution. however, in the installation and operation of the equipment and other matters over which the seller has no control, the Seller assumes no responsibility for compliance with those laws and regulations, whether by the way of indemnity, warranty or otherwise.
80 Quincy Compressor® - QGD
Standard Terms and Conditions
Quincy Compressor and Ortman Fluid Power Divisions
leGAl eFFeCT: except as expressly otherwise agreed to in writing by an authorized representative of Seller, the following terms and conditions shall apply to and form a part of this order and any additional and/or different terms of Buyer’s purchase order or other form of acceptance are rejected in advance and shall not become a part of this order.
The rights of Buyer hereunder shall be neither assignable nor transferable except with the written consent of Seller.
This order may not be canceled or altered except with the written consent of Seller and upon terms which will indemnify Seller against all loss occasioned thereby. All additional costs incurred by Seller due to changes in design or specifications, modification of this order or revision of product must be paid for by Buyer.
In addition to the rights and remedies conferred upon Seller by this order, Seller shall have all rights and remedies conferred at law and in equity and shall not be required to proceed with the performance of this order if Buyer is in default in the performance of such order or of any other contract or order with seller.
TeRMS OF PAyMeNT: unless otherwise specified in the order acknowledgment, the terms of payment shall be net cash within thirty (30) days after shipment. These terms shall apply to partial as well as complete shipments. If any proceeding be initiated by or against Buyer under any bankruptcy or insolvency law, or in the judgment of Seller the financial condition of Buyer, at the time the equipment is ready for shipment, does not justify the terms of payment specified, Seller reserves the right to require full payment in cash prior to making shipment. If such payment is not received within fifteen (15) days after notification of readiness for shipment, Seller may cancel the order as to any unshipped item and require payment of its reasonable cancellation charges.
If Buyer delays shipment, payments based on date of shipment shall become due as of the date when ready for shipment. If Buyer delays completion of manufacture, Seller may elect to require payment according to percentage of completion. equipment held for Buyer shall be at Buyer’s risk and storage charges may be applied at the discretion of Seller.
Accounts past due shall bare interest at the highest rate lawful to contract for but if there is no limit set by law, such interest shall be eighteen percent (18%). Buyer shall pay all cost and expenses, including reasonable attorney’s fees, incurred in collecting the same, and no claim, except claims within Seller’s warranty of material or workmanship, as stated below, will be recognized unless delivered in writing to Seller within thirty (30) days after date of shipment.
TAXeS: All prices exclude present and future sales, use, occupation, license, excise, and other taxes in respect of manufacture, sales or delivery, all of which shall be paid by Buyer unless included in the purchase price at the proper rate or a proper exemption certificate is furnished.
ACCePTANCe: All offers to purchase, quotations and contracts of sales are subject to final acceptance by an authorized representative at Seller’s plant.
DelIveRy: except as otherwise specified in this quotation, delivery will be F. O. B. point of shipment. In the absence of exact shipping instruction, Seller will use its discretion regarding best means of insured shipment. No liability will be accepted by Seller for so doing. All transportation charges are at Buyer’s expense. Time of delivery is an estimate only and is based upon the receipt of all information and necessary approvals. The shipping schedule shall not be construed to limit seller in making commitments for materials or in fabricating articles under this order in accordance with Seller’s normal and reasonable production schedules.
Seller shall in no event be liable for delays caused by fires, acts of God, strikes, labor difficulties, acts of governmental or military authorities, delays in transportation or procuring materials, or causes of any kind beyond Seller’s control. No provision for liquidated damages for any cause shall apply under this order. Buyer shall accept delivery within thirty (30) days after receipt of notification of readiness for shipment. Claims for shortages will be deemed to have been waived if not made in writing within ten (10) days after the receipt of the material in respect of which any such shortage is claimed. Seller is not responsible for loss or damage in transit after having received “In Good Order” receipt from the carrier. All claims for loss or damage in transit should be made to the carrier.